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Fortune Steel and Wire Ltd PRE- F E A S I B I L I T Y PROJECT REPORT for 800 TPD MS Billet/Ingots and 800 TPD Rolled Products by installing 3 x 20 TPH Induction Furnaces for the production of MS Billets/Ingots SUBMITTED BY Fortune Steel and Wire Ltd. Village Paharuwal, Paharuwal Road, Ldh. - Chd. Road, Kohara Tehsil Ludhiana East, District Ludhiana, (Punjab) Fortune Steel and Wire Ltd. SUMMARY 1.0 Fortune Steel and Wire Limited is a limited company registered in the year 2018 for the manufacturing/production of MS ingots/MS billets from iron scrap and rolling of M S products. The industry intends to setup three sets of induction furnaces (each of 20 MT/heat capacity, with a production capacity of about 800 MT/day, or 264000 MT/year) and a rerolling mill with installed capacity of 800 MT/day (or 264000 MT/year)at Village Paharuwal, Paharuwal Road, Near Kohara, Chandigarh Road, Tehsil and District Ludhiana (Punjab). 2.0 The capital investment on the project would be around 137.65 Crores. The project would operate for 330 days in a year. 3.0 Ludhiana District is in the northwestern region of India and is a part of the Indo-Gangetic alluvial plains. The district lies between north latitude 30°-34' and 31°-01' and east longitude 75°-18' and 76°-20'. It has an average elevation of 268 meters. Ludhiana’s climate corresponds to semi-arid with high variation between summer and winter temperatures. Average annual rainfall is in a range of 750 mm. The weather is generally dry but is very humid from mid-May to the end of August. Rainfall is primarily from the south-west due to monsoon weather and is concentrated in the period July to mid-September. The surrounding districts are Rupnagar district in the east, Moga district in the west, and Barnala, Sangrur and Patiala districts in the south and souteast, respectively. Total Geographical area of the district is 3767 sq. km. Out of this, the net cultivated area is 302100 hectares. Forest occupies 68sq. km. of the total geographical area of the district. There are 896 villages in the district. 4.0 The promoters of the project are already having 2.48 hectares of land at Village Paharuwal, Paharuwal Road, Near Kohara, Chandigarh Road, Tehsil and District Ludhiana (Punjab). The benefits of the location are as below; . Required raw material is abundantly available in the area. Well connected by road/rail network . Manpower available for industrial purposes . Huge market for the product . Easy availability of power . Saving in the energy for the production of MS rolled products by using hot billet directly for rolling Pre-Feasibility Project Report – MS Ingots/Billets @ 800 MT/day and Rerolling of MS products @ 800 MT/day 1 Fortune Steel and Wire Ltd. 6.0 The induction furnace process will have process steps namely - Furnace loading, Heating, Slag removal, Alloying, Moulding, Cooling. 7.0 The industry would install 66 KVA substation for the power required for the project. Power requirements would be around 25 MW. Power would be made available from PSPCL. 8. The industry would install air cooled and water cooled cooling towers @ 200 m3/day, two D G sets of 500 KVA capacity as a part of the utilities. 9. The industry will use scrap iron @ 850 MT/day as basic raw material. Besides this, alloyingmetals @ 10 MT/day would be used for the production of MS Billets @ 800 MT/day. 10. Fresh water requirements for the industry would be around 25 m3/day This includes water requirements for cooling towers and domestic requirements. Domestic effluent @ 4.5 m3/day would be generated which after treatment would be used on land for irrigation purposes. 11. The industry would install pulse jet type bag filters as APCD for the control of emissions from the induction furnaces. Pre-Feasibility Project Report – MS Ingots/Billets @ 800 MT/day and Rerolling of MS products @ 800 MT/day 2 Fortune Steel and Wire Ltd. CHAPTER – 1 INTRODUCTION Fortune Steel and Wire Limited is a limited company registered in the year 2018 for the manufacturing/production of MS ingots/MS billets/rolled products etc. from iron scrap. The industry is proposed to be set up at Village Paharuwal, Paharuwal Road, Near Kohara, Chandigarh Road, Tehsil and District Ludhiana (Punjab). The promoters of the project intend to setup three sets of induction furnaces (each of 20 MT/heat capacity, with a production capacity of about 800 MT/day, or 264000 MT/year) and a rerolling mill with installed capacity of 800 MT/day (or 264000 MT/year). As per the latest technological developments in induction furnaces, power consumption reduces in higher capacity furnaces. Accordingly, the promoters of the project intend to set up 3 sets of induction furnaces (3 sets of 20 TPH capacity furnaces) with an installed capacity