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The Energy Flows Through Us™

GAS LIFT SYSTEMS iNTERNATIONAL LIFT systems Lufkin Industries: The Leader in Oilfield Equipment & Services

Founded in 1902, Lufkin Industries, Inc. (NASDAQ: Lufkin’s – International Lift Systems (ILS) product line LUFK) is a vertically integrated company that designs, manufactures and supports a complete portfolio of engineers, manufactures, sells, installs and services gas lift products, which includes tubing and wireline high-quality and high-value-added oilfield equipment retrievable valves, mandrels and accessories. In and power transmission products across the globe. addition to gas lift, Lufkin – ILS offers a complete line Additionally, the Company operates a gray and of plunger lift, waterflood, chemical injection, packoff ductile iron foundry producing up to 300 tons per and insert string equipment. day of captive and commercial castings for the heavy Lufkin’s well-established position in the major equipment, valve and machine tool markets. oil producing areas of the world has enabled Lufkin’s Oilfield Division is a leading global provider of the Company to maintain its presence in all artificial lift equipment and services to the upstream major markets. sector of the oil and gas industry. The division’s product lines consist of Beam and Hydraulic Pumping Units, Gas Lift, Plunger Lift, Completion Components and Automation. GAS LIFT SYSTEMS

CONTENTS

4 Quality Standards 5 Health, Safety and Environment 6 Gas Lift Applications 10 Gas Lift Systems—Products 11 Wireline Retrievable Mandrels, Valves and Latches 11 Side Pocket Mandrels 12 Machined/Forged Pocket – Oval Body Configuration 14 Machined Pocket – Round Body Configuration 15 Solid Body Round Configuration 16 Valves 17 Injection Pressure Operated Valves (IPO) 18 Production Pressure Operated Valves (PPO) 20 ROV Orifice alveV 21 Dummy Valves 22 Wireline Retrievable Gas Lift Latches 24 Tubing Retrievable (Conventional) Mandrels and Valves 25 Mandrels 25 Conventional Mandrels 26 Concentric Mandrels 27 Valves 27 Conventional Valves 28 Conventional Check Valves 29 Special Applications 30 Waterflood 32 Chemical Injection Valves 33 Training 34 Service 35 Well Optimization Design Data Sheet

3 QUALITY

Because of our confidence in the quality process, Lufkin is able make this promise:

We will provide you with timely delivery of quality Meeting and Exceeding Quality products and Standards services that meet As part of Lufkin’s effort to ensure quality within our products, we regularly review our processes and procedures to maintain current quality standards. We utilize our or exceed all experience in sales, operations, engineering and manufacturing to ensure every product we manufacture delivers high performance-based quality results. Additionally, we keep up requirements. with the latest regulatory compliance across our global enterprise to ensure our product quality meets your needs, regardless of location.

Manufacturing Accreditations:

We manufacture to the leading standards and specifications in the industry.

Please refer to www.lufkin.com/quality for a complete list of accreditations and standards that we maintain.

4 Gas Lift Systems HEALTH,SAFETY AND ENVIRONMENT

Unparalleled HSE Commitment

Safety is an integral part of the planning and execution of every job. HSE is an inseparable component within our manufacturing and quality programs to insure efficient operations. Committed management along with a conscientious, well-trained workforce combine to make our organization a safe and efficient work place.

Lufkin’s in-house and industry-wide HSE program participation further solidifies our commitment. Our HSE program and organizational involvement includes:

• HALO (Hazard Awareness through Line Observation) – Lufkin’s Behavior Based Safety (BBS) program

• Job Safety Analysis (JSA) and Standard Operating Procedure (SOP) development using Process Picture Mapping (PPM) techniques

• Active Membership and Participation in: • NSC (National Safety Council) • ASSE (American Society of Safety Engineers) • ACGIH (American Council of Governmental Industrial Hygienists) • COPS (California Oil Producers) • STEPS (South Texas Exploration and Production Safety) network • ISNetworld • PEC/Premier • SafeLand • SafeGulf

5 Gas Lift Systems Gas Lift Systems GAS LIFT

Continuous Gas Lift Continuous Gas Lift Annular Tubular Flow Flow Gas is injected continuously into Gas is injected into the production the annulus. The gas travels tubing, which travels down the down the annulus, regulated tubing, regulated through a gas lift through a gas lift valve and valve and into the fluid column in the into the fluid column inside the annulus. The injected gas reduces tubing in the well. The injected the density of the fluid to a point so gas reduces the density of that maximum flow is realized from the fluid to a point where the the reservoir. This application is best reservoir pressure can push it suited for wells that have a reservoir to the production facility. This pressure that will support fluid to application is suited for most any surface, have a high PI, low GLR and well requiring artificial lift where are tubing size limited. The larger a supply of pressurized gas is flow area will allow higher fluid rates available. to be produced.

6 Gas Lift Systems Applications

Intermittent Gas Lift Gas Lift Chamber Intermittently, high volumes of gas Lift System are injected into the annulus of Intermittently, high volumes the well. The injected gas travels of gas are injected into the down the annulus, regulated annulus of the well. The injected through a large ported or pilot gas gas travels down the annulus, lift valve under the accumulated regulated through a gas lift fluid column, which is quickly valve and displaces the fluid in displaced to the surface. The goal an accumulation chamber and is to produce the well at the actual the tubing. The accumulation rate that the fluid enters the chamber allows for the capture wellbore from the reservoir. This of more fluid than tubing alone application is best for wells that and increases the volume of produce low volumes due to low liquid produced each cycle. This BHP or low PI. application is best for wells with low BHP and high PI.

7 Gas Lift Systems Gas Lift Systems GAS LIFT

Dual Well Gas Lift Gas Lift Side String Injection Gas is injected continuously Gas is injected down the side into a common annulus. The string, which runs parallel to gas travels down the annulus, the production tubing and regulated through gas lift valves communicated with the gas and into the fluid column inside lift mandrel in installation. The dual tubing strings in the well. injected gas travels down the side This application is for wells that string, regulated through a gas have more than one reservoir, lift valve and into the fluid column which has to be produced inside the tubing. The purpose independently of each other. of this application is to isolate the annulus from gas injection pressure. This application is best for wells with damaged casing and wells where gas has to be vented up the annular area.

8 Gas Lift Systems Applications

Chemical Injection Waterflood Injection Treatment chemicals are Water is pumped into the tubing. pumped downhole into the The water travels down the tubing produced fluids of a well to and is regulated into each zone control harmful deposits. A being flooded. With waterflood chemical injection line may be regulators, multiple zones can run from the chemical injection be flooded with a single wellbore. mandrel to the surface to act Waterflood is used to maintain as a conduit for the treatment or increase reservoir pressure in fluids. A high-pressure pump zones that oil production has or is installed at the surface is used expected to decline. to pump the treatment fluid downhole. This application is best for preventing corrosive degradation.

