Body Builder's Drawings and Supporting Data

BODY BUILDER’S DRAWINGS AND SUPPORTING DATA

LIT. No. HMT07M006-A

SEP. 2007

INTRODUCTION

This book has been designed to provide information for body and equipment manufacturers who mount their products on FK, FM chassis. We believe that all the detailed information which is essential for that purpose is contained in this book, but if you require any additional data or information, please contact :

MITSUBISHI FUSO TRUCK OF AMERICA, INC. 2015 Center Square Road, Logan Township, NJ 08085 (Phone : (856) 467-4500)

The specifications and descriptions contained in this book are based on the latest product information at the time of publication, but since the design of Mitsubishi-Fuso truck is continuously being improved, we must reserve the right to discontinue or change at any time without prior notice.

COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS

The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for various categories of motor vehicles and motor Vehicle equipment under the provisions of the National Traffic and Motor Vehicle Safety Act of 1966. The Act imposes important legal responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of motor vehicles and motor vehicles equipment.

Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent installation of commercical bodies are classified as incomplete vehicles. These vehicles fully comply with certain applicable Motor Vehicles Safety Standards, and partially (or do not) comply with others. They cannot be certified fully because certain components which are required for certification are not furnished. Under present federal regulations, vehicles completed from these units are required to meet all applicable standards in effect on the date of manufacture of the incomplete vehicles, the date of final completion, or date between those two dates, as determined by their final configuration.

MFTBC incomplete vehicles carry in the center console box a document, as shown on the next page, that provides the vehicle types (truck) into which they may appropriately be completed, and the degree to which the incomplete vehicles comply with each of the standards in effect on the date of its manufacture. The completing manufacturer must certify compliance with all applicable standards, but may rely on MFTBC certification for those standards so indicated in the instructions for completing the vehicle document, provided that the instructions for completing the vehicle are followed. Questions may be directed to the Engineering or Service Department of MFTBC.

Alterations, modifications or additions to the vehicle which affect compliance with FMVSS are not covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise the completing manufacturer must assume responsibility for compliance with changes in federal requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to certify compliance as of a later date.

INCOMPLETE VEHICLE DOCUMENT

DO NOT REMOVE

THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE

UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE.

List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs. manufactured after April 1 1995 is shown below.

FMVSS/ CMVSS NO. Title 101 Controls and Displays 102 Transmission Shift Lever Sequence, Starter lnterlock and Transmission Braking Effect 103 Windshield Defrosting and Defogging Systems 104 Windshield Wiping and Washing Systems 106 Brake Hoses 108 Lamps, Reflective Devices and Associated Equipment 111 Rearview Mirrors 115 Vehicle ldentification Number (CMVSS ONLY) 116 Motor Vehicle Brake Fluids 119 New Pneumatic Tires for Vehicles other than Passenger Cars 120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars 121 Air Brake Systems 124 Accelerator Control Systems 205 Glazing Materials 206 Door Locks and Door Retention Components 207 Seating Systems 208 Occupant Crash Protection 209 Seat Belt Assemblies 210 Seat Belt Assembly Anchorages 302 Flammability of lnterior Materials 1100 Vehicle Emissions (CMVSS only) 1106 Noise Emissions (CMVSS only)

In addition to the lncomplete Vehicle Document, a Safety comformance Label as shown to the right is affixed to all the vehicles when shipped from the factory. This label contains all the FMVSS numbers applicable not only to chassis-cabs but also to completed vehicles if they are completed in accordance with the lncomplete Vehicle Document.

This label is affixed to the door latch post of the left-hand side door.

DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS

The U.S. Environmental Protection Agency (EPA) has established noise emission standards applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January 1, 1998 (40 CFR § 205.52), requiring that they must conform to an 80 dB (A) maximum noise level when tested persuant to EPA’ s test procedures.

MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered vehicles may increase in noise emissions; compliance with applicable noise standards are the responsibility of the subsequent stage manufacturer.

A sample of Noise Emission Conformity Label is shown below. This label is affixed to alI the vehicles when shipped from the factory.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door header trim.

PART II

DRAWINGS AND TECHNICAL DATA

TABLE OF CONTENTS

1. LINE-UP CHART ...... II-1-1

2. TYPICAL BODY LENGTHS ...... II-2-1

3. CAB/CHASSIS DRAWING ...... II-3-1

3.1 FK61FJ-H ...... II-3-1 3.2 FK61FK-H ...... II-3-2 3.3 FK61FM-H ...... II-3-3 3.4 FK62FF-G ...... II-3-4 3.5 FK62FJ-G ...... II-3-5 3.6 FK62FL-G ...... II-3-6 3.7 FK62FM-G ...... II-3-7 3.8 FK62FS-G ...... II-3-8 3.9 FK62FJ-H ...... II-3-9 3.10 FK62FL-H ...... II-3-10 3.11 FK62FM-H ...... II-3-11 3.12 FK62FS-H ...... II-3-12 3.13 FK65FM-G ...... II-3-13 3.14 FK65FS-G ...... II-3-14 3.15 FK65FM-H ...... II-3-15 3.16 FK65FS-H ...... II-3-16 3.17 FM65FJ-G ...... II-3-17 3.18 FM65FL-G ...... II-3-18 3.19 FM65FM-G ...... II-3-19 3.20 FM65FP-G ...... II-3-20 3.21 FM65FJ-H ...... II-3-21 3.22 FM65FL-H ...... II-3-22 3.23 FM65FM-H ...... II-3-23 3.24 FM65FP-H ...... II-3-24

