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Transair 8 Inch Modular System Bulletin 3531-TRN USA | July 2020 Bulletin 3531-TRN

Regulations and Certifications Parker Transair Modular Pipe System Transair Parker Qualicoat Qualicoat certification is a guarantee of the quality of the coating applied to Transair® aluminum pipe.

ISO 9001 version 2015 Parker Hannifin’s Fluid System Connectors manufacturing facilities are certified ISO 9001 version 2008 and operates a Quality Management System in order to ensure the level of quality and service that is expected by its customers.

ASME B31.1 Conformity Transair® meets the requirement of ASME B31.1 – which stipulates “the minimum requirements for the design, materials, fabrication, erection, test and inspection of power and auxiliary systems for industrial institutional plants” as ‘‘non boiler external piping’’.

Product Quality All Transair products are tested and conform to strict process controls to ensure your product is of the highest quality. Our products need to pass a series of stringent tests (static and dynamic tests, burst pressure, cycled pressure and accelerated aging tests) to meet our quality standards. Products

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 2 Bulletin 3531-TRN Parker Transair Modular Pipe System

Safety All Transair components are non-flammable with no propagation of flame.

10 year warranty Parker Hannifin Corporation warrants its Transair products to be free of defects in material and workmanship for 10 years from the date of installation. Transair Condition Monitoring technology is warrented for 1 year.

REACH - RoHS All Transair® products are in compliance with the REACH and RoHS directives which limit the use of hazardous substances.

Product Traceability Parker Transair tracks each production batch throughout the entire manufacturing process. All product packaging is marked with a batch number and barcode. for traceability. Origin and material certificates are available upon request. Products

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 3 Parker Transair With over 20 years of industry experience, Parker Transair offers a complete line of products for your process piping systems.

Aluminum Range Ranging from 1/2” to 8”, Parker Transair offers a complete line of aluminum pipe and fittings for compressed air, vacuum, and inert gas applications Room Fittings Developed for pipe routing in tight areas, our line of compressor room fittings simplifies the connections needed to connect compressor room equipment to the Stainless Range distribution system Ranging from 3/4” to 4”, Parker Transair offers a complete line of pipe and fittings Condition Monitoring for compressed air, vacuum, Transair Condition Monitoring inert gas, process water, and (TCM) provides 24/7 access chemical transfer applications to critical information about your compressed air system. Our web based platform puts vital system information in the palm of your hands. 316L Drops Available in 3/4”, our 316L stainless steel drops can tie into existing Transair aluminum or Filters, Regulators, stainless steel pipe systems. Ideal for washdown areas that Lubricators, & use harsh cleaning chemicals Lockout Transair offers point of use Filters, Regulators, and lubricators in single and combination units. We also offer OSHA approved lock out valves for added safety.

Visit www.parker.com/transair or scan the QR Code with your phone’s camera to learn more about our products! Bulletin 3531-TRN Parker Transair Modular Pipe System

Transair 8 inch Specifications

Product Features Specifications ■ Clean air ■ Maximum Working Pressure: 150psi (10.3 bar) ■ Optimum flow rate performance ■ Vacuum: 98.7% (29.6” Hg)* ■ Lightweight ■ Working Temperature: -4 F to +140 F (-20 C to +60 C) ■ QUALICOAT certified surface finish *Achievable only with the RP00 V1203 vacuum seal ■ Available colors: Blue, Gray, Green (other colors - please consult the factory) ■ Suitable fluids: compressed air, vacuum, nitrogen, argon (other fluids - please consult the factory)

Connection Technology

Gasket

Housing

Groove

Nut/Bolt

8” pipe to pipe connectors can be quickly connected to Transair pipe. Position the pipes together, install the seal, and close/ tighten the connector over the seal.

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 5 Bulletin 3531-TRN Parker Transair Modular Pipe System Transair Parker

Rigid Aluminum Pipe PART NO. OD (IN) OD (MM) NOMINAL LENGTH (FT) WEIGHT (LB) COLOR

TA16 L12 04 8 220 20 93.32 BLUE

TA16 L12 06 8 220 20 93.32 GRAY

TA16 L12 02* 8 220 20 93.32 GREEN

* Contact Factory

9" × 2.19" • Qty: 24

9" × 2.19" • Qty: 24 Parker Transair Logo Stickers Compressed9" × 2.25" • Qty: 16 Air Stickers FOR USE WITH TRANSAIR FOR USE WITH TRANSAIR PART NO. COLOR QUANTITY PART NO. COLOR QUANTITY PIPE DIAMETER PIPE DIAMETER

BLACK/ 8 BLACK, CA-WHT-XL WHITE 16 8 TRN-XL 8 WHITE 8 WHITE

9" × 2.63" • Qty: 16

9" × 2.63" • Qty: 16 9" × 2.63" • Qty: 16 Flow Directional Arrow Stickers Vacuum Stickers FOR USE WITH TRANSAIR FOR USE WITH TRANSAIR PART NO. COLOR QUANTITY PART NO. COLOR QUANTITY PIPE DIAMETER PIPE DIAMETER

FL-ARROW-BLK-XL BLACK 16 8 VAC-BLK-XL BLACK 16 8

FL-ARROW-WHT-XL WHITE 16 8

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 6 Bulletin 3531-TRN Parker Transair Modular Pipe System

Y Z Y Z

X X C to E

Union Connector 45° Elbow SEAL PART NO. OD (IN) OD (MM) C TO E (IN) PART NO. OD (IN) OD (MM) X (IN) Y (IN) Z (IN) APPLICATION MATERIAL RA12 V1200 8 220 4.25 COMPRESSED RR01 V1200 8 220 10.88 14.86 2.5 NITRILE AIR, INDUSTRIAL/ INERT GAS

RR01 V1203 8 220 10.88 14.86 2.5 NITRILE VACUUM

C to E

C to E Seal (Replacement Part) Equal Tee PART NO. MATERIAL OD (IN) OD (MM) APPLICATION PART NO. OD (IN) OD (MM) C TO E (IN)

