REPAIR AND MAINTENANCE SOLUTIONS
Complete portfolio of welding and cutting ESAB | EWAC | Stoody products for a wide range of industries. PROVEN PRODUCTS Table of Contents APPLICATION SOLUTIONS Cement...... 4-10 AND POWERFUL Mining...... 11-19 Steel mills...... 20-24 EXPERTISE TO KEEP Power generation...... 25-30 Agriculture...... 31-34 YOU UP AND RUNNING. Sugar mills...... 35-42 EQUIPMENT When it comes to industrial equipment, wear and tear Power sources...... 44-45 Wire feeders...... 46 are inevitable. However, an extended shutdown or Torches...... 47-48 unplanned breakdown can bring your operation to Plasma cutting and gouging...... 49 Automation...... 50 a sudden – and costly – halt. FILLER METALS At ESAB, we understand that every industry has unique Portfolio...... 52 Stoody specifications ...... 54-70 needs and challenges for keeping machinery in working EWAC specification...... 71-76 order. As the global leader of welding and cutting, we offer ESAB specification...... 77-80 complete solutions specialized for a variety of repair and VALUE ADDED ENGINEERING ...... 81-82 maintenance applications. From a wide selection of high- DIGITAL SOLUTIONS ...... 83-85 SAFETY...... 86-87 quality filler metals designed to extend component life GLOBAL LEADER...... 88 to innovative and rugged equipment, ESAB is here to SERVICE AND SUPPORT...... 89 maximize your productivity and investment. Just as your operation depends on machinery to get the job done, you can count on ESAB to deliver industry- ESAB’s extensive portfolio includes products for repair and maintenance not mentioned leading products along with unmatched materials and in this handbook. Contact your local sales application knowledge. representative for more information.
2 APPLICATION SOLUTIONS CEMENT INDUSTRY
ESAB’s cement industry products and services offer the greatest quality and value – either for extending the life of CEMENT SOLUTIONS APPLICATION new components with hardfacing alloys or restoring worn-out parts to minimize downtime. Our experienced team is ready to put our application knowledge to work for your operation – on the ground or in the workshop – by recommending materials and providing complete, high-productivity solutions.
Visit esab.com/repair-maintenance for more information. 4 TYPICAL APPLICATIONS FOR THE CEMENT INDUSTRY. ESAB offers solutions for repairing and maintaining a wide range of cement manufacturing equipment. The following is a representation of typical applications.
2 1
4 3 9 7 2J
CEMENT SOLUTIONS APPLICATION 1J 8 5 6
10
3J 4J
11
MINING SECTION RAW MILL SECTION KILN SECTION CEMENT MILL SECTION
1 Crusher Feed Chute 5 Vertical Roller Mill Roller/Table 9 Clinker Crusher Rolls/Hammers 10 I.D / F.D Fan 2 Crusher Rolls/Hammers/Jaw 6 Sinter Cast Roller 1J * Kiln Tire 11 Roller Press Roll 3 Crusher Rotor 7 VRM Body Liners 2J* Support Rollers 3J* Girth Gear 4 Impactor Arm 8 VRM Feed Chutes 4J* Ball Mill Shell
*Joining applications The above illustration represents typical applications within the cement industry and does not refer to a specific operation. *Joining application Visit esab.com/repair-maintenance for more information. 5 1. CRUSHER FEED CHUTE
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody 2110 OK 13Mn SMAW-Build Up EWAC BU 102/103 Versalloy Plus OK 14MnNi
Stoody 110 FCAW-OA-Build Up EWAC O 540 OK Tubrodur 13Mn O/G Versalloy AP-G
Stoody 35 OK Weartrode 60T SMAW-Hardfacing EWAC HF 004 Stoody XHC OK Weartrode 62
Stoody 100HD FCAW-OA-Hardfacing Stoody 101AP EWAC O 517 OK Tubrodur 55 O A Stoody 101HT
EDP 550 Wear Plate EDP 600
2. CRUSHER ROLLS/HAMMERS/JAW
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody 2110 EWAC BU SMAW-Build Up OK 13Mn, OK 14MnNi
CEMENT SOLUTIONS APPLICATION Nicromang (Mn Steel) 102/103/104
Dynamang (Mn Steel) EWAC O 52 B OK Tubrodur 15 CrMn FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13 Mn Stoody 120 EWAC O 564
TRIBOTUF 6517 SMAW-Hardfacing Stoody 2134 OK Tubrodur 15 CrMn EWAC HF 003
Stoody 600 EWAC O 570 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody 670 EWAC O 517
3. CRUSHER ROTOR
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody 2110 EWAC BU OK 13Mn SMAW-Build Up Nicromang (Mn Steel) 102/103/104 OK 14MnNi
EWAC O 52 B Dynamang (Mn Steel) FCAW-OA-Build Up EWAC O 540 OK Tubrodur 13Mn O/G Stoody 110 EWAC O 564
Stoody Self-Hardening TRIBOTUF 6517 OK Weartrode 55HD SMAW-Hardfacing Stoody 2134 EWAC HF 003 OK Weartrode 60T
Stoody 965 Stoody 600 EWAC O 570 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody 670 EWAC O 517 Stoody 101AP
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 6 4. IMPACTOR ARM
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
OK 13Mn SMAW-Build Up Stoody 2110 EWAC BU 102/103/104 OK 14MnNi
FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G
Stoody 2134 EWAC HF 004 OK Weartrode 60T SMAW-Hardfacing Stoody XHC EWAC HF 002 OK Weartrode 62
Stoody 111 EWAC O 570 FCAW-OA-Hardfacing Stoody 600/670 EWAC O 517 OK Tubrodur 55 O A Stoody 101AP EWAC O 6436
5. VERTICAL ROLLER MILL ROLLER/TABLE
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
SMAW-Build Up Not applicable
FCAW-OA-Build Up Not applicable
CEMENT SOLUTIONS APPLICATION SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 60T
Stoody 100 HC EWAC 110 Stoody 100HD FCAW-OA-Hardfacing EWAC O 570 OK Tubrodur 55 O A Stoody CP2000 EWAC O 545 Stoody CP2001
6. SINTER CAST ROLLER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody XHC SMAW-Hardfacing Stoody Super 20 Pyrocarb 077 Stoody 45
Stoody 101AP Stoody 143 Stoody SA FCAW-OA-Hardfacing Super 20 Stoody CP2001 Stoody 145
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 7 7. VRM BODY LINERS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody 35 SMAW-Hardfacing EWAC HF 003 OK Weartrode 60T Stoody XHC
Stoody 100HC Stoody 100HD EWAC O 600 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody CP2000 EWAC O 545 Stoody 101HT
Wear Plate EDP550/650 Plates
8. VRM FEED CHUTES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
SMAW-Build Up
CEMENT SOLUTIONS APPLICATION FCAW-OA-Build Up
Stoody 35 SMAW- Hardfacing EWAC HF 003 OK Weartrode 60T Stoody XHC
Stoody 100HD EWAC O 600 FCAW-OA-Hardfacing Stoody 101HT OK Tubrodur 55 O A EWAC O 545 Stoody 101AP
Wear Plate EDP550/650 Plates
9. CLINKER CRUSHER ROLLS/HAMMERS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
OK Tubrodur 15 CrMn SMAW-Build Up Stoody 2110 EWAC BU 102/ 104 OK Tubrodur 13 Mn
FCAW-OA-Build Up Stoody 110 EWAC O 540
Stoody 2134 EWAC HF 004 SMAW-Hardfacing Stoody XHC OK Weartrode 65T VANCARB 078 Vancar-E
Stoody 101AP EWAC O 616 FCAW-OA-Hardfacing Stoody 101HT EWAC O 516 VanCar-O EWAC O 630
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 8 10. I.D/F.D FANS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
Stoody XHC OK Weatrode 65T SMAW-Hardfacing EWAC HF 004 Stoody 160E OK Weartrode 60T
Oxyfuel Flame Spray Stoody 87 TG EWAC 002P
Stoody 160FC Stoody 101HC Ok Tubrodur 58 O/G M FCAW-OA-Hardfacing EWAC O 516 Stoody 143 Ok Tubrodur 60 GM Stoody CP2001
Wear Plate EDP 700
11. HIGH-PRESSURE GRINDING ROLLS - ROLLER PRESS ROLLS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION TEMP PROCESS STOODY EWAC ESAB
SMAW-Build Up Not applicable EWAC BU 102/103 OK 13Mn, OK 14MnNi
FCAW-OA-Build Up Stoody 110 EWAC O 540 OK Tubrodur 13Mn O/G CEMENT SOLUTIONS APPLICATION ThermaClad Roll SAW-Build Up Build 3
OK Weartrode 60T SMAW-Hardfacing Not applicable EWAC HF 004 OK Weartrode 62
Stoody 600 (Clinker) Stoody 670 (Clinker) FCAW-OA-Hardfacing EWAC O 517 OK Tubrodur 55 O A Stoody 143 Stoody CP2001
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 9 CEMENT JOINING APPLICATIONS.
APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS
n Excellent crack resistance n Base Metal- Alloy Steel n Suitable for high temeprature n High Temperature EWAC ST 206LH OK NiCrFe-3 and thermal cycling 1J.* KILN TIRE SMAW OK 68.81 n Thermal Cycling n Ease of machining EWAC ST 202NT OK 68.82 n Higher tensile strength n Heavy build up can be done n Smooth Surface finish n PWHT requirement is minimum
n Excellent crack resistance n Base Metal- Alloy Steel n Suitable for high temeprature n High Compressive load and thermal cycling 2J.* SUPPORT EWAC ST 206LH OK NiCrFe-3 SMAW OK 68.81 n Temperature n Ease of machining ROLLERS EWAC ST 202NT OK 68.82 n Thermal Cycling n Heavy build up can be done CEMENT SOLUTIONS APPLICATION n Smooth Surface finish n PWHT requirement is minimum
n Excellent crack resistance n Base Metal- Alloy Steel n Suitable for high temeprature n High Turque on teeths and thermal cycling 3J.* GIRTH EWAC ST 206LH OK NiCrFe-3 SMAW OK 68.81 n Metal fatigue n Ease of machining GEAR EWAC ST 202NT OK 68.82 n Pitting Corrosion n Heavy build up can be done n High Bond strength n PWHT requirement is minimum
n Excellent crack resistance
n Base Metal- Low alloy steel n Suitable for high temeprature and thermal cycling 4J.* ALL MILL EWAC ST 206LH OK NiCrFe-3 n Metal Fatigue SMAW OK 68.81 n Ease of machining SHELL EWAC ST 202NT OK 68.82 n Mild to low impact n n Heavy dead load Heavy build up can be done n PWHT requirement is minimum
* Joining application In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for cement industry applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 10 MINING, QUARRYING, AND EARTH-ENGAGING INDUSTRIES
When it comes to repair and maintenance for mining applications, there is no one-size-
MINING SOLUTIONS APPLICATION fits-all approach.ESAB provides ready- made solutions tailored to your machinery’s wear rate and specific needs. With our application and materials expertise, we can help your team complete welding tasks quicker, minimize wear on components, reduce the number of spares you need on hand, and substantially lower cost-per-ton of aggregate produced.
Visit esab.com/repair-maintenance for more information. 11 TYPICAL APPLICATIONS FOR MINING. ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment. The following is a representation of typical applications.
1 Open Pit Mining 4 2 Extraction 3 3 Underground Extraction 5 4 Underground Mining 8 5 Underground Drilling 9 6 Leaching 1 7 7 Solvent Extraction 6 MINING SOLUTIONS APPLICATION 8 Power Generation 12 9 Electrowinning 15 14 10 Drilling 11 Fluid Handling, Tailings 13 12 Crushing 13 Flotation 2 16 14 Thickening and Filtering, Tailings 11 15 Hauling 16 Milling 10
The above illustration represents typical applications within the mining industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information. 12 TYPICAL APPLICATIONS FOR MINING. ESAB offers solutions for repairing and maintaining a wide range of mining manufacturing equipment. The following is a representation of typical applications.
QUARRY
1 Rock Breaker 2 8 Excavator Shovel/Bucket 9 3 Dragline Bucket 10 4 Dredge Cutter Tips 5 6 Dump Truck Body 1 7
MINING SOLUTIONS APPLICATION 2 5 CRUSHER
6 Feed Chutes 4 7 Crusher Hammer 3
STACKER AND RECLAIMER
8 Reclaimer Bucket 9 Stacker Idler 10 Conveyor Pipe/Slurry Line
The above illustration represents typical applications within the mining industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information. 13 1. ROCK BREAKER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Build-Up LH SMAW-Build Up Stoody 1105 EWAC BU 102/103/104 OK 13Mn/OK 14MnNi Stoody 2110
Stoody Build Up O/G Stoody 105 EWAC O 540 FCAW-OA-Build Up OK Tubrodur 13Mn O/G Stoody 110 EWAC O 564 Stoody 120
Stoody Vancar TRIBOTUF 6517 SMAW-Hardfacing OK Weartrode 60T Stoody 2134 EWAC HF 003
Stoody 111 EWAC O 570 FCAW-OA-Hardfacing Stoody 600 EWAC O 517 OK Tubrodur 55 O/A Stoody 670 EWAC O 6436
2. EXCAVATOR SHOVEL/BUCKET
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB MINING SOLUTIONS APPLICATION Versalloy Plus Stoody Build-Up LH SMAW-Build Up EWAC BU 102/103/104 OK 13Mn/OK 14MnNi Stoody 1105 Stoody 2110
Versalloy AP-G EWAC O 540 Stoody Build-Up FCAW-OA-Build Up EWAC O 564 OK Tubrodur 13Mn O/G Stoody 105 EWAC O 52B Stoody 110
Stoody Self-Hardening Stoody 21 TRIBOTUF 6517 SMAW-Hardfacing Stoody 2134 OK Weartrode 60T EWAC HF 003 Stoody XHC Vancar-E
Stoody 965-O Stoody 965 AP-G Stoody 964 AP-G EWAC O 570 FCAW-OA-Hardfacing Stoody 600 / 670 EWAC O 517 OK Tubrodur 55 O/A Stoody 101HC EWAC O 6436 Stoody 101AP Vancar-O
Hardglide/EDP Wear Plates 550/600 Plates
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 14 3. DRAGLINE BUCKET LIPS & TEETH, SHOVEL TIPS, CUTTING EDGE, GRADER BLADES & END BITS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody 1105 SMAW-Build Up EWAC BU 102/103/104 OK 13Mn/OK 14MnNi Stoody 2110
Stoody 105 EWAC O 540 FCAW-OA-Build Up OK Tubrodur 13Mn O/G Stoody 110 EWAC O 564
Stoody Self-Hardening EWAC HF 001/002/ Stoody 2134 004/ SMAW-Hardfacing Stoody XHC OK Weartrode 60T VANCARB 078 Vancar-E TRIBOTUF 6517 Stoody 160E
Stoody 965-O Stoody 965 AP-G Stoody 964 AP-G EWAC O 570 FCAW-OA-Hardfacing Stoody 600 / 670 EWAC O 517 OK Tubrodur 55 O/A Stoody 101AP EWAC O 6436 Vancar-O Stoody 160FC-O
Stoody 965-O/964-G Dropped carbides and Borium CS MINING SOLUTIONS APPLICATION 4. DREDGE ROTARY CUTTER TIP
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104
EWAC O 540 FCAW-OA-Build Up Stoody Build-Up EWAC O 564
Stoody 160 E TRIBOTUF 6517 SMAW-Hardfacing Weartrode 65 Stoody XHC EWAC HF 003
EWAC O 570 Stoody 143 EWAC O 516 FCAW-OA-Hardfacing Stoody CP2001 EWAC O 512 Stoody 160FC-O EWAC O 517 EWAC O 6436
EWAC TB 76T Stoody ATB (Acetylene OFW (Oxyfuel Gas Welding) Tube Borium) EWAC DRILLSHIELD 008
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 15 5. DUMP TRUCK BODY
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Versalloy Plus SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104 Stoody 2110
Versalloy AP-G EWAC O 540 FCAW-OA-Build Up Stoody Build-Up EWAC O 564 Stoody 110
Stoody 2134 TRIBOTUF 6517 OK Weartrode 60T SMAW-Hardfacing Stoody XHC EWAC HF 003 OK 13Mn/OK 14MnNi
Stoody CP2000 EWAC O 570 Stoody 101AP OK Tubrodur 55 O/A FCAW-OA- Hardfacing EWAC O 517 Stoody 101HT OK Tubrodur 13Mn O/G EWAC O 6436 Stoody 100HD
EDP Plates/Tiles/ Wear Plates Hardglide Plates
6. FEED CHUTES
MINING SOLUTIONS APPLICATION WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Versalloy Plus OK 13Mn/OK 14MnNi SMAW-Build Up Stoody Build-Up LH EWAC BU 102/103/104 OK 67.43 Stoody 2110 OK 67.45
Versalloy AP-G EWAC O 540 OK Tubrodur 13Mn O/G FCAW-OA-Build Up Stoody Build-Up EWAC O 564 OK Tubrodur 200 O D Stoody 110
Stoody 2134 TRIBOTUF 6517 OK Weartrode 60T SMAW-Hardfacing Stoody XHC EWAC HF 003 OK 13Mn/OK 14MnN
Stoody CP2000 Stoody 100HD EWAC O 570 OK Tubrodur 55 O/A FCAW-OA-Hardfacing Stoody 101AP EWAC O 517 OK Tubrodur 13Mn O/G Stoody 101HT EWAC O 6436 Stoody 101HWP
OFW (Oxyfuel Gas Welding) Hardglide/EDP Plates
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 16 7. ROTARY CRUSHER HAMMER FIXTURES, SHOES AND SECONDARY WEAR ZONES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Build-Up LH SMAW-Build Up EWAC BU 102/103/104 Stoody 2110
Stoody Build-Up EWAC O 540 FCAW-OA-Build Up Stoody 110 EWAC O 564
EWAC HF 002 Stoody 2134 EWAC HF 004 SMAW-Hardfacing Stoody XHC OK Weartrode 60T EWAC HF 003 Stoody Vancar-E Tribotuf 6517
Stoody 101HT EWAC O 570 Stoody 101AP FCAW-OA-Hardfacing EWAC O 517 OK Tubrodur 55 O/A Stoody SA Super 20 EWAC O 6436 Stoody Vancar-O
8. RECLAIMER BUCKET
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB MINING SOLUTIONS APPLICATION OK 13Mn/OK 14MnNi Stoody Build-Up LH SMAW-Build Up EWAC BU 102/103/104 OK 67.43 Stoody 2110 OK 67.45
Stoody Build-Up EWAC O 540 OK Tubrodur 13Mn O/G FCAW-OA-Build Up Stoody 110 EWAC O 564 OK Tubrodur 200 O D
Stoody XHC Stoody Super 20 Tribotuf 6517 SMAW-Hardfacing OK Weartrode 60T Stoody Vancar E EWAC HF 003 Stoody 160E
Stoody Vancar-O Stoody 101AP EWAC O 570 Stoody 143 FCAW-OA-Hardfacing EWAC O 517 OK Tubrodur 55 O/A Stoody SA/Super 20 EWAC O 6436 Stoody CP2001 Stoody 160FC-O
EDP Plates/Hardglide Wear Plates Plates
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 17 9. STACKER IDLER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody 1105 SMAW-Hardfacing EWAC BU 102 / 101 OK Weartrode 30 Stoody 1102
Stoody 105 FCAW-OA-Hardfacing EWAC O 52B OK Tubrodur 30 Stoody 102
ThermaClad 105B SAW-Hardfacing ThermaClad 102
10. CONVEYOR PIPE/SLURRY LINES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
SMAW-Build Up Not applicable EWAC BU 102/103/104
EWAC O 540 FCAW-OA-Build Up Not applicable EWAC O 564
EWAC HF 002/ 003/ 004
MINING SOLUTIONS APPLICATION SMAW-Hardfacing Stoody XHC OK Weartrode 55HD TRIBOTUF 6517
Stoody PC2009 Stoody 101AP EWAC O 570 FCAW-OA-Hardfacing Stoody 101HT EWAC O 517 OK Tubrodur 55 O/A Stoody CP2001 EWAC O 6436 Stoody 160FC-O
EWAC EDP 550/ EDP Wear Plates 600/EDP 750
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 18 MINING JOINING APPLICATIONS. 1 3
4 2
APPLICATION PROCESS EWAC ESAB APPLICATION DETAILS PRODUCT BENEFITS
n Excellent crack resistance n Base Metal- Low Alloy n High Ductility 1. EXCAVATOR EWAC ST 206LH n Metal Fatigue SMAW OK 68.81 n Joining steel of unknown ARM & BOOM Multiweld 746 n Mild Load composition n Accidental failure n All position welding MINING SOLUTIONS APPLICATION
n Excellent crack resistance n Base Metal- Manganese Steel n High Ductility 2. EXCAVATOR EWAC ST 206LH n Metal Fatigue SMAW OK 68.81 n Joining steel of unknown BUCKET Multiweld 746 n Abrasion & Impact composition n Accidental failure n All position welding
n Excellent crack resistance n Base Metal- Low Alloy n High Ductility EWAC ST 206LH n Metal Fatigue 3. EYE SECTION SMAW OK 68.81 n Joining steel of unknown Multiweld 746 n Torque composition n Accidental Failure n All position welding
n Excellent crack resistance n Base Metal- Low Alloy n High Ductility 4. UNDER EWAC ST 206LH n Metal Fatigue CARRIAGE SMAW OK 68.81 n Joining steel of unknown Multiweld 746 n Heavy load COMPONENT composition n Impact & Mild Abrasion n All position welding
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for mining applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 19 STEEL MILL INDUSTRY
Material selection is critical for extending component life and avoiding unnecessary downtime. To recommend the most effective and cost-effective solution, our team evaluates STEEL SOLUTIONS MILL APPLICATION the wear problem areas, considers post-weld specifications, and answers difficult technical questions. Through this process, ESAB offers the potential to extend service intervals or, in some cases, skip a shutdown period. Steel mills can further enhance productivity with our complete solutions, including automation technology.