4. CAB/CHASSIS FRONT AND REAR VIEW ...... II-4-1

4.1 FK61F Series ...... II-4-1 4.2 FK62F Series ...... II-4-2 4.3 FK65F Series ...... II-4-3 4.4 FM65F Series ...... II-4-4

5. DETAILS OF CROSSMEMBERS ...... II-5-1

5.1 FK61F, FK62F & FK65F Series ...... II-5-1

5.2 FM65F Series ...... II-5-3

6. FRAME SECTION MODULUS DIAGRAM ...... II-6-1

6.1 FK61F Series ...... II-6-1 6.2 FK62F Series ...... II-6-4 6.3 FK65F Series ...... II-6-9 6.4 FM65F Series ...... II-6-11

7. FORMULAS OF FRAME HEIGHT ...... II-7-1

8. UPPER REBOUND LIMIT OF REAR AXLE ...... II-8-1

9. FRONT AXLE ...... II-9-1

10. REAR AXLE ...... II-10-1

11. TIRE AND DISC WHEEL ...... II-11-1

12. FRONT AND REAR SPRINGS ...... II-12-1

13. PROPELLER SHAFT ...... II-13-1

13.1 FK61F Series ...... II-13-1 13.2 FK62F & FK65F Series ...... II-13-2 13.3 FM65F Series ...... II-13-3

14. EXHAUST SYSTEM ...... II-14-1

14.1 FK6!FJ, FK, FL, FM, FS Series ...... II-14-1 14.2 FK62FF Series ...... II-14-2 14.3 FM65F Series ...... II-14-3

15. FUEL TANK ...... II-15-1

16. BATTERY BOX ...... II-16-1

17. AIR SERVO ASSISTANCE AND AIR TANK ...... II-17-1

17.1 FK61F Series ...... II-17-1 17.2 FK62F, FK65F Series ...... II-17-2 17.3 FM65F Series ...... II-17-3

18. LICENSE PLATE LAMP ...... II-18-1

19. REAR COMBINATION LAMP ...... II-19-1

20. BRAKE PIPING DIAGRAM ...... II-20-1

20.1 FK61F Series ...... II-20-1 20.2 FK62F, FK65F Series ...... II-20-2 20.3 FM65F Series ...... II-20-3

21. ELECTRIC CIRCUIT DIAGRAM ...... II-21-1

21.1 POWER, CHARGE AND GROUND CIRCUIT ...... II-21-1 RELAY AND FUSE BOX CIRCUIT ...... II-21-1 POWER CIRCUIT ...... II-21-2 RESERVE POWER CIRCUIT ...... II-21-14 BATTERY CHARGING CIRCUIT ...... II-21-15 GROUND ...... II-21-16 21.2 STARTING AND PREHEATING CIRCUIT ...... II-21-34 ENGINE STARTING CIRCUIT ...... II-21-34 ENGINE PREHEATING CIRCUIT ...... II-21-39 21.3 LIGHTING CIRCUIT ...... II-21-40 HEADLAMP CIRCUIT ...... II-21-40 DAYTIME RUNNING LIGHT CIRCUIT ...... II-21-41 TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT ...... II-21-43 STOP LAMP CIRCUIT ...... II-21-44 TURN SIGNAL AND HAZARD LAMP CIRCUIT ...... II-21-45 BACKUP LAMP CIRCUIT ...... II-21-47 CAB LAMP CIRCUIT ...... II-21-50 ILLUMINATION LAMP CIRCUIT ...... II-21-51 MARKER AND IDENTIFICATION LAMP CIRCUIT ...... II-21-52 VAN BODY DOME LIGHT CIRCUIT ...... II-21-53 21.4 METER CIRCUIT ...... II-21-54 METER CLUSTER INTERNAL CIRCUIT ...... II-21-54 TACHOMETER CIRCUIT ...... II-21-56 SPEEDOMETER CIRCUIT ...... II-21-57 FUEL GAUGE CIRCUIT ...... II-21-60 WATER TEMPERATURE GAUGE CIRCUIT ...... II-21-61 AIR GAUGE CIRCUIT ...... II-21-62 21.5 INDICATOR AND WARNING LAMP CIRCUIT ...... II-21-63 PARKING BRAKE INDICATOR CIRCUIT ...... II-21-63 BRAKE WARNING CIRCUIT ...... II-21-65 WATER LEVEL WARNING CIRCUIT ...... II-21-67 ENGINE OIL LEVEL WARNING CIRCUIT ...... II-21-68 ENGINE OIL PRESSURE WARNING CIRCUIT ...... II-21-69 ENGINE OIL FILTER WARNING CIRCUIT ...... II-21-70