9 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE PRODUCTS

Our portfolio of Wireline Retrievable gas lift products include:

Side Pocket Mandrels e

l Wireline Retrievable Valves

Wireline Retrievable Latches ine R etrievab l Wire

10 Gas Lift Systems Mandrel Selection Guide

Rated Test Pressures

Mandrel Mandrel Standard Service Sour Service Tubing Size Pocket I.D. Body Mandrel Major O.D. Minor O.D. Internal Test External Test Internal Test External Test in/mm in/mm Design Type in/mm in/mm Drift in/mm psi/bars psi/bars psi/bars psi/bars SPMO-1NO 4,000 / 275.8 SPMO-1 4.250 / 108.0 2.910 / 73.9 Oval SPFO-1 8,000 / 551.5 6,000 / 413.7 6,000 / 413.7 5,000 / 344.7 SPMO-1CI 4,000 / 275.8 4.500 / 114.3 1.000 / 25.4 SPFO-1CI 5,000 / 344.7 2.375 / 60.3 SPR-1 4.125 / 104.8 1.901 / 48.3 11,500 / 792.9 11,500 / 792.9 9,500 / 655.0 9,500 / 655.0 ─ SPR-1H 4.500 / 114.3 13,500 / 930.2 13,500 / 930.2 12,000 / 827.4 11,000 / 758.4 Round SPR-1U 3.850 / 97.8 6,000 / 413.7 3,600 / 248.2 5,000 / 344.7 3,300 / 227.5 SPR-1U2NO 3.750 / 95.3 6,000 / 413.7 4,750 / 327.5 5,000 / 344.7 4,000 / 275.8 SPMO-2NO 1.500 / 38.1 Oval 4.750 / 120.7 4.000 / 101.6 8,000 / 551.5 6,000 / 413.7 6,000 / 413.7 4,000 / 275.8 SPMO-2 SPMO-1NO 4,000 / 275.8 SPMO-1 4.000 / 101.6 Oval SPFO-1 4.750 / 120.7 8,000 / 551.5 6,000 / 413.7 6,000 / 413.7 5,000 / 344.7 SPMO-1CI 4,000 / 275.8 1.000 / 25.4 SPFO-1CI 4,750 / 327.5 SPR-1H 5.000 / 127.0 13,500 / 930.8 13,500 / 930.8 12,000 / 827.4 11,000 / 758.4 ─ SPR-1 4.750 / 120.7 11,000 / 758.4 9,000 / 620.5 9,000 / 620.5 7,500 / 517.1 Round 2.875 / 73.0 SPR-1CI 5.250 / 133.4 2.347 / 59.6 11,000 / 758.4 9,000 / 620.5 9,000 / 620.5 7,500 / 517.1 SPR-1U 4.500 / 114.3 9,700 / 668.8 6,300 / 434.4 7,800 / 537.8 5,500 / 379.2 SPMO-2NO SPMO-2 8,000 / 551.5 4,000 / 275.8 Oval SPMO-2WF 5.500 / 139.7 4.593 / 116.7 6,000 / 413.7 6,000 / 413.7 1.500 / 38.1 SPFO-2 7,500 / 517.1 4,750 / 327.5 SPFO-2WF Round SPR-2 5.500 / 139.7 ─ 11500 / 792.9 9,500 / 655.0 9,500 / 655.0 8,000 / 551.5 SPMO-1NO 8,000 / 551.5 6,000 / 413.7 4,000 / 275.8 SPMO-1 4.125 / 104.8 Oval SPFO-1 5.313 / 135.0 7,000 / 482.6 5,500 / 379.2 6,000 / 413.7 4,500 / 310.3 SPMO-1CI 8,000 / 551.5 6,000 / 413.7 4,000 / 275.8 1.000 / 25.4 SPFO-1CI 7,000 / 482.6 5,500 / 379.2 4,500 / 310.3 SPR-1H 5.750 / 146.1 ─ 13,500 / 930.8 13,500 / 930.8 12,000 / 827.4 11,000 / 758.4 Round SPR-1 5.500 / 139.7 11,000 / 758.4 9,000 / 620.5 9,000 / 620.5 8,000 / 551.5 3.500 / 88.9 SPR-1CI 6.000 / 152.4 2.867 / 72.7 11,000 / 758.4 9,000 / 620.5 9,000 / 620.5 8,000 / 551.5 SPMO-2NO SPMO-2 6,000 / 413.7 6,000 / 413.7 4,000 / 275.8 Oval 5.968 / 151.6 5.000 / 127.0 8,000 / 551.5 SPMO-2WF 1.500 / 38.1 SPFO-2 6,500 / 448.2 7,000 / 482.6 5,500 / 379.2 SPR-2 5.968 / 150.8 ─ 12,000 / 827.4 11,000 / 758.4 10,000 / 689.5 9,500 / 655.0 Round SPR-2CI 6.438 / 163.5 ─ 12,000 / 827.4 11,000 / 758.4 10,000 / 689.5 9,500 / 655.0 SPR-2U 5.800 / 147.3 ─ 11,000 / 758.4 10,000 / 689.5 9,000 / 620.5 8,500 / 586.1 SPMO-1 6.410 / 162.8 7,000 / 482.6 5,000 / 344.7 4,000 / 275.8 Oval 5.500 / 139.7 6,000 / 413.7 SPFO-1 6.437 / 163.5 7,500 / 517.1 6,000 / 413.7 4,750 / 327.5 SPR-1 6.625 / 168.3 ─ 12,000 / 827.4 10,000 / 689.5 9,500 / 655.0 8,500 / 586.1 1.000 / 25.4 SPR-1U 6.375 / 161.9 ─ 10,000 / 689.5 8,500 / 586.1 9,000 / 620.5 8,000 / 551.5 Round SPR-1U2 5.984 / 152.0 ─ 8,000 / 551.5 5,500 / 379.2 6,000 / 413.7 5,000 / 344.7 SPR-1A 6.125 / 155.6 ─ 9,000 / 620.5 6,000 / 413.7 7,200 / 496.4 5,500 / 379.2 4.500 / 114.3 SPR-1ACI 6.625 / 168.3 ─ 3.833 / 97.4 9,000 / 620.5 6,000 / 413.7 7,200 / 496.4 5,500 / 379.2 SPMO-2 Oval 7.031 / 178.6 6.080 / 154.4 7,500 / 517.1 6,000 / 413.7 6,000 / 413.7 5,000 / 344.7 SPFO-2 SPR-2 1.500 / 38.1 7.031 / 178.6 SBR-2 Round ─ 11,500 / 792.9 11,500 / 792.9 9,000 / 620.5 9,000 / 620.5 SPR-2CI 7.531 / 191.3 SBR-2CI SPMO-2 7,500 / 517.1 6,000 / 413.7 6,000 / 413.7 5,000 / 344.7 Oval 7.938 / 201.6 6.812 / 173.0 SPFO-2 8,500 / 586.1 7,000 / 482.6 6,500 / 448.2 5,500 / 379.2 SPR-2 7.740 / 196.6 10,000 / 689.5 9,000 / 620.5 8,500 / 586.1 7,500 / 517.1 SBR-2 SPR-2A 5.500 / 39.7 1.500 / 38.1 7.875 / 200.0 4.653 / 118.2 10,750 / 741.2 9,100 / 627.4 9,000 / 620.5 7,800 / 537.8 SBR-2A Round ─ SPR-2CI 8.240 / 209.3 10,000 / 689.5 9,000 / 620.5 8,500 / 586.1 7,500 / 517.1 SBR-2CI SPR-2ACI 8.375 / 212.3 10,750 / 741.2 9,100 / 627.4 9,000 / 620.5 7,800 / 537.8 SBR-2ACI 11 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