COMPRESSED AIR, RA04 V1200 8 220 7.75 RP00 V1202 FKM 8 220 INDUSTRIAL/INERT GAS

COMPRESSED AIR, RP00 V1200 NITRILE 8 220 INDUSTRIAL/INERT GAS

RP00 V1203 NITRILE 8 220 VACUUM

Bolt (Replacement Part) T PART NO. THD SIZE (IN) OD (IN) OD (MM)

EW04 V1200 7/8 X 5 8 220 End Cap PART NO. OD (IN) OD (MM) T (IN)

RA25 V1200 8 220 1.25

C to E

C to E 90° Elbow PART NO. OD (IN) OD (MM) C TO E (IN)

RA02 V1200 8 220 7.75

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 7 Bulletin 3531-TRN

Z

Mating Flange

X Y W

A B Proper Positioning Max. Min. Flange – ANSI ASME B16.5 Class 150 PART NO. OD (IN) OD (MM) STANDARD A MAX (IN) B MIN (IN) W (IN) X (IN) Y (IN) Z (IN)

RA31 V1200 8 220 ANSI 8.63 9.94 14.75 13.5 11.75 1. 13 Parker Transair Modular Pipe System Transair Parker

Flange Reducer – ANSI ASME B16.5 Class 150 PART NO. OD (IN) OD (MM) OD2 (IN) OD2 (MM) L (IN) STANDARD

RA31 L8 K2 8 220 6 168 7.85 ANSI

Use Flange (RA31 V1200) to connect flange reducer to Transair Ø8” pipe. Use connector (RR01 L8 00) to connect flange reducer to Transair Ø6” pipe.

Y Z

V T

W

FEMALE THREADED OUTLET Female Threaded NPT Saddle Reducing Bracket PART NO. OD (IN) OD (MM) THD SIZE (IN) T (IN) V (IN) W (IN) Y (IN) Z (IN)

RR63 V12N16 8 220 2 5.44 6.19 4.81 12.42 4.5

RR63 V12N20 8 220 2-1/2 5.07 6.19 4.81 12.42 4.5

Drill a 2 1/8” diameter hole for the RR63 V12N16 drop outlet. Drill a 2 5/8” diameter hole for the RR63 V12N20 drop outlet.

BB

G

F E C D A B Butterfly PART NO. OD (IN) OD (MM) STANDARD A (IN) B (IN) C (IN) D (IN) E (IN) F (IN) G (IN) H (IN)

VR02 V1200US 8 220 ANSI 5.66 10 2.33 1.47 0.8 5 8 2.17

Use two connectors (RR01 V1200) to connect butterfly valve to Transair Ø8” pipe.

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 8 Bulletin 3531-TRN Parker Transair Modular Pipe System

THD

B

Pipe Hanger Groove Depth Measuring Tape PART NO. OD (IN) OD (MM) THD SIZE (IN) B (IN) PART NO. USED FOR TRANSAIR PIPE (IN) USED FOR TRANSAIR PIPE (MM)

EX01 V1200 8 220 3/8 8-9/16 6698 V1203 8 220

Pipe Cutter Lubricant PART NO. USED FOR TRANSAIR PIPE (IN) USED FOR TRANSAIR PIPE (MM) PART NO. CONTAINER SIZE USED FOR TRANSAIR PIPE (IN)

EW08 00 V3 8 220 6698 V1201 QUART 8

6698 V1202 PINT 8

Replacement Blades PART NO. USED FOR PIPE CUTTER

EW08 00 ALUS EW08 00 V3

Dies for Roll Groover PART NO. USED FOR TRANSAIR PIPE (IN) USED FOR TRANSAIR PIPE (MM)

EW02 V1200 8 220

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 9 Bulletin 3531-TRN

Parker Safety Guide for Selecting and Using , Tubing, Fittings, Connectors, Conductors, Valves and Related Accessories Parker Publication No. 4400-B.1

WARNING: Failure or improper selection or improper use of hose, tubing, fittings, assemblies, valves, connectors, conductors or related accessories (“Products”) can cause death, personal injury and property damage. Possible consequences of failure or improper selection or improper use of these Products include but are not limited to:

• Fittings thrown off at high speed. • or pipe burst. • High velocity fluid discharge. • Weld joint fracture. • Explosion or burning of the conveyed fluid. • Contact with conveyed fluids that may be hot, • Electrocution from high voltage electric powerlines. cold, toxic or otherwise injurious. • Contact with suddenly moving or falling objects • Sparking or explosion caused by static electricity that are controlled by the conveyed fluid. buildup or other sources of electricity. • Injections by high-pressure fluid discharge. • Sparking or explosion while spraying paint or flammable . • Dangerously whipping Hose. • Injuries resulting from inhalation, ingestion or exposure to fluids. Parker Transair Modular Pipe System Transair Parker Before selecting or using any of these Products, it is important that you read and follow the instructions below. No product from any division in Fluid Connector Group is approved for in-flight aerospace applications. For and fittings used in in-flight aerospace applications, please contact Parker Aerospace Group

