Workshop manual Rider 11, Rider 13, Rider 11 Bio, Rider 13 Bio, Rider 16 English Svenska – 31
Sve-5 225/232/235 Bruk 31 97-11-25, 08.46 Workshop manual
Rider 11, Rider 13 Rider 11 Bio, Rider 13 Bio Rider 16
Contents
Safety regulations ...... 2 Checking and adjusting throttle control ...... 29 General instructions ...... 2 Checking and adjusting freewheel clutch ...... 30 Special instructions ...... 2 Replacing articulated steering bearing ...... 30 Special tools ...... 3 Removal of swing axle ...... 32 Technical data ...... 4 Replacing bushings ...... 32 Play ...... 4 Installation of swing axle ...... 33 Tightening moments...... 4 Removal/installation of gear box ...... 34 Mowing deck ...... 5 Removal/installation of hydrostatic Control points ...... 5 transmission ...... 34 Delivery and dealer service ...... 6 Replacing hydrostat. trans. axle seals ...... 35 Maintenance schedule ...... 8 Input axle ...... 35 Delivery measures ...... 9 Outgoing axles ...... 36 To our dealer ...... 9 Replacing hydrostatic transmission wire ...... 37 Packaging and unpacking ...... 9 Bleeding hydrostatic transmission oil system 41 Battery ...... 10 Adjustment of transmission neutral position .. 41 Steering wheel ...... 11 Transmission maintenance ...... 42 Tow plate ...... 11 Oil change ...... 43 Oil levels ...... 11 Removal of belt ...... 43 Wheels ...... 12 Checking and adjusting cutting unit ground Test running ...... 13 pressure ...... 44 Speed regulator ...... 14 Checking and adjusting parallelism of the Administration ...... 14 mowing deck ...... 44 Design and function...... 15 Adjusting cutting height area ...... 46 General ...... 15 Adjusting cutting height ...... 46 Serial number ...... 15 Removal of mowing deck ...... 47 Engine ...... 16 Replacing cutting unit belts ...... 50 Steering ...... 17 Replacing belt on BioClip 103 ...... 50 Driving ...... 18 Replacing belt on BioClip 90 ...... 51 Mowing deck ...... 19 Belt replacement on mowing deck with Reparation instructions ...... 20 side- or rear discharge ...... 51 Removing engine ...... 20 Replacing breakpin ...... 52 Replacing engine ...... 22 Removal of blades with bearings ...... 52 Changing engine oil ...... 25 Grinding and balancing of blades ...... 54 Checking and adjusting steering wires ...... 25 Electrical system ...... 55 Replacing steering wires ...... 26 Circuit diagram Rider 11...... 55 Removal/installation of steering axle ...... 26 Circuit diagram Rider 13 and Rider 16 ...... 56 Removal/installation of wire wheel ...... 27 Inspection of safety system ...... 57 Checking and adjusting brake wire ...... 28 Troubleshooting chart ...... 58 Checking and adjusting gear control ...... 29
English Ð 1 Safety regulations
General instructions Special instructions The workshop handbook is written for personnel who The fuel used in the ride-on mower has the are assumed to have general ride-on mower repara- following hazardous characteristics: tion and service know-how. ¥ Toxic fluid and fumes The workshop where the ride-on mower is repaired ¥ Can cause eye and skin complaints should be equipped with safety devices in ¥ Can cause breathing difficulties accordance with local regulations. ¥ Highly flammable No-one should attempt to repair the ride-on mower When using compressed air, do not direct the without having first read and understood the contents compressed air stream towards your, or anybody of this handbook. else's, body. Air can be forced into the blood stream, thereby constituting a danger to life . The machine is tested for safety and approved only for equipment supplied or recommended by the Use hearing protectors when test driving. manufacturer. After test driving, do not touch the silencer before it The below-mentioned boxes are included in this has cooled down. Risk of burn injuries. This workshop handbook, as is appropriate. especially applies if the ride-on mower is equipped with a catalytic converter. If consumed, the lining on WARNING! and in the catalytic converter element is dangerous The warning box indicates a to health. Use protective gloves when working with risk of injury to persons if the the catalytic converter/silencer. instructions are not followed. The blades are sharp and can cause cutting injuries. Always use protective gloves when you are handling the blades. IMPORTANT INFORMATION Use protective glasses when working with the This box indicates a risk of damage to the mowing deck. If the belt's tension spring comes off material if the instructions are not and flies upwards, this can cause injury to persons. followed. Be extra careful when handling battery acid. Spilling acid on the skin can cause severe burn injuries. If acid is spilt on the skin, rinse immediately with water. If acid gets into the eyes, this can cause blindness. Contact a doctor.
Be careful with the maintenance of the battery. Explosive gas is formed in the battery. Never handle the battery when smoking or in the vicinity of naked flames or sparks. Otherwise, the battery can explode and cause severe injuries.
2 Ð English Special tools
The following special tools are used when working on the ride-on mower.