Visit esab.com/repair-maintenance for more information. 20 TYPICAL APPLICATIONS FOR STEEL MILLS. ESAB offers solutions for repairing and maintaining a wide range of steel mill manufacturing equipment. The following is a representation of typical applications.
1 Zero Segment Rolls 2 Continuous Caster Rolls 3 High carbon Rolls 1 2 4 Hot Strip Mill Rolls 5 Hot Work Extrusion Rolls 6 Hot Work Rolls
STEEL SOLUTIONS MILL APPLICATION 7 Leveler Rolls 8 Piercing Mill Rolls 10 9 9 Pinch Rolls 8 7 6 10 Straightener Rolls 5 4 3
The above illustration represents typical applications within the steel mill industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information. 21 1. ZERO SEGMENT ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 630 EWAC OS 770 SPB SAW-Hardfacing Stoody C-S EWAC OS 780 SR
FCAW-GS Stoody C-M -Hardfacing
2. CONTINUOUS CASTER ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 8620 SAW-Build Up ThermaClad 430
FCAW-OA - SOS 430 OK Tubrodur 13Cr G Build Up
ThermaClad 423 OK Tubrodur 13Cr S SAW-Hardfacing ThermaClad 438 EWAC OS 780 SR OK Tubrodur 14.07 ThermaClad 440
FCAW-OA- SOS 423
STEEL SOLUTIONS MILL APPLICATION Hardfacing SOS 438 3. HIGH CARBON ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
SAW-Build Up ThermaClad 446
EWAC OS 770 SPB SAW-Hardfacing ThermaClad 455 EWAC OS 760 MR EWAC OS 780 SR
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for steel mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 22 4. HOT STRIP MILL ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 8620 (General underlay) ThermaClad Multipass 1 SAW-Build (High strength underlay) Up ThermaClad 446 (High carbon roll underlay) ThermaClad 455
SAW- EWAC OS 770 SPB Hardfacing EWAC OS 870 PR
5. HOT WORK EXTRUSION ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODYSTOODY EWAC ESAB
SAW EWAC OS 770 SPB SAW ThermaCladThermaClad 455 455 -Hardfacing EWAC OS 870 PR STEEL SOLUTIONS MILL APPLICATION 5.6. HOT WORK EXTRUSIONROLLS ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODYSTOODY EWAC ESAB
ThermaClad 102 SAW EWAC OS 770 SPB SAW ThermaCladThermaClad 417 455 -Hardfacing EWAC OS 870 PR ThermaClad 455
7. LEVELER ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
SAW ThermaClad 424 EWAC OS 770 SPB -Hardfacing ThermaClad 457 EWAC OS 870 PR
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for steel mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 23 8. PIERCING MILL ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 455 EWAC OS 770 SPB SAW-Hardfacing Stoody C-S EWAC OS 870 PR (Mandrel tips)
9. PINCH ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad Multipass 1 (Underlay) ThermaClad 443 EWAC OS 770 SPB SAW-Hardfacing ThermaClad 443H EWAC OS 870 PR ThermaClad 454 ThermaClad 670 STEEL SOLUTIONS MILL APPLICATION 10. STRAIGHTENER ROLLS
WEAR FACTOR INTENSITY FILLER METALS
METAL-TO- HEAT-FIRE METAL CORROSION CRACKING ABRASION IMPACT PROCESS STOODY EWAC ESAB
ThermaClad 443 EWAC OS 770 SPB SAW-Hardfacing ThermaClad 443H EWAC OS 870 PR Thermaclad 455
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for steel mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 24 POWER GENERATION INDUSTRY
ESAB has extensive experience in helping power plants repair and restore vulnerable components. Our application engineers work closely with your operation and determine the best materials and processes to minimize scheduled maintenance and downtime,
POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER improve wear-life, and deliver superior results. Additionally, ESAB filler metals are simple to implement without switches materials, well- documented, and offer exceptional procedure control, deposition efficiency, and predictability.
Visit esab.com/repair-maintenance for more information. 25 TYPICAL APPLICATIONS FOR POWER GENERATION. ESAB offers solutions for repairing and maintaining a wide range of power generation manufacturing equipment. The following is a representation of typical applications.
1 Coal pulverizer / Vertical Rolling Mill Rolls and Tables / Grinding Rings 6 2 Rotary Vane Wheels, Butterfly Valve Gates 3 Mill Liner Plates 7 8
4 Coal Handling Pipes, 5 Elbows and Chutes 5 Steam Valves
6 Reclaimer Bucket 2 4 1 3
POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER 7 Breaker Plate 8 Coal Crusher End Disc/Spiders 9 SinterCast Roller
The above illustration represents typical applications within the power generation industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information. 26 1. COAL PULVERIZER / VERTICAL ROLLING MILL ROLLS AND TABLES / GRINDING RINGS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
EWAC BU 102/ 103/ 104 SMAW-Build up Not applicable OK 13Mn/OK 67.45 TRIBOTUF 6517
FCAW-OA-Build up Not applicable
OK Weartrode 60T SMAW-Hardfacing Not applicable OK Weartrode 62
Stoody 100HC Stoody 100HD EWAC O 517 OK Tubrodur 55 O/A FCAW-OA-Hardfacing Stoody CP2000 EWAC O 570 OK Tubrodur 13Mn O/G Stoody CP2001
2. ROTARY VANE WHEELS, BUTTERFLY VALVE GATES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
Stoody Build-Up LH SMAW-Build up Stoody 1105
Stoody Build-Up FCAW-OA-Build up EWAC O 630 Stoody 105
Stoody XHC EWAC HF 003/ 004 Stoody Super 20 Weartrode 30 / SMAW- Hardfacing VANCARB 078 Vancar-E Weartrode 40 Nanocarb 110 Stoody 160E
Stoody CP2000 Stoody 101AP FCAW-OA- Hardfacing Stoody SA Super 20 EWAC O 630 POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER Vancar-O Stoody 160FC-O
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for power generation applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 27 3. MILL LINER PLATES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
Versalloy Plus OK 13Mn/OK 14MnNi SMAW-Build up Stoody Build-Up LH OK 67.43 Stoody 2110 OK 67.45
Versalloy AP-G OK Tubrodur 13Mn O/G FCAW-OA-Build up Stoody Build-Up OK Tubrodur 200 O D Stoody 110
OK Weartrode 60T Stoody 2134 EWAC HF 003/ 004 SMAW-Hardfacing OK Weartrode 65T Stoody XHC Nanocarb 110 OK 13Mn/OK 14MnNi
Stoody CP2000 Stoody 100HD OK Tubrodur 55 O/A FCAW-OA-Hardfacing EWAC O 570/ O 630 Stoody 101HT OK Tubrodur 13Mn O/G Stoody 101HWP
Wear Plate EDP 550/650/750
4. COAL HANDLING PIPES, ELBOWS AND CHUTES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
OK 13Mn/OK 14MnNi/ SMAW-Build up Not applicable EWAC BU 101 OK Weartrode 65T
FCAW-OA-Build up Not applicable EWAC O 52 B OK Tubrodur 13Mn O/G
Stoody 35 Stoody XHC EWAC HF 002/004 SMAW-Hardfacing OK Weartrode 60T Stoody 45 Nanocarb 110
POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER Stoody 160E
Stoody PC2009 Stoody 101AP FCAW-OA-Hardfacing Stoody 101HT EWAC O 630/ O 570 OK Tubrodur 55 O/A Stoody CP2001 Stoody 160FC-O
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for power generation applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 28 5. STEAM VALVES
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
Stoodite 6 (coated) SMAW-Hardfacing EWAC COB 6/ COB 21 Stoodite 21 (Coated)
OFW Stoodite 21 (Bare) (Oxyfuel Gas Welding) Stoodite 6 / 6H (Bare)
Stoodite 21 (Bare) GTAW-Hardfacing Stoodite 6 / 6H (Bare)
Stoodite 21-M GMAW-Hardfacing Stoodite 6-M
FCAW-OA-Hardfacing Stoodite 6-O
Stoodite 6-S SAW-Hardfacing Stoodite 21-S
6. RECLAIMER BUCKET
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
Versalloy Plus OK 13Mn/OK 14MnNi Stoody Build-Up LH SMAW-Build up EWAC BU 102 OK 67.43 Stoody 1105 OK 67.45 Stoody 2110
Versalloy AP-G Stoody Build-Up OK Tubrodur 13Mn O/G FCAW-OA-Build up EWAC O 540 Stoody 105 OK Tubrodur 200 O D Stoody 110
POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER Stoody 2134 Stoody XHC SMAW-Hardfacing EWAC HF 002/004 OK Weartrode 60T Vancar-E Stoody 160E
Stoody 964 AP-G Stoody 670 Stoody 100HD Stoody 101AP FCAW-OA-Hardfacing EWAC O 570 OK Tubrodur 55 O/A Stoody 101HT Stoody 143 Vancar-O Stoody 160FC-O
Wear Plate EDP 600
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for power generation applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 29 7. BREAKER PLATE
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
OK 13Mn/OK 14MnNi Stoody Build-Up LH SMAW-Build up EWAC BU 101/103 OK 67.43 Stoody 2110 OK 67.45
Stoody Build-Up OK Tubrodur 13Mn O/G FCAW-OA-Build up EWAC BU 540 Stoody 110 OK Tubrodur 200 O D
Stoody 2134 SMAW- Hardfacing EWAC HF 004 OK Weartrode 60T Stoody XHC
Stoody CP2000 Stoody 100HD FCAW-OA-Hardfacing Stoody 101AP EWAC O 570 OK Weartrode 60T Stoody 101HT Stoody 101HWP
Wear Plate EDP 550/650/750
8. COAL CRUSHER END DISC/SPIDERS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION TEMP PROCESS STOODY EWAC ESAB
OK 13Mn/OK 14MnNi Stoody Build-Up LH SMAW-Build up OK 67.43 Stoody 2110 OK 67.45
Stoody Build-Up OK Tubrodur 13Mn O/G FCAW-OA-Build up Stoody 110 OK Tubrodur 200 O D
Stoody 2134 SMAW-Hardfacing Stoody 35 OK Weartrode 60T
POWER GENERATION APPLICATION SOLUTIONS APPLICATION GENERATION POWER Stoody XHC
Stoody CP2000 Stoody 100HD FCAW-OA-Hardfacing Stoody 101AP EWAC O 517 OK Tubrodur 55 O/A Stoody 101HT Stoody CP 2000
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for power generation applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 30 AGRICULTURE APPLICATION SOLUTIONS AGRICULTURE enhance yourenhance overall productivity. innovative technology and processes to level. In addition to filler metals, ESAB offers hardness, deposition rate, spatter a and the level highest of quality, including target options economical recommend that achieve After studying your application, our team can ESAB unmatched offers flexibility. maintenance.and With complete our portfolio, solutions are extremely important for repair greatly,varies product technical selection and usage and agricultural equipment Since Visit esab.com/repair-maintenance Visit for more information.
31 TYPICAL APPLICATIONS FOR AGRICULTURE. ESAB offers solutions for repairing and maintaining a wide range of agriculture manufacturing equipment.