GENERAL INSTRUCTIONS electrical isolation. For applications that require Hose to be electrically nonconductive, including but not limited to applications near high volt- 1.0 Scope: This safety guide provides instructions for selecting and using (including age electric lines, only special nonconductive Hose can be used. The assembling, installing, and maintaining) these Products. For convenience, all rub- manufacturer of the equipment in which the nonconductive Hose is to ber and/or thermoplastic products commonly called “hose” or “tubing” are called be used must be consulted to be certain that the Hose, Tube and Fittings “Hose” in this safety guide. Metallic tube or pipe are called “tube”. All assemblies that are selected are proper for the application. Do not use any Parker made with Hose are called “Hose Assemblies”. All assemblies made with Tube are Hose or Fittings for any such application requiring nonconductive Hose, called “Tube Assemblies”. All products commonly called “fittings”, “couplings” or including but not limited to applications near high voltage electric lines “adapters” are called “Fittings”. Valves are fluid system components that control or dense magnetic fields, unless (i) the application is expressly approved the passage of fluid. Related accessories are ancillary devices that enhance or in the Parker technical publication for the product, (ii) the Hose is marked monitor performance including crimping, flaring, flanging, presetting, bending, “nonconductive”, and (iii) the manufacturer of the equipment on which the cutting, deburring, machines, sensors, tags, lockout handles, spring Hose is to be used specifically approves the particular Parker Hose, Tube guards and associated tooling. This safety guide is a supplement to and is to and Fittings for such use. be used with the specific Parker publications for the specific Hose, Fittings and 2.1.2 Electrically Conductive Hose: Parker manufactures special Hose for certain Related Accessories that are being considered for use. Parker publications are applications that require electrically conductive Hose. Parker manufactures available at www.parker.com. SAE J1273 (www.sae.org) and ISO 17165-2 (www. special Hose for conveying paint in airless paint spraying applications. ansi.org) also provide recommended practices for hydraulic Hose Assemblies, This Hose is labeled “Electrically Conductive Airless Paint Spray Hose” and should be followed. on its layline and packaging. This Hose must be properly connected to the 1.1 Fail-Safe: Hose, Hose Assemblies, Tube, Tube Assemblies and Fittings can and appropriate Parker Fittings and properly grounded in order to dissipate do fail without warning for many reasons. Design all systems and equipment in a dangerous static charge buildup, which occurs in all airless paint spraying fail-safe mode, so that failure of the Hose, Hose Assembly, Tube, Tube Assembly applications. Do not use any other Hose for airless paint spraying, even if or Fitting will not endanger persons or property. electrically conductive. Use of any other Hose or failure to properly con- 1.2 Distribution: Provide a copy of this safety guide to each person responsible for nect the Hose can cause a fire or an explosion resulting in death, personal selecting or using Hose, Tube and Fitting products. Do not select or use Parker injury, and property damage. All hoses that convey fuels must be grounded. Hose, Tube or Fittings without thoroughly reading and understanding this safety Parker manufactures a special Hose for certain compressed guide as well as the specific Parker publications for the Products. (“CNG”) applications where static electricity buildup may occur. Parker 1.3 User Responsibility: Due to the wide variety of operating conditions and applica- CNG Hose assemblies comply with the requirements of ANSI/IAS NGV tions for Hose, Tube and Fittings. Parker does not represent or warrant that any 4.2; CSA 12.52, “Hoses for Natural Gas Vehicles and Dispensing Systems” particular Hose, Tube or Fitting is suitable for any specific end use system. This (www.ansi.org). This Hose is labeled “Electrically Conductive for CNG Use” safety guide does not analyze all technical parameters that must be considered on its layline and packaging. This Hose must be properly connected to the in selecting a product. The user, through its own analysis and testing, is solely appropriate Parker Fittings and properly grounded in order to dissipate responsible for: dangerous static charge buildup, which occurs in, for example, high • Making the final selection of the Products. velocity CNG dispensing or transfer. Do not use any other Hose for CNG • Assuring that the user’s requirements are met and that the application presents applications where static charge buildup may occur, even if electrically no health or safety hazards. conductive. Use of other Hoses in CNG applications or failure to properly • Following the safety guide for Related Accessories and being trained to operate connect or ground this Hose can cause a fire or an explosion resulting Related Accessories. in death, personal injury, and property damage. Care must also be taken • Providing all appropriate health and safety warnings on the equipment on which to protect against CNG permeation through the Hose wall. See section the Products are used. 2.6, Permeation, for more information. Parker CNG Hose is intended • Assuring compliance with all applicable government and industry standards. for dispenser and vehicle use within the specified temperature range. 1.4 Additional Questions: Call the appropriate Parker technical service department Parker CNG Hose should not be used in confined spaces or unventilated if you have any questions or require any additional information. See the Parker areas or areas exceeding the specified temperature range. Final assem- publication for the Products being considered or used, or call 1-800-CPARKER, blies must be tested for . CNG Hose Assemblies should be tested or go to www.parker.com, for telephone numbers of the appropriate technical on a monthly basis for conductivity per ANSI/IAS NGV 4.2; CSA 12.52. service department. Parker manufactures special Hose for aerospace in-flight applications. Aerospace in-flight applications employing Hose to transmit fuel, lubri- cating fluids and hydraulic fluids require a special Hose with a conductive 2.0 HOSE, TUBE AND FITTINGS SELECTION INSTRUCTIONS inner tube. This Hose for in-flight applications is available only from Parker’s 2.1 Electrical Conductivity: Certain applications require that the Hose be nonconduc- Stratoflex Products Division. Do not use any other Parker Hose for in-flight tive to prevent electrical current flow. Other applications require the Hose and applications, even if electrically conductive. Use of other Hoses for in-flight the Fittings and the Hose/Fitting interface to be sufficiently conductive to drain applications or failure to properly connect or ground this Hose can cause off static electricity. Extreme care must be exercised when selecting Hose, Tube a fire or an explosion resulting in death, personal injury and property and Fittings for these or any other applications in which electrical conductivity damage. These Hose assemblies for in-flight applications must meet all or nonconductivity is a factor. applicable aerospace industry, aircraft engine and aircraft requirements. The electrical conductivity or nonconductivity of Hose, Tube and Fittings is 2.2 Pressure: Hose, Tube and Fitting selection must be made so that the published dependent upon many factors and may be susceptible to change. These factors maximum working pressure of the Hose, Tube and Fittings are equal to or greater include but are not limited to the various materials used to make the Hose and than the maximum system pressure. The maximum working pressure of a Hose, the Fittings, Fitting finish (some Fitting finishes are electrically conductive while or Tube Assembly is the lower of the respective published maximum working others are nonconductive), manufacturing methods (including moisture control), pressures of the Hose, Tube and the Fittings used. Surge pressures or peak how the Fittings contact the Hose, age and amount of deterioration or damage transient pressures in the system must be below the published maximum working or other changes, moisture content of the Hose at any particular time, and other pressure for the Hose, Tube and Fitting. Surge pressures and peak pressures can factors. usually only be determined by sensitive electrical instrumentation that measures The following are considerations for electrically nonconductive and conductive and indicates pressures at millisecond intervals. Mechanical pressure gauges Hose. For other applications consult the individual catalog pages and the ap- indicate only average pressures and cannot be used to determine surge pres- propriate industry or regulatory standards for proper selection. sures or peak transient pressures. Published burst pressure ratings for Hose is 2.1.1 Electrically Nonconductive Hose: Certain applications require that the for manufacturing test purposes only and is no indication that the Product can Hose be nonconductive to prevent electrical current flow or to maintain be used in applications at the burst pressure or otherwise above the published