Machined/Forged Pocket - Oval Body Configuration

Lufkin’s oval body mandrel Rated Test Pressures configuration is designed to Standard Service Sour Service Tubing Mandrel Mandrel Major Minor Internal External Internal External provide a full opening tubing Size Pocket I.D. Body Mandrel O.D. O.D. Drift Test Test Test Test drift while receiving any in/mm in/mm Design Type in/mm in/mm in/mm psi/bars psi/bars psi/bars psi/bars SPMO-1NO manufactures 1" or 1-1/2" O.D. 4,000 SPMO-1 4.250 2.910 275.8 gas lift valves. These mandrels 108 73.9 5,000 SPFO-1 feature an orienting sleeve and 1.000 1.901 8,000 6,000 6,000 344.7 Oval 25.4 48.3 551.5 413.7 413.7 tool guard above the pocket area. 2.375 4,000 SPMO-1CI 60.3 4.500 275.8 The orienting sleeve allows you an ─ 114.3 5,000 option to use a positive orienting SPFO-1CI 344.7 kickover tool to run or retrieve 1.500 SPMO-2NO 4.750 4.000 1.901 8,000 6,000 6,000 4,000 Oval valves. Tool guards are in place to 38.1 SPMO-2 120.7 101.6 48.3 551.5 413.7 413.7 275.8 deflect and protect the valve latch. SPMO-1NO 4,000 • Complete material and testing SPMO-1 4.000 275.8 101.6 traceability 1.000 4.750 2.347 8,000 6,000 6,000 5,000 Oval SPFO-1 25.4 120.7 59.6 551.5 413.7 413.7 344.7 • Mandrels are constructed of SPMO-1CI 4,000 AISI 4130 or 13CR material ─ 2.875 SPFO-1CI 275.8 • These mandrels are designed 73.0 SPMO-2NO to run in both single and dual 8,000 4,000 SPMO-2 completions 551.5 275.8 1.500 5.500 4.593 2.347 6,000 6,000 Oval SPMO-2WF 38.1 139.7 116.7 59.6 413.7 413.7 SPFO-2 7,500 5,000 SPFO-2WF 517.1 344.7

SPMO-1NO 4.125 8,000 6,000 4,000 SPMO-1 104.8 551.5 413.7 275.8 7,000 5,500 4,500 SPFO-1 1.000 5.313 2.867 482.6 379.2 6,000 310.3 Oval 25.4 135.0 72.7 413.7 8,000 6,000 4,000 SPMO-1CI ─ 517.1 413.7 275.8 3.500 7,000 5,500 4,500 88.9 SPFO-1CI 482.6 379.2 310.3 SPMO-2NO 6,000 6,000 4,000 SPMO-2 1.500 5.968 5.000 2.867 8,000 413.7 413.7 275.8 Oval 38.1 SPMO-2WF 151.6 127 72.7 551.5 6,500 7,000 5,500 SPFO-2 448.2 482.6 379.2 7,500 SPMO-2 4.500 1.500 7.031 6.080 3.833 517.1 6,000 6,000 5,000 Oval 114.3 38.1 178.6 154.4 97.4 7,500 413.7 413.7 344.7 SPFO-2 517.1 6,000 6,000 5,000 SPMO-2 5.500 1.500 7.938 6.812 4.653 8,500 413.7 413.7 344.7 Oval 139.7 38.1 201.6 173 118.2 586.1 7,000 6,500 5,500 SPFO-2 482.6 448.2 379.2

12 Gas Lift Systems Side Pocket Mandrels

SPMO-1CI SPFO-1 SPMO-1 SPMO-1WF

13 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

Machined Pocket - Round Body Configuration

SPR-1 Lufkin’s round body mandrel configuration is designed to provide a full opening tubing drift while receiving any manufactures 1" or 1-1/2" O.D. gas lift valves. These mandrels feature an orienting sleeve and tool guard above the pocket area. The orienting sleeve allows you an option to use a positive orienting kickover tool to run or retrieve valves. Tool guards are in place to deflect and protect the valve latch. • Complete material and testing traceability • Mandrels are constructed of AISI 4130, 13CR, 9CR, 718, or Incoloy 925 material • The round body mandrels are designed to be run in high-pressure well applications and slimhole completions • Pressure ratings range from 3,300 psi to 13,500 psi (burst & collapse) depending on material and well application Rated Test Pressures Mandrel Standard Service Sour Service Tubing Size Pocket I.D. Mandrel Mandrel Major O.D. Drift Internal Test External Test Internal Test External Test in/mm in/mm Body Design Type in/mm in/mm psi/bars psi/bars psi/bars psi/bars 4.125 11,500 11,500 9,500 9,500 SPR-1 104.8 792.9 792.9 655 655 4.500 13,500 13,500 12,000 11,000 SPR-1H 2.375 1.000 114.3 1.901 930.2 930.2 827.4 758.4 Round 60.3 25.4 3.850 48.3 6,000 3,600 5,000 3,300 SPR-1U 97.8 413.7 248.2 344.7 227.5 3.750 6,000 4,750 5,000 4,000 SPR-1U2NO 95.3 413.7 327.5 344.7 275.8 5.000 13,500 13,500 12,000 11,000 SPR-1H 127.0 930.8 930.8 827.4 758.4 4.750 11,000 9,000 9,000 7,500 SPR-1 1.000 120.7 2.347 758.4 620.5 620.5 517.1 Round 2.875 5.250 11,000 9,000 9,000 7,500 25.4 SPR-1CI 59.6 73.0 133.4 758.4 620.5 620.5 517.1 4.500 9700 6,300 7,800 5,500 SPR-1U 114.3 668.8 434.4 537.8 379.2 1.500 5.500 2.347 11,500 9,500 9,500 8,000 Round SPR-2 38.1 139.7 59.6 792.9 655 655 551.5 5.750 13,500 13,500 12,000 11,000 SPR-1H 146.1 930.8 930.8 827.4 758.4 1.000 5.500 2.867 11,000 9,000 9,000 8,000 Round SPR-1 25.4 139.7 72.7 758.4 620.5 620.5 551.5 6.000 11,000 9,000 9,000 8,000 SPR-1CI 3.500 152.4 758.4 620.5 620.5 551.5 88.9 5.968 12,000 11,000 10,000 9,500 SPR-2 150.8 827.4 758.4 689.5 655.0 1.500 6.438 2.867 12,000 11,000 10,000 9,500 Round SPR-2CI 38.1 163.5 72.7 827.4 758.4 689.5 655.0 5.800 11,000 10,000 9,000 8,500 SPR-2U 147.3 758.4 689.5 620.5 586.1 6.625 12,000 10,000 9,500 8,500 SPR-1 168.3 827.4 689.5 655 586.1 6.375 10,000 8,500 9,000 8,000 SPR-1U 161.9 689.5 586.1 620.5 551.5 1.000 5.984 3.833 8,000 5,500 6,000 5,000 Round SPR-1U2 25.4 152.0 97.4 551.5 379.2 413.7 344.7 4.500 6.125 9,000 6,000 7,200 5,500 SPR-1A 114.3 155.6 620.5 413.7 496.4 344.7 6.625 9,000 6,000 7,200 5,500 SPR-1ACI 168.3 620.5 413.7 496.4 344.7 7.031 SPR-2 1.500 178.6 3.833 11,500 11,500 9,000 9,000 Round 38.1 7.531 97.4 792.9 723.9 620.5 620.5 SPR-2CI 191.3 7.740 10,000 9,000 8,500 7,500 SPR-2 196.6 689.5 620.5 586.1 517.1 7.875 10,750 9,100 9,000 7,800 SPR-2A 5.500 1.500 200.0 4.653 741.2 627.4 620.5 537.8 Round 139.7 38.1 8.240 118.2 10,000 9,000 8,500 7,500 SPR-2CI 209.3 689.5 620.5 586.1 517.1 8.375 10,750 9,100 9,000 7,800 SPR-2ACI 212.3 741.2 627.4 620.5 537.8 14 Gas Lift Systems Side Pocket Mandrels