506 57 00-01 506 66 48-01 506 79 06-01 506 89 92-01 506 89 93-01
506 57 00-01 Wheel puller for Rider 11, Rider 13 and Rider 16. 506 66 48-01 Puller for engine pulley. 506 79 06-01 Ball-ended Allen key 3/8" to unscrew the engine pulley socket head cap screw (Briggs & Stratton). 506 89 92-01 Holder-on for engine pulley removal. 506 89 93-01 Tool for removing steer return spring.
English Ð 3 Technical data
Dimensions: Rider 11 Rider 13 Length 2 090 mm 2 150 mm Width 880 mm 880 mm Height (over steering wheel) 1 070 mm 1 070 m Weight 197 kg 197 kg Track front 720 mm 720 mm Track rear 620 mm 630 mm Wheel base 860 mm 850 mm Tyre size 16 x 6.50 x 8 16 x 6.50 x 8 Air pressure 60 kPa 60 kPa Max. gradient 15¡ 15¡
Engine: Rider 11 Rider 13 Manufacture Briggs & Stratton Briggs & Stratton model 28N707 model 286707 Power 7,7/10,5 kW/hp 9,2/12,5 kW/hp Displacement 362 cm3 465 cm3 Fuel min. 85 octane unleaded min. 85 octane unleaded Tank capacity 7 litres 7 litres Oil SAE 30 or SAE 10W/30 SAE 30 or SAE 10W/30 class SF-CC class SF-CC Oil capacity 1,4 litres 1,4 litres Start Electric start Electric start
Gearbox: Rider 11 Rider 13 Manufacture Peerless MST 205 Tuff Torq K46 Oil SAE 10W/30 class SF-CC Oil capacity 2,2 litres Gears, forwards 5 Gears, reverse 1
Electrical system Rider 11 Rider 13 Type 12 V, negative earth 12 V, negative earth Battery 12 V, 24 Ah 12 V, 24 Ah Main fuse Flat pin yoke 15 A Flat pin yoke 15 A Spark plug Champion CJ8 or J8 Champion CJ8 or J8 Spark plug gap 0,7 - 0,8 mm 0,7 - 0,8 mm
Tightening moments Play Carrier steering 5Ð10 Nm Clutch wire R 11: 8Ð10 mm Pulley steering wire 20Ð30 Nm Brake control lever against stop bolt R 11: 0Ð1 mm Belt wheel 35Ð40 Nm Brake control lever R 11: 7Ð9 mm Blades 45Ð50 Nm Brake wires R13, R16: 1 mm Blade bearings 20Ð25 Nm Wires, hydrostatic transmission pedals Belt tensioner wheel 15Ð25 Nm R13, R16: 0 mm Holder screws, engine 20Ð25 Nm Holder screws, gear box 20Ð25 Nm Brake drum bolts hydrostatic transmission 27 Nm Engine pulley 70Ð80 Nm Wheel axle nut 100Ð150 Nm
4 Ð English Technical data
Dimensions: Rider 16 Length 2 080 mm Width 880 mm Height (over steering wheel) 1 070 mm Weight 210 kg Track front 720 mm Track rear 630 mm Wheel base 860 mm Tyre size 16 x 7.50 x 8 Air pressure 60 kPa Max. gradient 15¡
Engine: Rider 16 Manufacture Briggs & Stratton model 28N707 Power 11,4/15,5 kW/hp Displacement 465 cm3 Fuel min 85 octane unleaded Tank capacity 7 litres Oil SAE 30 or 10W/30 class CD-CF Oil capacity 1,2 litres Start Electric start
Gearbox: Rider 16 Manufacture Tuff Torq K 46 Oil SAE 10W/30 class SF-CC Oil capacity 2,2 litres
Electrical system Rider 16 Type 12 V, negative earth Battery 12 V, 24 Ah Spark plug Champion CJ8 or J8 Spark plug gap 0,7 - 0,8 mm
Mowing deck: Rear ejector 85 Rear ejector 97 Side ejector 97 Bio 90 Bio 103 Cutting width 850 mm 970 mm 970 mm 900 mm 1 030 mm Cutting height 40-90 mm 40-90 mm 40-80 mm 45-95 mm 45-95 mm Blade length 350 mm 350 mm 440 mm 410 mm Noise level 100 dB(A) 100 dB(A) 100 dB(A) 100 dB(A) 100 dB(A) Weight 28,0 kg 40,0 kg 53,0 kg 38,0 kg 55,0 kg Overall width 950 mm 1 075 mm 1 300 mm 1 000 mm 1 115 mm
Control points Mowing deck parallelism with cutting height in pos. 1: ± 2 mm Cutting height control in pos. 1: Rider 11= 37 ± 2 mm Bio = 45 ± 2 mm Other = 40 ± 2 mm Synchronous transmission belt tension Bio 103 version 1: Automatic adjustment Synchronous transmission belt tension Bio 103 version 2 at 10 N force, impression: 7 mm Synchronous transmission belt tension Bio 90 at 7 N force, impression: 8 mm Dist. between support plate and drive belt: 3Ð6 mm Distance belt tensioner control lever and belt guide, disengaged unit: 17 ± 5 mm
English Ð 5 Delivery and dealer service Pre-delivery service 1. Top up battery with acid and recharge for four hours.