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 10 Bulletin 3531-TRN Parker Transair Modular Pipe System

maximum recommended working pressure. 2.16 Fire Resistant Fluids: Some fire resistant fluids that are to be conveyed by Hose 2.3 Suction: Hoses used for suction applications must be selected to insure that the or Tube require use of the same type of Hose or Tube as used with petroleum Hose will withstand the vacuum and pressure of the system. Improperly selected base fluids. Some such fluids require a special Hose, Tube, Fitting and Seal, while Hose may collapse in suction application. a few fluids will not work with any Hose at all. See instructions 2.5 and 1.5. The 2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and wrong Hose, Tube, Fitting or Seal may fail after a very short service. In addition, transient, do not exceed the limitations of the Hose, Tube, Fitting and Seals. all liquids but pure water may burn fiercely under certain conditions, and even Temperatures below and above the recommended limit can degrade Hose, Tube, pure water leakage may be hazardous. Fittings and Seals to a point where a failure may occur and release fluid. Tube 2.17 Radiant Heat: Hose and Seals can be heated to destruction without contact by and Fittings performances are normally degraded at elevated temperature. Ma- such nearby items as hot manifolds or molten . The same heat source may terial compatibility can also change at temperatures outside of the rated range. then initiate a fire. This can occur despite the presence of cool air around the Properly insulate and protect the Hose Assembly when routing near hot objects Hose or Seal. Performance of Tube and Fitting subjected to the heat could be (e.g. manifolds). Do not use any Hose in any application where failure of the Hose degraded. could result in the conveyed fluids (or vapors or mist from the conveyed fluids) 2.18 or : When using a torch or arc welder in close proximity to hydrau- contacting any open flame, molten metal, or other potential fire ignition source lic lines, the hydraulic lines should be removed or shielded with appropriate fire that could cause burning or explosion of the conveyed fluids or vapors. resistant materials. Flame or weld spatter could burn through the Hose or Seal 2.5 Fluid Compatibility: Hose, and Tube Assembly selection must assure compatibility and possibly ignite escaping fluid resulting in a catastrophic failure. Heating of of the Hose tube, cover, reinforcement, Tube, Plating and Seals with the fluid media plated parts, including Hose Fittings and adapters, above 450°F (232°C) such as used. See the fluid compatibility chart in the Parker publication for the product during welding, brazing or may emit deadly gases. Any elastomer seal being considered or used. This information is offered only as a guide. Actual on fittings shall be removed prior to welding or brazing, any metallic surfaces service life can only be determined by the end user by testing under all extreme shall be protected after brazing or welding when necessary. Welding and brazing conditions and other analysis. Hose, and Tube that is chemically compatible filler material shall be compatible with the Tube and Fitting that are joined. with a particular fluid must be assembled using Fittings and adapters containing 2.19 Atomic Radiation: Atomic radiation affects all materials used in Hose and Tube likewise compatible seals. Flange or flare processes can change Tube material assemblies. Since the long-term effects may be unknown, do not expose Hose properties that may not be compatible with certain requirements such as NACE or Tube assemblies to atomic radiation. Nuclear applications may require special 2.6 Permeation: Permeation (that is, seepage through the Hose or Seal) will occur Tube and Fittings. from inside the Hose or Fitting to outside when Hose or Fitting is used with gases, 2.20 Aerospace Applications: The only Hose, Tube and Fittings that may be used for and gas fuels, and refrigerants (including but not limited to such materials in-flight aerospace applications are those available from Parker’s Stratoflex Prod- as helium, diesel fuel, gasoline, natural gas, or LPG). This permeation may result in ucts Division. Do not use any other Hose or Fittings for in-flight applications. Do high concentrations of vapors which are potentially flammable, explosive, or toxic, not use any Hose or Fittings from Parker’s Stratoflex Products Division with any and in loss of fluid. Dangerous explosions, fires, and other hazards can result when other Hose or Fittings, unless expressly approved in writing by the engineering using the wrong Hose for such applications. The system designer must take into manager or chief engineer of Stratoflex Products Division and verified by the account the fact that this permeation will take place and must not use Hose or user’s own testing and inspection to aerospace industry standards. Fitting if this permeation could be hazardous. The system designer must take into 2.21 Unlocking Couplings: Ball locking couplings or other Fittings with quick discon- account all legal, government, insurance, or any other special regulations which nect ability can unintentionally disconnect if they are dragged over obstructions, govern the use of fuels and refrigerants. Never use a Hose or Fitting even though or if the sleeve or other disconnect member, is bumped or moved enough to cause the fluid compatibility is acceptable without considering the potential hazardous disconnect. Threaded Fittings should be considered where there is a potential effects that can result from permeation through the Hose or Tube Assembly. for accidental uncoupling. Permeation of moisture from outside the Hose or Fitting to inside the Hose or Fitting will also occur in Hose or Tube assemblies, regardless of internal pressure. 3.0 HOSE AND FITTINGS ASSEMBLY AND INSTALLATION INSTRUCTIONS If this moisture permeation would have detrimental effects (particularly, but not limited to refrigeration and air conditioning systems), incorporation of sufficient 3.1 Component Inspection: Prior to assembly, a careful examination of the Hose and drying capacity in the system or other appropriate system safeguards should be Fittings must be performed. All components must be checked for correct style, selected and used. The sudden pressure release of highly pressurized gas could size, catalog number, and length. The Hose must be examined for cleanliness, also result in Explosive Decompression failure of permeated Seals and Hoses. obstructions, blisters, cover looseness, kinks, cracks, cuts or any other visible 2.7 Size: Transmission of power by means of pressurized fluid varies with pressure defects. Inspect the Fitting and sealing surfaces for burrs, nicks, or and rate of flow. The size of the components must be adequate to keep pressure other imperfections. Do NOT use any component that displays any signs of losses to a minimum and avoid damage due to heat generation or excessive fluid nonconformance. velocity. 