Solid Body Round Configuration

Lufkin’s solid round body mandrel configuration is designed to provide a full opening SBR-2 tubing drift while receiving any manufactures 1" or 1-1/2" O.D. gas lift valves. These mandrels feature an orienting sleeve and tool guard above the pocket area. The orienting sleeve allows you an option to use a positive orienting kickover tool to run or retrieve valves. Tool guards are in place to deflect and protect the valve latch. • Complete material and testing traceability • Mandrels are constructed of AISI 4130, 13CR, 9CR, 718, or Incoloy 925 material • Solid body mandrels are designed to be used in high-pressure well applications and deepwater completions • These mandrels are manufactured from solid bar stock material, which gives them superior strength and corrosion resistance • The solid body configuration allows slotting for the bypass of lines and flat packs for monitoring, flow control and chemical injection • Additional sizes are available for all standard tubing sizes

Rated Test Pressures Standard Service Sour Service Tubing Mandrel Mandrel Major Size Pocket I.D. Body Mandrel O.D. Drift Internal Test External Test Internal Test External Test in/mm in/mm Design Type in/mm in/mm psi/bars psi/bars psi/bars psi/bars 7.031 SBR-2 4.500 1.500 178.6 3.833 11,500 11,500 9,000 9,000 Round 114.3 38.1 7.531 97.4 792.9 723.9 620.5 620.5 SBR-2CI 191.3 7.740 10,000 9,000 8,500 7,500 SBR-2 196.6 689.5 620.5 586.1 517.1 7.875 10,750 9,100 9,000 7,800 SBR-2A 5.500 1.500 200.0 4.653 741.2 627.4 620.5 537.8 Round 139.7 38.1 8.240 118.2 10,000 9,000 8,500 7,500 SBR-2CI 209.3 689.5 620.5 586.1 517.1 8.375 10,750 9,100 9,000 7,800 SBR-2ACI 212.3 741.2 627.4 620.5 537.8

15 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

Gas Lift Design Plot

International COMPANY : LUFKIN DATE: Lift Well : ILS #1 BY : Systems FIELD : FILE : DESIGN PRO EX.bot Gas lift valves are utilized to control Lease : the flow of injected gas to artificially Pressure (psi) 0 400 800 1200 1600 2000 2400 2800 lift the well. The spacing of the 0 valves in the tubing is based on well 110 parameters and determined during the well analysis and equipment 1000 design.

Lufkin offers expert advice and 1900 design to optimize the production of 2000 135 your well.

2700 Submit a Well Optimization Design 145 Data Sheet on page 35 for a complete 3000 3200 evaluation from one of our design 151

engineers. 3700 156 4000 Lufkin’s wireline retrievable gas lift

TV D (ft) 4200 valves are constructed from stainless 161 steel, monel or CRA materials 4700 165 and come in various sizes and 5000 5200 configurations. 168

5700 170 6000 Perfs 6000 170 SBHP 2500

7000

8000

110 130 150 170 190 PWH=250 Rate=300 GLR=1600 WC=0.9 Temperature (deg F) PWH=250 Rate=1000 GLR=500 WC=0.9 PWH=250 Rate=500 GLR=1000 WC=0.9 KOP 5900'

16 Gas Lift Systems Valves

Injection Pressure Operated Valves (IPO)

RIPO-1.0 | RIPO-1.5 | RIPO-1.0BL RIPO-1.0

The RIPO is a wireline retrievable injection pressure operated gas lift valve that comes in 1" or 1-1/2" O.D. This valve is primarily controlled by injection gas pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed in side pocket mandrels.

The valve is designed with a sealed chamber, including a bellows assembly that contains a nitrogen charge over dampening fluid. The bellows serves as an interface between the dome pressure and injection gas pressure. The dome charge provides the closing force of the valve. When injection gas pressure exceeds the closing force, the bellows compress, lifting the valve stem off the seat, allowing gas to be injected through the valve and into the tubing.