PLOW COMPONENTS SUCH AS: SEPARATED AND INTEGRATED COULTER, LANDSIDE PLATE, MOLDBOARD, PLOWSHARE AND CHISEL
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Self Hardening Stoody CTS Stoody XHC OK Weartrode 50 EWAC HF 002 SMAW-Hardfacing Stoody Super 20 OK Weartrode 55 HD EWAC HF 003 Stoody 968E OK Weartrode 60T Vancar-E Stoody 160E
Stoody BTS OFW Vancar-G (Oxyfuel Gas Welding) Stoody ATB (Acetylene Tube Borium)
Stoody 965 G/AP-G Stoody 964 G/AP-G OK Tubrodur 60 G M AGRICULTURE APPLICATION SOLUTIONS APPLICATION AGRICULTURE FCAW-GS-Hardfacing Stoody 970-G OK Tubrodur 58 G M Stoody 160FC
Stoody 965-O Stoody 101HC Stoody CP2000 Stoody 101AP EWAC O 6436 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody SA Super 20 EWAC 0 570 Stoody 968-O Vancar-O Stoody 160FC-O
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for agriculture applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 32 VARIOUS CULTIVATOR COMPONENTS SUCH AS: SWEEPS, SUBSOIL PLOW-TEETH AND CULTIVATOR TEETH
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Self Hardening Stoody CTS EWAC HF 002 OK Weartrode 50 Stoody XHC SMAW-Hardfacing EWAC HF 003 OK Weartrode 55 HD Stoody Super 20 EWAC HF 004 OK Weartrode 60T Vancar-E Stoody 160E
Stoody 965 G/AP-G Stoody 964 G/AP-G OK Tubrodur 60 G M FCAW-GS-Hardfacing Stoody 970-G OK Tubrodur 58 G M Stoody 160FC
Stoody 965-O Stoody 600 Stoody 101HC Stoody CP2000 EWAC O 630 FCAW-OA-Hardfacing Stoody 101AP OK Tubrodur 55 O A EWAC O 570 Stoody SA Super 20 Stoody 968-O Vancar-O Stoody 160FC-O
GRAIN MILL HAMMERS
WEAR FACTOR INTENSITY FILLER METALS AGRICULTURE APPLICATION SOLUTIONS APPLICATION AGRICULTURE ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
GMAW-Hardfacing Stoody 966-G
OFW (OXYFUEL GAS Stoody TB-2954 WELDING)
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for agriculture applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 33 GRAIN AUGERS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION PROCESS STOODY EWAC ESAB
Stoody Self Hardening Stoody XHC EWAC HF 003 OK Weartrode 50 SMAW-Hardfacing Stoody Super 20 NanoCarb 110 OK Weartrode 55 HD Stoody 160E
Stoody 965 G/AP-G Stoody 964 G/AP-G EWAC O 570 OK Tubrodur 60 G M FCAW-GS-Hardfacing Stoody 970-G EWAC O 545 OK Tubrodur 58 G M Stoody 160FC
Stoody 965-O Stoody 101HC Stoody CP2000 EWAC O 570 FCAW-OA-Hardfacing Stoody 101AP OK Tubrodur 55 O A EWAC O 545 Stoody SA Super 20 Stoody 968-O Stoody 160FC-O AGRICULTURE APPLICATION SOLUTIONS APPLICATION AGRICULTURE
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for agriculture applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 34 SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL INDUSTRY to extend life component by 80-150%. and engineering teams, and designed solutions are backed by dedicated R&D forpartner all applications. Our turnkey products,quality ESAB your is single-source Withequipment. awide range of high- challenges of reclaiming seasonal cost-benefit the well as as process entire the mills, we understand sugar of supporting experience With decades Visit esab.com/repair-maintenance Visit for more information. 35 TYPICAL APPLICATIONS FOR THE SUGAR MILL INDUSTRY. ESAB offers solutions for repairing and maintaining a wide range of sugar mill manufacturing equipment. The following is a representation of typical applications. 3 4 2 EXHAUST FANS 5 6 7 8 10 1
9 HARVESTERS SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION
1 Cane Grabber 4 HD Hammer Shredder 7 Toother Roller Pressure Feeder (TRPF) Rolls 2 Cane Leveller 5 Roll Mill 8 Grooved Roller Pressure Feeder (GRPF) Rolls 3 Cane Cutter/Knife 6 Trash Plate 9 Bagasse Shredder Anvils 10 Press Roll Sprocket, Gear
The above illustration represents typical applications within the sugar mill industry and does not refer to a specific operation. Visit esab.com/repair-maintenance for more information. 36 1. CANE GRABBER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Stoody Self-Hardening SMAW-Hardfacing EWAC HF 002/003 OK Weartrode 60T Stoody 35
Stoody 965-O/AP-G Stoody 964 AP-G FCAW-OA-Hardfacing Stoody 101HC OK Tubrodur 55 O A Stoody CP2000 Stoody 101AP
2. CANE LEVELER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Stoody Self-Hardening SMAW-Hardfacing EWAC HF 002/003 OK Weartrode 60T Stoody 35
Stoody 965-O/AP-G Stoody 964 AP-G EWAC O 570 FCAW-OA-Hardfacing Stoody 101HC OK Tubrodur 55 O A EWAC O 630 Stoody CP2000 Stoody 101AP SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 37 3. CANE CUTTER/KNIFE
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Stoody 2134 SMAW-Hardfacing EWAC HF 003 OK Weartrode 60T Stoody XHC
Stoody 600 Stoody 100HC EWAC O 570 FCAW-OA-Hardfacing Stoody CP2000 OK Tubrodur 55 O A EWAC O 630 Stoody 101HT Stoody CP2001
4. HD HAMMER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
OK 13Mn/OK SMAW-Build up Stoody 2110 EWAC BU 101/ BU 102 14MnNi
OK Tubrodur 13Mn FCAW-OA-Build up Stoody 110 EWAC O 540 O/G
Stoody 2134 SMAW-Hardfacing EWAC HF003 OK Weartrode 60T Stoody XHC
Stoody 600 Stoody 100HC SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION FCAW-OA-Hardfacing Stoody CP2000 EWAC O 570 OK Tubrodur 55 O A Stoody 101HT Stoody CP2001
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 38 5. MILL ROLL
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Castweld 55 EWAC CI 407 SMAW-Joining OK NiFe-CI Stoody Build-Up LH EWAC CI 424
Castweld Ni55 OA FCAW-Joining EWAC UNIR GS DI 5 Nicore 55 Build Up O/G
Stoody Self-Hardening Stoody 21 SMAW-Underlay Stoody 35 Stoody Super Chrome Stoody XHC
Stoody 965 Stoody 117 Stoody 121 FCAW-OA-Underlay Stoody 600 Stoody 101HC Stoody CP2000 Stoody 101AP
Stoody 35 Stoody Super SMAW-Tear Drop Chrome Stoody XHC Stoody Super 20
SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION Stoody 117 Stoody 600 Stoody 100HC FCAW-OA-Tear drop Stoody CP2000 Stoody 101HT Stoody CP2001
Stoody Super Chrome SMAW-Arcing Cobalarc Borochrome SUPERGRIP 88 OK 84.77 Stoody XHC
Stoody 101HC Stoody 100HC FCAW-OA-Arcing Stoody CP2000 EWAC O 888 Stoody 101HT Stoody CP2001
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 39 6. TRASH PLATE
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Versalloy Plus SMAW-Build Up Stoody Build-Up LH
Versalloy AP-G FCAW-OA-Build Up Stoody Build-Up
Stoody 100HC Stoody CP2000 EWAC O 570 FCAW-OA-Hardfacing Stoody 101AP OK tubrodur 55 O A EWAC O 630 Stoody 101HT Stoody 160FC-O
Stoody 35 Stoody Super Chrome SMAW-Hardfacing EWAC HF 003 OK Weartrode 60T Stoody XHC Stoody 160E
OFW EWAC 003 P Stoody 87TG (Oxyfuel Gas Welding) EWAC 001 P
7. TOOTHER ROLLER PRESSURE FEEDER (TRPF) ROLLS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION Castweld 55 SMAW-Build Up Stoody Build-Up LH
Castweld Ni55-O FCAW-Build up Stoody Build-Up
Stoody 35 Stoody Super Chrome SMAW-Hardfacing EWAC HF 002/003 OK Weartrode 60T Stoody XHC Stoody Super 20
Stoody 600 Stoody 100HC Stoody CP2000 EWAC O 570 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody 101AP EWAC O 630 Stoody 101HT Stoody CP2001
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 40 8. GROOVED ROLLER PRESSURE FEEDER (GRPF) ROLLS
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
Castweld 55 SMAW-Build Up Stoody Build-Up LH
Castweld Ni55-O FCAW-Build up Stoody Build-Up
Stoody 35 Stoody Super Chrome SMAW-Hardfacing EWAC HF 002/003 OK Weartrode 60T Stoody XHC Stoody Super 20
Stoody 600 Stoody 100HC Stoody CP2000 EWAC O 570 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody 101AP EWAC O 630 Stoody 101HT Stoody CP2001
9. BAGASSE SHREDDER
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
OK 13Mn/OK 14MnNi SMAW-Build up Stoody 2110 EWAC BU 101 OK 67.43
SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION OK 67.45
OK Tubrodur 13Mn O/G FCAW-OA-Build up Stoody 110 EWAC O 52 B OK Tubrodur 200 O D
Stoody 2134 SMAW-Hardfacing Stoody 35 EWAC HF 003 OK Weartrode 60T Stoody XHC
Stoody 101HC Stoody 100HC EWAC O 570 FCAW-OA-Hardfacing Stoody CP2000 OK Tubrodur 55 O A EWAC O 630 Stoody 101AP Stoody CP2001
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 41 10. PRESS ROLL SPROCKET, GEAR
WEAR FACTOR INTENSITY FILLER METALS ABRASION IMPACT EROSION FRICTION CORROSION PROCESS STOODY EWAC ESAB
OK 13Mn/OK 14MnNi Versalloy Plus SMAW-Build up EWAC BU 101/ BU 102 OK 67.43 Stoody Build-up LH OK 67.45
Stoody Build-Up OK Tubrodur 13Mn O/G FCAW-OA-Build up EWAC O 52 B/O 540 Stoody SOS 307 (MOD) OK Tubrodur 200 O D
Stoody 1105 OK Weartrdoe 30/ SMAW-Hardfacing Stoody 2110 Weartrode 40
Stoody 105 FCAW-OA-Hardfacing OK Tubrodur 55 O A Stoody 110 SUGAR MILL APPLICATION SOLUTIONS SUGAR MILL APPLICATION
In addition to the recommended filler metals listed above, ESAB also offers equipment and automation ideal for sugar mill applications. CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
VIEW EQUIPMENT BACK TO TABLE OF CONTENTS 42 EQUIPMENT EQUIPMENT - - - ESAB has the ideal power source for repair or maintenance tasks. No matter your welding or process application requirements, n n n n KHM 525/595 POWER SOURCES. POWER SOURCES. TIG, and MIG/MAG welding as well TIG, andMIG/MAGweldingaswell with batteryandelectricstart water-cooled Perkinsdieselengine welding/electric powerunitmade for heavy-dutyrepair, maintenance, Built-in brushless,maintenance-free, Equipped withapowerful,efficient Wide workingrange,includingMMA, Digitally controlled, engine-driven asynchronous generator supplies up to: asynchronous generatorsuppliesupto: as carbonarc gouging and assembly V or12kVA singlephase230Vpower KHM 525:16kVA three-phase KHM 595:30 kVA three-phase 400V or 15kVA singlephase230 Vpower
400
Warrior 500i Warrior n n n n n n variety of applications – delivers 400 A variety ofapplications–delivers400A welding machinedesignedforheavy- Multiple operatorsystem racks are Wide inputvoltagerange to support IP23 ratingforoutdoorandindooruse High dutycycleforlongrunsacross a Up to500Adelivered with superb A reliable andeasy-to-usemultiprocess in rough environments available uponrequest arc characteristics or 500Aat60%dutycycle duty productivity regional requirements
Warrior 750i Warrior n n n n n waterproof encloseddesign for simple operation for simpleoperation Clear and intuitive interface Clear andintuitiveinterface Durable andruggedwith Inverter technologydelivers True multi-process machinethat A power, reliable welding energy savings,andpower exceptional arc performance, and heavy-dutyproductivity package forharshenvironments performance electrodes withoutstanding enables gouging12.8mm(.5in.) BACK TO TABLE OF CONTENTS TABLE OF TO BACK
44 EQUIPMENT 1000/ET 300i/ES 300 * ESAB has the ideal power source for repair or maintenance tasks. No matter your welding or process application requirements, n n n n Renegade ET 300iP/EC 300iP/EC ET Renegade POWER SOURCES. POWER SOURCES. Contact your ESAB representative for more information. to region. region from differ names Model 480V 3-phase to anyjobsite Features anautomaticinput voltagesensorandcan High dutycycleandtheabilitytorunmachine Compact formatmakesthemeasytocarryandbring Inverter-based high-frequency TIG(HF)andMMA/Stick operate with any input voltage between 230V and operate withanyinputvoltage between230Vand on longmainsandweldingcable machines withextreme power-to-weight ratios
n n n n n Rebel 285ic/320ic Rebel weld qualityregardless ofthematerialbeingwelded Rebel EMP320ic:maximumoutputof350A Rebel EMP285ic:maximumoutputof300A Automatically adaptivestartparametersprovide 4-wheel wire feedsystem provides highandconsistent True multi-process machinethatcombinespower, distinct andprecise starts everytime mobility, andflexibilityinanyfabricationenvironment * BACK TO TABLE OF CONTENTS TABLE OF TO BACK
45 EQUIPMENT WIRE FEEDERS. ESAB’s family of wire industry-leading offers feeders performance, functionality, and durability. n n n n Robust Feed Pro Pro Feed Robust wire and2.4mm(.09in.) cored wire the fillermetaliskeptdry Large, sun-friendly displayandclearcontrols make Weatherproof, encloseddesign thatwithstands Great portabilitywithergonomic handles,five Equipped withanewprecision wire drivesystemwith lifting points,andsafeforcranehandles enough power to handle up to 2.0 mm (.078 in.) solid solid in.) (.078 enough powertohandleup2.0mm setup efficient andeasy–evenwhenwearinggloves rain from all directions and inside heater ensures ensures heater rain from alldirectionsinside and
Warrior Feed 404 HD HD 404 Feed Warrior n n n n n Warrior 500ipowersource for .76mmto2.4(.030in..09in.)wire in Upper idler drive system greatly reduces wire system distortion drive idler Upper reduce downtimeandprovide rolls drive Quick-change Delivers highstartingtorque, rapidresponse, and superior feeding performance provides design roll Drive A heavy-dutywire feeder engineered forusewiththe and wearinMIGgunparts consistent wire feedingresults high-volume andheavyfabricationapplications reliable feedabilty BACK TO TABLE OF CONTENTS TABLE OF TO BACK
46 EQUIPMENT TORCHES. ESAB’s welding torches deliver performance, comfort, and safety for awide range of applications. n n n n PSF 520W 520W PSF from previous PSFgenerations Compatible withdurablewear-parts New dual-circuit watercooling Ergonomically engineered forafirm, Premium MIGtorches formaximum on thejob comfortable holdandreduced fatigue performance andhandling system forenhancedcooling Tweco Air Cooled MIG Gun MIG Cooled Air n n n Handle withoval-shapeddesignand Versatile selectionofrear connectors 500 AMP60%dutycycleMIGgun in different positionswhilereducing operator fatigue ability topivotforeasymanipulation and front-end consumables available suitable forheavy-dutyfabrication ® Classic 5
TBi MOG 50/70 MOG TBi n n n n welding (FCAW-SS) Quick-change necksallowforeasy Ideal forself-shieldedflux-cored Available with330A(MOG 50) Optional side-mountedarc-force based onapplication replacement forrepair oradaptation or 400A(MOG70) rocker switch BACK TO TABLE OF CONTENTS TABLE OF TO BACK 47 EQUIPMENT TORCHES. TBi PLP PLP 200-L /PLP 300 PLPTBi PLP 200-L ESAB’s welding torches deliver performance, comfort, and safety for awide range of applications. n n n n that combinehigh-powercapacity Deliver longconsumable life and Small torch neckmeasurements Highly effective two-circuit cooling Plasma-powered welding torches low maintenance and acompactdesign system n n n n EWAC TribojetSystem Microflow Coating thicknessesranging from Suitable forcoatingmanybasemetals, Microflow-type oxyacetylene torches capable Designed toapplyaprotective coatingon including steel,castiron, nickel alloys,grey cast iron, andcertaincopperbasealloys of deliveringawiderangealloys machine parts machine parts 0.10 mmto6(.004in. to.24in) Victor VPT-100 Victor n n the powderflowrateoftorch Deposit thicknessiscontrolled by The VictorVPT-100 provides powder feedintothegasmixture BACK TO TABLE OF CONTENTS TABLE OF TO BACK
48 EQUIPMENT Cutmaster 60i n n n n Contact your local representative for more information. * ESAB acomplete offers line of manual plasma cutting machines. MANUAL PLASMA CUTTING AND GOUGING. GOUGING. CUTTING AND MANUAL PLASMA Ask your ESABrepresentative for details. Branding andnamingof manual plasmalineup mayvaryby region. 1-phase or 3-phaseunit with automaticmulti-voltage weight ratioinitsclass with theintegral multi-handle Up to20mm(.75in.) 50% dutycycleat60A Built forportabilityanddurability Offers thehighestpower-to- pierce capability and 20mm(.75in.) capacity withmaximum detection from 208-480V design, availableineithera sever of38mm(1.5in.) recommended cut
Cutmaster 102/100 Cutmaster n n n n n 1Torch to addleadextensionsor True Guard roll barprovides Versatile 1Torch withATC Front PanelLEDsindicate This unitcombinedwiththe Weighs 28.1kg(62lb.) capacity of 45 mm (1.75 in.) capacity of45mm(1.75 durability protection forunmatched easy transportationand convert toamachinetorch disconnect makesiteasy cutting power and provides 100Aof maximum efficiency status conditionsfor ® has a maximum cut has amaximumcut Cutmaster 152/120Cutmaster n n n n n 1-or 3-phase input capability 1-or 3-phaseinputcapability while cuttingexpandedmetals to add lead extensions or to addleadextensionsor Auto PilotRestartfeature Versatile 1Torch withATC Storage compartmentfor Provides 120Aofcutting Weighs only28kg(62lb.) 50 mm(2in.)maximumcut instantly reignites thepilotarc convert toamachinetorch disconnect makesiteasy parts andconsumables convenient accesstospare power fora30mm(1.25in.) and offers multi-voltage recommended cutand
Gouging Shield Cap Drag Deflector Shield Cap
BACK TO TABLE OF CONTENTS TABLE OF TO BACK n n application: on-site for essential Accessories 15m(50ft)
1Torch ATC Lead extension 1TorchLead ATC 1Torch (R)SL10015m(50ft) Shield Cup Shield Cup Maximum Life Drag Tip Cutting Drag Tip Drag ShieldCutting Tip Cutting Standoff Gouging Tip Cartridge Start
Electrode 49 EQUIPMENT that meet the unique demands of repair and maintenance applications. As the leaders of welding automation, ESAB offers high-productivity solutions solutions high-productivity of welding automation, ESAB the leaders offers As AUTOMATION. AUTOMATION. A2 Multitrac With A2-A6 A2-A6 With Multitrac A2 n n n n n Process Controller PEK Controller Process travel speed from oneweldingstationtoanother fast changeovertime for buttandfilletweldswithextremely Choose singleortwinwire Fully mobileandcaneasily bemoved Digital control panelallows exactpreset Four-wheel driveensures accurate Compact versatiletractorsuitable and control ofweldingparameters
n n n n LAF 1001/1250LAF A2-A6 equipment range and the A2-A6 A2-A6 equipmentrangeandthe Adjust and monitor the welding Adjust andmonitorthewelding Offer goodarc stabilityatbothhigh Used incombinationwithESAB’s Three-phase, fan-cooled DC welding PEK orA2PEIprocess controllers productivity SAW orGMAW power sources designed for high of theprocess controller parameters from thefront panel and lowarc voltages
Versotrac n n n n n welding tractor welding twin SAW,twin heads gouging and Arcair-Matic N7500 for optimum stability on any on surface for optimum stability Easily change between single SAW, single between change Easily with capability gouging Add SAW, MIG, for configured be Can and for any design application Modular – perfect operator-friendlyVersatile and SAW twin welding applications, as well as SAW welding applications, twin as three- and four-wheel and versions three- as
BACK TO TABLE OF CONTENTS TABLE OF TO BACK 50 FILLER METALS WEAR PLATE FILLEREQUIPMENT METALS Our extensive of portfolio filler metals features the top brands in welding consumables, delivering unmatched quality and flexibility in product selection. FILLER METALS PORTFOLIO. wires, electrodes, andpowdersused world-leading innovatorofwelding temperatures andcorrosion. to combat various types of wear to combatvarioustypesofwear the hardfacing categoryof welding Stoody Founded in1921,Stoodycreated conditions, as well as high conditions, aswellhigh of high-impactandhigh-abrasion engineered towithstandthedemands and corrosion. Stoody’s alloysare products –andcontinues tobea
EWAC EWAC AlloysLimitedisapioneer include specialweldingelectrodes, and wear-resistant plates. continuous wires, polymercompounds, gas-brazing rods andfluxes,atomized decades ofexperienceinwear- of weldingsolutionsforpreventive metal powderalloys,flux-cored machinery. Withmore thanfive maintenance andrepair of industrial related problems, EWAC’s offerings
As the global leader of welding and As thegloballeaderofweldingand filler metalsfor repair and maintenance ESAB knowledge. A combination of knowledge. Acombination of challenges of our customers. challenges ofourcustomers. applications. AllESABbrandfillers cutting solutions,ESABoffers awide multinational manufacturing and local multinational manufacturing andlocal materials expertiseandapplication metals are supportedbyunrivaled support allows us to meet the unique support allowsustomeet theunique range of innovative, well-documented range ofinnovative,well-documented BACK TO TABLE OF CONTENTS TABLE OF TO BACK
52 WEAREQUIPMENT PLATES VIEW WEAR PLATE PLATE WEAR VIEW WEAR PLATES. PLATES. WEAR When applied to industrial equipment, wear plates provide protection against abrasion and erosion. Our hardfacing the offers widest portfolio range of wear plates, including base materials (from n n n plates: of wear Benefits chromium carbide to refractory complex carbides), sizes, coating alloys, and welding processes. Conserve resources byreplacing Increase maintenanceintervals Extend servicelifeandreduce liners insteadofpartsormachinery and plantavailability maintenance costs BACK TO TABLE OF CONTENTS TABLE OF TO BACK
53 SPECIFICATIONS
PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Castweld 55 Designed for worn cast iron parts requiring build-up or repair, Castweld 55 has Joining or build-up on cast iron parts, including pump good strength and tolerance to high phosphorus. It is used as a general-purpose housings, engine blocks, assorted castings, sugar mill rod, especially when welding thick sections, and is also recommended for joining press rolls, and roll flanges cast iron to dissimilar metals. APPLICATIONS FILLER METALS Stoody 1105 A solid-core electrode with an extruded coating containing the alloying elements. Tractor rollers, tractor idlers, arch wheels, shovel rollers and Hardness: Provides good weldability and a high deposition rate, and bonds readily to idlers sprockets, drive tumblers, churn drills, charging car 12.7 mm (.5 in.) weave beads – air-cooled carbon and low-alloy steels. For hot wear applications up to 315°C (600°F). wheels, wobblers, coupling boxes, sugar mill sprockets, gears 2 layers - 1045 steel...... 38-42 HRc