3.2 Hose and Fitting Assembly: Do not assemble a Parker Fitting on a Parker 2.8 Routing: Attention must be given to optimum routing to minimize inherent Hose that is not specifically listed by Parker for that Fitting, unless authorized problems (kinking or flow restriction due to Hose collapse, twisting of the Hose, in writing by the engineering manager or chief engineer of the appropriate proximity to hot objects or heat sources). For additional routing recommendations Parker division. Do not assemble a Parker Fitting on another manufactur- see SAE J1273 and ISO 17165-2. Hose Assemblies have a finite life and should be er’s Hose or a Parker Hose on another manufacturer’s Fitting unless (i) the installed in a manner that allows for ease of inspection and future replacement. engineering manager or chief engineer of the appropriate Parker division Hose because of its relative short life, should not be used in residential and approves the Assembly in writing or that combination is expressly approved commercial buildings inside of inaccessible walls or floors, unless specifically in the appropriate Parker literature for the specific Parker product, and allowed in the product literature. Always review all product literature for proper (ii) the user verifies the Assembly and the application through analysis and testing. For installation and routing instructions. Parker Hose that does not specify a Parker Fitting, the user is solely responsible for the 2.9 Environment: Care must be taken to insure that the Hose, Tube and Fittings are selection of the proper Fitting and Hose Assembly procedures. See instruction 1.4. either compatible with or protected from the environment (that is, surrounding To prevent the possibility of problems such as leakage at the Fitting or system conditions) to which they are exposed. Environmental conditions including but contamination, it is important to completely remove all debris from the cutting not limited to ultraviolet radiation, sunlight, heat, ozone, moisture, water, salt operation before installation of the Fittings. The Parker published instructions water, chemicals and air pollutants can cause degradation and premature failure. must be followed for assembling the Fittings on the Hose. These instructions are 2.10 Mechanical Loads: External forces can significantly reduce Hose, Tube and provided in the Parker Fitting catalog for the specific Parker Fitting being used, Fitting life or cause failure. Mechanical loads which must be considered include or by calling 1-800-CPARKER, or at www.parker.com. excessive flexing, twist, kinking, tensile or side loads, bend radius, and vibration. 3.3 Related Accessories: Do not or swage any Parker Hose or Fitting with Use of swivel type Fittings or adapters may be required to insure no twist is put anything but the listed swage or crimp machine and dies in accordance with into the Hose. Use of proper Hose or Tube clamps may also be required to reduce Parker published instructions. Do not crimp or swage another manufacturer’s external mechanical loads. Unusual applications may require special testing prior Fitting with a Parker crimp or swage die unless authorized in writing by the to Hose selection. engineering manager or chief engineer of the appropriate Parker division. 2.11 Physical Damage: Care must be taken to protect Hose from wear, snagging, 3.4 Parts: Do not use any Parker Fitting part (including but not limited to socket, shell, kinking, bending smaller that minimum bend radius and cutting, any of which nipple, or insert) except with the correct Parker mating parts, in accordance with can cause premature Hose failure. Any Hose that has been kinked or bent to a Parker published instructions, unless authorized in writing by the engineering radius smaller than the minimum bend radius, and any Hose that has been cut or manager or chief engineer of the appropriate Parker division. is cracked or is otherwise damaged should be removed and discarded. Fittings 3.5 Field Attachable/Permanent: Do not reuse any field attachable Hose Fitting that with damages such as scratches on sealing surfaces and deformation should has blown or pulled off a Hose. Do not reuse a Parker permanent Hose Fitting be replaced. (crimped or swaged) or any part thereof. Complete Hose Assemblies may only 2.12 Proper End Fitting: See instructions 3.2 through 3.5. These recommendations may be reused after proper inspection under section 4.0. Do not assemble Fittings to be substantiated by testing to industry standards such as SAE J517 for hydraulic any previously used hydraulic Hose that was in service, for use in a fluid power applications, or MIL-A-5070, AS1339, or AS3517 for Hoses from Parker’s Stratoflex application. Products Division for aerospace applications. 3.6 Pre-Installation Inspection: Prior to installation, a careful examination of the Hose 2.13 Length: When determining the proper Hose or Tube length of an assembly, Assembly must be performed. Inspect the Hose Assembly for any damage or be aware of Hose length change due to pressure, Tube length change due to defects. DO NOT use any Hose Assembly that displays any signs of nonconfor- or contraction, and Hose or Tube and machine tolerances mance. and movement must be considered. When routing short hose assemblies, it is 3.7 Minimum Bend Radius: Installation of a Hose at less than the minimum listed bend recommended that the minimum free hose length is always used. Consult the radius may significantly reduce the Hose life. Particular attention must be given hose manufacturer for their minimum free hose length recommendations. Hose to preclude sharp bending at the Hose to Fitting juncture. Any bending during assemblies should be installed in such a way that any motion or flexing occurs installation at less than the minimum bend radius must be avoided. If any Hose within the same plane. is kinked during installation, the Hose must be discarded. 2.14 Specifications and Standards: When selecting Hose, Tube and Fittings, govern- 3.8 Twist Angle and Orientation: Hose Assembly installation must be such that ment, industry, and Parker specifications and recommendations must be reviewed relative motion of machine components does not produce twisting. and followed as applicable. 3.9 Securement: In many applications, it may be necessary to restrain, protect, 2.15 Hose Cleanliness: Hose and Tube components may vary in cleanliness levels. or guide the Hose to protect it from damage by unnecessary flexing, pressure Care must be taken to insure that the Hose and Tube Assembly selected has an surges, and contact with other mechanical components. Care must be taken to adequate level of cleanliness for the application. insure such restraints do not introduce additional or wear points.

