materials
Article Dynamic Moduli of Polybutylene Terephthalate Glass Fiber Reinforced in High-Temperature Environments
Carmelo Gómez 1 , Jorge Mira 1, F.J. Carrión-Vilches 2 and Francisco Cavas 3,*
1 Doctorate Program in Industrial Technologies, International School of Doctorate, Technical University of Cartagena, 30202 Cartagena, Spain; [email protected] (C.G.); [email protected] (J.M.) 2 Materials Science and Metallurgical Engineering Group, Materials Engineering and Manufacturing Department, Technical University of Cartagena, 30202 Cartagena, Spain; [email protected] 3 Department of Structures, Construction and Graphical Expression, Technical University of Cartagena, 30202 Cartagena, Spain * Correspondence: [email protected]; Tel.: +34-968-338856
Abstract: The aim of this work was to show the evolution over time of the dynamic moduli in components made of Polybutylene Terephthalate reinforced with glass fiber when they are held to temperatures close to the glass transition temperature over time. For this purpose, PBT samples reinforced with short, glass fibers of Ultradur® material with 0%, 20%, and 50% in weight content were tested. Dynamic moduli showed an increment with glass fiber content showing a nonlinear behavior with the temperature. The evolution of storage modulus was depicted by means of a modified law of mixtures with an effectiveness factor depending on temperature and fiber content, whereas the evolution over time was obtained with a time–temperature transformation generated with the TTS Data Analysis software of TA-instruments for a given temperature. Storage modulus showed a linear relationship with glass fiber content when components were held to temperatures Citation: Gómez, C.; Mira, J.; near to their respective glass transition temperature, obtained from the maximum of loss modulus Carrión-Vilches, F.J.; Cavas, F. curve with temperature. In summary, the value and evolution of dynamic moduli of PBT samples Dynamic Moduli of Polybutylene Terephthalate Glass Fiber Reinforced improved with glass fiber content, allowing us to increase the durability of components when they in High-Temperature Environments. are submitted to high-temperature environments. Materials 2021, 14, 483. https:// doi.org/10.3390/ma14030483 Keywords: polymer composites; storage modulus; glass fiber; high temperature
Academic Editor: Ana González-Marcos Received: 28 December 2020 1. Introduction Accepted: 18 January 2021 Overcoming new technological challenges and greater social awareness of environ- Published: 20 January 2021 mental protection are the ideal basis for investigating new materials that improve the properties of existing ones, but by putting natural resources to better use. In recent years, Publisher’s Note: MDPI stays neutral considerable efforts have been carried out to develop biodegradable materials [1–8] and with regard to jurisdictional claims in composites [9,10], allowing the reduction of plastic contamination and optimizing com- published maps and institutional affil- posite components and structures. Thermoplastic materials have shown a strong growth iations. due to their good mechanical properties and possibility to be recycled [11]. Furthermore, properties can be amended by using additives or blending different polymers. Polybutylene terephthalate (PBT) is a thermoplastic polymer with excellent dimensional stability, is very rigid, and offers good thermal resistance, electric isolation, and few dielec- Copyright: © 2021 by the authors. tric losses. The increasing use of this material is related mainly with the electronic sector, Licensee MDPI, Basel, Switzerland. particularly with the incorporation of new functionalities into the automotive sector by the This article is an open access article integration of connectors and sensors due to its good performance in micro-molding pro- distributed under the terms and cesses [12] and 3D printing technology with good thermal and mechanical properties [13,14]. conditions of the Creative Commons PBT offers extremely good versatility when mixed with other materials, which has Attribution (CC BY) license (https:// enabled additives to be incorporated, such as flame retardants, and particularly more creativecommons.org/licenses/by/ 4.0/). enviro-friendly, nonhalogen additives to improve their properties against fire [15–21].