Stoody Build-Up LH A solid-core electrode with a special low-hydrogen coating to provide a Tractor rollers, steel shovel pads, tractor and shovel idlers, Hardness: high-strength fusion bond on carbon and low alloy steels. When used as a gear teeth, sprockets, shafts 1 layer (weave beads) med. carbon steel...... 27 HRc base alloy for hardsurfacing overlays or restoring parts to original dimensions, 2 layers (weave beads) med. Carbon steel...... 29 HRc it provides a weld deposit with excellent compressive strength and ductility 3 layers (weave beads) med. carbon steel...... 31 HRc capable of absorbing heavy impact and/or compressive loads. Can be applied Tensile strength...... 118 ksi (815 MPa) in multiple layers without cracking, spalling, or mushrooming. It is machinable Yield strength...... 113 ksi (780 MPa) in the “as welded” condition with reasonable procedural care and can be Elongation...... 6% forged at red heat. The electrode will work harden under high-impact loads but is not recommended for manganese steel or cast iron. Stoody 1102 A solid-core electrode designed for wear resistance in metal-to-metal Cable sheaves, forging dies, crane wheels, hot and cold Alloy content: applications. It has an extruded coating that contains the alloying elements. shear blades, drill pipe hard banding, hot work extrusion rolls 11% (chromium, molybdenum, tungsten, manganese, Stoody 1102 has an all-weld metal composition and physical properties similar silicon, carbon, vanadium) to those of H-12 tool steel. Weldability is very good. It is good for hot wear Iron Base applications up to 593°C (1,100°F) and can be machined using carbide tools. Stoody Self-Hardening A solid-core electrode with an extruded coating containing the alloying Churn drills, trailer hitches, machine components, bearings, Hardness: elements. It is magnetic on carbon or low-alloy steels. sliding metal parts, sugar cane harvesters, mill press rolls All weld metal...... 52-58 HRc 2 layers (weave beads) - mild steel...... 52-56 HRc Water-quenched from 925°C (1,700°F)...... 56-59 HRc Furnace-cooled from 925°C (1700°F)...... 19-22 HRc 2 layers (weave beads) - 1045 steel...... 54-58 HRc Water-quenched from 925°C (1700°F)...... 56-60 HRc Furnace-cooled from 925°C (1,700°F)...... 19-23 HRc Stoody Nicromang NICROMANG is an out of position extruded electrode with excellent Dipper and Tooth Build-up, Crusher Rolls, Dredge Pump Hardness (2 Layers) / Work Hardens to...... 200 BHN/500 BHN impact strength. It work hardens under impact. Deposits can be flame cut. Parts, Rolling Mill Couplers, Rolling Mill Spindles, Crusher Tensile Strength...... 120 ksi (830 MPa) NICROMANG has a high deposition rate. Designed for build-up, and joining of Jaws, Impact Breaker Bars, Hammer Mill, Shovel Pads, Yield Strength...... 70 ksi (480 MPa) manganese steels. No limit to deposit thickness. Railroad Frogs (manganese) Elongation...... 42% Stoody Nicromang® Frog A high-strength, high-manganese alloy designed for buildup repair of manganese Manganese railroad track components, railroad frogs and Abrasion resistance...... Moderate casting such as manganese railroad frogs and crossings, manganese crusher crossings, crusher cone nuts and mantles, crusher hammer Impact resistance...... Excellent hammers, and impact bars. The high alloy content allows for high work-harden rolls, impactor bars, and rotors Hardness: ability while maintaining high-impact resistance and toughness. Deposits are As deposited...... 185 BHN austenitic whether applied to carbon steel or manganese steel, non-magnetic, Work-hardened...... 36 HRc machinable with carbide tools, and can be flame cut. Magnetic...... No Surface cross checks...... No Yield strength...... 80.7 ksi (557 Mpa) Tensile strength...... 127.2 ksi (878 Mpa) Elongation...... 37%
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 2110
A solid-core extruded electrode with alloys in the coating designed for Shovel pads, roll crushers, hammers, shovel teeth, grate Hardness: the build-up of austenitic manganese steel parts subject to high-impact bars, carbon, steel frogs, switch points, manganese rail 2 layers (1020 steel)/work-hardens...... 200 BHN loading without limitations to deposit thickness. Stoody 2110 is a modified components, sugar mill hammers, knives and roll flanges Work-hardens to...... 48-53 HRc high chromium-high manganese steel that combines toughness and wear 2 layers (mang. steel)...... 210 BHN
APPLICATIONS resistance. This alloy can be applied to low-carbon steel and used to join Work-hardens to...... 50-55 HRc FILLER METALS austenitic manganese steels to low-carbon steel. 5 layers (mang. steel)...... 220 BHN Work-hardens...... 50-55 HRc Tensile strength...... 119 ksi (820 MPa) Yield strength...... 76.5 ksi (525 MPa) Elongation...... 40% Versalloy Plus A modified austenitic stainless steel recommended for joining, rebuilding, or General-purpose electrode used for joining stainless steels Hardness/work-hardened...... 230 BHN/340 BHN cushion-overlaying on applications involving high-strength, heat, and corrosion to other alloys; also a good cushioning layer for hardfacing Tensile strength...... 116 ksi (800 MPa) resistance. It is frequently used to join metals in dissimilar applications involving stainless steels and low-carbon steels. Stoody 21 A tubular electrode with a graphitic coating that bonds well with cast iron, Shells, compactors, buckets, mill hammers, bucket teeth, Hardness: carbon, or low-alloy steel. It is slightly magnetic on carbon and low alloy dredge pumps 2 layers - mang. steel...... 46-50 HRc steels, non-magnetic on manganese, and offers good impact and abrasion 2 layers - med. carbon...... 52-56 HRc characteristics. For hot wear applications up to 425°C (800°F). Stoody BTS
A bare tubular rod for oxy-fuel applications, BTS is ideal for metal-to-metal Cultivator discs, bird machine screws, plowshares, conveyor/ Hardness (as deposited)...... 56-60 HRc wear and earth abrasion. It is particularly suited where thin deposits are classifier flights, sand chutes, subsoiler blades, sweeps, required. Deposits exhibit a low coefficient of friction and polish to a mirror chisel points finish under earth abrasion. Can be applied to carbon, low-alloy, and manganese steels. For hot wear applications up to 480°C (900°F). Stoody CTS A tubular electrode containing granular alloying elements and finished with a Crushing applications, pug mill paddles, sintering mill Hardness: dipped graphitic coating. Because of its high manganese content, deposits breakers/bars, cement mill die rings, railroad tie tamper 2 layers (weave beads) – med. carbon...... 57-61 HRc offer good resistance to impact and abrasion. It is an excellent choice for tips, sugar mill press roll flanges 2 layers (weave beads) – mang. Steel...... 47-51 HRc hardfacing on cast iron. For hot wear applications up to 480°C (900°F). Stoody 2134 A tubular electrode containing granular alloying elements. The coating is Crusher rolls, pit scraper, mill hammers, bucket teeth, Hardness: graphitic. It exhibits excellent abrasion resistance in fine, sandy soils. It is the impactor bars (final pass), sugar mill shredder anvils, 2 Layers (weave beads)-1045 plate (as welded)....56-60 HRc best choice for high abrasion accompanied by high impact. It is also a good hammers, knives, press rolls, scrappers Line-cooled from 954°C (1750°F)...... 48-51 HRc choice for hardfacing on cast iron parts. Water-quenched from 954°C (1,750°F)...... 63-65 HRc 2 Layers (weave beads) - mang. steel...... 45-50 HRc Deposits may work-harden...... 5 to 6 HRc Hot wear applications...... Up to 510°C (950°F)
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 35 A solid-core electrode with a heavy extruded coating containing the alloy Teeth, screws, tile mixer paddles, crushing equipment, sugar mill Hardness: elements. Weldability is excellent and can be applied to carbon alloy and combs, elevator screw flights, press rolls, scrappers, roll flanges 2 layers – 1045 plate as-welded...... 53-57 HRc manganese steels. For hot wear applications up to 510°C (950°F). 2 layers (weave beads) – mang. steel...... 50-53 HRc Work-hardened...... 58-60 HRc APPLICATIONS FILLER METALS Stoody XHC A solid-core electrode with an extruded graphitic coating containing the Grader blades, slurry pipe, harrow plows Hardness: alloying elements. Deposits are highly resistant to both sliding and grinding 1 Layer (weave beads) med. carbon steel...... 60-66 HRc abrasion. A very good choice for hardfacing on cast iron. 1 Layer (weave beads) - mang. steel...... 50-55 HRc Hot wear applications...... Up to 540°C (1,000°F) Stoody Super 20
A solid-core electrode with a heavy extruded coating that contains the alloying Crusher parts, ash fan blades, spiral conveyors, feed mill Impact Resistance...... Low–moderate elements. Extremely good wear resistance is attributed to the addition of hammers, anhydrous ammonia, coke pusher shoes, hot slag Hardness: molybdenum, tungsten, and chromium. It can be used in hot wear service up dipper teeth, pug mill paddles, sintering plant parts On carbon steel...... 60-65 HRc to 593°C (1,100°F). The abrasion resistance of this alloy approaches that of On manganese steel...... 58-63 HRc tungsten carbide. Deposits will cross check and should be limited to one layer. Deposition layers...... 1 The deposits are not machinable or forgeable. Machinability/forgeability...... No Hot wear applications...... Up to 593°C (1,100°F) Stoody 45 An alloy-coated electrode capable of high abrasion resistance, high corrosion Iron and steel industry: guides, sinter plant parts, blast Abrasion resistance...... Good resistance, and high hardness at elevated temperatures. This electrode contains furnace parts, slag rakes, hot wire guide, hot ash elbows, Impact resistance...... Low high niobium and molybdenum, which contributes to its excellent high-temperature exhaust fan blades, crushers, coke pusher shoes, hot screens Corrosion resistance...... Good abrasion resistance. For hot wear applications up to 760°C (1400°F). Hardness...... 59-61 HRc Deposit layers...... 2 Stoody ATB (Acetylene Tube Borium®)
ATB is manufactured by metering-crushed tungsten carbide particles of Plow shares, cane knives, teeth, tool drill bits Alloy Content...... tungsten carbide - 60% controlled mesh size into steel tubes. Borium is available in a variety of particle Iron Base sizes – fine mesh sizes increase wear-resistance, while coarse sizes improve cutting efficiency. Borium deposits absorb more impact than the finer Borod overlays because more matrix is exposed. Stoody TB-2954 Bare A bare oxy-acetylene hardfacing rod is used primarily for grain mill hammers. Grain mill hammers Alloy content...... Tungsten carbide - 60% It has extreme abrasion resistance and low impact resistance. It is manufactured Iron base by metering-crushed tungsten carbide particles with a mesh size of 100–250 into steel tubes. Stoody Vancar E
A coated fabricated electrode that contains specially formulated vanadium Farm drill points, dry cement pump screws, ammonia injector Abrasion resistance...... Excellent tungsten carbide particles approximately equal to tungsten carbide in hardness wings, pug mill knives, drill pipe stabilizer wings, chisels Impact resistance...... Low but at only half the density. Vancar E has an advantage over tungsten carbide Machinability...... No because it can be applied in multiple layers and still retain its original hardness Deposition layers...... Multiple due to the uniform distribution of the carbide particles. This provides wear rates Surface cross checks...... No that remain uniform throughout the life of the deposit. Magnetic...... Yes Hot wear applications...... Up to 482°C (900°F)
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Vancar G (bare for oxy-fuel)
Fabricated rods containing specially formulated vanadium tungsten carbide Ripper shanks, impellers, stabilizers, PVC plastic mixer paddles particles that are nearly half the weight of tungsten carbide with approximately equal hardness. Can be applied in multiple layers while retaining hardness due to the uniform distribution of the carbide particles – providing wear rates that
APPLICATIONS remain very uniform throughout the life of the deposit. FILLER METALS Stoody 160E Coated electrode consisting of tungsten carbide particles in a nickel-silicon- Dredge rotary cutter heads, pipe id and filtering screens, Abrasion Resistance...... Excellent boron matrix. This microstructure (approximately 55% by weight) gives Stoody drill bits and stabilizers Matrix hardness: 160E superior toughness, corrosion, and excellent fine-particle erosion Single layer...... 50-60 HRc resistance in slurry type applications. Two layer...... 50-60 HRc Deposition layers...... 2 maximum Surface cross check...... Depends on application Machinability...... No Stoodite 6H
This bare rod provides resistance to many forms of chemical and mechanical Zinc tanks, forging dies, diesel engine valves, trimmer dies, Abrasion resistance...... Excellent degradation over a wide temperature range. It’s the most versatile and widely guide rolls, trunnions, chemical, and steam valve trim, Impact resistance...... Good used cobalt alloy, with a good balance of abrasion and impact resistance. bearing and bushing areas, plastic extrusion screws Corrosion resistance...... Good Offers outstanding anti-galling properties, high-temperature hardness, and Hardness (2 layers)...... 40-48 HRc high resistance to cavitation erosion that results in its wide use as a valve seat Hot hardness...... Excellent material. It bonds well to all weldable grade steels and stainless. Magnetic...... No Deposition layers...... 2 maximum Surface cross check...... Not with proper preheat Machinability...... Use carbide tools/grind Stoodite 21 (coated) STOODITE 21 is a low carbon, molybdenum strengthened cobalt-chromium alloy. Hot Forming Dies, Valves and Seats, Turbine Runners Tungsten Arc, Two Layer Deposit...... 24 HRc Its excellent high temperature strength and stability are responsible for its use as a (Work Hardened 45 HRC) hot die material, while its inherent resistance to galling (under self-mated conditions), Shielded Metal Arc, Two Layer Deposit...... 26 HRc cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy. (Work Hardened 45 HRC) Stoodite 21 (bare) A low-carbon, molybdenum-strengthened cobalt-chromium alloy. Its excellent Hot forming dies, valves and seats, turbine runners Hardness: high-temperature strength and stability are responsible for its use as a hot die 1 layer...... 27-33 HRc material, while its inherent resistance to galling (under self-mated conditions), 2 layers...... 36-39 HRc cavitation erosion, and corrosion have made it a popular fluid valve seat facing alloy Stoodite 6 (coated) The most widely used cobalt alloy, featuring excellent resistance to many Flights of extrusion screws, sinker roll bushings in steel mills, Hardness: forms of mechanical and chemical degradation over a wide temperature range. soaking pit tong bit, shafts 1 layer...... 27-33 HRc Particular attributes are its outstanding self-mated anti-galling properties, 2 layers...... 36-39 HRc high-temperature hardness, and high resistance to cavitation erosion. Stoodite 6/6H (bare)
Both products provide resistance to many forms of chemical and mechanical Valves and valve seats, bearing and bushing areas, dies Hardness...... 40-48 HRc degradation over a wide temperature range. While the chemistry of Stoodite 6H bare rod will fall within the prescribed chemical analysis for Stoodite 6, the amounts of several elements in 6H are more closely controlled within the range to provide better transfer across an arc, yielding a smoother gas tungsten arc deposit. This premium version has outstanding consistency, anti-galling properties, high-temperature hardness, and high resistance to cavitation erosion. 6H also bonds well with weldable grade steels, including stainless.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Castweld™ Ni55-O/S/G
An open arc wire used on worn cast iron parts requiring joining or build up. Joining, build up and repair of cast iron parts, engine Machinability...... Poor It has good tolerance for the high phosphorus often found in cast irons. blocks and heads, cast iron universal joints welding to steel Number of deposit layers...... Unlimited It works well when welding thick sections, and is also recommended for joining driveshafts, pump housings, assorted castings Tensile strength...... 75 ksi (515 MPa) cast iron to dissimilar metals. Castweld Ni 55-O/S/G can also be submerged Yield strength...... 46 ksi (315 MPa)
APPLICATIONS arc welded using a neutral flux. AWS A5.15:90, ENiFeT3-CI. Elongation...... 18% FILLER METALS Stoody Build-Up
A low alloy fabricated wire that has excellent compressive strength and Hammers, wheel burns, repairing battered rail, steel mill Base Metal Layers Hardness resistance to plastic deformation. This is an excellent alloy for use as an wobblers and pods, carbon steel shovel pads, shafting, rolls, 0.10% C 2 24-28 HRc underbase for subsequent hardfacing. Several diameters are available for use pump parts, sugar mill press roll tooth (major repairs), press 0.40% C 2 30-35 HRc both with and without shielding gases. This material has good machinability roll sprockets 0.80% C 2 38-42 HRc in the “as-welded” condition using carbide tools. It is not recommended for manganese steel or cast iron and will work-harden under impact. Stoody Super Build-Up Can be used as both build-up and hardfacing material due to its good compressive Gear teeth, sprockets, steel shovel pads, overlaying carbon Base metals...... 0.20% C steel strength, hardness, and wear resistance. It is not intended to be used as an steel shafts, sugar mill press roll sprockets Layers...... 2 underbase for subsequent hardfacing. When a shielding gas is used, machinability Hardness...... 35-40 HRc is very good with carbide tools. Stoody® 105-G & 105-O
Stoody 105-G (GMAW) and 105-0 (open-arc) are low-alloy wires developed Tractor rollers, undercarriage parts, shovel idlers and rollers, Base metals...... 0.20% C Steel for the rebuilding of carbon and low-alloy parts used in applications involving shovel house rolls (hook rolls), top carrier rolls, crane wheels, Layers...... 2 metal-to-metal wear. The products require carbide tools for machining. mine car wheels Hardness...... 41-46 HRc Good for hot wear application up to 316°C (600°F). Stoody 105-G (GMAW) and 105-0 (Open-arc) are low alloy wires developed for the rebuilding of carbon and low alloy parts used in applications involving metal-to-metal wear. Requires carbide tools for machining. Good for hot wear application up to 600°F (316°C). Stoody 102-G/102-O Have all-weld metal compositions and physical properties very similar to those Cable sheaves, hot and cold shear blades, forging dies, Base metals...... 0.20% C steel of H-12 tool steel. Good for hot wear application up to 538°C (1,000°F). Have drillpipe hardbanding, crane wheels, hot work extrusion rolls Layers...... 2 very good compressive strength and abrasion resistance. Require carbide Hardness...... 48-53 HRc tools for machining. Stoody 117 The deposit consists of uniformly dispersed chromium carbides in a semi- Crusher rolls, hammers, bell-type gyratory cones, bucket Hardness: austenitic matrix that provides good impact, abrasion, and anti-galling lips, mantles, dredge pump shells, sugar mill press rolls Nominal hardness...... 43-45 HRc properties. Frequently used as both a build-up and hardfacing alloy on 3 layers on mild steel...... 43-45 HRc manganese and low-alloy materials. 2 layers on mang. steel...... 38-40 HRc Work-hardened...... 55-60 HRc SOS 430
Deposit is ferritic stainless steel. This open arc wire can be used as a single One-layer underlay on continuous caster rolls Abrasion resistance...... Fair layer underlay for the SOS 423 wire. The wire is specifically designed for one Thermal fatigue resistance...... Good layer underlay on continuous caster rolls before the applications of the SOS Corrosion resistance...... Excellent 423 overlay. The wire must not be used to deposit a final overlay on continuous Hardness (as welded)...... 22 HRc caster rolls. The alloy does not require post-weld heat treatment or temper.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS SOS 423
Deposit is a stabilized martensitic stainless steel. It is a fire-crack-resistant Hardfacing continuous caster rolls Abrasion resistance...... Excellent alloy that has excellent corrosion and wear resistance. This open arc welding Thermal fatigue resistance...... Very good wire is specifically designed for a two-layer overlay on continuous caster Corrosion resistance...... Excellent rolls. It is designed to be used with SOS 430 as the underlay, and used as a Hardness (as welded)...... 43 HRc
APPLICATIONS two-layer overlay in the un-tempered condition for best wear and corrosion FILLER METALS resistance. It can be applied using either a weave bead or stringer bead technique. On smaller rolls, the stringer bead technique is preferred. Stoody SOS 438 The deposit is a modified martensitic stainless steel. It is specifically designed Continuous caster rolls, table rolls, hot work and corrosion Thermal fatigue resistance...... Excellent for weld overlay on continuous caster rolls and provides the greatest resistance applications Abrasion resistance...... Very good to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear Comprehensive strength...... Good properties, hot hardness, and uniform tempering response. Hardness...... 45-49 HRc (as welded) Machinability (with carbide tools)...... Fair Stoody 965 G/AP-G
Can be categorized as a general-purpose hardfacing alloy that offers a good Tillage tools, drag line bucket lips, tamper feet, dredge Abrasion resistance...... Good balance of impact and abrasion resistance. Analysis and properties are very parts, extruder screws, muller tires Impact resistance...... Good similar to Stoody Self-Hardening. Applications would include both metal-to- Hardness on 0.2 carbon steel...... 56-60 HRc metal and metal-to-earth. Deposits are martensitic, forgeable, and are not Deposition layers...... 2 readily machinable. Can be applied to carbon, low alloy, and manganese steel. Magnetic: On low-alloy and carbon steel...... Yes On manganese steel...... No Surface cross checks...... No Stoody 965-O
A general-purpose hardfacing alloy that offers a good balance of impact Tillage tools, dragline bucket lips, tamper feet, chisel plows, Base metal...... 0.20% C steel and abrasion resistance. Analysis and properties are very similar to Stoody dredge parts, extruded screws, muller tires, sugar mill Layers...... 2 Self-Hardening. Suitable for metal-to-metal and metal-to-earth applications. classification table combs, press rolls - underlay Hardness...... 56-60 HRc Deposits are martensitic, forgeable, and not readily machinable. Can be applied to carbon, low-alloy, and manganese steels. Stoody 600