CAB TILT WARNING CIRCUIT ...... II-21-71 FUEL FILTER WARNING CIRCUIT ...... II-21-72 21.6 CAB SIDE ELECTRICAL CIRCUIT ...... II-21-73 CIGARETTE LIGHTER CIRCUIT ...... II-21-73 AUDIO CIRCUIT ...... II-21-74 WIPER AND WASHER CIRCUIT ...... II-21-75 HORN CIRCUIT ...... II-21-76 AIR CONDITIONER CIRCUIT ...... II-21-77 POWER WINDOW AND AUTO DOOR LOCK CIRCUIT ...... II-21-79 MIRROR HEATER CIRCUIT ...... II-21-80 21.7 CHASSIS SIDE ELECTRICAL CIRCUIT ...... II-21-81 EXHAUST BRAKE CIRCUIT ...... II-21-81 AIR DRYER CIRCUIT ...... II-21-84 AIR SUSPENSION CIRCUIT ...... II-21-85 21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ...... II-21-87 TRANSMISSION POWER TAKE-OFF CIRCUIT ...... II-21-87 21.9 OTHERS CIRCUIT ...... II-21-88 JOINT CONNECTOR (J/C) ...... II-21-88 COMMON RAIL SYSTEM ELECTRIC CIRCUIT ...... II-21-95 CRUISE CONTROL SYSTEM ELECTRIC CIRCUIT ...... II-21-104 AUTOMATIC TRANSMISSION CIRCUIT ...... II-21-108 AUTOMATIC TRANSMISSION CIRCUIT ...... II-21-112 ANTI-LOCK BRAKE SYSTEM CIRCUIT ...... II-21-116

1. LINE-UP CHART BASIC COMPONENTS BASIC DIMENSIONS mm (in) CURB WEIGHT (lbs) RATINGS kg (lbs) MODEL VEHICLE OVERALL CAB TO TRANS- WHEEL OVERALL OVERALL GVWR GVWR SERIES MODEL ENGINE TIRES HEIGHT REAR FRONT REAR TOTAL GVWR MISSION BASE LENGTH WIDTH FRONT REAR (APPROX.) AXLE 4,570 7,655 3,715 2,380 1,180 3,560 FK61FJ1LSUH (179.9) (301.4) (146.3) (5,245) (2,600) (7,845) 4,870 8,095 2,180 2,495 4,015 2,390 1,195 3,585 3,300 6,200 9,000 FK61F FK61FK1LSUH 6M60T1 LCT1000 225/70R19.5 (191.7) (318.7) (85.8) (98.2) (158.1) (5,270) (2,635) (7,905) (7,280) (13,660) (19,850) 5,540 9,075 4,685 2,405 1,225 3,630 FK61FM1LSUH (218.1) (357.3) (184.4) (5,305) (2,700) (8,005) 3,700 6,545 2,955 2,550 1,370 3,920 FK62FFZ1LSUG (145.7) (257.7) (116.3) (5,620) (3,020) (8,640) 4,460 7,655 3,715 2,625 1,340 3,965 FK62FJZ1LSUG (175.6) (301.4) (146.2) (5,785) (2,955) (8,740) 5,100 8,645 4,355 2,650 1,405 4,055 FK62FLZ1LSUG M060S6 (200.8) (340.4) (171.4) (5,840) (3,100) (8,940) 5,430 9,075 4,685 2,670 1,400 4,070 FK62FMZ1LSUG (213.8) (357.3) (184.4) (5,885) (3,085) (8,970) 6,450 10,565 2,370 2,615 5,705 2,705 1,455 4,160 4,830 8,390 11,790 FK62F FK62FSZ1LSUG 6M60T1 10R22.5 (253.9) (415.9) (93.3) (103.0) (224.6) (5,965) (3,210) (9,175) (10,640) (18,500) (25,995) 4,460 7,655 3,715 2,620 1,330 3,950 FK62FJZ1LSUH (175.6) (301.4) (146.2) (5,775) (2,930) (8,705) FK.FM II 5,100 8,645 4,355 2,595 1,445 4,040 FK62FLZ1LSUH (200.8) (340.4) (171.4) (5,720) (3,185) (8,905) LCT2200 5,430 9,075 4,685 2,610 1,445 4,055 FK62FMZ1LSUH (213.8) (357.3) (184.4) (5,755) (3,185) (8,940)

- 6,450 10,565 5,705 2,705 1,445 4,150 1 FK62FSZ1LSUH

- (253.9) (415.9) (224.6) (5,965) (3,185) (9,150)