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 11 Bulletin 3531-TRN

3.10 Proper Connection of Ports: Proper physical installation of the Hose Assembly 5.5 Replacement Intervals: Hose assemblies and elastomeric seals used on Hose requires a correctly installed port connection insuring that no twist or torque is Fittings and adapters will eventually age, harden, wear and deteriorate under transferred to the Hose when the Fittings are being tightened or otherwise during thermal cycling and compression set. Hose Assemblies and elastomeric seals use. should be inspected and replaced at specific replacement intervals, based on 3.11 External Damage: Proper installation is not complete without insuring that ten- previous service life, government or industry recommendations, or when failures sile loads, side loads, kinking, flattening, potential abrasion, thread damage or could result in unacceptable downtime, damage, or injury risk. See section 1.2. damage to sealing surfaces are corrected or eliminated. See instruction 2.10. Hose and Fittings may be subjected to internal mechanical and/or chemical wear 3.12 System Checkout: All air entrapment must be eliminated and the system pressur- from the conveying fluid and may fail without warning. The user must determine ized to the maximum system pressure (at or below the Hose maximum working the product life under such circumstances by testing. Also see section 2.5. pressure) and checked for proper function and freedom from leaks. Personnel 5.6 Hose Inspection and Failure: Hydraulic power is accomplished by utilizing must stay out of potential hazardous areas while testing and using. high pressure fluids to transfer energy and do work. Hoses, Fittings and Hose 3.13 Routing: The Hose Assembly should be routed in such a manner so if a failure Assemblies all contribute to this by transmitting fluids at high pressures. Fluids does occur, the escaping media will not cause personal injury or property dam- under pressure can be dangerous and potentially lethal and, therefore, extreme age. In addition, if fluid media comes in contact with hot surfaces, open flame caution must be exercised when working with fluids under pressure and handling or sparks, a fire or explosion may occur. See section 2.4. the Hoses transporting the fluids. From time to time, Hose Assemblies will fail 3.14 Ground Fault Equipment Protection Devices (GFEPDs): WARNING! Fire and Shock if they are not replaced at proper time intervals. Usually these failures are the Hazard. To minimize the danger of fire if the heating cable of a Multitube bundle result of some form of misapplication, abuse, wear or failure to perform proper is damaged or improperly installed, use a Ground Fault Equipment Protection maintenance. When Hoses fail, generally the high pressure fluids inside escape Device. Electrical fault currents may be insufficient to trip a conventional circuit in a stream which may or may not be visible to the user. Under no circumstanc- breaker. For ground fault protection, the IEEE 515: (www.ansi.org) standard for es should the user attempt to locate the leak by “feeling” with their hands or heating cables recommends the use of GFEPDs with a nominal 30 milliampere any other part of their body. High pressure fluids can and will penetrate the trip level for “piping systems in classified areas, those areas requiring a high skin and cause severe tissue damage and possibly loss of limb. Even seem- Parker Transair Modular Pipe System Transair Parker degree of maintenance, or which may be exposed to physical abuse or corrosive ingly minor hydraulic fluid injection injuries must be treated immediately by a atmospheres”. physician with knowledge of the tissue damaging properties of hydraulic fluid. If a Hose failure occurs, immediately shut down the equipment and leave the 4.0 TUBE AND FITTINGS ASSEMBLY AND INSTALLATION INSTRUCTIONS area until pressure has been completely released from the Hose Assembly. Simply shutting down the hydraulic pump may or may not eliminate the pres- 4.1 Component Inspection: Prior to assembly, a careful examination of the Tube sure in the Hose Assembly. Many times check valves, etc., are employed in and Fittings must be performed. All components must be checked for correct a system and can cause pressure to remain in a Hose Assembly even when style, size, material, seal, and length. Inspect the Fitting and sealing surfaces pumps or equipment are not operating. Tiny holes in the Hose, commonly for burrs, nicks, corrosion, missing seal or other imperfections. Do NOT use any known as pinholes, can eject small, dangerously powerful but hard to see component that displays any signs of nonconformance. streams of hydraulic fluid. It may take several minutes or even hours for the 4.2 Tube and Fitting Assembly: Do not assemble a Parker Fitting with a Tube that is pressure to be relieved so that the Hose Assembly may be examined safely. not specifically listed by Parker for that Fitting, unless authorized in writing by Once the pressure has been reduced to zero, the Hose Assembly may the engineering manager or chief engineer of the appropriate Parker division. be taken off the equipment and examined. It must always be replaced The Tube must meet the requirements specified to the Fitting. The Parker pub- if a failure has occurred. Never attempt to patch or repair a Hose As- lished instructions must be followed for assembling the Fittings to a Tube. These sembly that has failed. Consult the nearest Parker distributor or the ap- instructions are provided in the Parker Fitting catalog for the specific Parker propriate Parker division for Hose Assembly replacement information. Fitting being used, or by calling 1-800-CPARKER, or at www.parker.com. Never touch or examine a failed Hose Assembly unless it is obvious that the Hose 4.3 Related Accessories: Do not preset or flange Parker Fitting components using no longer contains fluid under pressure. The high pressure fluid is extremely another manufacturer’s equipment or procedures unless authorized in writing dangerous and can cause serious and potentially fatal injury. by the engineering manager or chief engineer of the appropriate Parker division. 