Jyoti Industries, Ludhiana Envirotech (India), Chandigarh
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1 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH M/S JYOTI INDUSTRIES (UNIT NO. II) FINAL ENVIRONMENT IMPACT ASSESSMENT REPORT Expansion of Steel Manufacturing Plant at: Plot No B-57A, Focal Point, Phase-VII, Ludhiana, Punjab. Prepared by ENVIROTECH (INDIA) # 1329, Sector-18 C, Chandigarh December, 2014 2 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH CONTENTS Section Particulars Page No. PROJECT AT A GLANCE 8 COMPLIANCE OF TORs 10- 22 EXECUTIVE SUMMARY 24- 32 FINAL ENVIRONMENT IMPACT ASSESSMENT REPORT 33 CHAPTER 1.0 INTRODUCTION 1.1 PURPOSE OF THE REPORT 34 1.2 STUDY CONCEPTS 35 1.2.1 SCOPE 35 1.2.2 METHODOLOGY 35 1.3 PROFILE OF THE COMPANY AND PROMOTERS 36 CHAPTER 2.0 PROJECT DESCRIPTION 2.1 GENERAL 37 2.2 RAW MATERIALS 37 2.3 FINISHED PRODUCTS 37 2.4 INSTALLED CAPACITY 38 2.5 MANUFACTURING PROCESS 39 2.6 OTHER FEATURES 39 2.7 FACILITIES AT THE PLANT 41 2.8 MACHINERY 41 2.9 POWER 42 2.10 WATER SUPPLY 42 2.11 MANPOWER 43 2.12 WASTE HANDLING 43 2.12.1 LIQUID WASTE 43 2.12.2 SOLID WASTE 45 2.12.3 HAZARDOUS WASTE 45 2.13 POLLUTION CONTROL MEASURES 45 2.13.1 AIR POLLUTION 45 2.13.2 WATER POLLUTION 47 2.13.3 NOISE POLLUTION 47 2.13.4 INDUSTRIAL WASTE 48 2.13.5 STORM WATER 48 CHAPTER 3.0 BASELINE ENVIRONMENTAL SETTING 3.1 THE STATE 49 3.2 LUDHIANA DISTRICT 49 3.3 PROJECT SITE 50 3.4 STUDY AREA 55 3.5 CLIMATE 58 3 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH 3.6 TEMPERATURE 58 3.7 RAINFALL 60 3.8 HUMIDITY 61 3.9 CLOUDINESS 62 3.10 WINDS 62 3.11 DRAINAGE 64 3.12 LAND USE 64 3.13 FOREST 64 3.14 ECOLOGY 64 3.14.1 FLORA 65 3.14.2 FAUNA 65 3.15 DEMOGRAPHY AND SOCIO-ECONOMIC SCENARIO 66 CHAPTER 4.0 ENVIRONEMNTAL BENCH MARK CONDITION IN THE STUDY AREA 4.1 GENERAL 69 4.2 AMBIENT AIR 69 4.2.1 Methodology 70 4.2.2 AMBIENT AIR QUALITY STATUS 73 4.2.2.1 RESPIRABLE SUSPENDED PARTICULATE MATTER (PM10) 73 4.2.2.2 RESPIRABLE SUSPENDED PARTICULATE MATTER (PM2.5) 73 4.2.2.3 SULPHUR DIOXIDE (SO2) 73 4.2.2.4 OXIDES OF NITROGEN (NOX) 73 4.2.3 CONCLUSIONS 74 4.3 WATER QUALITY 83 4.3.1 SOURCES 83 4.3.2 SURFACE WATER SAMPLING 83 4.3.3 GROUND WATER SAMPLINGS 83 4.3.4 GROUND WATER QUALITY 84 4.3.5 CONCLUSION 84 4.4 NOISE 87 4.5 SOIL 90 4.5.1 PHYSICAL CHARACTERISTICS 90 4.5.2 CHEMICAL CHARACTERISTICS 90 4.5.3 CONCLUSION 91 CHAPTER 5.0 ENVIRONMENTAL IMPACT ASSESSMENT & MITIGATION MEASURES 5.1 GENERAL 92 5.2 PROBABLE IMPACT ON ENVIRONMENT 92 5.3 DEVELOPMENT STAGE: - (SHORT TERM) 92 5.4 OPERATIONAL STAGE: - (LONG TERM) 95 5.5 CONCLUSION 98 CHAPTER - 6.0 ENVIROMENT MONITORING PLAN 99- 101 4 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH CHAPTER-7.0 CORPORATE SOCIAL RESPONSIBILITY 102- 104 CHAPTER 8.0 ENVIRONMENTAL MANAGEMENT PLAN 8.1 GENERAL 105 8.2 AIR ENVIRONMENT 105 8.3 WATER ENVIRONMENT 106 8.4 LAND ENVIRONMENT 106 8.5 SOLID WASTE 107 8.6 NOISE POLLUTION 107 8.7 GREEN BELT 107 8.8 RAIN