Gaiser® Precision Bonding Tools Product Catalog TECHNICAL CERAMICS EXPERTS

Leaders in Advanced Technical Ceramics CoorsTek® is the world’s largest manufacturer of technical ceramics and serves almost every industry in the global economy. From advanced material design and production to our varied forming and finishing operations, CoorsTek is vertically integrated throughout.

Proven Supplier of Components for Front-End Semiconductor Capital Equipment CoorsTek develops and produces CoorsTek has supplied advanced ceramic components for top- advanced ceramic materials for industry-specific applications. level semiconductor capital equipment for decades. We continue to develop innovative materials and processes for: • Etch • Lithography • Wafer inspection • Implant • High-temperature – RTP, EPI • CVD, PVD, ECP

Superior Quality Our signature OpX™ quality and manufacturing excellence system We supply premium, high-purity combines best-practice methods including lean manufacturing, ceramic components for front- CoorsTek exclusive six-sigma, and ISO-certification to ensure high-quality products, end semiconductor equipment. OpX manufacturing and quality system on-time delivery, and exceptional service.

Combined Resources for Superior Products Established in 1962, Gaiser® originally collaborated with CoorsTek (established 1910) to invent the industry-changing ceramic capillary. Since then, both companies have served their segments of the semiconductor industry with a number of technical innovations leading to significant gains in quality and productivity.

In 2007, CoorsTek purchased Gaiser and continues to infuse its vast CoorsTek provides quick-turn R&D, materials, and manufacturing experience to ensure the Gaiser prototyping to help shorten new brand remains a symbol of innovative, high-quality bonding tools. product development cycle.

Serving Customers Where They Need Us Most! CoorsTek has over 400,000 square meters (4 million square feet) of manufacturing floor space in 50 manufacturing locations worldwide.

Superior Bonding Tools for Semiconductor For over four decades, we’ve served the semiconductor industry with a variety of long-life, high-quality precision tools including: • Fine-Pitch Ceramic Capillaries – We invented the ceramic capillary and continue to refine and improve our class-leading designs with state-of-the-art process and material innovations. capillaries

We invented the first ceramic • Broad Selection of Wire Wedges capillary and continue to lead the - Small Wire Wedges – Our next-generation MaxiBond™ small high-precision capillary market. wire wedge design utilizes a unique raised pocket / dropped foot architecture providing a complete back radius for optimal 1st bond heels and 2nd bond tailing, precise wire centering, minimum “W” dimensions, and access into recessed bond pads. - Large Wire Wedges - Standard Wire Wedges - Deep-Access Wedges - Ribbon Wedges wedges • Single Point TAB Tools – Designed specifically for optimal com- High-quality wire wedges ensure patibility with ultrasonic energy, our tape automated bonding superior performance. tools are available in tungsten carbide or titanium carbide with Cermet or diamond tips. • Die Collets and Vacuum Pick-Up Tools – Our static-dissipative ceramic materials ensure superior performance. • Parallel Gap Electrodes – Available for Unitek, Hughes, and custom designs. • Custom Micro-components – We’re known for extensive micro-

molding and machining capabilities with exceptionally hard mate- tab tools rials. Bring your design challenge to our team of ceramics experts!

CoorsTek offers custom high-pre- Expert Assistance cision tools with extremely stable Call our precision bonding tool experts today for personal assistance and durable ceramic materials. at +1.805.644 5583 or e-mail us at [email protected]. die attach

Improve bonding performance CoorsTek Ventura Operations — dedicated to development and with Gaiser brand precision production of Gaiser® brand precision bonding tools. ceramic capillaries. other

CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com 1 Table of Contents

CoorsTek Technical Ceramics...... Inside Front Cover Gaiser Precision Bonding Tools Overview...... 1 I. Capillaries Capillary Wire Bonding ...... 5-23 How to Order...... 24 Shank Styles & Cone Angles...... 25 Tip Modifications...... 26-27 Thermosonic Capillaries 1513 & 1513N Series ...... 28 1572 & 1572N Series...... 29 1570 & 1570N Series ...... 30 1574 & 1574N Series...... 31 1548 & 1548N Series...... 32 1573 & 1573N Series...... 33 1551, 1520, 1553, & 1554 Series (Customer Specified Dimensions) ...... 34 1590, 1591, 1592, & 1593 Series...... 36-37 1732 & 1733 Series (Ball Bumping Capillaries)...... 38-39 1521, 1522, 1523, & 1524 Series (Optional Radiused Inside Chamfers)...... 40 Fine-Pitch Capillaries Fine-Pitch Capillary Wire Bonding...... 41-54 1851, 1820, 1853 & 1854 Series (Customer Specified Dimensions)...... 55-56 Troubleshooting Guide for Wire Bonding Applications...... 57 Ultra Fine Pitch Angle Bottleneck Capillaries (UFAB)...... 58-59 II. Small Wire Wedges Wedge Bonding...... 60-75 How to Order...... 76 Shank Design & Lengths ...... 77 Tip Modifications...... 78-79 MaxiBond™ Bonding Wedges The MaxiBond Wedge ...... 80-81 2130MB, 2138MB, & 2145MB Series...... 82-83 2155MB & 2160MB Series...... 84-85 4645MB & 4660MB Series...... 86-87 4545MB & 4560MB Series...... 88-89 4845MB, 4855MB, & 4860MB Series...... 90-91 4155MB, 4160MB, & 4155VMB, 4160VMB Series...... 92-93 MaxiGuide™ Bonding Wedges 2130, 2138, & 2145 Series...... 94-95 2155 & 2160 Series...... 96-97 2131 Series...... 98-99 Microwave Bonding Wedges 2M30, 2M38, 2M45 Series ...... 101-102 2M55 & 2M60 Series...... 103 Gold Wire Bonding Wedges 2G30, 2G30K, & 2G38 Series...... 104-105 2G45, 2G55, & 2G60 Series...... 106-107