Materials 2021, 14, 483. https://doi.org/10.3390/ma14030483 https://www.mdpi.com/journal/materials Materials 2021, 14, 483 2 of 13
PBT components are mainly manufactured by injection methods in which short, glass fibers are incorporated as reinforcement. The reinforced material obtained can be shredded and injected in a further process maintaining good mechanical properties [22]. PBT components show good strength and stiffness properties but also poor performance as regards impact and fracture mechanisms. Material properties can be improved adding new reinforced materials [5,23] or blended with other polymer materials. Incorporating elastomeric materials increases fracture tenacity, performance upon impacts, and components’ surface resistance by, in turn, increasing the retention and recovery capacities of the material’s properties, even after aging processes [24–27]. The improvement is attributed to local deformation zones being produced, which act as energy dissipaters and would, thus, increase the plasticity of the analyzed samples. Improving the properties linked with impacts makes resistance to flexion and stor- age modulus worse. Zhang et al. [28] ran tests with thermoplastic polyurethane (TPU). Dynamic mechanical analysis (DMA) indicated that the addition of TPU increases tensile and notched Izod impact strength with a small reduction in flexural strength and modulus. Other authors have demonstrated that when other materials were also added, such as PTW poly(ethylene-butylacrylate-glycidyl methacrylate copolymer), they allowed further increments in the storage modulus and the loss factor tangent, although performance worsened after a certain percentage [29]. Strength and stiffness of polymers’ materials depend on the strain rate. Abdo et al. [30,31] and Isogai et al. [32] incorporated thermoplastic polyester elastomers (TTPE) into short, glass fiber-reinforced PBT samples in order to investigate the strain speed dependence. The results indicated that ultimate tensile strength is sensitive to strain rate. Both damage initiation and crack growth were affected by blending with TTPE. Stiffness of polymer materials linearly increases with the strain rate logarithm [33]. This is because polymer chains are less prone to relaxation mechanisms. The material is less ductile and offers greater resistance and a higher modulus of elasticity, while properties worsen with temperature and presence of liquids [34]. Incorporating other polymer materials also allows dynamic performance to increase, and, hence, the fatigue properties of the obtained composite material also increase. Varga and Bartha [35] demonstrated improved dynamic properties for short, glass fiber-reinforced PBT after incorporating cyclic oligomers (CBT-100), and the fatigue performance analysis indicated differences with conventional metal-type materials. Eftekhari et al. [36] tested fatigue with variable amplitude, and a rigidity process in the first load cycle was observed. Schaaf et al. [37] developed a method to estimate the life cycle of short, glass fiber-reinforced polymers, whereas Mbyniec and Uhl [38] proposed a failure criterion that depended on both aging time and fibers’ alignment. The aim of these proposals was to analyze the durability and resistance of materials. Durability of polymers is strongly dependent on thermal aging, with action of elevated temperatures being a key factor in electrical components submitted to high-temperature environments during long periods of time. Hashemi [39] investigated the behavior of PBT reinforced with short, glass fibers in samples between 23 ◦C and 100 ◦C. The results showed that tensile strength and elastic modulus decreased nonlinearly when temperature was increased. Mortazavian and Fatemi [33] analyzed the performance of glass fiber-reinforced PBT and PA6 samples. A Ramberg–Osgood-type relationship was used to relate stress and strain. Time–temperature superposition principle with a shift factor of Arrhenius types was applied to obtain tensile strength data at different temperatures. PBT is an ideal candidate in the growing number of electronic and electrical compo- nents in the transport sector, such as batteries and components for chargers, due to its excellent properties as an electric insulator. These components could be submitted to high-temperature environments during long periods of time, and stiffness and energy absorption are key factors due to dimensional stability and durability requirements. Materials 2021, 14, x FOR PEER REVIEW 3 of 13
These components could be submitted to high-temperature environments during long periods of time, and stiffness and energy absorption are key factors due to dimen- sional stability and durability requirements. Materials 2021, 14, 483 This work aimed to analyze the influence of glass fiber content on the evolution3 of 13 with temperature and frequency of the dynamic moduli. By means of a time–temperature transformation, the evolution with time of dynamic moduli was obtained. For this pur- pose,This temperatures work aimed that to analyzecame close the influence to the ma ofterial’s glass fiber glass content transition on the temperature evolution with were considered.temperature and frequency of the dynamic moduli. By means of a time–temperature transformation, the evolution with time of dynamic moduli was obtained. For this purpose, 2.temperatures Experimental that came close to the material’s glass transition temperature were considered.