The RIPO valve consists of a tail plug, upper packing, bellows assembly with valve core and bellows, bellows housing, stem with tungsten carbide ball, seat housing, floating seat, lower packing, lower packing retainer, and nose with reverse flow check dart with optional choke sizes. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S and/or CO2. Packing and elastomeric materials for the valve are available for standard and special service. Features: • Stainless steel or premium materials • Three-ply monel bellows • Mechanical stop prevents bellows overstroke. • Viscous fluid shear dampening prevents bellows fatigue and stem pounding • Tungsten carbide ball and stem assembly • Replaceable floating monel seat (tungsten carbide seat available) • Integral reverse flow check valve • Silver brazed bellows connections • Compatible with other manufacturers’ side pocket mandrels • Bottom latch option available (RIPO-1.0BL)

Ab Effective PPEF† Valve Valve Bellows Area Port Ap Ap/Ab 1-(Ap/Ab) Ap/Ab Type O.D. (sq in) Size Area of Port R (1-R) 1-(Ap/Ab) 1/8” .013 .040 .960 .041 5/32” .019 .061 .939 .065 RIPO-1.0 1" 0.31 3/16” .028 .091 .910 .099 RIPO-1.0BL* 1/4” .049 .158 .842 .188 5/16” .076 .245 .755 .325 3/16” .029 .038 .962 .040 1/4” .051 .067 .933 .072 RIPO - 1.5 1-1/2" 0.77 5/16” .079 .104 .896 .116 3/8” .113 .148 .852 .174 7/16” .154 .201 .799 .252

*BL - Integral Bottom Latch † PPEF - Production Pressure Effect Factor 17 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

Production Pressure Operated Valves (PPO)

RPPO RPPO-1.0 | RPPO-1.5

The RPPO-1.0 wireline retrievable production pressure operated gas lift valve is a 1" O.D. valve primarily controlled by production fluid pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed in side pocket mandrels. The valve is designed with a sealed chamber, including a bellows assembly that contains an adjustable power spring. The bellows serves as an interface between the power spring and production pressure. The power spring provides the closing force of the valve. When production fluid pressure exceeds the closing force, the bellows compress, lifting the valve stem off the seat, allowing gas to be injected through the valve and into the tubing. The RPPO-1.0 valve consists of a tail plug, dome bushing, bellows sub-assembly with bellows, power spring, adjusting screw, stem sub-assembly with tungsten carbide ball, seat housing, crossover, lower packing body, packing retainer, reverse flow check dart and nose. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S and/or CO2. Packing and elastomeric materials for the valve are available for standard and special service.

Features: • Stainless steel or premium materials • High pressure bellows protection • Three-ply Monel bellows • Mechanical stop prevents bellows overstroke • Viscous fluid shear dampening helps prevent bellows fatigue and reduces stem pounding • Tungsten carbide ball and stem assembly • Replaceable floating Monel seats (tungsten carbide seat available) • Integral reverse flow check valve • Silver brazed bellows connections • Compatible with other manufacturers’ side pocket mandrels

Ab Effective IPEF† Valve Valve Bellows Area Port Ap Ap/Ab 1-(Ap/Ab) Ap/Ab Type O.D. (sq in) Size Area of Port R (1-R) 1-(Ap/Ab) 1/8" 0.013 0.042 0.958 0.043

5/32" 0.020 0.066 0.934 0.071 RPPO-1.0 1" 0.31 3/16" 0.029 0.094 0.906 0.104

1/4" 0.051 0.165 0.835 0.197 3/16" 0.029 0.038 0.962 0.040

1/4" 0.051 0.066 0.934 0.071 1-1/2" 0.77 RPPO-1.5 5/16" 0.079 0.103 0.897 0.115

3/8" 0.113 0.147 0.853 0.172

* BL - Nitrogen Charged with Integral Bottom Latch † IPEF - Injection pressure effect factor 18 Gas Lift Systems Valves

RPPO-1.0BL RPPO-1.0BL

The RPPO-1.0BL wireline retrievable production pressure operated gas lift valve is a bottom latch, 1" O.D. valve primarily controlled by production fluid pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed in side pocket mandrels. The valve is designed with a sealed chamber, including a bellows assembly that contains a nitrogen charge over dampening fluid. The bellows serves as an interface between the dome pressure and production fluid pressure. The dome charge provides the closing force of the valve. When production fluid pressure exceeds the closing force, the bellows compress, lifting the valve stem off the seat, allowing gas to be injected though the valve and into the tubing. The valve’s design incorporates a large area crossover seat, which allows the bellows to sense production fluid pressure during operation. The RPPO-1.0BL valve consists of a tail plug, bellows assembly with valve core and bellows, upper packing housing, bellows housing, stem with tungsten carbide ball, seat housing (crossover), floating tungsten carbide seat, lower packing housing, lower packing retainer ring, latch housing, latch collet, latch ring and nose with reverse flow check dart. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S and/or CO2. Packing and elastomeric materials for the valve are available for standard and special service.

Features: • Stainless steel or premium materials • High pressure bellows protection • Three ply Monel bellows • Mechanical stop prevents bellows overstroke • Viscous fluid shear dampening helps prevent bellows fatigue and reduces stem pounding • Tungsten carbide ball and stem assembly • Replaceable floating Monel seats (tungsten carbide seat available) • Integral reverse flow check valve • Silver brazed bellows connections • Compatible with other manufacturers’ side pocket mandrels

Ab Effective IPEF† Valve Valve Bellows Area Port Ap Ap/Ab 1-(Ap/Ab) Ap/Ab Type O.D. (sq in) Size Area of Port R (1-R) 1-(Ap/Ab) 1/8" 0.013 0.042 0.958 0.043

5/32" 0.020 0.066 0.934 0.071 RPPO-1.0BL* 1" 0.31 3/16" 0.029 0.094 0.906 0.104

1/4" 0.051 0.165 0.835 0.197 * BL - Nitrogen Charged with Integral Bottom Latch † IPEF - Injection pressure effect factor 19 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

ROV Orifice Valves

ROV-1 ROV-1.0 | ROV-1.5 | ROV 1.0BL | ROV-1.0HR | ROV-1.5HR

The ROV wireline retrievable orifice valve is a 1" or 1-1/2" O.D. valve used to control the flow of gas and/or fluid from the casing annulus into the tubing. The valve is installed in side pocket mandrels. The valve is designed with a square edged orifice which, when properly sized, allows volume control when the casing and tubing pressures are known. An integral reverse flow check prevents gas and or fluid from flowing from the tubing back into the casing annulus. The ROV valve consists of a flow barrel, seat housing and floating square edged orifice, lower packing retainer, and check nose with a reverse flow check drop. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S or CO2. Packing and elastomeric materials for the valve are available for standard service or special service to suit individual well conditions. The ROV orifice valve is available with square edged orifice sizes of 1/8" through 1/2" Lufkin’s HR series orifice has a maximum port size of 7/16" for the ROV-1.0HR and 3/4" for the ROV-1.5HR.

In operation, gas and/or fluids that are injected into the casing annulus enter through the ports in the side pocket mandrel. This gas and/or fluid then enter through the ports in the valve that is located in the flow barrel between the two sets of packing. The gas and/or fluid then flows through the seat housing and square edged orifice, past the reverse flow check drop, through the check nose and into the tubing.