An open arc wire that produces a titanium carbide bearing deposit. It has Hardbanding, high-pressure cement rolls, bucket lips, muller Abrasion resistance...... Very good excellent abrasion resistance, yet maintains toughness for good impact tires, hammer crushers, tillage tools, chisel plows, tamper feet Impact resistance...... High resistance. Stoody 600 exhibits good operational characteristics and excellent Deposition layers...... Up to 3 slag removal when compared to other titanium carbide wires. It is particularly Surface cross checks...... Yes suited for high-stress applications such as cement clinker crusher rolls. Stoody 670
A gas metal arc wire that produces a niobium carbide bearing deposit. It High pressure, cement rolls, bucket lips, muller tires, hammer Abrasion resistance...... Very good has excellent abrasion resistance, yet maintains toughness for good impact crushers, tillage tools, chisel plows, tamper feet, hard banding Hardness...... 58 HRc resistance. Stoody 670 exhibits good operational characteristics compared Impact resistance...... High to other niobium carbide wires. It is particularly suited for high-stress Deposition layers...... Up to 5 applications such as cement clinker crusher rolls. Surface cross checks...... Yes
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 964 G/AP-G
Deposit is a specially formulated wear-resistant alloy that produces a uniform Slitter blades, auger flights, rendering screws, tamper tools, Abrasion resistance...... Excellent distribution of small primary carbides in a martensitic matrix. The small extruder screws, tamper feet, tillage tools, dredge parts, drag Hardness...... 60-65 HRc carbides provide greatly improved wear resistance over martensitic steel, many line bucket lips Impact resistance...... Good tool steels, and some conventional chromium carbide alloys. 964-G possesses Deposition layers...... 2 max
APPLICATIONS excellent resistance to impact and plastic deformation. Deposits are crack-free Surface cross checks...... None FILLER METALS on carbon 300 stainless and manganese steels. Other base metals should be Magnetic: preheated and post-heated appropriately. The material is characterized by On stainless steel...... Slightly high hardness and excellent wear resistance. 964-G is recommended for parts On carbon steel...... Yes where cross checking is undesirable. 964-G offers improved weldability over On manganese steel...... Yes chromium carbide and many other tool steel welding wires. Stoody 966-G
A molybdenum-tungsten high-speed tool steel with a high concentration of Tillage tools, tire shredders, hard banding, cutting and Hardness...... 58-62 HRc uniformly distributed small primary carbides. The presence of the small carbides shaving knives, extruder screws, shear blades, blanking greatly improves the wear resistance when compared to M-7 tool steel. Stoody 966- dies, piercing dies, excellent for cladding high wear areas on G provides wear resistance greater than or equal to that of conventional chromium equipment carbides but does not cross check when proper preheat and welding procedures are used. It is recommended for parts where cross checking is undesirable. It can be applied crack-free without preheating on carbon, 300 series stainless, and manganese steels – when proper preheat and interpass temperatures are maintained. Post-weld heat treatment may be required for other base metals. The deposit will crack on cast irons. The material is characterized by a high hardness. Stoody Dynamang-O A high-alloy tubular wire depositing a manganese steel weld metal for the Manganese steel crusher rolls, jaw and hammer crushers, Tensile Strength...... 119 ksi (820 MPa) repair and joining of matching. Suitable for manganese steel components gyratory mantles, blow bars, dredge pump cutters Yield Strength...... 89 ksi (615 MPa) used in the quarrying and mining industries. Abrasion Resistance...... Low Impact Resistance...... Excellent Machinability...... Poor Deposition Layers...... Multiple Surface Cross Checks...... No Magnetic...... No Hot Wear Applications...... Up to 900°F (482°C) Hardness: 2 layers on mang. steel...... 200 HB Work-hardened...... 500 HB Elongation...... 21% Nicromang® Plus Similar to Stoody NicroMang, except it is formulated to produce a higher Manganese railroad frogs and crossings, manganese Hardness/work-hardened...... 235 BHN/55 HRc hardness in the “as-welded” condition. This higher hardness reduces the steel castings Tensile strength...... 132 ksi (910 MPa) amount of initial metal deformation under heavy loads. Not recommended for Yield strength...... 89 ksi (615 MPa) build-up on carbon steel. Elongation...... 35%
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 110-O, 100-G
A modified chromium, high-manganese steel used in the rebuilding of Drive tumblers, wobbler feeders, turbine cones, crusher rolls, Tensile strength...... ksi (MPa) 119 (820) manganese steel parts subject to severe impact loading. This material offers manganese frogs, fluid components, shovel pads Yield strength...... ksi (MPa) 76 (524) good toughness and wear resistance, and is sometimes used as the final Elongation...... in 50mm (2 in.), 40% hardfacing layer in extreme impact situations. Deposits cannot be flame cut but Hardness:
APPLICATIONS are machinable with carbide tools, are non-magnetic, and are not recommended As deposited...... 17 HRc FILLER METALS for cast iron. It can be used on carbon, low-alloy, and manganese steels. It also Work-hardened...... 55 HRc offers cavitation resistance in fluid component applications. Stoody 110-G, Abrasion resistance...... Moderate 110-O, and 110-MC are metal-cored wires, producing a very light slag covering, Impact toughness...... Good causing no interference in multi-layer welding. Cavitation resistance...... Good Surface cross check...... No Machinable...... Yes Deposition layers...... Multiple Stoody 111-O, 111-G
An open arc wire that produces an austenitic chromium manganese steel Drive tumblers, wobbler feeders, turbine cones, crusher rolls, Hardness: deposit containing titanium alloy carbides. Stoody 111-0 is used in the shovel pads, fluid components, sugar mill hammers, knives As deposited...... 30 HRc rebuilding of manganese steel parts subject to severe impact loading combined Work-hardened...... 49 HRc with abrasion. The abrasion resistance is five to six times superior to that of an Abrasion resistance...... Good austenitic manganese deposit as measured in the ASTM G65 test. This material Impact toughness...... Good offers good toughness and wear resistance, and is sometimes used as the final Cross checks...... No hardfacing layer in extreme impact situations. It can be used on carbon and Machinable...... No manganese steels. Deposit layers...... Up to 3 Stoody 120 A high-manganese wire recommended for applications involving severe wear Crusher hammers rolls, impactor bars and rotors, crusher Tensile strength...... 133 ksi (920 MPa) and impact. Deposits are austenitic whether applied to manganese steel or cone nuts and mantles, railroad track components Yield strength...... 91.5 ksi (630 MPa) carbon steel. Elongation in 50mm (2 in.) ...... 29% Hardness: All weld metal...... 18 HRc Work-hardened...... 55 HRc Stoody SOS 307 MOD
Offers the productivity and efficiencies of continuous welding wire and the DOWNHAND ONLY – used to join carbon and low alloy steels, convenience and low cost of open arc (gas-less) welding. Welding can be done 14% manganese steels, and armor plate. It can be used as a indoors or outdoors – even in moderate wind or draft conditions. Weldability is buffer layer before hardfacing and applications where work- excellent, producing weld deposits that are sound and clean with flat to slightly hardening is required. Sugar mill press roll sprockets. convex bead shape. Stoody SOS wire deposits have a lower percentage of penetration than GMAW deposits at the same current levels which means less dilution and distortion. Wire can be used as a direct replacement for solid stainless wires or electrodes of the same grade both in fabricating and overlay applications. It does not require specialized equipment. For best results, constant voltage and direct current power sources are recommended. Versalloy AP-G A modified austenitic stainless steel used for joining, rebuilding, or as an Joining stainless steel to other alloys Ultimate tensile strength...... 94 ksi (680 MPa) overlay in dissimilar applications involving stainless and low-alloy steels. Elongation in 50mm (2 in.) ...... 35 It’s an excellent all-purpose wire used for a wide variety of applications.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 968-O
A non-chromium-bearing hardfacing welding wire that results in a deposit Agriculture, quarrying, mining applications where hexavalent Abrasion resistance...... Excellent with wear resistance and hardness equal to or greater than conventional chromium in welding fumes cannot be reduced by work- Hardness...... 66–69 HRc chromium carbide deposits. It was formulated to eliminate chromium in the practice controls Impact resistance...... Low–moderate wire while providing outstanding wear resistance. As there is no chromium Deposit layers...... 2 max
APPLICATIONS in the welding wire, the emission of hexavalent chromium during welding is Surface cross checks...... None FILLER METALS reduced or eliminated (depending on the chromium content of the base Machinability*...... No, grinding only metal or pre-existing weld deposit). Magnetic: On stainless steel...... Slightly On carbon steel...... Yes On manganese steel...... Yes *Grind deposit with soft tool steel grinding wheels to prevent burning and heat checking of the surface Stoody 970-G
A non-chromium bearing hardfacing welding wire which results in a deposit Agriculture, quarrying, mining Abrasion resistance...... Excellent that has the wear resistance and hardness equal to or greater than conventional Hardness...... 67–71 HRc chromium carbide deposits. Was specially formulated to eliminate chromium in Impact resistance...... Low–Moderate the wire and still provide outstanding wear resistance. As there is no chromium Deposit layers...... 2 max in the welding wire, the emission of hexavalent chromium during welding is Surface cross checks...... Yes reduced or completely eliminated (depending on the chromium content of the Machinability...... No, grinding only base metal or pre-existing weld deposit). Provides a wear-resistant overlay for Magnetic: applications where hexavalent chromium in welding fumes cannot be reduced On stainless steel...... Slightly by work practice controls. On carbon steel...... Yes On manganese steel...... Yes Stoody 121
Deposit consists of uniformly dispersed chromium carbides in a semi-austenitic Scraper sides, scraper cutters, vibrator ditcher shank, Hardness: matrix that is recommended for moderate-impact applications where abrasion post-hole augers, augers, pug mill paddles, tamper tools 1 layer 0.20% C Steel...... 40-43 HRc is severe. Provides excellent service on a wide variety of heavy equipment 2 layers 0.20% C Steel...... 48-50 HRc and earth-engaging tools. Typically cross-checks when applied and is not 1 layer mang. steel...... 40-44 HRc machinable. Can be applied to carbon, low-alloy, and manganese steels. 2 layers mang. steel...... 47-51 HRc Magnetic: On carbon or low-alloy steel...... Slightly On manganese steel ...... No Stoody 101HC
A high chromium-carbon, iron-based alloy tubular wire recommended for Scraper sides, cutters, and blades, shovel bucket tooth Abrasion resistance...... Excellent metal to-earth applications subject to severe abrasion. It develops a tight adapters, tillage tools, and auger flights, crushing and Impact strength...... Low cross-checking pattern 9.5–12.7 mm (.0375–.5 in.) and is frequently used in grinding equipment, ripper shanks and teeth, bucket sides Hardness...... 56-64 HRc crushing and construction applications. It can be applied to carbon, low alloy, and lips, conveyor screws Machinability...... No or manganese steels and can be used in hot wear applications up to 482°C Deposition layers...... 2 (900°F). Deposits cannot be machined or forged. Surface cross checks...... Yes Hot wear applications...... Up to 482°C (900°F)
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 101HD
An open-arc wire that is a higher-carbon version of Stoody 100HD. This alloy Gyratory mantles, scrubbers, large bucket lips and teeth, Abrasion resistance...... Excellent is ideal for hardface plate applications requiring higher alloy content in one- impactor bars, cage pins, crusher rolls, wear plates Impact resistance...... Moderate or two-layer deposits. 101HD is normally deposited on low-carbon steel plate Deposition layers...... 2 and used in severe abrasion applications. Deposits are not machinable or Surface cross check...... Yes
APPLICATIONS forgeable and can be used in hot wear applications up to 482°C (900°F). Hardness: FILLER METALS On carbon steel...... 58-62 HRc On manganese steel...... 51-55 HRc Machinability...... No Magnetic: On carbon steel...... Slightly On manganese steel...... No Hot wear application...... Up to 482°C (900°F) Stoody 101 HWP
This chromium-carbide alloy is designed to generate primary carbides in Wear plate manufacturing Hardness...... 58-62 HRc the first layer. It exhibits superior wear resistance in both single- and double- layer overlays for use in one- or two-layer wear plates. Optimized to result in superior weldability for weave and stringer bead deposits on the plate. Deposits are not machinable or forgeable. Stoody 101AP
This open arc wire is a high chromium carbide iron base tubular wire. The Pipe ID cladding, pipe flange faces, copper smelter ladles Abrasion resistance...... Excellent higher chromium content was specially designed to achieve a minimum of 25% overlay, sugar mill roll underlay, scraper sides, cutter, and Impact resistance...... Low chromium in a two-layer weld deposit. Stoody 101AP was formulated to improve blades, shovel bucket tooth adapters, crushing and grinding Hardness (2 layers) on 1020 carbon steel...... 60-64 HRc out-of-position horizontal welding when compared to other chrome carbide equipment, ripper shanks and teeth, bucket sides and lips, Surface cross checks...... Yes welding wires. The unique formulation is recommended for applications subject conveyors and screws, fan blades, sugar cane harvesters, Magnetic...... Yes to severe abrasion. The weld deposit develops a tight cross-checking pattern classification table combs, press rolls, flanges, incinerator 10–13 mm (.375–.5 in.). The cracking is sometimes referred to as relief cracking. It exhaust fans can be applied to carbon, low alloy, or manganese steels, and can be used in hot wear applications up to 482°C (900°F). Deposits cannot be machined or forged. Stoody 100HD A high chromium-iron alloy developed for high deposition rate hardfacing Wear plate manufacturing, crusher roll rebuilding (coal Abrasion resistance...... Excellent of large surface areas for severe abrasion. pulverizer type), large tillage tool repair, coal pulverizer roll, Impact resistance...... Low grinding ring Surface cross checks...... Yes Magnetic...... Yes Hot wear application...... Up to 482°C (900°F) Hardness...... 55-62 HRc Machinability...... No Deposition layers...... Up to 3 Stoody 101HT
STOODY 101HT is a higher carbon and chromium version of the classic Stoody Gyratory Crusher Chute Liners, Brick Making Hammers, Iron Abrasion Resistance...... Excellent 100HC alloy. It is recommended for applications subject to severe abrasion, Ore Sintering Furnace Seals, Direct Reduction Iron Ducts (DRI), Impact Resistance...... Moderate moderate impact, and higher temperatures. It develops a tight 3/8" - 1/2" (10 Iron Ore Pellet Belt Conveyor Pulleys, Wear Plates, Rotary Kiln Deposit Layers...... 2-3 mm - 13 mm) cross checking pattern. Stoody 101HT is generally limited to two Discharge Grate Seals, Sugar Mill Hammers, Knives, Press Hardness on Carbon Steel...... 60-65 HRc to three layers and can be applied to carbon, low alloy, and manganese steels. Rolls, Incinerator Exhaust Fans Surface Cross Checks...... Yes Deposits are neither machinable nor forgeable. This alloy can be used in hot Machinability...... No wear applications up to 900°F (482°C).
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody CP2000
A specially formulated chromium carbide alloy designed to produce a high ID pipe and elbow cladding, wear plates, gyratory mantles, Hardness (2 layer)...... 58-64 HRc concentration of uniformly distributed small primary chromium carbides in an multiple-layer build-up on coal and cement, pulverizer rolls Impact resistance...... Moderate austenitic matrix. The optimized formulation results in superior weldability for a and grinding rings, sugar mill rolls Surface cross checking...... Yes broad range of single- and multiple-layer applications. The high concentration Magnetic:
APPLICATIONS of small primary carbides greatly improves wear resistance and toughness over On carbon steel...... Slightly FILLER METALS conventional chromium carbide alloys. It can be applied to carbon, low alloy, On manganese steel...... No and manganese steels. Hot wear applications...... Up to 482°C (900°F) Stoody PC2009 A chromium carbide wire designed for applying abrasion-resistant deposits Pipe ID cladding Hardness...... 57-60 HRc inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the flat position and elbows in the horizontal position. Deposits can be ground and can be used in hot wear applications up to 482°C (900° F). Stoody 143
Deposit consists of primary chromium carbides and secondary Niobium Coal and steel industry: exhaust fan blades, crushers, coke Abrasion resistance...... Very good carbides in an austenitic matrix. Provides high-abrasion resistance and maintains pusher shoes, wear plates, hoppers, shoots, and screens Impact resistance...... Low hardness up to 593°C (1,100°F). DCEP (reverse polarity) is recommended using Cement and refractory: cement screws, cement dryers, hot Hardness (3 layers)...... 60 HRc stringer or weave beads. Can be applied to carbon, low-alloy, or manganese cement cones, cement furnace parts, mixer blades steels. Limited to three layers maximum. Presses non-ferrous metals: copper ladles, zinc pots, tin mill parts, copper bar guides, zinc scrapers Mining: wear plates, excavator bucket teeth, conveyor screws, slurry pipes Stoody SA Super 20 A very highly alloyed chromium-tungsten-moly-iron wire used for service Shredder wear parts, ash fans, feed mill hammers, pulverizers Hardness: involving very severe abrasive conditions and hot wear up to 593°C (1,100°F). The 1 layer on mild steel...... 60-65 HRc abrasion resistance of this alloy approaches that of tungsten carbide. Deposits 1 layer on mang. steel...... 58-63 HRc are not machinable or forgeable and develop a tight cross-check pattern. Stoody 145
A highly alloyed open arc wire with high abrasion resistance, high corrosion Iron and steel industry: guides, sinter plant parts, blast Abrasion resistance...... Excellent resistance, and high hardness at elevated temperatures. Contains columbium furnace parts, slag rakes, hot guide, hot ash elbows, exhaust Impact resistance...... Low (niobium), which contributes to its excellent high-temperature abrasion fan blades, crushers, coke pusher shows, hot screens, tilt Hardness (2 layers)...... 59-61 HRc resistance up to 816°C (1,500°F). fingers, hot billet handlers Cement and refractory: cement screws, cement dryers, hot cement cones, cement furnace parts, mixer blades, presses Non-ferrous metals: copper ladles, slag ladles, zinc pots, tin mill parts, copper bar guides, zinc scrapers Mining: wear plates, excavator bucket teeth, conveyor screws, slurry pipes Stoody CP2001
A specially formulated chromium carbide alloy designed to produce a high ID pipe and elbow cladding, hardface plate cladding, gyratory Hardness...... 63-67 HRc concentration of uniformly distributed small primary chromium carbides mantles, multiple-layer hardface build-up application on coal Impact resistance...... Moderate and secondary Niobium and vanadium carbide in an austenitic matrix. The and cement pulverizer rolls and grinding, sugar mill press Surface cross check...... Yes formulation has been optimized to result in superior weldability for a broad rolls, scrappers, incinerator exhaust fans range of single- and multiple-layer applications. The high concentration of small carbides greatly improves wear resistance and toughness over conventional chromium carbide alloys. It can be applied to carbon, low-alloy, and manganese steels, as well as cast irons. The deposits cannot be machined or forged.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody Vancar-O
A tubular open arc wire which results in a deposit containing vanadium and Ripper shanks and teeth, dry cement pump screws, Abrasion resistance...... Excellent tungsten carbide. The wear resistance of vanadium carbide is greater than that shredding hammers, shovel buckets and teeth, ammonia Impact resistance...... Moderate of chromium carbide but less than that of tungsten carbide. An advantage of injectors, debarking hammers, stabilizers, dozer end bits, Magnetic...... Yes vanadium carbide particles is that they dissolve during the welding operation tiller tines, auger bits, cultivator chisels, mill hammers Deposition layers...... Multiple
APPLICATIONS and then reform in the deposit, providing even distribution. Vancar-O can Surface cross check...... No FILLER METALS be used in hot wear applications up to 4,800°C (9,000°F). Deposits are not Machinability...... No machinable and cannot be flame cut. Hot wear applications...... Up to 482°C (900°F) Stoody C-M A fabricated alloy cored wire for automatic/semiautomatic welding that Hot forge dies, hot shear blades, forging hammer dies, mill Deposit hardness (2-layer): produces a deposit resistant to high heat and corrosion accompanied by guided, shafts As deposited...... 95 HRB abrasion and/or impact. It has good hardness up to 650°C (1,200°F). It is Work-hardened...... 35 HRc machinable but work-hardens.