2. Fit the steering wheel, tow plate, and where appropriate other parts.
3. Adjust cutting unit:
Adjust lift springs (effective weight of cutting unit should be 12Ð15 kg, or set to maximum lift if brush is to be fitted). (Only applies to BioClip.)
Adjust cutting unit so that rear edge is about 2Ð4 mm higher than front edge.
Adjust cutting unit height setting so that cutting height limit is 5 mm above the frame of the unit at the lowest cutting height.
4. Check that engine has correct amount of oil.
5. Check that the right amount of oil is in the transmission. (Not Rider 11)
6. Check and adjust tyre pressure (60 kPa, 0.6 bar).
7. Connect battery.
8. Fill with fuel and start engine.
9. Check that machine does not move in neutral. (Not Rider 11)
10. Check:
Forward drive.
Reverse drive.
Operation of blades.
Seat safety switch.
Lift lever safety switch.
11. Check engine revs 2,900Ð3,100 rpm.
12. Tell customer about:
Need and benefits of following the service schedule.
Need and benefits of having machine serviced every 300 hours.
The effects of maintenance on the machine’s second-hand value.
Range of applications for BioClip.
13. Complete proof of sale, etc.
After first 5 hours 1. Change engine oil.
6 Ð English Delivery and dealer service
Dealer service 300 hours service 25 hours service 1. Carry out 25 hours service as above. 1. Change the engine oil. 2. Carry out 50 hours service as above.
2. Clean/replace the airfilter’s pre-filter or oil-foam 3. Carry out 100 hours service as above. element, if fitted. (More frequent intervals in dusty operating conditions.) 4. Check the valve clearance on the engine.
3. Clean/replace the air filter’s filter cartridge (25 hours, 100 hours if pre-filter is fitted). At least once a season (More frequent intervals in dusty operating 1. Change the engine oil (25 hours). conditions.) 2. Clean/replace the air filter’s pre-filter or oil- 4. Check the tyre pressures. foam element, if fitted.
5. Check the mower deck (visual inspection) 3. Clean/change the air filter’s filter cartridge.
6. Lubricate the belt tensioner. 4. Check/adjust the settings on the mowing deck. 7. Lubricate joints and axles. 5. Adjust the parking brake.
8. Adjust the brake (Rider 11). 6. Inspect the flame guard/spark arrester (extra 9. Check the V-belts. equipment).
10. Clean the engine’s cooling air intake. 7. Clean/replace the spark plug.
11. Check/clean the hydrostatic transmission 8. Replace the fuel filter in the pipe. gear’s cooling fins. 9. Clean the cooling fins on the engine and transmission.
50 hours service 10. Check the valve clearance on the engine. 1. Carry out 25 hours service as above. 11. 300 hours service should be carried out by an 2. Check the oil level in the transmission. authorised service workshop. (Rider 13, 16).
3. Check/adjust the parking brake. (Rider 13, 16).
4. Check/adjust the throttle wire.
5. Clean the cooling fins on the engine and transmission.
6. Check/adjust the settings on the mowing deck.
7. Inspect the flame guard/spark arrester. (extra equipment)
100 hours service 1. Carry out 25 hours service as above.
2. Carry out 50 hours service as above.
3. Replace the air filter’s pre-filter and paper filter.
4. Replace the fuel filter in the pipe.
5. Clean/replace the spark plug.
English Ð 7 Delivery and dealer service
Maintenance schedule
The following is a list of the maintenance which should be conducted on the machine. Most of the points that are not covered by this workshop manual are covered by the operator’s manual.
Daily Maintenance interval in maintenance hours Page Maintenance before starting 25 50 100 Check the oil level in the engine 11 Check the engine’s cooling air intake - Check the fuel pump’s air filter - Check the steering wires 25 Check the brakes 28 Check the battery 10 Check the safety system 57 Check the screws and nuts - ❍ Check if there is any fuel or oil leakage - ❍
Change the engine oil 1) 25 Clean the air filter’s pre-filter (foam plastic) 2) - Check the mower deck 44 Check the tyre pressures (60 kPa) 12 Lubricate the belt tensioner 3) - Lubricate joints and axles 3) - Adjust the brakes, Rider 11 28 Check the V-belts - ❍ Check the transmission’s cooling fins, - ❍ Rider 13 and Rider 16 Check the transmission’s oil level, 43 Rider 13 and Rider 16 Adjust the brakes, Rider 13 and Rider 16 28 Check and adjust the throttle wire 23 Clean the cooling fins on the engine and transmission 2,4) - ❍
Replace the air filter’s pre-filter and paper filter 2) - Replace the fuel filter - Replace the spark plug - ❍
1) First change after 5 hours. 2) Cleaning and replacing should be carried out more frequently in dusty conditions. 3) The machine should be lubricated twice a week if used daily. 4) Carried out by authorised service workshop.