Features: • Stainless steel or premium materials • Replaceable square edged orifice (Tungsten Carbide available) • Flow capacity determined by orifice sizing • Integral reverse flow check valve • Compatible with other manufacturers’ side pocket mandrels

Type Running Port Type Type Valve O.D. Size Latch SPM ROV-1.0 1" 1/8" - 5/16" BK-2 All 1” Pockets ROV-1.0 BL* 1" 1/8" - 5/16" Integral All 1” Pockets ROV-1.0HR† 1" 1/8" - 3/8" BK-2 All 1” Pockets ROV-1.5 1-1/2" 1/8" - 7/16" RA / RK All 1-1/2” Pockets ROV-1.5HR† 1-1/2" 1/8" - 3/4" RA / RK All 1-1/2” Pockets

* BL - Integral Bottom Latch † HR - High Rate

20 Gas Lift Systems Valves

Dummy Valves

RD-1.0 | RD-1.5 | RD-1.0BL | RD-1E RD-1.0

The Lufkin ILS RD-1.0, RD-1.5 and RD-1.0BL dummy valves are wireline retrievable non-equalizing isolation tools designed to install in a side pocket mandrel. The RD-1.0 and RD-1.0BL dummy valves are 1" O.D. tools and are designed for industry standard 1" side pockets. The RD-1.5 is a 1-1/2" O.D. tool, which is designed to be installed in industry standard 1-1/2" side pockets. The RD dummy is a multi-purpose tool used to blank off the pocket of side pocket mandrels. This allows production operations to be carried out prior to the need for gas lift valves, allow pressurizing of the tubing or casing for setting packers, testing and treatment procedures. The dummy consists of two packing sections, which are spaced to fit inside the upper and lower seal bores of industry standard pockets. The dummy valve is available in stainless steel and monel for corrosion resistance in wells with high concentrations of H2S, CO2 or corrosion resistant alloys for extreme environments. Packing materials for our dummy valves are available for standard service or special service to suit individual well conditions. The simple design of the dummy valve allows for easy replacement of the valve packing and for rapid low-cost repair of valve components. The rugged, solid construction and premium materials assure a long service life.

Features: • Stainless steel or premium materials • Compatible with other manufacturers’ side pocket mandrels • Bottom latch option available (RD-1.0BL) • Equalizing Dummy Latch available (RD-1E)

Type Running Type Type Valve O.D. Latch SPM RD-1.0 1" BK-2 All 1" Pockets RD-1.0BL* 1" Integral (Bottom) All 1" Pockets RD-1.5 1-1/2" RA / RK All 1-1/2" Pockets RD-1E 1" Integral All 1" Pockets

* BL - Integral Bottom Latch

21 Gas Lift Systems Gas Lift Systems WIRELINE RETRIEVABLE

Gas Lift Latches

BK-2 | BEK-2 | RK | RKP | RA

Lufkin’s wireline retrievable latches are designed to secure retrievable gas lift valves and any other flow control devices, such as chemical injection valves and water flood valves, into the appropriate side pocket mandrels equipped with 1" or 1-1/2" outside diameter receiver pockets. All the running post and bodies for the BK and RK model latches are drilled and pinned.

BK-2 Latch BEK-2 Latch The BK-2 latch is a spring-loaded The BEK-2 latch is a spring-loaded ring type latch used to secure ring type latch that has a 0.360" hole 1" outside diameter valves in through the center of the latch allowing ILS and other manufacturer fluids or gas to flow through. The latch mandrels. is used to secure 1" outside diameter valves in ILS and other manufacturer mandrels.

22 Gas Lift Systems Latches

Latch Maximum Porting Valve O.D. O.D. Running Pulling Type Running O.D. I.D. Size Running Head Pulling Head Tool Tool BK-2 1.358 NA 1" 0.750 0.875 JK JDC 1- 1/4" BEK-2 1.358 0.375 1" 0.750 0.875 JK JDC 1-1/4" RKP 1.786 0.453 1.5" 0.937 1.187 RK-1 JDS 1-5/8" RK 1.786 NA 1.5" 0.937 1.187 RK-1 JDS 1-5/8" RA 1.750 NA 1.5" 1.359 1.343 JC-3 JDC 2" Integral 1.358 NA 1" 0.875 .875 GA-2 JDC 1-1/4"

RK Latch RKP Latch RA Latch The RK latch is a 1-1/2" version of The RKP latch is a 1-1/2" version The RA latch is a cam style the BK-2 latch used to secure 1-1/2" of the BEK-2 latch incorporating latch used in 1-1/2" outside outside diameter valves in ILS and a 0.454" hole through the center diameter non-orienting ILS or other manufacturer of the latch allowing fluids or gas other manufacturer side pocket 1-1/2" orienting side to flow through. The latch is used mandrels. pocket mandrels. to secure 1-1/2" outside diameter valves in ILS and other manufacturer mandrels.

23 Gas Lift Systems Gas Lift Systems TUBING RETRIEVABLE PRODUCTS

Our portfolio of Tubing Retrievable gas lift products include:

Mandrels • Conventional • Concentric e Valves l Check Valves R etrievab G BIN U T

24 Gas Lift Systems Mandrels

Conventional Mandrels

CM-1 | CM-2 CM-1 CM-2

Lufkin conventional mandrels are designed to receive 1" and 1-1/2" conventional gas lift valves. These valves are mounted externally on the mandrel body. Our conventional mandrels feature external side guards to protect the gas lift valve and check. Mandrels are available in standard sizes 2-3/8", 2-7/8" and 3-1/2" in J-55, N-80, L-80 and P110 materials. We can also accommodate 4-1/2" and 5-1/2" sizes along with 13-CR material by special order.

Dimensions to Inches: A B A - Lug to Collar C B - Lug to Collar - Special Clearance D C - Collar Diameter D - Collar Diameter - Special Clearance

CM-1 Valves

1" 2.375" O.D. 2.875" O.D. Valve Size 2" Nominal 2.5" Nominal A - 3.783 A - 4.335

B - 3.706 B - 4.231 API EUE C - 3.063 C - 3.668

D - 2.910 D - 3.460

A - 3.689 A - 4.251

B - 3.586 B - 4.119 API NUE C - 2.875 C - 3.500

D - 2.670 D - 3.235

CM-2 Valves

1.5" 2.375" O.D. 2.875" O.D. 3.50" O.D. Valve Size 2" Nominal 2.5" Nominal 3" Nominal A - 4.283 A - 4.835 A - 5.562

B - 4.206 B - 4.731 B - 5.427 API EUE C - 3.063 C - 3.668 C - 4.500

D - 2.910 D - 3.460 D - 4.230

A - 4.189 A - 4.751 A - 5.262

B - 4.086 B - 4.619 B - 5.152 API NUE C - 2.875 C - 3.500 C - 4.250 D - 2.670 D - 3.235 D - 4.030 Center Line 25 Gas Lift Systems Gas Lift Systems TUBING RETRIEVABLE

Concentric Mandrels

IM

Lufkin concentric mandrels are designed to internally install a 1" conventional valve and check. With an internally mounted gas lift valve, these do not have an internal full-bore drift. Mandrels are available in sizes 1-1/4" to 2-7/8" with L-80 Material.