2.1.2. Experimental Materials and Sample Preparation 2.1. MaterialsPBT samples and Sample were manufactured Preparation with three variants of Ultradur® material obtained from PBTthe samplescompany were BASF manufactured (Ludwigshafen, with three Germany). variants B of 4520 Ultradur variant® material was unreinforced, obtained whereasfrom the the company variants BASF B 4300 (Ludwigshafen, G4 and B4300 Germany). G10 contained B 4520 20% variant and 50% was of unreinforced, glass fiber rein- forcementwhereas the in variantsweight equivalent B 4300 G4 andto 11.7% B4300 and G10 34.7% contained percentage 20% and in volume, 50% of glass respectively. fiber Toreinforcement manufacture in weightsamples, equivalent a DEU to250H55 11.7% andmini 34.7%-VP injection percentage machine in volume, (Barcelona, respectively. Spain) wasTo manufacture employed by samples, applying a DEU12 MPa 250H55 injectio mini-VPn pressure injection and machine9 MPa maintenance (Barcelona, Spain)pressure. Temperaturewas employed at by which applying samples 12 MPa were injection injected pressure was set and at 230 9 MPa °C, maintenancewith an initial pressure. mold tem- ◦ peratureTemperature of 55 at °C. which The maintenance samples were time injected was 15 was s. The set atinjection 230 C, process with an was initial based mold in one ◦ centraltemperature injection of 55 point.C. The maintenance time was 15 s. The injection process was based in one centralDue to injectionmaterial’s point. shrinkage, samples showed differences from nominal values in the valuesDue of tothe material’s transversal shrinkage, width and samples thickness showed (Figure differences 1). Dimensions from nominal were values reduced in the with values of the transversal width and thickness (Figure1). Dimensions were reduced with glass fiber content. Width values measured showed values between 3.8 mm and 4.2 mm, glass fiber content. Width values measured showed values between 3.8 mm and 4.2 mm, while thickness values showed values from 3.1 mm to 3.9 mm in all samples injected, while thickness values showed values from 3.1 mm to 3.9 mm in all samples injected, where wheresamples samples of three of materials three materials were considered. were consid Afterered. injection After process, injection samples process, were samples trimmed were trimmedin order to in be order adapted to be to adapted the dynamic to the mechanical dynamic mechanical analysis (DMA). analysis For this(DMA). purpose, For this only pur- pose,the 30-mm only the central 30-mm part central of samples part was of samples considered. was Dependingconsidered. on Depending the test analysis on the carried, test anal- ysisout onecarried, or two out ends one wereor two clamped ends were in DMA clamped equipment. in DMA equipment.
Figure 1. Sample mold’s nominal dimensions. Figure 1. Sample mold’s nominal dimensions. The material injected was observed by means of scanning electron microscopy (SEM, Hitachi,The Chiyoda,material injected Tokio, Jap wasón). observed Fibers showed by mean a randoms of scanning and distributed electron microscopy dispersion. (SEM, In Hitachi,the following Chiyoda, figures, Tokio, photographs Japón). Fibers of samples showed of PBTa random G4 (left and side) distributed and PBT G10dispersion. (right In theside) following are shown figures, in three photographs different amplification of sample levelss of PBT (Figure G4 2(left). side) and PBT G10 (right side) are shown in three different amplification levels (Figure 2).
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FigureFigure 2.2. ScanningScanning electron microscopy (SEM) (SEM) of of samp samplesles of of PBT PBT B B 4300 4300 G4 G4 (left (left side) side) and and PBT PBT B B 4300 G10 (right side) with magnitude amplification (500×, 1000×, and 2000×). 4300 G10 (right side) with magnitude amplification (500×, 1000×, and 2000×).
2.2.2.2. DynamicDynamic MechanicalMechanical AnalysisAnalysis (DMA)(DMA) andand SampleSample PreparationPreparation TestsTests werewere carried carried out out in in Q800 Q800 equipment equipment (TA (TA instrument, instrument, New New Castle, Castle, DE, DE, USA). USA).
2.2.1.2.2.1. DynamicDynamic ModuliModuli and and Glass Glass Transition Transition Temperature Temperature Evolution Evolution with with the the Temperature Tempera- ture The evolution of both the storage and loss moduli was studied in the multifrequency modeThe by maintainingevolution of frequencyboth the storage constant and and loss provoking moduli was a temperature studied in gradient.the multifrequency The glass transitionmode by temperaturemaintaining was frequency determined constant with theand maximum provoking loss a temperature modulus. Single gradient. cantilever The configurationglass transition was temperature considered andwas subjected determined to a with 0.1% strainthe maximum increment lo andss modulus. 