WATER HARVESTING 109 8.8.1 GENERAL ARRANGEMENTS PROPOSED 110 8.8.2 RECHARGE POTENTIAL 110 CHAPTER-9.0 OCCUPATIONAL HEALTH AND SAFETY OF WORKERS 9.1 GENERAL 111 9.2 OCCUPATIONAL ENVIRONMENT 111 9.3 OCCUPATIONAL HAZARDS 111 9.3.1 HAZARDS COMPRISING AT THE INDUSTRY 112 9.4 MITIGATION MEASURES 112 9.4.1 SAFETY PRECAUTIONS & SUGGESTION 112 9.4.2 ROUTINE HEALTH CHECK-UP OF WORKERS 113 9.5 FIRE FIGHTING PLAN 114 9.5.1 INTRODUCTION 114 9.5.2 MANAGEMENT OF FIRE & OTHER HAZARDS 114 9.5.3 PREVENTION OF SPREAD OF FIRE 114 9.5.4 EXTINGUISHING SYSTEMS 115 9.5.5 FIRE PRONE AREAS OF THE INDUSTRY 115 9.5.6 PRECAUTIONS 115 List of Tables Table No. Name Page No. 2.1 DETAILS OF THE RAW MATERIAL REQUIRED 37 2.2 MACHINERY DETAILS 41 3.1 PLANT SITE AND LOCATION 51 3.2 STUDY AREA DETAILS 56 3.3 MONTHLY AVERAGE TEMPERATURE 59 3.4 MONTHLY AVERAGE RAINFALL 60 3.5 MONTHLY AVERAGE RELATIVE HUMIDITY 61 3.6 SUMMARY OF KEY DEMOGRAPHIC STATISTICS 67 3.7 OCCUPATIONAL STRUCTURE IN THE DISTRICT 68 5 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH 4.1 AMBIENT AIR MONITORING STATIONS 70 4.2 AMBIENT AIR QUALITY ABSTRACT 72 4.3 DETAILS OF WATER MONITORING STATIONS 75 4.4 RESULTS OF WATER SAMPLES -Surface Water 76- 79 4.4 (a) RESULTS OF WATER SAMPLES - Ground Water 80- 82 4.5 NOISE LEVEL RESULTS 86 4.6 RESULT OF SOIL SAMPLES 89 6.1 ENVIRONMENTAL MONITORING PLAN 99 6.2 EXPENDITURE ON ENVIRONMENTALMEASURES 101 7.1 DETAIL OF CSR AND ITS TIME BOUND IMPLEMENTATION 104 List of Figures Figure No. Name Page No. 2.1 MATERIAL BALANCE 38 2.2 MANUFACTURING PROCESS 40 2.3 WATER BALANCE 44 2.4 PROCESS FLOW CHART OF AIR POLLUTION CONTROL 47 SYSTEM 3.1 KEY PLAN 52 3.2 LOCATION ON GOOGLE IMAGE 53 3.3 LAYOUT PLAN 54 3.4 DETAIL OF STUDY AREA (Within 10 kms radius area) 55 3.5 WIND ROSE DIAGRAM 63 4.1 LOCATION OF AMBIENT AIR AND GROUND/ SURFACE 71 WATER MONITORING STATIONS 4.2 LOCATION OF NOISE MONITORING STATIONS 85 4.3 LOCATION OF SOIL MONITORING STATIONS 88 8.1 EMP FLOWCHART 109 6 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH List of Annexure No. Name Page no. I. PHOTOGRAPHS 118 II. AIR QUALITY MODELING 119- 126 III. AIR SAMPLE ANALYSIS REPORT BY PPCB 127 IV. PSIECL CERTIFICATE 128- 131 V. APPROVED INDUSTRIAL FOCAL POINT- LETTER BY PSIECL 132 VI. APPROVED INDUSTRIAL LAND NOTIFICATION BY DOI 133- 134 VII. PARTNERSHIP DEED 135- 137 VIII. NOC- PPCB 138- 142 IX. SITE APPROVAL BY DOL 143- 144 X. LEASE DEED 145- 153 XI. RISK ASSESSMENT DOCUMENT 154- 168 7 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH PROJECT AT A GLANCE Name of Project : M/S Jyoti Industries Location : Unit No. II, Plot No B-57A, Focal Point, Phase-VII, Ludhiana, Punjab. Product / Capacity : Existing: - Steel Ingots/Billets : 29,000 MTA Proposed: - Steel Ingots/Billets : 55,000 MTA Total: -Steel Ingots/Billets : 84,000 MTA Area : 7620 Sq. mt. Type of Project : Scrap melting by Induction Furnace & molding plus Rolling Billets into round bars & flats etc. Cost of the