5.7 Elastomeric seals: Elastomeric seals will eventually age, harden, wear and de- Tube, Fitting component and tooling must be check for correct style, size and teriorate under thermal cycling and compression set. Elastomeric seals should material. Operation and maintenance of Related Accessories must be in accor- be inspected and replaced. dance with the operation manual for the designated Accessory. 5.8 Refrigerant gases: Special care should be taken when working with refrigera- 4.4 Securement: In many applications, it may be necessary to restrain, protect, or tion systems. Sudden escape of refrigerant gases can cause blindness if the guide the Tube to protect it from damage by unnecessary flexing, pressure surges, escaping gases contact the eye and can cause freezing or other severe injuries vibration, and contact with other mechanical components. Care must be taken if it contacts any other portion of the body. to insure such restraints do not introduce additional stress or wear points. 5.9 Compressed natural gas (CNG): Parker CNG Hose Assemblies should be 4.5 Proper Connection of Ports: Proper physical installation of the Tube Assembly tested after installation and before use, and at least on a monthly basis requires a correctly installed port connection insuring that no torque is transferred per instructions provided on the Hose Assembly tag. The recommended to the Tube when the Fittings are being tightened or otherwise during use. procedure is to pressurize the Hose and check for leaks and to visually 4.6 External Damage: Proper installation is not complete without insuring that tensile inspect the Hose for damage and to perform an electrical resistance test. loads, side loads, flattening, potential abrasion, thread damage or damage to Caution: Matches, candles, open flame or other sources of ignition shall not be sealing surfaces are corrected or eliminated. See instruction 2.10. used for Hose inspection. Leak check solutions should be rinsed off after use. 4.7 System Checkout: All air entrapment must be eliminated and the system pressur- ized to the maximum system pressure (at or below the Tube Assembly maximum 6.0 HOSE STORAGE working pressure) and checked for proper function and freedom from leaks. Personnel must stay out of potential hazardous areas while testing and using. 6.1 Age Control: Hose and Hose Assemblies must be stored in a manner that facili- 4.8 Routing: The Tube Assembly should be routed in such a manner so if a failure does tates age control and first-in and first-out usage based on manufacturing date of occur, the escaping media will not cause personal injury or property damage. In the Hose and Hose Assemblies. Unless otherwise specified by the manufacturer addition, if fluid media comes in contact with hot surfaces, open flame or sparks, or defined by local laws and regulations: a fire or explosion may occur. See section 2.4. 6.1.1 The shelf life of rubber hose in bulk form or hose made from two or more materials is 28 quarters (7 years) from the date of manufacture, with an 5.0 HOSE AND FITTING MAINTENANCE AND REPLACEMENT INSTRUCTIONS extension of 12 quarters (3 years), if stored in accordance with ISO 2230; 6.1.2 The shelf life of thermoplastic and hose is consid- 5.1 Even with proper selection and installation, Hose life may be significantly reduced ered to be unlimited; without a continuing maintenance program. The severity of the application, risk 6.1.3 Hose assemblies that pass visual inspection and proof test shall not be potential from a possible Hose failure, and experience with any Hose failures in stored for longer than 2 years. the application or in similar applications should determine the frequency of the 6.1.4 Storage: Stored Hose and Hose Assemblies must not be subjected to inspection and the replacement for the Products so that Products are replaced damage that could reduce their expected service life and must be placed before any failure occurs. Certain products require maintenance and inspection in a cool, dark and dry area with the ends capped. Stored Hose and Hose per industry requirements. Failure to adhere to these requirements may to Assemblies must not be exposed to temperature extremes, ozone, oils, premature failure. A maintenance program must be established and followed by corrosive liquids or fumes, solvents, high humidity, rodents, insects, the user and, at minimum, must include instructions 5.2 through 5.7 ultraviolet light, electromagnetic fields or radioactive materials. 5.2 Visual Inspection Hose/Fitting: Any of the following conditions require immediate shut down and replacement of the Hose Assembly: • Fitting slippage on Hose; • Damaged, cracked, cut or abraded cover (any reinforcement exposed); • Hard, stiff, heat cracked, or charred Hose; • Cracked, damaged, or badly corroded Fittings; • Leaks at Fitting or in Hose; • Kinked, crushed, flattened or twisted Hose; and • Blistered, soft, degraded, or loose cover. 5.3 Visual Inspection All Other: The following items must be tightened, repaired, corrected or replaced as required: • Leaking port conditions; • Excess dirt buildup; • Worn clamps, guards or shields; and • System fluid level, fluid type, and any air entrapment. 5.4 Functional Test: Operate the system at maximum operating pressure and check for possible malfunctions and leaks. Personnel must avoid potential hazardous areas while testing and using the system. See section 2.2.