Stoody 160FC/160FC-O
Deposits consist of tungsten carbide particles in a nickel-silicon-boron Oil sands crushers and screens, drill bits, stabilizers, and Abrasion resistance...... Excellent matrix. Due to higher tungsten carbide content, Stoody 160FC/160FC-O kick rings, hardbanding (open hole), tunnel bore machine Matrix hardness...... 38-45 HRc are ideal composite hardfacing overlays with a microstructure that delivers face cutters, brick plant extruders and pug knives, anode Tungsten carbide hardness...... HV 1,800-2,400 some toughness and resistance to corrosion and, most importantly, extreme paste mixer flights and teeth, foundry sand mixer blades, Deposition layers...... 2 maximum abrasion and fine-particle erosion resistance. They also provide improved dewatering press, centrifuges, pump screws Surface cross check...... Depends on application weldability through enhanced wetting, tie in, and arc stability. Machinability...... Grinding only Stoodite 21-M
A continuous alloy cored wire for GMAW applications with excellent high- Fluid valve seats, tube mill piercing plugs, hot shears, erosion 1 layer...... 16-19 HRc temperature strength making it suitable for use on hot die parts. The deposits shields, forging dies 2 layers...... 22-26 HRc are inherently resistant to galling, cavitation erosion, and corrosion. While Work-hardened...... 40-45 HRc abrasion resistance is lower than the other wires, its impact strength at high- temperatures, anti-galling properties, and corrosion resistance are outstanding. Stoodite 6-M/6-O The most widely used cobalt alloy, offering excellent resistance to many forms Flights of extrusion screws, sinker roll bushings in steel mill, Hardness: of mechanical and chemical degradation over a wide temperature range. soaking pit tong bit, shafts 1 layer...... 27-33 HRc Unique attributes included its outstanding self-mated anti-galling properties, 2 layers...... 36-39 HRc high-temperature hardness, and high resistance to cavitation erosion.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS ThermaClad 104 Ideal for build-up and the underbase to support hardfacing, ThermaClad 104 has Steel mill roll build-up prior to hardfacing, roll rebuilding, Tensile strength...... 109 ksi (752 MPa) excellent resistance to impact and plastic deformation. Deposits are machinable build-up tractor rollers, idlers, trunnions, cable drums Yield strength...... 98 ksi (676 MPa) with high-speed tools, easily machinable with carbide tools, crack-free, and can Elongation...... 23% be flame cut. The maximum deposit thickness is unlimited. Charpy V-notch impact...... 45 ft-lb. (61 J)
APPLICATIONS Machinability...... Yes FILLER METALS ThermaClad 105B
Offers excellent resistance to cold deformation, good compressive strength and Rollers, idlers, mine car wheels, charging car wheels, and impact resistance, and very good abrasion resistance in metal-to-metal wear. similar equipment involving severe abrasion in metal to metal Multiple layer, check-free deposits are obtained with proper procedures. When more wear. Also recommended for tractor rails when used with than four layers are required, an underbase of ThermaClad104 is recommended. premium rail-rebuilding procedures. Readily machinable with carbide tools; difficult to flame cut. Very consistent in mechanical properties – reasonable changes in cooling rates have little effect on as-deposited hardness. ThermaClad 42 A new, improved alloy designed for build-up and overlay of undercarriage Idlers, rollers, crane wheels, mine car wheels Hardness: components. The alloy composition gives an optimum combination of strength, 2 layers...... 40-42 HRc toughness, temper resistance, and insensitivity to cooling rate. It also resists metal-to-metal frictional wear. Stoody ThermaClad® 8620 A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength...... 99 ksi (683 MPa) of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding, sugar mill shaft rebuilding Yield strength...... 85 ksi (586 MPa) and can be flame cut. Maximum deposit thickness is unlimited. Elongation...... 24% Charpy V-notch impact...... 102 ft-lb. (138 J) Machinability...... Yes Stoody ThermaClad® Multipass 1 A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength...... 125 ksi (862 MPa) of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding Yield strength...... 12 ksi (772 MPa) and can be flame cut. Maximum deposit thickness is unlimited. Elongation...... 19% Charpy V-notch impact...... 75 ft-lb. (102 J) Machinability...... Yes Stoody ThermaClad Multipass 2 A low-alloy steel composition build-up that exhibits an excellent combination Steel mill roll build-up before hardfacing, roll rebuilding, Tensile strength...... 114 ksi (786 MPa) of compressive strength and toughness. Deposits are machinable, crack-free, shaft rebuilding Yield strength...... 104 ksi (717 Mpa) and can be flame cut. Maximum deposit thickness is unlimited. Elongation...... 23% Charpy V-notch impact...... 60 ft-lb. (81 J) Machinability...... Yes Stoody ThermaClad Roll Build 3
Deposit is a low-alloy steel designed for an optimum combination of strength and Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance...... Good toughness. The low-carbon content of the deposit lends to good weldability and Machinability (with carbide tools)...... Fair the substitutional strengthening lends to excellent mechanical properties that are insensitive to welding conditions as well as roll service conditions. The thickness of the deposit is unlimited.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody ThermaClad 446 A submerged arc deposit that dilutes carbon from high-carbon base metals to Work rolls, leveler rolls, hot work extrusion rolls, tool steel avoid retained austenite. crane wheels Stoody ThermaClad 102 APPLICATIONS FILLER METALS Deposit is of modified H-12 tool steel composition. The high hardness level Leveler rolls, hot work rolls, bell seats, dredge ladder rolls, Abrasion resistance...... Excellent provides excellent abrasion resistance and will withstand high compressive loading tool steel crane wheels Thermal fatigue resistance...... Poor and softening at elevated temperatures. The deposit can be applied crack-free Impact resistance...... Good when proper welding procedures are followed. The deposit is difficult to flame cut Compressive strength...... High and can be machined using carbide tools. This alloy is not recommended where Hardness...... 51 HRc resistance to fire cracking is required. When crack-free deposits with high hardness Machinability (with carbide tools)...... Difficult at elevated temperatures are required, ThermaClad 102 is the recommended overlay material. It exhibits good metal-to-metal and abrasion resistance. Stoody ThermaClad 443 Deposit provides good abrasion resistance, temper resistance, and can be Pinch rolls, wrapper rolls, vertical edger rolls Abrasion resistance...... Good applied crack-free with appropriate welding procedures. These properties Impact resistance...... Good make this alloy appealing for pinch roll applications. Compressive strength...... High Hardness (4 layers on 1020 steel)...... 48-54 HRc Machinability (with carbide tools)...... Difficult ThermaClad 443H
A SAW stainless wire designed specifically for the steel industry as a weld Hardfacing continuous caster rolls, table rolls Abrasion resistance...... Excellent overlay for continuous caster rolls. The increased carbon content provides for Thermal fatigue resistance...... Good a higher initial hardness when compared to ThermaClad 423. The alloy resists Impact resistance...... Good the formation of thermal fatigue cracks (fire cracking) during operation. It also Corrosion resistance...... Good has good corrosion resistance combined with excellent wear properties, Hardness (3 layers on 1020 steel)...... 48-53 HRc improved hot hardness, and uniform tempering response. ThermaClad 454
Deposit is a modified tool steel specifically designed for weld overlay on rolls Pinch rolls, vertical edger rolls, scale breaker rolls, wrapper rolls Abrasion resistance...... Excellent in the hot strip mill. Provides the greatest resistance to thermal fatigue and Thermal fatigue resistance...... Good abrasion. Overlays exhibit excellent wear properties, hot hardness, and uniform Compressive strength...... Good tempering response. The alloy requires a double temper – two temper cycles at Hardness (as welded)...... 52 HRc eight hours each. Machinability (with carbide tools)...... Fair Stoody ThermaClad 455 Offers good resistance to tempering like conventional tool steels. The deposit Pinch rolls, vertical edger rolls, straightener rolls, hot work Abrasion resistance...... Good provides good abrasion resistance and can be applied crack free. ThermaClad 455 rolls, piercing mill rolls, scale breaker rolls, hot strip rolls Impact resistance...... Good has good resistance to thermal fatigue cracking (fire cracking). The combination of Compressive strength...... High these properties makes this alloy ideal for pinch roll applications. Hardness...... 48-54 HRc Machinability...... Difficult Stoody ThermaClad 423 Deposit is a modified martensitic stainless steel. It is specifically designed for Hardfacing continuous caster rolls, table rolls Abrasion resistance...... Very good weld overlay on continuous caster rolls and provides the greatest resistance Thermal fatigue resistance...... Excellent to thermal fatigue cracking and corrosion. Overlays exhibit excellent wear Compressive strength...... Good properties, hot hardness, and uniform tempering response. Hardness...... 47 HRc Machinability (with carbide tools)...... Fair
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody ThermaClad 4552
A modified stainless steel with very good abrasion and impact resistance. Brake drums, pinch rolls, coiler rolls, packing glands, rams, The deposit polishes in service to reduce friction and to minimize wear of and other parts subject to sliding wear mating parts. Machinable with carbide tools. Check-free deposit 19 mm (.75 in.) can be made with proper procedures. Nominal hardness of two-layer deposit
APPLICATIONS of 1040 steel made with recommended procedure is 48 HRc. FILLER METALS Stoody ThermaClad 630 The deposit is a modified martensitic stainless steel. It is specifically designed Hardfacing continuous caster rolls (primarily segment zero) Abrasion resistance...... Good for weld overlay on continuous caster rolls and provides resistance to high Machinability (with carbide tools)...... Fair temperature and corrosion. The alloy is intended for use in the upper sections of the continuous caster under severe conditions. Stoody ThermaClad 438 The deposit is a modified martensitic stainless steel. It is specifically designed Continuous caster rolls, table rolls, hot work, and corrosion Abrasion resistance...... Very Good for weld overlay on continuous caster rolls and provides the greatest applications Thermal fatigue resistance...... Excellent resistance to thermal fatigue cracking and corrosion. Overlays exhibit excellent Compressive strength...... Good wear properties, hot hardness, and uniform tempering response. Hardness...... 48-49 HRc Machinability...... Fair Stoody ThermaClad 417
A submerged arc stainless wire designed specifically for the steel industry as a Pinch rolls, hot work extrusion rolls, hot strip rolls, tool steel Abrasion resistance...... Good weld overlay for hot strip rolls, pinch rolls, and hot work extrusion rolls. ThermaClad crane wheels Thermal fatigue resistance...... Good 417 has good oxidation and temper resistance. The alloy has excellent wear Corrosion resistance...... Fair properties, improved hot hardness, and uniform tempering response. The deposit Hardness (as welded)...... 45-53 HRc provides good abrasion resistance and can be applied crack-free. Machinability (with carbide tools)...... Difficult ThermaClad 410
A stainless tubular alloy cored wire designed for SAW deposits using basic Sugar mill press shafts Corrosion resistance...... Good neutral flux. The wire provides deposition rates equal to that of solid wires Hardness, annealed...... 140-150 HB at lower welding currents. This results in lower heat input into the weldment, Machinability (with carbide tools)...... Yes therefore lowering the workpiece distortion. Can be used for general-purpose applications requiring good strength and corrosion resistance, as well as for joining 410 stainless steels and alloys of similar composition. ThermaClad 423Co
A SAW stainless wire designed specifically for the steel industry as a weld overlay Hardfacing continuous caster rolls Abrasion resistance...... Very good for continuous caster rolls. Cobalt has been added to the alloy the further resist the Thermal fatigue resistance...... Excellent formation of thermal fatigue cracks (fire cracking) during operation. The alloy has Impact resistance...... Good good corrosion resistance combined with excellent wear properties, improved hot Corrosion resistance...... Good hardness, and uniform tempering response. ThermaClad 423H
A SAW stainless wire designed specifically for the steel industry as a weld Hardfacing continuous caster rolls, table rolls Abrasion resistance...... Excellent overlay for continuous caster rolls. The increased carbon content provides for Thermal fatigue resistance...... Good a higher initial hardness when compared to ThermaClad 423. The alloy resists Impact resistance...... Good the formation of thermal fatigue cracks (fire cracking) during operation. The Corrosion resistance...... Good alloy has good corrosion resistance combined with excellent wear properties, Hardness (3 layers on 1020 steel)...... 48-53 HRc improved hot hardness, and uniform tempering response.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS ThermaClad 440
THERMACLAD 440 is a submerged arc stainless steel wire designed Hardfacing continuous caster rolls Abrasion Resistance...... Good specifically for the steel industry as a weld overlay for continuous caster Thermal Fatigue Resistance...... Good rolls. The deposit is a modified 410NiMo stainless steel. The alloy resists the Compressive Strength...... Good formation of thermal fatigue cracks (fire cracking) during service. The alloy has Corrosion Resistance...... Good
APPLICATIONS good corrosion resistance combined with excellent wear properties, improved Hardness (As Welded)...... 37-43 HRc FILLER METALS hot hardness, and uniform tempering response. Pa Stoody ThermaClad 457 Has better resistance to tempering when compared to conventional tool Leveler rolls, straightener rolls Abrasion resistance...... Good steels. The deposit provides excellent abrasion resistance. It can be applied Impact resistance...... Good crack-free with good control of preheat and interpass temperature. The Compressive strength...... High combination of these properties makes this alloy ideal for applications Hardness...... 48-54 HRc involving high temperature and wear. Machinability...... Difficult Stoody C-S An alloy cored wire for SAW that produces a deposit resistant to high heat and Hot forge dies, hot shear blades, forging hammer dies, Hardness (2-layer): corrosion accompanied by abrasion and/or impact. It has good hardness up to mill guided, shafts As deposited...... 35 HRc 650°C (1,200°F). It is machinable but work-hardens. Work-hardened...... 40 HRc ThermaClad 670
ThermaClad 670 is a submerged arc wire that produces a niobium carbide bearing High pressure cement rolls, muller tires, high wear steel mill Abrasion Resistance...... Very Good deposit. It has excellent abrasion resistance, yet maintains toughness for good pinch rolls Impact Resistance...... High impact resistance. ThermaClad 670 exhibits good operational characteristics Deposit Layers ...... Up to 8 compared to titanium carbide wires. It is particularly suited to high stress abrasion Surface Cross Checks...... No applications such as cement clinker crusher rolls and steel mill high wear pinch rolls. Hardness, HRc...... 55-61 HRc Stoodite 6-S The most widely used cobalt alloy, offering excellent resistance to many forms Flights of extrusion screws, sinker roll bushings in steel Hardness: of mechanical and chemical degradation over a wide temperature range. mill, soaking pit tong bit, shafts 1 layer...... 27-33 HRc Exceptional attributes included outstanding self-mated anti-galling properties, 2 layers...... 36-39 HRc high-temperature hardness, and high resistance to cavitation erosion. Stoodite 21-S
STOODITE 21-S is an alloy cored wire for SAW with excellent high temperature Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Hardness: strength making it suitable for use on hot die parts. The deposits are inherently Erosion Shields, Forging Dies 1 Layer...... 16-19 HRc resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is 2 Layers...... 22-26 HRc lower than the other wires but its impact strength at high temperatures, anti- Work Hardened...... 40-45 HRc galling properties and corrosion resistance are outstanding. Stoody R-20 Flux Wires designed to run in a neutral flux, Stoody R-20, PN 11810900 in 22.7 kg (55 lb.) bag. This wire/flux combination results in better control of chemistry as the process is less sensitive to welding parameter variations. While typically run DCEP, these wires can be run DCEN under controlled conditions.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS Stoody 60TG A nickel-based alloy spray powder with outstanding resistance to abrasion, Pump components, shaft sleeves, thrust collars, guides, C 0.7%, SI 4.4%, Cr 15.0%, B 3.1%, WC -, Fe %, Ni Bal. corrosion, and high heat. Offers good impact resistance. Low coefficient of bushings Nom HRc...... 59 friction. Finish by grinding. APPLICATIONS FILLER METALS Stoody 85TG
A nickel-based tungsten carbide powder. Microstructures exhibit dense Tillage tools, small mill hammers, bits, augers C 0.3%, SI 1.9%, Cr 6.0%, B 1.2%, WC 60%, Fe 2.0%, Ni Bal. deposits of undissolved tungsten carbides embedded in the high strength Nom HRc...... 64 matrix. Similar to 85 TG but with an increased ratio of tungsten to provide even greater wear resistance. Provides excellent wear resistance. Not recommended for metal-to-metal mating parts. Stoody 87 TG A nickel-based tungsten carbide powder. Microstructures exhibit dense deposits C 0.2%, SI 1.7%, Cr 5.3%, B 1.1%, WC 65, Fe 1.8%, Ni Bal. of undissolved tungsten carbides embedded in the high strength matrix. Similar Nom HRc...... 64 to 85 TG and 86 TG but with a maximum amount of tungsten to provide the ultimate in wear resistance. Not recommended for metal-to-metal mating parts.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EWAC BU 101
An alloy for a protective coating on all ferrous metals. Deposits have high Built-up before hardfacing for mill pinions, slide ways, Hardness...... 62-68 HRc (2 layers) compressive strength. Features high toughness, resistance to deformation, hammers, wobblers, excavators, sprockets, rollers, shaft, and rapid deposition in all positions. and gear teeth APPLICATIONS