Size Mandrel Tubing Internal Valve Thread Mandrel Maximum O.D. I.D. Flow Area sq in Size Type

1-1/4" 1.850" 1.380" .710 1" 10 Round NU

1-1/2" 2.200" 1.610" 1.250 1" 10 Round NU

2-3/8" 2.875" 1.995" 2.237 1" 10 Round NU

2-3/8" 3.062" 1.995" 2.237 1" 8 Round EUE

2-7/8" 3.500" 2.441" 3.791 1" 10 Round NUE

2-7/8" 3.668" 2.441" 3.791 1" 8 Round EUE

3-1/2" 4.500" 2.993" 6.146 1" 8 Round EUE

26 Gas Lift Systems Valves

Conventional Valves

CIPO-1.0 | CIPO-1.5

The CIPO is a conventional (tubing retrievable) injection pressure operated gas lift valve that comes in 1" or 1-1/2" O.D. This valve is primarily controlled by injection gas pressure. The valve is used to control gas pressure and its flow from the casing annulus into the tubing during gas lift operations. The valve is installed on a conventional mandrel. The valve is designed with a sealed chamber, including a bellows assembly that contains a nitrogen charge over damping fluid. The bellows serves as an interface between the dome pressure and injection gas pressure. The dome charge provides the closing force of the valve. When injection gas pressure exceeds the closing force, the bellows compress, lifting the valve stem off of the seat, allowing gas to be injected through the valve and into the tubing. The CIPO valve consists of a tail plug, bellows assembly with valve core and bellows, bellows housing, stem with tungsten carbide ball, seat housing, floating seat and nose with reverse flow check dart with optional choke sizes. The valve is constructed of premium materials for corrosion resistance in wells with high concentrations of H2S and/or CO2. Elastomeric material for the valve is available for standard and special service.

Features: • Stainless steel or premium material • Three-ply monel bellows • Mechanical stop prevents bellows over stoke. • Viscous fluid shear dampening prevents bellow fatigue and stem pounding • Tungsten carbide ball and stem assembly • Replaceable floating monel seat (also available in tungsten carbide material) • Silver brazed bellows connections

Ab Effective PPEF† Valve Valve Bellows Area Port Ap Ap/Ab 1-(Ap/Ab) Ap/Ab Type O.D. (sq in) Size Area of Port R (1-R) 1-(Ap/Ab) 1/8" .012 .100 .900 .111 CIPO-.625 5/8" .12 5/32" .015 .158 .842 .187 3/16" .027 .225 .775 .362 1/8" .013 .040 .960 .041 CIPO-1 5/32" .019 .061 .939 .065 1" 0.31 3/16" .028 .091 .910 .099 ‡ CIPO-1RF 1/4" .049 .158 .842 .188 5/16" .076 .245 .755 .325 3/16" .029 .038 .962 .040 1/4" .051 .067 .933 .072 CIPO - 1.5 1-1/2" 0.77 5/16" .079 .104 .896 .116 3/8" .113 .148 .852 .174 7/16" .154 .201 .799 .252 *BL - Integral Bottom Latch. †PPEF - Production Pressure Effect Factor. ‡ CIPO-1RF max port size is 3/16" 27 Gas Lift Systems Gas Lift Systems TUBING RETRIEVABLE

Check Valves

CVIPO-1.0 | CVIPO-1.5 | CVIPO-1.0RF

The CVIPO is a conventional (tubing retrievable) check valve that comes in 1" or 1-1/2" O.D. The check valve is installed externally on conventional mandrels and chemical injection subs. Reverse flow checks prevent gas and fluid flow from the tubing back into the casing annulus. In operation, the reverse flow check valve utilizes a dual seating system. A soft seal ring is contacted first by the check dart and as differential pressure increases a metal-to-metal contact acts as a secondary seal. The CVIPO check valve consists of a check housing, seals, check dart and spring. The check is constructed of premium material for corrosion resistance in wells with high concentrations of H2S and/or CO2. Elastomeric materials for the valve are available for standard service and special service to suit individual well conditions.

Features: • Stainless steel or premium materials • 5,000 psi test pressure • Nickel alloy X-750 spring • Compatible with other industry standard conventional (tubing retrievable) mandrels • CVIPO check is required when utilizing flow with a screen orifice • CVIPO-1.0RF is for use in concentric mandrels and reverse flow applications

28 Gas Lift Systems SPECIAL APPLICATION PRODUCTS

Our portfolio of Special Application products include:

Wireline Retrievable Waterflood

Mandrels and Regulators S

Wireline Retrievable Chemical Injection Mandrels and Valves N

Packoffs O

Accessories ATI C I PPL A L C IA E SP

29 Gas Lift Systems Gas Lift Systems SPECIAL APPLICATION

Wireline Retrievable Lateral Discharge Regulators & Mandrels

RWF-1.0 RWF-1.0

The RWF-1.0 is a wireline retrievable waterflood regulator. This regulator is designed to operate in industry standard side pocket gas lift mandrels with a 1" I.D. pocket. The regulator consists of a nose, orifice cap, spring, seat, cone and flow barrel.

Water enters the regulator through the nose, passes through the orifice cap and seat past the cone and exits laterally through the flow barrel.

The regulator is a normally open device that requires a minimum of 200 psi differential pressure to become operational. The differential pressure is required to overcome a pre- determined spring resistance that is holding the seat away from the cone. As the spring resistance is overcome the seat moves toward the cone holding the rate allowed to pass relatively constant regardless of the injection pressure.

When using an orifice valve to do the same type of operation, the injection rates will vary greatly with the changing differential pressure across the orifice. The rates will remain relatively steady through a regulator.

Features: • Available in stainless steel, monel or CRA material • Tungsten carbide cone • Easily calibrated

Minimum Maximum Type Running Injection Rate Injection Rate Type Type Regulator O.D. BWPD BWPD Latch SPM

RWF-1.0 1" 200 900 BK-2 Standard

RWF-1.5 1-1/2" 200 900 RK/RA Standard

RWF-1.5HR† 1-1/2" 300 2700 RKP Standard

† HR - High Rate

WF

Water flood mandrels are available in a full range of sizes and materials to meet your requirements.

30 Gas Lift Systems Waterflood Regulators

Wireline Retrievable Inline Regulator & Mandrels

RWF-1.0-IL RWF-1.0-IL

The RWF-1.0-IL is a wireline retrievable waterflood regulator. This regulator is designed to operate in industry standard waterflood configured side pocket mandrels with a 1" I.D. pocket. The regulator consists of a spring housing, orifice cap, spring, seat, cone and nose.

The flow path of the injected fluid is through a ported latch (BEK-2) into the spring housing through the orifice cap and seat, past the cone and exits through the nose.

The regulator is a normally open device that requires a minimum of 200 psi differential pressure to become operational. The differential pressure is required to overcome a pre- determined spring resistance that is holding the seat away from the cone. As the spring resistance is overcome the seat moves toward the cone holding the rate allowed to pass relatively constant regardless of the injection pressure.