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 12 Bulletin 3531-TRN Notes Notes

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 13 Bulletin 3531-TRN

Notes Notes

Parker Hannifin Corporation | Fluid System Connectors | Otsego, MI 14 Parker’s Motion & Control Product Groups

At Parker, we’re guided by a relentless drive to help our customers become more productive and achieve higher levels of profitabil- ity by engineering the best systems for their require- ments. It means looking at Aerospace Automation Climate & Industrial Filtration Key Markets Key Markets Controls Key Markets customer applications from Aftermarket services Alternative energy Key Markets Aerospace Commercial Conveyor & material handling many angles to find new Agriculture Food & beverage Engines Factory automation Air conditioning Industrial plant & equipment ways to create value. What- General & business aviation Food & beverage Construction Machinery Life sciences Helicopters Life sciences & medical Food & beverage Marine ever the motion and control Launch vehicles Machine tools Industrial machinery Mobile equipment Military aircraft Packaging machinery Life sciences Oil & gas technology need, Parker has Missiles Paper machinery Oil & gas Power generation & the experience, breadth of Power generation machinery Precision cooling renewable energy Regional transports Primary Process Process product and global reach Unmanned aerial vehicles Safety & security Refrigeration Transportation Key Products Semiconductor & electronics Transportation Water Purification to consistently deliver. No Transportation & automotive Control systems & Key Products Key Products company knows more about actuation products Key Products Accumulators Analytical gas generators Engine systems AC/DC drives & systems Advanced actuators Compressed air filters & dryers motion and control technol- & components Air preparation Engine air, coolant, fuel & oil filtration systems CO2 controls Fluid conveyance systems Electric actuators, gantry Electronic controllers Fluid condition monitoring systems ogy than Parker. For further & components robots & slides Filter driers Hydraulic & lubrication filters info call 1 800 C-Parker Fluid metering, delivery Human machine interfaces Hand shut-off valves Hydrogen, nitrogen & zero & atomization devices Inverters Heat exchangers air generators (1 800 272 7537). Fuel systems & components Manifolds Hose & fittings Instrumentation filters Fuel tank inerting systems Miniature fluidics Pressure regulating valves Membrane & fiber filters Hydraulic systems Pneumatic actuators Refrigerant distributors Microfiltration & grippers & components Safety relief valves Sterile air filtration Pneumatic valves & controls Thermal management Smart pumps Water desalination & purification filters Rotary actuators & systems Wheels & brakes Solenoid valves Stepper motors, servo motors, Thermostatic expansion valves drives & controls Structural Vacuum generators, cups & sensors

Fluid Connectors Hydraulics Instrumentation Seal Key Markets Key Markets Key Markets Key Markets Aerial lift Aerial lift Alternative fuels Aerospace Agriculture Agriculture Biopharmaceuticals Chemical processing Bulk chemical handling Alternative energy Chemical & refining Consumer Construction machinery Construction machinery Food & beverage Fluid power Food & beverage Forestry Marine & shipbuilding General industrial Fuel & gas delivery Industrial machinery Medical & dental Information technology Industrial machinery Machine tools Microelectronics Life sciences Life sciences Marine Nuclear Power Microelectronics Marine Material handling Offshore oil exploration Military Mining Mining Oil & gas Oil & gas Mobile Oil & gas Pharmaceuticals Power generation Oil & gas Power generation Power generation Renewable energy Renewable energy Refuse vehicles Pulp & paper Telecommunications Transportation Renewable energy Steel Transportation Truck hydraulics Water/wastewater Key Products Turf equipment Key Products Check valves Key Products Dynamic seals Connectors for low pressure Key Products Analytical Instruments Elastomeric o-rings fluid conveyance Accumulators Analytical sample conditioning Electro-medical instrument Deep sea umbilicals Cartridge valves products & systems design & assembly Diagnostic equipment Electrohydraulic actuators Chemical injection fittings EMI shielding Hose couplings Human machine interfaces & valves Extruded & precision-cut, Industrial hose Hybrid drives Fluoropolymer chemical fabricated elastomeric seals Hydraulic cylinders delivery fittings, valves Mooring systems & & pumps High temperature metal seals power cables Hydraulic motors & pumps High purity gas delivery Homogeneous & inserted PTFE hose & tubing Hydraulic systems fittings, valves, regulators elastomeric shapes Quick couplings Hydraulic valves & controls & digital flow controllers Medical device fabrication Rubber & thermoplastic hose Hydrostatic steering Industrial mass flow meters/ & assembly Tube fittings & adapters Integrated hydraulic circuits controllers Metal & retained Tubing & plastic fittings Power take-offs Permanent no-weld tube fittings composite seals Power units Precision industrial regulators Shielded optical windows Rotary actuators & flow controllers Silicone tubing & extrusions Sensors Process control double Thermal management block & bleeds Vibration dampening Process control fittings, valves, regulators & manifold valves Parker Fluid Connectors Group North American Divisions & Distribution Service Centers

Your complete source for North American Divisions Distribution Service Centers quality tube fittings, hose Fluid System Connectors Buena Park, CA & hose fittings, & Division phone 714 522 8840 composite fittings, quick- Otsego, MI fax 714 994 1183 disconnect couplings, valves phone 269 692 6555 and assembly tools, locally Conyers, GA fax 269 694 4614 available from a worldwide phone 770 929 0330 network of authorized Engineering Support: fax 770 929 0230 [email protected] distributors. Louisville, KY Customer Support: phone 502 937 1322 Fittings: [email protected] fax 502 937 4180 Available in inch and metric sizes covering SAE, BSP, Quote Support: Portland, OR DIN, GAZ, JIS and ISO thread [email protected] phone 503 283 1020 configurations, manufactured Hose Products Division fax 503 283 2201 from steel, stainless steel, Wickliffe, OH Toledo, OH brass, aluminum, nylon and phone 440 943 5700 phone 419 878 7000 thermoplastic. fax 440 943 3129 fax 419 878 7001 fax 419 878 7420 Hose, Tubing and Bundles: Parflex Division (FCG Kit Operations) Available in a wide variety of Ravenna, OH sizes and materials including phone 330 296 2871 Canada rubber, wire-reinforced, fax 330 296 8433 Milton, ONT thermoplastic, hybrid and Quick Division phone 905 693 3000 custom compounds. Minneapolis, MN fax 905 876 1958 phone 763 544 7781 Mexico Worldwide Availability: fax 763 544 3418 Toluca, MEX Parker operates Fluid phone (52) 722 2754 200 Connectors manufacturing Tube Fittings Division fax (52) 722 2722 168 locations and sales offices Columbus, OH throughout North America, phone 614 279 7070 South America, Europe and fax 614 279 7685 Asia-Pacific.

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© 2009 Parker Hannifin Corporation BUL. 3531-TRN Parker Hannifin Corporation 6/20 Fluid System Connectors Division 300 Parker Drive Otsego, MI 49078 Phone: 480 830 7764 Fax: 480 325 3571 [email protected] www.parker.com/transair