1 5,430 9,075 4,685 2,695 1,600 4,295 FK65FMZ1LSUG (213.8) (357.3) 2,605 (184.4) (5,940) (3,530) (9,470) M060S6 6,450 10,565 (102.6) 5,705 2,770 1,630 4,400 FK65FSZ1LSUG (253.9) (415.9) 2,370 (224.6) (6,105) (3,595) (9,700) 4,830 8,390 11,790 FK65F 6M60T1 10R22.5 5,430 9,075 (93.3) 4,685 2,625 1,670 4,295 (10,640) (18,500) (25,995) FK65FMZ1LSUH (213.8) (357.3) 2,610 (184.4) (5,790) (3,680) (9,470) LCT2200 6,450 10,565 (102.8) 5,705 2,700 1,735 4,435 FK65FSZ1LSUH (253.9) (415.9) (224.6) (5,950) (3,825) (9,775) 4,620 7,945 3,875 2,850 1,785 4,635 FM65FJ1LSUG (181.9) (312.8) (152.5) (6,285) (3,935) (10,220) 5,080 8,625 4,335 2,895 1,815 4,710 FM65FL1LSUG (200.0) (339.6) 2,695 (170.6) (6,385) (4,000) (10,385) M070S6 5,550 9,325 (106.1) 4,805 2,920 1,840 4,760 FM65FM1LSUG (218.5) (367.1) (189.1) (6,440) (4,055) (10,495) 6,080 10,375 5,335 2,930 1,940 4,870 FM65FP1LSUG (239.4) (408.5) 2,445 (210.0) (6,460) (4,275) (10,735) 5,305 9,615 14,920 FM65F 6M60T1 11R22.5 4,620 7,945 (96.3) 3,875 3,000 1,820 4,820 (11,700) (21,200) (32,900) FM65FJ1LSUH (181.9) (312.8) (152.5) (6,615) (4,010) (10,625) 5,080 8,625 4,335 3,040 1,845 4,885 FM65FL1LSUH (200.0) (339.6) 2,690 (170.6) (6,700) (4,070) (10,770) MD3000 5,550 9,325 (105.9) 4,805 3,065 1,865 4,930 FM65FM1LSUH (218.5) (367.1) (189.1) (6,755) (4,115) (10,870) 6,080 10,375 5,335 3,060 1,945 5,005 FM65FP1LSUH (239.4) (408.5) (210.0) (6,745) (4,290) (11,035)

2. TYPICAL BODY LENGTHS

Notes (1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a puick reference guide. It does not preclude the neccesity of performing a complete weight distribution analysis.

(2) MFTA assumes no liability whatsoever for any damege(s) to person(s) or property caused by utilization of this chart. Selection of the correct model and wheelbase is solely the responsibility of the selling dealer.

(3) All weitht distribution calculaition herein is based on water level loading and 6-inch cab-to-body clearance.

(4) When selection of the correct model and wheelbase is made, carefully follow the requirements below.

(a) Individual GAWR’s and GVWR’s must not be exceeded. (b) It is advisable that front axle loading ratio be 30% or more because of vehicle stability. (c) The length of rear overhang should comply with “federal, state/province and or

local” regulations if any.

MFTA Suggests the X-marked body lengths for each model because of stability,

commerciality and reliability.

VEHICLE DIMENSIONS mm(in) BODY LENGTH (ft) MODEL WB CA UCA CB CE OAL HG 14 16 18 20 22 24 26 28 30 4,570 3,715 3, 5,665 7,665 J 560 × (179.9) (146.2) (140.2) (223.0) (301.4) 4,870 4,015 3, 6,105 8095 750 FK61F K 865 × (191.7) (158.0) (152.1) (240.4) (318.7) (29.5) 5,540 4,685 4, 7,085 9,075 M 530 × × (218.1) (184.4) (178.4) (278.9) (357.3) 3,700 2,955 2,8 4,555 6,545 F 00 × × (145.7) (116.3) (110.3) (179.3) (257.7) 4,460 3,715 3, 5,665 7,665 J 560 × × (175.6) (146.2) (140.2) (223.0) (301.4) FK62F 5,100 4,355 4,2 6,655 8,645 775 L 05 × × FK65F (200.8) (171.4) (165.5) 150 (262.0) (340.4) (30.5) 5,430 4,685 4, (6.0) 7,085 9,075 M 530 × × (213.8) (184.4) (178.4) (278.9) (357.3) 6,450 5,705 5, 8,575 10,565 S 555 × × × (253.9) (224.6) (218.6) (337.6) (415.9) 4,620 3,875 3,7 5,955 7,945 J 25 × × (181.9) (152.5) (146.6) (234.4) (312.8) 5,080 4,335 4, 6,635 8,625 L 185 × × × (200.0) (170.6) (164.7) (261.2) (339.6) 845 FM65F 5,550 4,805 4, 7,335 9,325 (33.3) M 655 × × × (218.5) (189.1) (183.2) (288.8) (367.1) 6,080 5,335 5, 8,385 10,375 P 180 × × × (239.4) (210.0) (204.0) (330.1) (408.5)