1-Hz frequency. Single ◦ ◦ cantileverTests wereconfiguration carried outwas atconsidered a range ofand temperatures subjected to froma 0.1% 25 strainC to increment 225 C with and a1- ◦ 3HzC/minute frequency. temperature gradient, which allowed us to measure the evolution of both the storageTests and were loss carried moduli out for at this a range whole of temperature temperatures range. from 25 °C to 225 °C with a 3 °C/mi- nute temperature gradient, which allowed us to measure the evolution of both the storage 2.2.2. Multifrequency Assays and loss moduli for this whole temperature range. Multifrequency assays were performed between a range of 0.1 and 10 Hz at constant ◦ ◦ ◦ temperature.2.2.2. Multifrequency A work rangeAssays between 25 C and 145 C was used with 3 C intervals. Sam- ples built in on one side were considered with a 10-µm amplitude and a 5-min temperature Multifrequency assays were performed between a range of 0.1 and 10 Hz at constant stabilization time. The variation in the glass transition temperature with frequency was evaluatedtemperature. by theA work maximums range between of the loss 25 °C modulus and 145 curves, °C waswhich used with were 3 generated°C intervals. for Sam- the distinctples built frequencies in on one byside the were TA considered Universal Analysiswith a 10- 2000μm softwareamplitude (TA and instrument). a 5-min tempera- Mas- terture curves stabilization were generated time. The with variation the TTS in Datathe glass Analysis transition (TA instrument), temperature and with the frequency applied
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was evaluated by the maximums of the loss modulus curves, which were generated for Materials 2021, 14, 483 the distinct frequencies by the TA Universal Analysis 2000 software (TA instrument).5 Mas- of 13 ter curves were generated with the TTS Data Analysis (TA instrument), and the applied temperature was that at which the maximum loss modulus appeared. Double cantilever temperatureconfiguration was was that considered at which for the test maximum development. loss modulus appeared. Double cantilever configuration was considered for test development. 3. Analyzing and Discussing the Results 3. AnalyzingThe results and performed Discussing in the the Results characterization tests of the Ultradur® material in the studiedThe configurations results performed are shown in the characterizationbelow, considering tests the of following the Ultradur notations:® material in the studied• Ultradur configurations® B 4520: arePBT shown GF0, below, considering the following notations: •• UltradurUltradur®® B 4520:4300 G4: PBT PBT GF0, GF20, and •• UltradurUltradur®® B 4300 G4:G10: PBT PBT GF20, GF50. and • Ultradur® B 4300 G10: PBT GF50. 3.1. Evolution of Dynamic Moduli with Temperature 3.1. EvolutionThe storage of Dynamic modulus Moduli showed with a Temperaturenonlinear behavior with temperature and drastically droppedThe storageat around modulus the glass showed transition a nonlinear temperature behavior (Tg), with as can temperature be observed and in drastically Figure 3, droppedwhich agrees at around with results the glass shown transition by other temperature authors [40–42]. (Tg), asAt cantemperatures be observed above in Figure Tg, rel- 3atively, which large agrees segments with results of 10 to shown 50 repeat by otherunits can authors move [40 freely–42]. by At changing temperatures their confor- above Tmation.g, relatively Below large Tg, these segments polymers of 10 have to 50 many repeat properties units can associated move freely with by crystalline changing mate- their conformation.rials, while above Below Tg T, gmaterials, these polymers behave havelikely many elastomers properties. In all associated ranges of with temperatures crystalline materials,analyzed, whilethe behavior above T improvedg, materials with behave glass likely fiber elastomers. content. The In allreason ranges is that of temperatures glass fibers’ analyzed,addition modified the behavior the structural improved behavior with glass of fiber the material content. that The reasonbehaved is like that a glass composite fibers’ additionmaterial modified[33]. Near theto the structural polymer behavior melting oftemperature the material the that reinforcement’s behaved like effectiveness a composite materialwas reduced. [33]. NearThis behavior to the polymer can be melting attribut temperatureed to the fact the that reinforcement’s storage modulus effectiveness depended wason polymer’s reduced. This properties, behavior reinforcement’s can be attributed prop to theerties, fact and that interface’s storage modulus properties depended between on polymer’smaterials. properties,Final value reinforcement’s reached depended properties, on mate andrials’ interface’s percentage properties and temperature. between materi- Near als.melting Final temperature, value reached interface depended properties on materials’ were percentage weakened, and working temperature. the materials Near melting sepa- temperature,rately again. interface properties were weakened, working the materials separately again.
FigureFigure 3.3. VariationVariation inin thethe storagestorage modulusmodulus withwith temperaturetemperature (f(f= = 11 Hz).Hz).
MortazavianMortazavian andand FatemiFatemi [[33]33] distinguisheddistinguished amongamong threethree evolutionevolution intervalsintervals forfor thethe storagestorage modulusmodulus withwith temperaturetemperature inin aa simplifiedsimplified manner.manner. InIn thisthis work,work, forfor thethe ragerage ofof temperaturetemperature analyzed,analyzed, thethe storagestorage modulusmodulus evolutionevolution waswas depicteddepicted byby meansmeans ofof polyno-polyno- mialmial functionsfunctions consideringconsidering aa modifiedmodified mixturemixture lawlaw andand consideringconsidering glassglass fiberfiber content,content, accordingaccording toto thethe followingfollowing equation.equation.
Φ (%) Φ (%) E0 = η· f ·E + 1 − f ·E0 (Units MPa) (1) 100 f 100 PBT
where E’(MPa) represents the storage modulus of composite material, Ef (MPa) represents
the glass fiber modulus, E’PBT (MPa) represents the storage modulus of the PBT matrix, Materials 2021, 14, x FOR PEER REVIEW 6 of 13