FILLER METALS EWAC BU 102 A tough overlay on manganese steel and alloy steel, ideal for severe impact, Crusher hammer, wobblers, frogs, sprockets, bucket teeth, Hardness: shock, and hammering applications. Features a frigid arc coating for the wear parts, shovel track pads, undercarriage components, As deposited...... 80-90 HRB (3 layers) lowest possible amperage. Work-hardens in service. scraper blades Work-hardened...... 35-45 HRc EWAC BU 103 Features high ‘as-deposited’ hardness and work-hardens rapidly in service. Track rollers, hydraulic turbines, crusher hammers, overhead Hardness: It offers excellent crack resistance by absorption of internal stresses, AC/DC gantry tracks, drive sprocket wheels, conveyor rolls, crossings As deposited...... 15-25 HRB (3 layers) weldability, and handling features. and points, cushion layer applications before final hardfacing Work-hardened...... 35-45 HRc EWAC BU 104 A high-alloy electrode for anti-wear protective coating and high-strength joining. For joining of undercarriage parts, sprockets, ripper shanks. Hardness: Provides excellent resistance to impact and scoring, operating characteristics For build-up on gear teeth, impactors, sprockets, trencher As deposited...... 80-90 HRB with fast deposition rate, and crack resistance. High work-hardening rates. teeth, bucket teeth, hammers, augers, undercarriage Work-harden...... 25-34 HRc (3 layers) components, scrapper blades, crusher jaws. Tensile strength...... 610 MPa (88,000 psi) EWAC TriboTuf 6517 Ideal for thick, multi-pass, protective coatings. Features finely dispersed Clinker breaker hammers, blow bars, roller press rolls, cane Hardness...... 52-60 HRc titanium carbides in martensitic matrix. Provides crack-free multilayer knives, shovel deposit, consistency in hardness regardless of the number of layers, and high resistance to impact, pressure, and abrasion. EWAC HF 001 An advanced, all-position electrode for applications subjected to abrasive Pulverizes, skids, cement grinder rings, mill hammers, bucket Hardness...... 55-61 HRc wear. Formulated for a dense, spatter-free deposit, resistance of high teeth, excavator parts, screws, mixers scrapers abrasion, and rapid deposition. EWAC HF 002 A versatile electrode offering single layer hardness with superior abrasion Jaw crusher plate, excavator bucket, lips, teeth, fan blades, Hardness...... 60-68 HRc (3 layers) resistance. Delivers smooth bead appearance, high resistance to erosion, hammers, scrapper, augers, pulverizer and superior weldability with single layer hardness. EWAC HF 003 Defining characteristics include superior abrasion and moderate impact Augers, screw conveyors, scrapers Hardness...... 55-61 HRc (3 layers) resistance. Frigid arc coating provides superior weldability. Other features include smooth, ripple-free beads and excellent resistance to erosion. EWAC HF 004 Provides high resistance to wear from combined, abrasion, pressure, and Reclaimer bucket, stacker bucket, dragline buckets, lips, Hardness...... 62-68 HRc (2 layers) moderate impact. Attributes include easy handling, rapid deposition rate, tooth points, cutting edges, scraper blades, crushing very thin slag, and single-pass deposits with extra high yield hammers, conveyor chains mixer blades, sludge pump
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EWAC NanoCarb 110 Designed for high single-pass hardness along with exceptional abrasion Grizzly bars, exhaust fans, mixer blades, furnace chutes, Hardness...... 67-71 HRc and erosion resistance. Ideal for elevated temperature applications. Provides scrappers, sinter crusher bars, sinter plant fans, screw ultra-hard coatings with good toughness. Multi-layer deposits are achievable, conveyors and other equipment from severe abrasion and plus a high deposition rate with high metal recovery. erosion at elevated temperatures APPLICATIONS FILLER METALS EWAC ST 206LH A low-hydrogen electrode with a non-hygroscopic coating. Suitable for cast Crane jibs, frames, truck chassis, heavy equipment maintenance steels containing sulfur. High arc force purges out impurities. Also provides high tensile strength, ductility, crack resistance, and anti-spalling under extreme pressure. Produces X-ray quality weld deposits. EWAC ST 202 NT
Superior alloy for joining high-alloy steels subjected to thermal cycling and Maintenance and repair of high-alloy steels subjected to Tensile strength...... 620 MPa (90,000 psi) joining with low effects of HAZ. Provides excellent crack resistance that’s cryogenic and thermal cycling, joining and repair of heavily unaffected by base metal dilution, tensile properties, impact strength, and constrained and massive sections, draw bars and connecting oxidation resistance. Suitable for both high-temperature service/thermal hitches, tongs, flame hardening equipment, heavy cross- cycling and sub-zero service – no effects on heat treatment. sections gears, furnace parts, kiln tyres EWAC ST 208 SPL Designed to weld metal with high toughness, high strength, and ductility for Joining dissimilar steels, dies, tools, springs, machinable Tensile strength...... 850 MPa (1,20,000 psi) joining dissimilar steels. Features refined grain structure with improved strength build-up and overlay and ductility. Provides superior crack resistance and spray-type metal transfer. EWAC PyroCarb 077 An electrode for high-temperature abrasion and erosion. Refractory carbides Sinter star breakers, tip casting, coke pusher shoes, billet Hardness (2 layer)...... 60-68 HRc of Cr, Mo, Nb, W, Vin Fe-Cr-C eutectic matrix. Offers excellent resistance to conveyer guide, hot slag, conveyors, augers, clinker grinders wear up to 650°C (1202°F) and easy handling with rapid deposition rate. EWAC CPCI 026 A stronger-than-conventional nickel-based cast iron welding alloy. Provides Foundry defects, machine build-up Tensile strength...... 42 Kg/mm2 (60,000 psi) excellent operating characteristics, dense deposits with good bonding, and optimum machinability. EWAC Drill 008 Tough copper alloy matrix withstands shock loading. Provides excellent Drill bits, stabilizer, fishing tool, masonry drill, rotary Hardness: resistance to high abrasion coupled with pressure, and optimum abrasion cutting tool Carbides...... 1200 HV resistance and cutting action. Low-temperature deposition retains hardness, Matrix...... 200 BHN sharpness, and angularity of carbides. EWAC VanCarb 078 An advanced wear-facing electrode designed for severe abrasion applications Dragline bucket, shovel tips Hardness...... 60-65 HRc under pressure and moderate impact. EWAC SuperGrip 88
Achieves very good arc strike/re-strike and operating stability, even through Gripping and wear production of sugarcane crusher roll teeth Hardness...... 50-60 HRc (3 layers) juice and bagasse residues. Uniform weld hardness, which increases in “in situ” and with “juice-on” service due to work-hardening, effectively controls roughness of roll teeth to increase juice extraction and productivity. Improves service life of rolls due to optimum metallurgical structure of the weld metal against adhesive wear. Medium size of weld globules ensures long life of trash plate. No slag.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EWAC CI 424 For joining steel to cast iron and rebuilding of nodular and alloyed cast irons. Ideal Nodular iron casting, housing, foundry defects, pump Tensile Strength...... 400 MPa (58,000 psi) for joining cast iron to steel. Deposits having high crack-resistivity due to nodular casings, high-strength alloyed cast iron gear boxes, machine Hardness...... 80-90 HRB (3 Layer) deposits. Provides exceptional machinability and weldability on thick cross-sections. bases, cast iron die cladding and build-up APPLICATIONS
FILLER METALS EWAC TB 76T
Tube-cored gas brazing WC composite alloy in a high-strength matrix for Tool drill bits, wear plates, mixer paddles, scraper knives, Matrix hardness...... 400 BHN wear protection of components exposed to severe abrasive and erosive wear shovel, auger bits, eirich mixer blades, plow shares Carbide hardness...... 1800 HV conditions handling fine and coarse particles. High loading of WC in the matrix in the deposit ensures maximum abrasive wear protection. Heat resistance up to 350°C (662°F). EWAC O 52B
A special, self-shielded, flux-cored alloy wire specifically developed for outdoor Rebuilding and reclamation of chain guide rolls, worn Hardness...... 25-35 HRc (3 Layer) maintenance and repair welding of thick, heavy components where faster weld parts on bulldozers, rebuilding of large, severely worn deposition rates over traditional coated electrodes, are required. Attributes parts include good resistance to compression and plastic deformation, multi-pass deposit capability, and easy slag removal. Deposit is dense, magnetic, and readily machinable with cutting tools. EWAC O-512 A high-performance metal-cored self-shielded wire alloy for automatic or semi- Sinter handling equipment, coke pusher shoes, clinker Bulk Hardness...... 60-66 HRc automatic hardfacing of carbon steel, low alloy steels, and austenitic manganese conveyor chains, hot slag conveyors, billet conveyer guide, Carbides – microhardness...... 1200-1900 HV steel. This alloy is designed with refractory carbide forming elements to mixer blades Matrix – microhardness...... 600-800 HV withstand abrasion, erosion, and corrosion at elevated temperatures. EWAC O-516 A self-shielded metal cored wire designed for protection of a wide range Components handling sand, rocks, coal / coke particles, Hardness...... 60-66 HRc of components against abrasion and erosion at elevated temperatures. pneumatic conveyor systems, mixer blades, pump impellers, Recommended for all types of base materials such as carbon steels, low alloy conveyor chutes, concrete mixers, asphalt handling steels, and 14% manganese steels. EWAC O-517 High resistance to impact, pressure, and abrasion make it ideal for thick, multi- For multi-pass intermediate layers and anti-wear coating on Hardness...... 52-58 HRc pass, protective coatings. Finely dispersed titanium carbides in tool steel type roller press rolls, crushers, tie tamping tools, and cane knives weld microstructure. EWAC O-540 Features optimum crack resistance, excellent impact, and abrasion resistance, Track pads, crusher hammer, blow bars, bucket, track roller Hardness: and versatile joining and cushion layer for any protective coating. Work-hardens As deposited...... 16-22 HRc (3 layers) in service. Work-hardened...... 35-45 HRc (3 layers) EWAC O-545 A self-shielded metal cored alloy wire for wear-protective coatings on carbon Guide vanes, louver plates, nozzle ring segments, screws, fan Bulk hardness...... 59-64 HRc steels, low alloy steels, and 14% manganese steels. This is an iron-chromium- impellers screens, sinter stars and grizzly bars, mixer blades, Micro-hardness: carbon alloy system containing alloying elements such as Mo, Ni, and B, which pump impellers, excavator bucket teeth, conveyor chutes Carbides...... 1,150-1,550 HV enhances the service temperature of this alloy up to 450°C (842°F). Matrix...... 550-750 HV
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EWAC O-564
Provides high resistance to pressure and impact for low- and medium-carbon Hardness: and alloy steels, manganese steels, and dissimilar steel. Welded...... 85-90 HRB Service...... 25-35 HRc APPLICATIONS
FILLER METALS EWAC O-570 Delivers excellent resistance to grinding abrasion moderate impact for low- Excavator teeth, dredger buckets, scrapper bars crushers Hardness...... 52-60 HRc and medium-carbon and alloy steels as well as manganese steels. EWAC O-600 Outstanding attributes include rapid deposition rate, no slag, superior wear Coal mill crusher hammers, table liners, rolls and roller liners Hardness...... 56-62 HRc resistance, high hardness, and high resistance to grinding abrasion. in cement plants and thermal power stations. EWAC O-616
A self-shielded metal cored wire designed with in-situ formation of chromium and Components handling sand, rocks, coal/coke particles, Hardness...... 60-64 HRc niobium carbides for protection of a wide range of components against abrasion hoppers, mixer blades, fan blades, conveyor chutes, and erosion at elevated temperatures. Recommended for all types of base concrete mixers, grinding rollers, wear plates materials such as carbon steels, low-alloy steels, and 14% manganese steels. A single pass provides maximum intrinsic properties. Provides high-volume fraction of refined Cr and Nb carbides and excellent resistance to severe abrasion and erosion up to 550°C (1,022°F). Ideal for manufacturing of straight and wave beads. EWAC O-630 Achieves single layer hardness and highest abrasion resistance for low- and Augers, press screws, mixer blades, scrappers Hardness...... 62-68 HRc medium-carbon and alloy steels well as manganese steels. EWAC O-888
Provides high deposition rate and metal recovery, along with smooth Semi-automatic terocote treatment of sugarcane crusher roll Hardness...... 55-60 Rockwell C (as deposited) operating characteristics even through “Juice” and “Bagasse” residues. teeth in dry arcing and “in-situ” with “juice-on” Uniform weld hardness for effective roughness of roll teeth, to increase juice extraction and productivity. Enhanced service life of rolls due to optimum metallurgical structure of the weld metal against adhesive wear. Optimum size of weld globules ensures the prolonged life of trash plate as well. No slag. EWAC O-6436
A self-shielded metal-cored wire specially designed for manufacturing of Wear resistance plates, scrapper blades, cement conveyor Bulk Hardness...... 58-63 HRc wear plates and protection of components against abrasion combined screws, bucket shovel teeth and edges, conveyor chutes, Microhardness: with compression, especially on carbon steels, low-alloy steels, and 14% mixer arms, crusher hammers, pug mill screws Carbides...... 950-1350 HV manganese steels. Fe-Cr-C alloy system provides superior wear properties. Matrix...... 550-650 HV Other attributes include uniform distribution of chromium carbides and Volume fraction of carbides...... 30% excellent resistance to sliding abrasion wear. Wear factor...... 55-65 Dry sand abrasion test...... ASTM G 65-A EWAC Unir GS DI 5 A solid nickel-iron alloyed wire for gas-shielded metal arc welding of joining and Yield strength...... 200 MPa cladding of cast iron and ductile iron parts, joining of cast iron to high-alloys Tensile strength...... 400 MPa steel (heat-resistant steel), and mild steel. Hardness...... 180 HRB
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EWAC OS 760 MR
Controlled clad-metal alloy designed to form complete austenite microstructure to Build-up of mould rolls, including repair of worn out or Hardness...... 150 - 200 BHN as deposited withstand high temperature service conditions, such as resistance to damaged profiles and salvage of undersized rolls by oxidation, thermal weakening of microstructure, heatchecks, corrosion etc. submerged arc welding (SAW) process. comparable to that of nickel based alloy systems. Clad-metal microstructure of APPLICATIONS FILLER METALS EWAC OS 760 MR provides the optimum balance of phase forming elements. EWAC OS 770 SPB
SAW wire suitable to apply as buffer layers on segment and pinch rolls in continuous Caster rolls, pinch rolls, cradle rolls, straightening rolls, rot rolls Hardness...... 20-38 HRc casting and hot strip mills before cladding using EWAC OS 780 SR and EWAC OS – including repair of worn-out or damaged profiles and salvage 870 PR. This alloy is designed to obtain the desired microstructure on the rolls, which of undersized rolls, up to 10 mm (.4 in.) thickness avoids formation of subsurface cracks during subsequent weld build with cladding wires. Provides excellent welding characteristics with easy slag removal, multi-layer build-up capabilities, crack-free and tough deposit, and easy machinability. EWAC OS 780 SR
Characterized by multi-layer cladding capabilities excellent and welding characteristics Hardness: with easy slag removal. Deposit is crack-free, tough, and easily machinable. Thermo- As deposited...... 40-44 HRc mechanically stable and reinforced microstructure. Provides excellent oxidation and After tempering...... 40-42 HRc corrosion resistance as well as high resistance to thermal softening, thermal cycling, and metal-to-metal wear. Service life is comparable with super alloys abrasion. EWAC OS 870 PR
Features crack-free, machinable weld deposit, and fine uniform, reinforced Hardness: microstructure. Other attributes include uniform clad surface hardness, resistance to As deposited...... 48-52 HRc pick-up, high thermal conductivity and low coefficient of friction, and resistance to After tempering...... 47-51 HRc thermal softening and metal-to-metal adhesive wear. Hard weld deposit resists abrasion and corrosion at elevated temperatures. Alloy also resists galling and thermal fatigue. EWAC 001 P Designed to retain high hardness at elevated temperatures. Deposits Cams, screws, ceramic die cutters, fan blades, patterns, dies Hardness...... 55-62 HRc resist galling, scoring, and seizing, provide excellent weldability, and finish tools Magnetic...... No exceptionally smooth and dense. EWAC 002 P A tungsten carbide reinforced nickel-base alloy with exceptional resistance Conveyor chains, mixer paddles, muller ploughs, die frames, Hardness...... 57-64 HRc to abrasion and erosion. Attributes include unequaled abrasion resistance, screws, tyre chains, sand slinger cups, mechanical seals excellent edge retention, outstanding weldability, and resistance to oxidation. Also, it resists “softening effects” of high temperatures or thermal cycling. EWAC 003 P Provides superior toughness, wood weldability, and unlimited build-up Shafts, gears, gauges, tools, valve pumps, feed rolls, Hardness...... 36-42 HRc capability. Excellent machinability with carbide tools. Low coefficient of friction. moulds, splines, rear axle tubes. EWAC COB 6
A cobalt-based surfacing alloy for hot abrasion and corrosion resistance. Hardness...... 35-45 HRc EWAC COB 21 A work-hardening cobalt-based surfacing alloy with hot impact resistance and Hardness: edge retention properties. As welded...... 28-35 HRc Work-hardened...... 45-50 HRc
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS EDP 550 plates Wear plate suitable for applications subject to moderate abrasion/impact. Hardness (single layer)...... 54-58 HRc For surface finish, stress relief cracks are present, generally perpendicular to the welding direction. Standard plate size of 1220 x 2740 mm (48 x 107 in.) APPLICATIONS
WEAR PLATE EDP 600 plates
High-hardness wear plate for severe abrasion and moderate impact. Guide vanes, o-sepa guide segments, louver plates, bell Hardness...... 60-63 HRc Attributed include coating with low dilution, uniform hardness throughout housing, VRM body liners, coal mill body liners, coal mill the weld deposit, and high wear factor > 50 (ASTM G65, Type A). Includes louvers, nozzle ring segments a high volume fraction of primary chrome carbides in eutectic matrix. This microstructure is ideal for critical applications involving abrasion and severe impact. Base plate dimension: 1500 x 3000 x 6 mm (59 x 35 x .23 in.) EDP 650 plates Unique wear plate for high abrasion with mild impact. Stress relief cracks are Transfer chutes, hoppers, bins, pipe chutes, housings, Hardness (single layer)...... 58-62 HRc present, generally perpendicular to the welding direction. Standard plate size casings, louvers cyclones, micro feeders of 1220 x 2740 mm (48 to 107 in.) EDP 750 plates
An iron-based surfacing alloy system containing ultrahard constituents to Exhauster fan blades, guide vanes, louver plates, ID fans, Bulk hardness...... 65-68 HRc withstand severe erosive wear. Provides excellent resistance to fine particle classifiers, separators, mill body liners Micro Hardness: erosion at low angles and a combination of erosion and abrasion resistance. Carbides...... 1,150-1,550 HV High volume fraction of ultra-hard carbides in a tough matrix. Service Matrix...... 600-750 HV temperature of this alloy is restricted to 300°C (572°F). Base plate dimension: Volume fraction of carbides...... 35% 1500 x 3000 x 6 mm (59 x 35 x .23 in.) Erosion wear factor...... 70 Erosion resistance...... 1.5X superior to that of Fe-Cr- EWAC Hardglide
The world’s most wear-resistant Casto-fuse overlay plate and a reliable workhorse Vibro feeder, narrow chutes, fan blades & casing, skirt liner, Grade FA-M3 for combating abrasion, impact, erosion, hang-ups, and carry-backs. The pan mixing liner and scrapper, slurry pipes and elbows, mill High abrasion and moderate impact (<600°C, 1,112°F) presence of extra-high-density and ultra-abrasion resisting alloy in the overlay body liners, deflector plates, flap gate, dozer and bucket liners, Hardness...... 55-62 HRc provides high resistance to abrasion, erosion, and impact. The unique blend of mining equipment, hopper & bin liners, screens, screw Grade FA-M7 toughness and hardness produces the highest impact and abrasion resistance conveyor flights, pump casing, rotary air lock, slag trough, Severe abrasion and high impact at elevated temp. in a single plate. Its unparalleled smooth surface is practically free from cracks, ash handling systems Hardness...... 60-65 HRc ripples, and strains, which allows a laminar flow of material and prolongs the component life. Extra-low coefficient of friction ensures 200- 600% efficiency improvement in wear resistance over conventional weld-cladded composite wear plate which offers an exceptional reduction in hang-up and carryback.