FK.FM II- 2- 1

3. CAB/CHASSIS DRAWING 3.1 FK61FJ-H

FK.FM II- 3- 1

3.2 FK61FK-H

FK.FM II- 3- 2

3.3 FK61FM-H

FK.FM II- 3- 3

3.4 FK62FF-G

FK.FM II- 3- 4

3.5 FK62FJ-G

FK.FM II- 3- 5

3.6 FK62FL-G

FK.FM II- 3- 6

3.7 FK62FM-G

FK.FM II- 3- 7

3.8 FK62FS-G

FK.FM II- 3- 8

3.9 FK62FJ-H

FK.FM II- 3- 9

3.10 FK62FL-H

FK.FM II- 3- 10

3.11 FK62FM-H

FK.FM II- 3- 11

3.12 FK62FS-H

FK.FM II- 3- 12

3.13 FK65FM-G

FK.FM II- 3- 13

3.14 FK65FS-G

FK.FM II- 3- 14

3.15 FK65FM-H

FK.FM II- 3- 15

3.16 FK65FS-H

FK.FM II- 3- 16

3.17 FM65FJ-G

FK.FM II- 3- 17

3.18 FM65FL-G

FK.FM II- 3- 18

3.19 FM65FM-G

FK.FM II- 3- 19

3.20 FM65FP-G

FK.FM II- 3- 20

3.21 FM65FJ-H

FK.FM II- 3- 21

3.22 FM65FL-H

FK.FM II- 3- 22

3.23 FM65FM-H

FK.FM II- 3- 23

3.24 FM65FP-H

FK.FM II- 3- 24

4. CAB/CHASSIS FRONT AND REAR VIEW 4.1 FK61F Series

FK.FM II- 4- 1

4.2 FK62F Series

FK.FM II- 4- 2

4.3 FK65F Series

FK.FM II- 4- 3

4.4 FM65F Series

FK.FM II- 4- 4

5. DETAILS OF CROSSMEMBERS 5.1 FK61F, FK62F & FK65F Series (1/2)

FK.FM II- 5- 1

5.1 FK61F, FK62F & FK65F Series (2/2)

FK.FM II- 5- 2

5.2 FM65F Series (1/2)

FK.FM II- 5- 3

5.2 FM65F Series (2/2)

FK.FM II- 5- 4

6. FRAME SECTION MODULUS DIAGRAM 6.1 FK61F Series (1/3)

FK.FM II- 6- 1

6.1 FK61F Series (2/3)

FK.FM II- 6- 2

6.1 FK61F Series (3/3)

FK.FM II- 6- 3

6.2 FK62F Series (1/5)

FK.FM II- 6- 4

6.2 FK62F Series (2/5)

FK.FM II- 6- 5

6.2 FK62F Series (3/5)

FK.FM II- 6- 6

6.2 FK62F Series (4/5)

FK.FM II- 6- 7

6.2 FK62F Series (5/5)

FK.FM II- 6- 8

6.3 FK65F Series (1/2)

FK.FM II- 6- 9

6.3 FK65F Series (2/2)

FK.FM II- 6- 10

6.4 FM65F Series (1/4)

FK.FM II- 6- 11

6.4 FM65F Series (2/4)

FK.FM II- 6- 12

6.4 FM65F Series (3/4)

FK.FM II- 6- 13

6.4 FM65F Series (4/4)

FK.FM II- 6- 14

7. FORMULAS OF FRAME HEIGHT (Ground to top of frame at front and rear axle center)

FRONT MODEL TIRE Hf ± 10 (mm) Hf ± 0.4 (in.) FK61F 225/70R19.5 882-0.0329wf (kg) 34.7-0.000588wf (lbs.) FK62F 10R22.5 990-0.0249wf (kg) 39.0-0.000445wf(lbs.) FK65F FM65F 11R22.5 1066-0.0209wf (kg) 42.0-0.000374wf(lbs.)

REAR MODEL TIRE Hr ± 25 (mm) Hr ± 0.4 (in.) 894-0.0248wr(kg) under 3,387 kg 35.2-0.000443wr(lbs.) under 7,460 lbs. FK61F 225/70R19.5 835-0.0076wr(kg) over 3,387 kg 32.9-0.000136wr(lbs.) over 7,460 lbs. 1010-0.0232wr(kg) under 4,129 kg 39.8-0.000415wr(lbs.) under 9,095 lbs. W.B.F 10R22.5 936-0.0055wr(kg) over 4,129 kg 36.9-0.000098wr(lbs.) over 9,095 lbs. FK62F EXCEPT 1010-0.0232wr(kg) under 3,983 kg 39.8-0.000415wr(lbs.) under 8,773 lbs. 10R22.5 W.B.F 942-0.0061wr(kg) over 3,983 kg 37.1-0.000109wr(lbs.) over 8,773 lbs. FK65F 10R22.5 926-0.0025wr(kg) 36.5-0.000045wr(lbs.) 1096-0.0176wr(kg) under 5,561 kg 43.1-0.000315wr(lbs.)under 12,249 lbs. FM65F 11R22.5 1031-0.0058wr(kg) over 5,561 kg 40.6-0.000104wr(lbs.) over 12,249 lbs.