Project : Rs. 2.78 Cr. (After Expansion) Power Requirement : 7000 KW Source of power : From Punjab State Power Corporation Limited Source of Water Supply : Own Tube-well Quantity of Water : Existing Proposed Total Domestic (KLD) : 03 02 05 Cooling (KLD) : 09 06 15 Effluent Quantity : Domestic : 04 KLD Cooling : Re-circulated Effluent treatment : Domestic - Treated through STP used for plantation within the premises Alternate source of power : DG sets of 350 KVA Air Pollution Control : Bag Filters, Cyclone Chimney of adequate height Solid Waste : Slag from furnace & will be given to cement plant. Hazardous : Solid from APCD. To be disposed off at designated TSDF site 8 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH COMPLIANCE OF TORs 9 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH TORs for Jyoti Industries Plot No.- B-57A, Focal Point, Ludhiana, Punjab S.No Item Compliance 1. Executive summary of the project. Provided on page 24-32 of the EIA report. 2. Photographs of the proposed plant Provided on page no- 118 as Annexure-I area. 3. A line diagram/flow sheet for the Provided on page 40 and 109 process and EMP. 4. Coal linkage documents. Not Applicable 5. A site location map on Indian map of Provided on page 55 of EIA Report 1:10,000 scale followed by Refer Fig. No. 3.4. 1:50,000/1:25,000 scales on an A3/A2 sheet with at least next 10 Kms of terrains i.e. circle of 10 kms and further 10 kms on A3/A2 sheets with proper longitude/latitude/heights with min. 100/200 m. Contours should be included. 3-D view i.e. DEM (Digital Elevation Model) for the area in 10 km radius from the proposal site. 6. Present land use should be prepared The existing land use is available quite based on satellite imaginary. High accurately on Google maps and its resolution satellite image data having verification through satellite imaginary 1m-5m spatial resolution like may not kindly be stressed. It is an quickbird, lkonos, IRS P-6 pan approved industrial area. Google map sharpened etc. for the 10 Km radius showing the area is attached. Refer Fig area from proposed site. The same 3.2 of EIA Report at Page 53. should be used for land used /land cover mapping of the area. 7. Topography of the area should be The project site is in existing Focal given clearly indicating whether the Point/ Industrial Area. No filling of site site requires any filling. If so, details is required. of filling, quantity of fill material required, its source, transportation etc. should be given. 8. Location of national parks/wildlife There are no National Parks, wildlife sanctuary /reserve forests within 10 sanctuaries, within 10 km radius of the 10 JYOTI INDUSTRIES, LUDHIANA ENVIROTECH (INDIA), CHANDIGARH km. radius should specifically be project site. It is an approved industrial mentioned. A map showing land use / area. land cover, reserved forests, wildlife sanctuaries, national parks, tiger reserve etc. in 10 Km of the project site.