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS OK NiFe-CI
A nickel-iron electrode for welding normal grades of cast iron and joining them Repair of pump bodies, heave machine sections, gear teeth, Alloy type...... Ni-Fe alloy to steel. Can be used for malleable nodular cast iron and alloy cast iron. It flanges, and pulleys Coating type...... Basic Special high graphite has a special iron-jacketed Ni core wire, which gives the electrode improved Deposition Rate 90% Imax: current-carrying capacity compared to electrodes with a homogeneous core 2.5 x 300 mm (.098 x 11.81 in.)...... 0.8 kg/hr (2.4 lb./hr) wire. The electrode produces a weld metal stronger and more resistant to 3.2 x 350 mm (.126 x 13.78 in.)...... 1.2 kg/hr (2/6 lb./hr) APPLICATIONS FILLER METALS solidification cracking than the pure nickel electrode types. 4.0 x 350 mm (.157 x 13.78 in.)...... 1.6 kg/hr (3.5 lb./hr) Yield strength...... 380 MPa Tensile strength...... 560 MPa Elongation...... >15 % OK Weartrode 30 A chromium-alloyed electrode for hardfacing and cladding tracks, shafts, rolls, Weld metal analysis: rails, and rail-crossing sections, as well as components in rolling mills, such Mn 0.7%, C 0.1%, Si 0.7%, Cr 3.2% as grooved rollers and clutches and large cog wheels made of cast steel. The joining of hardenable steels is another application. OK Weartrode 50 A general-purpose hardfacing electrode for repair welding worn parts on Alloy type...... Martensitic steel agricultural equipment, forestry tools, loading machines, etc. Transformers Coating type...... Acid rutile with low open circuit voltage can be used (>45 volt). Deposition rate 90% I max: 2.5 x 350 mm (.098 x 13.78 in.)...... 0.8 kg/hr (1.8 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...... 1.2 kg/hr (2.6 lb./hr) 4.0 x 450 mm (.157 x 17.71 in.)...... 0.7 kg/hr (3.7 lb./hr) 5.0 x 450 mm (.197 x 17.71 in.)...... 2.6 kg/hr (5.7 lb./hr) OK Tooltrode 50 A general-purpose hardfacing electrode for repair welding worn parts on Weld metal analysis: agricultural equipment, forestry tools, loading machines, etc. Transformers Mn 0.4%, Mo 0.5%, C 0.46%, Si 0.5%, Cr 6.0% with low open-circuit voltage can be used (>45 volt). OK Weartrode 55HD A general-purpose hardfacing electrode depositing a semi-corrosion-resistant Weld metal analysis: martensitic steel with a hardness of about 57 HRc. The electrode is especially Mn 0.7%, C 0.67%, Si 0.7%, Cr 10.4% suitable for hardfacing parts exposed to different forms of abrasive and impact wear, e.g. farming equipment, forestry tools, loading machines, and mixers. OK 13Mn An austenitic manganese steel electrode which Work-hardens under impact Crusher plates and rolls, cones, mantles of rotary crushers Hardness: and compressive stresses. It is primarily used for surfacing and building up As welded...... 180-200 HB manganese steel components exposed to severe impact and moderate abrasion. - no preheat, interpass 100-150°C (212-302°F) Work-hardened...... 44-48 HRc - about 25% degree of reduction Machinability...... Grinding (overheating must be avoided) Impact resistance...... Excellent Metal-to-metal wear resistance...... Very good
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PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS OK 14MnNi An austenitic manganese steel electrode with nickel for surfacing and building up Crusher plates and rolls, cones, and mantels of rotary Hardness: manganese steel components exposed to severe impact and moderate abrasion. crushers, rail points As welded...... 160-180 HB - no preheat, interpass temperature 100-150°C, (212-302°F) Work-hardening...... average 37 HRc - about 25% reduction; average 41 HRc (about 40% reduction) APPLICATIONS FILLER METALS Machinability...... Grinding (overheating must be avoided) Impact resistance...... Excellent OK 67.45 An austenitic stainless-steel electrode producing a weld metal with less than 5% Yield strength...... 691 MPa ferrite. The tough weld metal has excellent crack resistance, even when welding Tensile strength...... 857 MPa steels with very poor weldability. Suitable for joining 12-14% manganese steel to Elongation...... 25 % itself or other steels. Also suitable for buffer layers before hardfacing. OK 68.81
A high-alloyed electrode which deposits a ferritic-austenitic duplex weld metal Rolls, forging dies, hot-work tools, dies for plastics Yield strength………………………...... 610 Mpa with approximately 40% ferrite. It is resistant to stress corrosion and is highly Tensile strength………………………...... 790 Mpa insensitive to dilution. Good scaling resistance up to 1,150°C (2,102°F). Can be Elongation………………………...... 25% used for joining dissimilar steels, steels with reduced weldability, and buffer layers prior to hardfacing.
OK Weartrode 60T This electrode produces a weld metal with coarse chromium carbides in Earth-moving machines, mixers, feeder screws, dust Typical weld metal analysis...... C Mn Si Cr an austenitic matrix. Suitable for surfacing worn parts exposed to abrasion exhausters, crushers Alloy type...... Carbide rich steel and wear by coal, ore, or other minerals. It can also be used on components Coating type...... Rutile basic operating in corrosive environments and/or at elevated temperatures. Deposition Rate 90% Imax: 2.5 x 350 mm (.098 x 13.78 in.)...... 1.2 kg/hr (2.6 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...... 1.6 kg/hr (3.5 lb./hr) 4.0 x 450 mm (.157 x 17.71 in.)...... 2.0 kg/hr (4.4 lb./hr) 5.0 x 450 mm (.197 x 17.71 in.)...... 2.9 kg/hr (6.4 lb./hr) OK Weartrode 62 A hardfacing electrode depositing a weld metal with a high volume fraction Earth-drilling equipment, hammers, scrapers, knives, Alloy type...... Carbide rich steel of fine carbides in a martensitic matrix. It is designed for protection of parts conveyor screws Coating Type...... Basic subjected to severe abrasion from rock, sand, cement, etc. Deposition rate 90% Imax: 2.5 x 350 mm (.098 x 13.78 in.)...... 0.5 kg/hr (1.1 lb./hr) 3.2 x 350 mm (.126 x 13.78 in.)...... 0.7 kg/hr (1.5 lb./hr) 4.0 x 350 mm (.157 x 13.78 in.)...... 1.0 kg/hr (2.2 lb./hr) OK Weartrode 65T The electrode deposits a high density of wear-resisting carbides in an Exhaust fans, ash ploughs, conveyor screws, sinter plant Alloy type...... Austenitic iron austenitic matrix capable of resisting extreme conditions of abrasion up to components Coating type...... Special 700°C (1,292°F). Recovery is approximately 220%. Deposition Rate 90% Imax: 3.2 x 350 mm (.126 x 13.78 in.)...... 1.2 kg/hr (2.6 lb./hr) 4.0 x 350 mm (.157 x 13.78 in.)...... 2.0 kg/hr (4.4 lb./hr)
BACK TO TABLE OF CONTENTS 78 ESAB MCAW/ FCAW/ FCAW-OA SPECIFICATIONS
PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS NICORE 55 Nickel-Iron cored wire for welding of cast Iron without or low preheating. For crack Alloy type...... Cast iron free production-, construction- and repair welding of cast Iron with globular graphite, black heart malleable cast Iron, gray cast Iron as well as bonding these to steel. Preferably use pulsed arc with M13 (ArO-2) shielding gas, keep dilution and heat input low. The thin slag is very easily removable, hardness approx. 180 – 200 HB. APPLICATIONS FILLER METALS OK Tubrodur 30 O M A self-shielded, flux-cored wire for semi-automatic hardfacing, producing a On-site rebuilding of rollers, shafts, wheels and worn parts No shielding gas chromium-manganese-alloyed weld metal with a hardness of 28-36 HRc. of CMn railway tracks, point frogs Mn 1.41 % , C 0.10%, Si 0.43%, Al 1.37%, Cr 2.94% OK Tubrodur 60 G M Deposits a weld metal with a structure consisting of evenly divided, hard Mill hammers, parts of agricultural equipment, earth-moving Weld metal analysis: chromium carbides in a martensitic matrix, with a hardness of HV 600-700. It is equipment, grinders for animal carcasses Mn 0.78%, Mo 1.00%, C 0.67%, Si 0.71%, Cr 5.33% suitable for hardfacing parts subjected to extremely severe service conditions involving a combination of impact and abrasion. The weld deposit can only be machined by grinding. It is advisable to apply no more than three layers of weld metal. When badly worn surfaces have to be rebuilt, it is recommended to begin by using a tougher weld metal. OK Tubrodur 58 O/G M A self- or CO2-shielded, flux-cored wire for hardfacing with a hardness Feed screws, mixer blades and vessels, and ring grooves on No shielding gas of 55-60 HRc diesel-engine pistons Weld metal analysis: Mn 1.22%, Mo 1.14%, C 0.42%, Si 0.31%, Al 0.6%, Cr 4.89% OK Tubrodur 13Mn O/G A self-shielded, flux-cored wire of the austentic-manganese type. The work- Crusher jaws, swing hammers and numerous parts of earth- Alloy type...... 13% manganese steel weld metal hardening characteristics and extremely tough crack-resistant weld metal moving, mining, and quarrying equipment Wire feed speed: ensure that it is the ideal solution for rebuilding 13Mn steels. Diameter 1.6 mm (.063 in.)...2.0-4.2 m/min. (6.6-13.8 ft./min.) Deposition rate: Diameter 1.6 mm (.063 in.)...... 2.5-3.2 kg/hr (5.5-7.1 lb./hr) OK Tubrodur 15CrMn O/G A flux-cored wire for self- or CO2-shielding, depositing a martensitic-austenitic, Crusher jaws and hammers, railway point frogs, ripper teeth, Alloy type...... 14% Mn, 14% Cr steel weld metal work-hardening deposit. It can be used for the rebuilding of mild, low-alloy, and wear plates Wire feed speed: 13Mn steels. The weld metal combines excellent abrasion and impact resistance. Diameter 1.2 mm (.047 in.)...... 6.5-21.5 m/min (21.3-70.5 ft./min.) Diameter 1.6 mm (.063 in.)...... 5.0-12.0 m/min (16.4-39.3 ft./min.) Deposition rate: Diameter 1.2 mm (.047 in.)...... 2.0-4.2 m/min (6.6-13.8 ft./m) Diameter 1.6 mm (.063 in.)...... 5.5-12.0 kg/hr (12.1-26.5 lb./hr) OK Tubrodur 200 O D A stainless, 18.8.6Mn, self-shielded, tubular wire for cladding and joining 13% Alloy type...... Austenitic Cr-Ni-Mn weld metal Mn steels and steels with limited weldability. It is also useful for buffer layers Wire feed speed: before hardfacing. Diameter 1.6 mm (.063 in.)...... 2.4-11.9 m/min (7.9-39 ft./min.) Deposition rate: Diameter 1.6 mm (.063 in...... 1.8-9.0 kg/h (4-19.8 lb./hr)
OK Tubrodur 55 O A A self-shielded, Cr-carbide-type flux-cored wire. The weld metal is extremely Bucket lips, auger points, mining and earthmoving Alloy type...... Carbide-rich steel weld metal resistant to abrasive wear by gritty fine grain materials such as earth, ore, equipment, scraper blades Wire feed speed: clay, etc. Maximum 2-3 layers should be deposited. Diameter 1.6 mm (.063 in.)...5.0-12.6 m/min (16.4-41.3 ft./min.) Deposition rate: Diameter 1.6 mm (.063 in.)...... 2.4-6.8 kg/hr (5.3-15 lb./hr)
BACK TO TABLE OF CONTENTS 79 ESAB SAW SPECIFICATIONS
PRODUCT TYPICAL APPLICATIONS TYPICAL DEPOSIT CHARACTERISTICS OK Tubrodur 35 S M
OK Tubrodur 15.40S is a flux-cored wire for SAW hardfacing in conjunction with Alloy type...... martensitic steel weld metal OK Flux 10.71, depositing a manganese-chromium-molybdenum-alloyed weld metal with a hardness of 32-36 Rockwell C. Suitable for surfacing wheel runners, track links, wheels and rollers for conveyor belts, wheels for mine trucks, rolls, and shafts, where a hardness within the range of 32-40 Rockwell C is desired. APPLICATIONS FILLER METALS With negative polarity, less heat input to the base material, less dilution of the weld metal, and a higher deposition rate are obtained. In most cases, surfacing with OK Tubrodur 15.40S can be performed without preheating. The need for preheat and increased interpass temperature is determined by the weldability of the parent material in question and the form and dimensions of the workpiece. Whenever possible, surfaced axles and similar objects, which are exposed to bending stress during rotation, should always be stress relieved at 500-600°C. OK Tubrod 14.07S
A metal-cored wire containing 1% Cr 0.5% Mo for submerged arc welding. Steels with a similar composition to those used in steam Elongation...... 23% Used with OK Flux 10.63 fully basic flux, the weld metal is of the highest boilers, process plants and piping, together with pressure Tensile strength...... 721 MPa metallurgical integrity for service temperatures up to 500°C (932°F). The vessels in the power generation industry Yield strength...... 640 Mpa wire may also be used with OK Flux 10.71 for fillet welding applications. This Weld metal analysis: product has been successfully used in tube-to-fin applications with OK Flux Mn 1.05%, Mo 0.51%, C 0.07%, Si 0.45%, Cr 1.18% 10.71. Preheating dependent on thickness up to 300°C is essential, followed by post-weld heat treatment at 650-700°C. OK Tubrodur 13Cr S A cored wire which produces a 13%-chromium alloy steel deposit used with Alloy type...Surfacing alloy, martensitic stainless steel weld metal OK Flux 10.37 or OK Flux 10.61.
BACK TO TABLE OF CONTENTS 80 APPLICATION SUPPORT APPLICATIONEQUIPMENT SUPPORT You also gain to access our welding and cutting along experts, with our Value Added VALUE ENGINEERING. ADDED When you with partner ESAB, you get more than industry-leading products. Engineering process. (VAE) Guided by data collected at your facility, the VAE team can make recommendations to improve quality, enhance productivity, and boost profits. The VAE process. 1. 2. 2. 3. 3. rdciiy assessment: Productivity from materialflowinandout,cuttingwelding ESAB works with you to successfully implement the ESAB workswithyoutosuccessfullyimplementthe Based ontheassessment,youreceive atechnical A comprehensive analysisofyourweldingproduction – changes, whetherit’s trainingemployeesoradding both small-andlarge-scale changes. evaluation thatincludesopportunitiesforimprovement – procedures, wastes,andcurrent qualityoutput. new processes orcustom solutions. ouin implementation: Solutions rftblt analysis: Profitability welding costofyourproduction. Productivity Analyzertocalculatethetotal Use ESAB’s easy-to-useQuick Weld Weld cost calculator
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82 DIGITAL SOLUTIONS ESAB DIGITAL SOLUTIONS.
ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more. DIGITAL SOLUTIONS DIGITAL
WeldCloud™ is a cutting-edge software platform that allows you to manage your welding PRODUCTIVITY operations like never before. Secure and scalable, WeldCloud™ constantly tracks weld data. Analyze arc-time efficiency by department, Real-time information is conveniently accessible via laptop, desktop, or mobile device. shift, welding asset, and time
REPORTS MULTIPLE FUNCTIONALITIES TO WORK SMARTER: Productivity reports are automatically emailed to provide an instant view of n ™ WeldCloud Productivity relevant production data Discover actionable insights for continuous productivity and operational improvements CONSUMPTION n ™ WeldCloud Notes View filler metal consumption by type Central management of welding procedures, welder qualifications, and project planning and weight to clarify cost per weld n ™ WeldCloud Mobile App EVENT MANAGEMENT Scan barcodes of filler metals, gases, and operator badges to add data and detail Receive SMS alerts on critical events to each welding session to prevent unplanned downtime
QUALITY Track welding parameters against your WPS, assuring quality welds in real time
WELD SESSIONS In-depth record of individual weld seams for complete weld productivity transparency
BACK TO TABLE OF CONTENTS 84 ESAB DIGITAL SOLUTIONS.
ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more. DIGITAL SOLUTIONS DIGITAL
WeldQAS WeldScanner WeldCloud™ WeldQAS is an automatic welding Easy to operate and ruggedly built, the Universal Connector monitoring system that acquires real-time WeldScanner is a multi-purpose measuring Easily connect virtually any power data from welding production, reveals device that can be used for documentation, source – including non-ESAB products – inefficiencies, and enables action to calibration, and validation. to WeldCloud,™ giving you access to optimize the production process. even more data without reconfiguring n Recording of welding seams for your systems. n Calculate welding parameters, up to 64 hours of process including heat input and deposition rate, for all welding technologies n Easily find the root cause of errors with error analysis n Patented algorithm detects pores, burn-through, wire defects (MSG), n Measure heat input, cooling time, and other welding irregularities and other welding parameters
n n Identify power source errors Simplify data access with convenient exporting n Minimize non-destructive-testing (NDT) and audit efforts n Interactive touch screen with curve progression that shows all welding n Improve productivity and traceability parameters
n Data automatically stored on n Connect to any welding power source a central server
BACK TO MOBILE MACHINERY APPLICATIONS 85 SAFETY SAFETY PPE & SAFETY PRODUCTS.
From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds you to comply with your local regulations and industry safety standards.
Featured safety products.
n Sentinel ™ A50 Helmet
n Savage A40 Helmet
n Aristo safety glasses
n Curved MIG/MAG Gloves
Full product availability To learn about more safety solutions and what products are available in your region, visit esab.com or contact your ESAB representative.
BACK TO TABLE OF CONTENTS 87 THE GLOBAL LEADER OF WELDING AND CUTTING SOLUTIONS.
At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain Manufacturing excellence. at the forefront of welding and cutting technology. Through our commitment to quality, the environment, and safety, we strive to improve our products and ESAB is one of a few processes to meet the ever-changing demands of our customers. international companies to have achieved the ISO 14001 and OHSAS 18001 standards in Environmental, Our complete Health & Safety Management solutions include: Systems across all our global manufacturing facilities. n Consistent, globally available welding filler metals
n High-productivity welding equipment Product documents. n Cutting-edge automation and robotics integration All repair and maintenance products are supported by core documentation such as product data n Cutting machines sheets (PDS) and safety data sheets (SDS). and software
n Full range of personal protection equipment Available at esab.com/repair-maintenance
RETURN TO TABLE OF CONTENTS 88 UNRIVALED We offer: n Value packages, including machine and process audits to maximize your investment
SERVICE AND n Proactive preventive maintenance programs and maintenance contracts to keep SUPPORT. your equipment and software up and running n ESAB plasma filler metals for the perfect cut
n Specialized repair services Like all ESAB products, our repair and maintenance n solutions are backed by our commitment to superior Retrofit upgrade products and packages for the latest in machine, control, and customer service and support. Our skilled customer software technology service department is prepared to quickly answer n Complete product and process training, including advanced training programs any questions, address problems, and help with the maintenance and upgrading of your ESAB And, our products are backed with the most comprehensive warranty equipment and software. in the business. With ESAB, you can be confident that the product you purchased will meet your needs today and in the future.
Ask your ESAB sales representative or distributor for a complete ESAB solution.
For more information, visit esab.com.
ESAB / esab.com XA00217220/ GL / EN / 01-12-20 / Note: ESAB reservesXA00217220/ GL the / EN / 01-12-20 right alter to specifications without prior notice