of 800 MT/day, or 264000 MT/year and a rerolling mill of 800 MT/day or 264000 MT/year. The project ensues a capital investment of about Rs. 137.65 crores. The industry would operate for 330 days in a year. After installation of the complete project, the industry would require a power input of around 25 MW which would be made available from PSPCL. The total manpower requirements for the industry would be around 250 persons. Pre-Feasibility Project Report – MS Ingots/Billets @ 800 MT/day and Rerolling of MS products @ 800 MT/day 3 Fortune Steel and Wire Ltd. Table 1 : Salient Features of the Project S. Particulars Details No. 1. Nature & Size of the Project Secondary metallurgical ferrous industry involved in production of MS ingots/MS billets from iron scrap @ 800 MT/day (264000 MT/year) and a MS rolling mills @ 800 MT/day (264000 MT/year) 2. Category of the Project Sr. No. 3(a); Category ‘B’ converted into Category ‘A’ due to industry located within 10 kms. radius of Ludhiana City, a critically polluted area. 3. Location Details Village Paharuwal Tehsil Ludhiana East District Ludhiana State Punjab Latitude 30°54'08.73’’N Longitude 76°00’10.53’'E 4. Total Plant Area 2.48 Hectares 5. Greenbelt / Plantation Area 0.82hectares, i.e. ~33% of the project area will be covered under greenbelt/ plantation 6. Environmental Setting Details Nearest Village Paharuwal Nearest Town & City Ludhiana City (5 km in West direction) Nearest National Highway / NH 44 (8 km) State Highway Ludhiana Chandigarh State Highway (4 km) Nearest Railway station Ludhiana Railway Station (15 km) Nearest Airport Chandigarh (80 km ) National Parks, Wildlife No National Parks, Wildlife Sanctuaries, Sanctuaries, Conservation Reserves, Conservation Reserves, Tiger / Elephant Reserves Tiger / Elephant Reserves fall within 10 km radius from the plant site River / Water Body (within 10 km No river or natural water body within a radius of 10 radius) km. from site 7. Products to be manufactured MS Ingots/Billets – 800 TPD MS rolled products – 800 TPD 8. Raw Material Consumption M S Scrap –850MT/day 9. Working Days 330 days / annum Pre-Feasibility Project Report – MS Ingots/Billets @ 800 MT/day and Rerolling of MS products @ 800 MT/day 4 Fortune Steel and Wire Ltd. CHAPTER – 2 PROJECT LOCATION Fortune Steel and Wire Limited is a limited company registered in the year 2018 for the manufacturing/production of MS ingots/MS billets/rolled products etc. from iron scrap. The industry is proposed to be set up at Village Paharuwal, Paharuwal Road, Near Kohara, Chandigarh Road, Tehsil and District Ludhiana (Punjab). The promoters of the project intend to setup three sets of induction furnaces (each of 20 MT/heat capacity, with a production capacity of about 800 MT/day, or 264000 MT/year) and a rerolling mill with installed capacity of 800 MT/day (or 264000 MT/year). 2.1 About the State : Punjab is a state in the northwest of the Republic of India, forming part of the larger Punjab region. The state is bordered by the Indian states of Himachal Pradesh to the east, Haryana to the south and southeast, Rajasthan to the southwest, and the Pakistani province of Punjab to the west. To the north it is bounded by the Indian state of Jammu and Kashmir. The state capital is located in Chandigarh, a Union Territory and also the capital of the neighboring state of Haryana. Agriculture is the largest industry in Punjab. It is the largest single producer of wheat in India. Other major industries include the manufacturing of scientific instruments, agricultural goods, electrical goods, financial services, textiles, machine tools, sewing machines, sports goods, starch, tourism, fertilisers, bicycles, garments, and the processing of pine oil and sugar. Punjab also has the largest number of steel rolling mill plants in India, which are located in Steel Town Mandi Gobindgarh, District Fatehgarh Sahib. Pre-Feasibility Project Report – MS Ingots/Billets @ 800 MT/day and Rerolling of MS products @ 800 MT/day 5 Fortune Steel and Wire Ltd. 2.1.1 ABOUT THE DISTRICT Ludhiana District is one of the 22 districts in the state of Punjab in northwest India. It lies between north latitude 30°-34' and 31°-01' and east longitude 75°-18' and 76°-20'. Ludhiana is a centrally located city of Punjab, which is on the NH 44 from Delhi to Amritsar. Ludhiana city, the district headquarters, is the hub of industry in Punjab. The main industries are bicycle parts and hosiery. Ludhiana is the biggest city of the state. It has eight tehsils, seven sub-tehsils and twelve development blocks. As of 2011 census, the district population constituted 12.59% of the total Punjab population. It is bounded on the north by the Satluj River, which separates it from Jalandhar district.
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