Note: Hf : Front Frame Height Wf : Front Axle Load Hr: Rear Frame Height Wr : Rear Axle Load

FK.FM II-7-1

8. UPPER REBOUND LIMIT OF REAR AXLE

UNIT IN mm (in.) MODEL TIRE SIZE A B C D 417 89 145 406 FK61F 225/70R19.5 (16.42) (3.50) (5.71) (15.98) 526 89 255 406 FK62F 10R22.5 (20.71) (3.50) (10.04) (15.98) 526 11 248 406 FK65F 10R22.5 (20.71) (0.43) (9.76) (15.98) 544 144 220 515 EATON 11R22.5 (21.41) (4.49) (8.66) (20.28) FM65F EXCEPT 544 129 220 485 11R22.5 EATON (21.41) (5.08) (8.66) (19.09)

NOTE: (1) “B” indicates the distance between the top of rear axle and the upper face of frame in extreme bump postion. (2) “C” indicates the distance between the top of tire and the upper face of frame in extreme bump position.

FK.FM II-8-1

9. FRONT AXLE

FRONT AXLE INFORMATION VEHICLE FRONT AXLE TIRE SIZE FT SC FH MODEL MODEL CAPACITY 3,300kg 225/70R19.5 1,785mm 790mm 171mm FK61F F040T 7,270lbs LOAD RANGE F 70.28in. 31.10in. 6.73in. FK62F 4,900kg 10R22.5 1,888mm 790mm 180mm F060T FK65F 10,800lbs LOAD RANGE G 74.33in. 31.10in. 7.09in. 5,400kg 11R22.5 1,920mm 790mm 186mm FM65F F070T 11,905lbs LOAD RANGE G 75.59in. 31.10in. 7.32in.

DIFINITIONS FT:FRONT TREAD SC: SPRING TO SPRING DISTANCE FH: DISTANCE BETWEEN THE CENTER LINE OF TIRE AND THE BOTTOM OF FRONT AXLE FC: FRONT AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE FRONT AXLE AND GROUND-LINE

TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1)

FORMULA FOR CALUCULATING FRONT AXLE CLEARANCE FC=TIRE LOADED RADIUS-FH

FK.FM II-9-1

10. REAR AXLE

REAR AXLE INFORMATION VEHICLE REAR AXLE TIRE SIZE RT SC RH DS MODEL MODEL CAPACITY 7,700kg 1,670mm 990mm 203mm 272mm FK61F R050T 225/70R19.5 16,975lbs. 65.75in. 38.98in. 7.99in. 10.71in. 9,200kg 1,710mm 990mm 203mm 324mm FK62F R052T 10R22.5 20,280lbs. 67.32in. 38.98in. 7.99in. 12.76in. 9,200kg 1,710mm 988mm 203mm 324mm FK65F R052T 10R22.5 20,280lbs. 67.32in. 38.90in. 7.99in. 12.76in. 10,200kg 1,850mm 1,015mm 242.5mm 324mm R060T 11R22.5 22,485lbs. 75.51in. 39.96in. 9.55in. 12.76in. FM65F 10,800kg 1,850mm 1,015mm 275.5mm 324mm R080T 11R22.5 23,810lbs. 75.51in. 39.96in. 10.14in. 12.76in.

DIFINITIONS RT:REAR TREAD SC: SPRING TO SPRING DISTANCE RH: DISTANCE BETWEEN THE CENTER LINE OF REAR AXLE AND THE BOTTOM OF REAR AXLE DS: DUAL TIRE SPACING DW: MINIMUM DISTANCE BETWEEN THE INNER SURFACE OF REAR TIRES MW: OVERALL WIDTH OF VEHICLE RC: REAR AXLE CLEARANCE MINIMUM CLEARANCE BETWEEN THE REAR AXLE AND THE GROUND-LINE

TIRE SECTION WIDTH: SEE TIRE CHART (PAGE II-11-1) TIRE LOADED RADIUS: SEE TIRE CHART (PAGE II-11-1)

FORMULA FOR CALUCULATING REAR WIDTH AND HEIGHT DIMENSIONS DW=RT-DS-TIRE SECTION WIDTH MW=RT+DS+TIRE SECTON WIDTH RC=TIRE LOADED RADIUS-RH

FK.FM II-10-1

11. TIRE AND DISC WHEEL

TIRE MAXIMUM GAWR TIRE LOAD LIMITS VEHICLE LIMITS TIRE SIZE MODEL SINGLE DUAL FRONT REAR LBS. PSI LBS. PSI 2 SINGLE 4 DUALS 3,300kg 6,200kg FK61F 225/70R19.5 3,640 95 3,415 95 7,280lbs. 13,660lbs. FK62F 5,150kg 9,720kg 10R22.5 5,675 115 5,355 115 FK65F 11,350lbs. 21,420lbs. 5,600kg 10,660kg FM65F 11R22.5 6,175 105 5,840 105 12,350lbs. 23,360lbs.