When using an orifice valve to do the same type of operation, the injection rates will vary greatly with the changing differential pressure across the orifice. The rates will remain relatively steady through a regulator.

Features: • Available in stainless steel, monel or CRA material • Tungsten carbide cone • Easily calibrated

Minimum Maximum Type Running Injection Rate Injection Rate Type Type Regulator O.D. BWPD BWPD Latch SPM

RWF-1.0-IL 1" 80 1,250 BEK-2 WF

WF

Water flood mandrels are available in a full range of sizes and materials to meet your requirements.

31 Gas Lift Systems Gas Lift Systems SPECIAL APPLICATION

Wireline Retrievable Chemical Injection Valves

RCI-1 RCI-1 The Lufkin RCI-1 wireline retrievable chemical valve is a 1" O.D. valve used to control the amount of chemicals or fluids injected into the tubing to control corrosion in wells, treat paraffin, salt and/or hydrate formation. The valve is designed with a nickel alloy spring, which provides the closing force of the valve. The compression spring allows for setting operating differential pressures of 500 to 4,000 psi. The spring controlled test rack opening pressure is easily adjusted from outside of the valve without the need of disassembly. The spring-loaded operation of the RCI-1 valve allows accurate functioning of the valve regardless of well temperature. The RCI-1 valve is available with stem and seat size of 1/8", 3/16" and 1/4". The RCI-1 valve consists of a seat housing, spring and spring housing, setting and locking screw, stem with tungsten carbide ball, adapter and check housing with reverse flow check dart. The valve is available in either stainless steel or nickel alloys for corrosion resistance in wells with high concentrations of H2S or CO2. Elastomeric materials for the valve are available for standard service or special service to suit individual well conditions. In operation, the operator can control chemical/fluid flow into the tubing at valve depth. Chemical/fluid volumes, cycles and pressures can be regulated by the operator from the surface. The chemical or fluid is pumped from the surface down a capillary tube. The tube is connected to the chemical injection side pocket mandrel which communicates directly to the pocket. The valve can also be installed in industry standard gas lift side pocket mandrels and the chemical or fluid injected into the well’s annular area. In this case the chemical or fluid enters the side pocket’s entry ports and enters the valve.

Features: • Stainless steel or premium materials available • Install or replaced using slickline and slickline standard gas lift tools. • Tungsten Carbide ball and seat for long life • Elimination of crossover seat in design decreases valve plugging and increases flow efficiency • Valve can easily be set in field locations • Integral reverse flow check valve to prevent tubing to annulus or injection line communication • Check valve has combination resilient and metal to metal seal • Nickel Alloy X 750 check valve spring • Nickel Alloy X 750 power spring • Normally closed valve held on seat with power spring and tubing pressure • Temperature rating dependent upon V-Packing and elastomeric seal selected • 250ºF standard with Neoprene V-Packing. • Compatible with other manufacturers’ side pocket mandrels that have industry standard 1" pockets meeting API 11V1 seal bore requirements. 32 Gas Lift Systems TRAINING

At Lufkin, we provide the best technical expertise in design, installation, optimization and troubleshooting. However, our work does not stop there. Training our clients about the basic operating principles of a gas lift system is a necessary step to ensure safe and productive operations. We provide a variety of comprehensive product training options tailored to meet your needs. Our training options are comprised of: • Lunch and learns • One-day seminars • Field training • In-house and on-site training based on production, well evaluation and operation • Practical field service • Custom programs to meet your specific needs

Additionally, we offer a more comprehensive three-day structured training program for employees and customers. This course covers the following areas: • Basic gas principles • Product mechanics and selection • Analysis • Design • Troubleshooting, applications and equipment • Calibration/testing

Contact us at [email protected] to learn more about our training options.

33 Gas Lift Systems Gas Lift Systems SERVICE

Focused on Service Lufkin employees have successfully designed and installed hundreds of gas lift systems throughout the world. Whether it is a deepwater gas lift project in the or a project halfway around the world, our commitment to excellence and doing the job right the first time is what sets Lufkin apart from the competition and will always remain consistent.

We are:

Focused on production – Our service revolves around supporting our customers in maintaining and improving production. Our philosophy of Service provides expertise before, during and after the installation to achieve maximum output.

Focused on analysis and design – We utilize leading industry software for analysis including WEM (well evaluation model) nodal program for well analysis and our in-house gas lift program for design and troubleshooting. Our goal is to reduce client costs through reliable, accurate modeling, which leads to better analysis and faster decisions.

Focused on product – We utilize the latest 3D-engineering-based technology in the design of our products. Thus, we can convey information such as materials, processes, dimensions and tolerances, according to application-specific conventions.

Focused on expertise – We are committed to providing the best technical expertise in design; installation, optimization, troubleshooting and training for our products.

Focused on experience – Lufkin maintains a high level of employees with many years of experience. This experience provides the knowledge of what is required in time, resources and quality to meet the needs of the industry.

Focused on support – We offer a comprehensive gas lift optimization plan that includes field service work and in-house technical support. In short, we will be there when and where you need us.

34 Gas Lift Systems WELL OPTIMIZATION DESIGN DATA SHEET

Contact Name: ______Date: ______

Company Name: ______Phone: ______Field Name: ______Location: ______Casing Size O.D./I.D. ______/ ______in Tubing O.D./I.D. ______/ ______in

DATA Master Valve Size ______in End of Tubing Depth ______ft

DOWNHOLE Package Depth ______ft Top Nipple Depth ______ft Top Nipple I.D. ______in Top Nipple Type ______Sliding Sleeve Depth ______ft Sliding Sleeve Type and Size ______in At least 6 months of data or graphical history is preferred Current Daily Gas Rate ______mcfd Gas Rate After Blow Down Or Shut In ______mcfd DATA Current Daily Water Rate ______bwpd PRODUCTION Current Daily Condensate Rate ______bopd Current Water Cut ______% Separator/Flow Line Back Pressure ______psi Available Pressure At Surface (for injection) ______psi Maximum Injection Gas Available ______mcfd Tubing Head Pressure ______psi DATA Flowing Casing Pressure ______psi 1 Hr Shut In Casing Head Pressure ______psi SURFACE PRESSURE PRESSURE SURFACE 1 Hr Shut In Tubing Head Pressure ______psi Zone ______Top Of Perforations ______ft

DATA Bottom Of Perforations ______ft

RESERVOIR Midpoint of Perforations ______ft Productivity Index (PI) ______Estimated Current Reservoir Pressure ______psi Reservoir Temperature ______°F Gas Gravity ______S.G. Condensate / Oil Gravity ______Deg API Water Gravity ______S.G.

N2 ______% H2S ______%

CO2 ______% 35 Gas Lift Systems Please e-mail to [email protected] or fax form to 281-445-1134 Visit www.Lufkin.com to find your nearest Lufkin support location, or email us at [email protected].

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