TIRE RADIUS TIRE TIRE DESIGN RIM TIRE SIZE SECTION LOADES UNLOADED CLEARANCE WIDTH WIDTH 225/70R19.5 379mm 415mm 237mm 35mm 6.75in. LOAD RANGE F 14.9in. 16.3in. 9.33in. 1.37in. 10R22.5 475mm 526mm 274mm 50mm 7.50in. LOAD RANGE G 18.7in. 20.71in. 10.79in. 1.97in. 11R22.5 489mm 544mm 294mm 30mm 7.50in. LOAD RANGE G 19.25in. 21.41in. 11.58in. 1.18in.

DISC WHEEL VEHICLE WHEEL BOLT BOLT CIRCLE INNER CIRCLE OUTSIDE DISC RIM MODEL SIZE HOLES DIA. DIA. OFFSET THK TYPE 222.25mm 164mm 136mm 12mm FK61F 6.75X19.5 6 1 pieces 8.75in. 6.46in. 5.35in. 0.47in. FK62F,FK65F 285mm 221mm 162mm 7.50X22.5 8 FM65F 11.22in. 8.70in. 6.38in.

FK.FM II- 11- 1

12. FRONT AND REAR SPRINGS

FK.FM II- 12- 1

13. PROPELLER SHAFT

13.1 FK61F Series

FK.FM II- 13- 1

13.2 FK62F & FK65F Series

FK.FM II- 13- 2

13.3 FM65F Series

FK.FM II- 13- 3

14. EXHAUST SYSTEM

14.1 FK6!FJ, FK, FL, FM, FS Series

UNIT:mm (in.)

FK.FM II- 14- 1

14.2 FK62FF Series

UNIT:mm (in.)

FK.FM II- 14- 2

14.3 FM65F Series

UNIT:mm (in.)

FK.FM II- 14- 3

15. FUEL TANK

SPARE TANK

MODEL A B 250 215 MAIN TANK FK61FK (9.84) (8.46) MODEL A B FK62FL 205 215 205 215 (8.07) (8.46) FK (8.07) (8.46) FK6!FM 210 215 254 215 FK6!FS (8.27) (8.46) FM (10.0) (8.46) 254 215 FM65F!-G (10.0) (8.46) 215 215 FM65FL-H (8.46) (8.46)

FM65FM-H 254 215 UNIT:mm (in.) FM65FP-H (10.0) (8.46)

FK.FM II- 15- 1

16. BATTERY BOX

FK.FM II - 16 - 1

17. AIR SERVO ASSISTANCE & AIR TANK

17.1 FK61F Series FK.FM II

- 17 - 1

17.2 FK62F, FK65F Series

FK.FM II - 17 - 2

17.3 FM65F Series FK.FM II

- 17 - 3

18. LICENCE PLATE LAMP

NOTE: (1) Recommended dimensions to install the license plate are shown in Fig. A. (2) Illustartion of lamp position are for reference only.

UNIT: mm(in.)

FK.FM II- 18- 1

19. REAR COMBINATION LAMP

NOTE:

(1) This drawing shows the one for left side.

Lamp for right side is symmetrical.

(2) Use upper holes to install this lamp assy to bodies.

UNIT: mm(in.)

FK.FM II- 19- 1

20. BRAKE PIPING DIAGRAM 20.1 FK61F Series

FK.FM II- 20- 1

20.2 FK62F, FK65F Series

FK.FM II- 20- 2

20.3 FM65F Series

FK.FM II- 20- 3

21. ELECTRIC CIRCUIT DIAGRAM 21.1 POWER, CHARGE AND GROUND CIRCUIT RELAY AND FUSE BOX CIRCUIT

FK.FM II-21-1

POWER CIRCUIT

FK.FM II-21-2

POWER CIRCUIT

FK.FM II-21-3

POWER CIRCUIT

FK.FM II-21-4

POWER CIRCUIT

FK.FM II-21-5

POWER CIRCUIT

FK.FM II-21-6

POWER CIRCUIT

FK.FM II-21-7

POWER CIRCUIT

FK.FM II-21-8

POWER CIRCUIT

FK.FM II-21-9

POWER CIRCUIT

FK.FM II-21-10

POWER CIRCUIT

FK.FM II-21-11

POWER CIRCUIT

FK.FM II-21-12

POWER CIRCUIT

FK.FM II-21-13

RESERVE POWER CIRCUIT

FK.FM II-21-14

BATTERY CHARGING CIRCUIT

FK.FM II-21-15

GROUND

FK.FM II-21-16

GROUND

FK.FM II-21-17

GROUND

FK.FM II-21-18

GROUND

FK.FM II-21-19

GROUND

FK.FM II-21-20

GROUND

FK.FM II-21-21

GROUND

FK.FM II-21-22

GROUND

FK.FM II-21-23

GROUND

FK.FM II-21-24

GROUND

FK.FM II-21-25

GROUND

FK.FM II-21-26

GROUND

FK.FM II-21-27

GROUND

FK.FM II-21-28

GROUND

FK.FM II-21-29

GROUND

FK.FM II-21-30

GROUND

FK.FM II-21-31

GROUND

FK.FM II-21-32

GROUND

FK.FM II-21-33

21.2 STARTING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT

FK.FM II-21-34

ENGINE STARTING CIRCUIT

FK.FM II-21-35

ENGINE STARTING CIRCUIT

FK.FM II-21-36

ENGINE STARTING CIRCUIT

FK.FM II-21-37

ENGINE STARTING CIRCUIT

FK.FM II-21-38

ENGINE PREHEATING CIRCUIT

FK.FM II-21-39

21.3 LIGHTING CIRCUIT HEADLAMP CIRCUIT

FK.FM II-21-40

DAYTIME RUNNING LIGHT CIRCUIT

FK.FM II-21-41

DAYTIME RUNNING LIGHT CIRCUIT

FK.FM II-21-42

TAIL, CLEARANCE AND LICENSE PLATE LAMP CIRCUIT

FK.FM II-21-43

STOP LAMP CIRCUIT

FK.FM II-21-44

TURN SIGNAL AND HAZARD LAMP CIRCUIT

FK.FM II-21-45

TURN SIGNAL AND HAZARD LAMP CIRCUIT

FK.FM II-21-46

BACKUP LAMP CIRCUIT

FK.FM II-21-47

BACKUP LAMP CIRCUIT

FK.FM II-21-48

BACKUP LAMP CIRCUIT

FK.FM II-21-49

CAB LAMP CIRCUIT

FK.FM II-21-50

ILLUMINATION LAMP CIRCUIT

FK.FM II-21-51

MARKER AND IDENTIFICATION LAMP CIRCUIT

FK.FM II-21-52

VAN BODY DOME LIGHT CIRCUIT

FK.FM II-21-53

21.4 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT

FK.FM II-21-54

METER CLUSTER INTERNAL CIRCUIT

FK.FM II-21-55

TACHOMETER CIRCUIT

FK.FM II-21-56

SPEEDOMETER CIRCUIT

FK.FM II-21-57

SPEEDOMETER CIRCUIT

FK.FM II-21-58

SPEEDOMETER CIRCUIT

FK.FM II-21-59

FUEL GAUGE CIRCUIT

FK.FM II-21-60

WATER TEMPERATURE GAUGE CIRCUIT

FK.FM II-21-61

AIR GAUGE CIRCUIT

FK.FM II-21-62

21.5 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT

FK.FM II-21-63

PARKING BRAKE INDICATOR CIRCUIT

FK.FM II-21-64

BRAKE WARNING CIRCUIT

FK.FM II-21-65

BRAKE WARNING CIRCUIT

FK.FM II-21-66

WATER LEVEL WARNING CIRCUIT

FK.FM II-21-67

ENGINE OIL LEVEL WARNING CIRCUIT

FK.FM II-21-68

ENGINE OIL PRESSURE WARNING CIRCUIT

FK.FM II-21-69

ENGINE OIL FILTER WARNING CIRCUIT

FK.FM II-21-70

CAB TILT WARNING CIRCUIT

FK.FM II-21-71

FUEL FILTER WARNING CIRCUIT

FK.FM II-21-72

21.6 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT

FK.FM II-21-73

AUDIO CIRCUIT

FK.FM II-21-74

WIPER AND WASHER CIRCUIT

FK.FM II-21-75

HORN CIRCUIT

FK.FM II-21-76

AIR CONDITIONER CIRCUIT

FK.FM II-21-77

AIR CONDITIONER CIRCUIT

FK.FM II-21-78

POWER WINDOW AND AUTO DOOR LOCK CIRCUIT

FK.FM II-21-79

MIRROR HEATER CIRCUIT

FK.FM II-21-80

21.7 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT

FK.FM II-21-81

EXHAUST BRAKE CIRCUIT

FK.FM II-21-82

EXHAUST BRAKE CIRCUIT

FK.FM II-21-83

AIR DRYER CIRCUIT

FK.FM II-21-84

AIR SUSPENSION CIRCUIT

FK.FM II-21-85

AIR SUSPENSION CIRCUIT

FK.FM II-21-86

21.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT

FK.FM II-21-87

21.9 OTHERS CIRCUIT JOINT CONNECTOR (J/C)

FK.FM II-21-88

JOINT CONNECTOR (J/C)

FK.FM II-21-89

JOINT CONNECTOR (J/C)

FK.FM II-21-90

JOINT CONNECTOR (J/C)

FK.FM II-21-91

JOINT CONNECTOR (J/C)

FK.FM II-21-92

JOINT CONNECTOR (J/C)

FK.FM II-21-93

JOINT CONNECTOR (J/C)

FK.FM II-21-94