2 Table of Contents

Deep Access Bonding Wedges Standard Shank & Close Guide Shank Designs ...... 108-109 4445 & 4345 Series...... 110-111 4645 & 4545 Series...... 112-113 4660 & 4560 Series...... 114-115 4160, 4160V, 4760, & 4760V Series (for Palomar and Hesse & Knipps Bonder) ...... 116-117 Ribbon Bonding Wedges 2530, 2545, & 2560 Series...... 118 4645R & 4660R Series...... 120 4760VR Series (for Palomar and Hesse & Knipps Bonder)...... 121 Special Application Bonding Wedges 2100, 2100A, & 2100B Series (Customer Specified Dimensions) ...... 122 2300, 2300A, & 2300C Series (Customer Specified Dimensions)...... 123 III. Large Wire Wedges 2830 Series & 2845 Series...... 124-125 8101A, 8301, 8401, 8501, & 8601 Series (for Shinkawa Bonders)...... 126 8301C & 8401C Series (for Shinkawa Bonders)...... 127 8236-UG Series & 8236-VE Series (for Ultrasonics (Cho-onpa) Bonders) ...... 128-129 8245-VE Series (for Ultrasonics (Cho-onpa) Bonders)...... 130 8870 Series (for F&K Delvotec, Hesse & Knipps, & K&S Bonders)...... 131 Common Wedge Abbreviations...... 132 IV. Single-Point TAB Tools Single-Point Tape Automated Bonding (TAB)...... 133-134 Disk Drive Single-Point Bonding Tools ...... 135 Tip Configurations & Shank Styles...... 136-137 1183, 1184, & 1186 Series...... 138-140 1152 & 1552 Series ...... 141 2T01 & 2T02 Series...... 142-143 2T21 & 2T22 Series ...... 144-145 V. Die Collets & Vacuum Pick-up Tools Tip Geometries ...... 146 3800 & 3900 Series (Vacuum Pick-Up Tools)...... 147 3600& 3700 Series (Eutectic Die Collets) ...... 148 3300, 3300-ETE, & 3200-ETE (Surface/Perimeter Pick-up Tools)...... 149 The #32A Shank & the #32 Shank (for the Palomar 3500, 6500, & LDA)...... 150-151 The #05 Shank & the #05P Pin Type Shank (for the Newport/MRSI 505, 5005, 605, & M5)...... 152-153 3D00 Series (Daub Tools)...... 154 Shank Styles...... 154-155 VI. Parallel Gap Electrodes Gap Welding Electrodes for the Unitek Welder...... 156-158 Gap Welding Electrodes for the Hughes Welder...... 159-164 VII. Accessories Accessories (Pull Force Hooks, Cut Tungsten Wire, & Unplugging Probes)...... 165

Common Abbreviations & Acronyms...... 166 Common Conversions & Terms ...... Inside Back Cover

CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com 3 Advanced Materials and Components for Front-End Semiconductor Manufacturing CoorsTek supports the semiconductor manufacturing industry by supplying ceramic materials and chamber-critical components used in chip-processing equipment. From raw material design and production to finished and assembled components, our vertically integrated manufacturing ensures quality for every step of the process.

Etch CVD, PVD, ECP Components: Components: • Shower heads • Gas distribution plates • Windows • Chamber liners • Focus Rings • Domes • Domes • Plating insulators • Shields • Cover rings • Nozzles Materials: Materials: • PlasmaPure Alumina • PlasmaPure™ Alumina • PURE SiC™ CVD SiC • PureSiC™ CVD SiC • Engineered arc-spray • AD-995 Alumina coatings • AD-995 Alumina

High-temperature – RTP, EPI Implant Components: Components: • Edge rings • RF shields • Shields • Insulators • Low-Mass lift pins Material: • Thermal couple • PlasmaPure Alumina sheaths • PURE SiC™ CVD SiC • Susceptors • ESD Ceramics Materials: • AD-995 Alumina • PURE SiC™ CVD SiC • SC-DS Sintered SiC • PlasmaPure™ Alumina

Lithography, Wafer Inspection General Applications Components: Components: • Air-bearing • ESD end effectors guideaways • Lift pins • Air bearings • Wafer chucks • Interferometer Materials: reference mirrors • ESD Ceramics • Scale mounts • PlasmaPure™ Alumina Materials: • SC-DS Sintered SiC • Fine-Grained Alumina • Brazed Ceramic • SC-DS Sintered SiC Assemblies • Dura-Z™ Zirconia • Dura-Z™ Zirconia • Multi-layer Channeled For expert assistance with your next project, please contact us at 800-455-4050 or Ceramic Substrates send an e-mail to [email protected]. • AD-995 Alumina

4 stitch bond,andconcluding withthereformation ofthenext free airball. A typical step by step overview ofthewire bondingprocess showing theformation ofthefree airball,ballbond, The BondingProcess Ball 10. 7. 4. 1. again. andthecycleAir Ball begins The EFO forms thenext Free distance. Wire Clampsoff for aspecific The capillaryriseswiththe Bondismade.the Ball are appliedover Time and Force andUltrasonic Energy with athreaded capillary. The bondingprocess begins Gaiser PrecisionGaiser Tools CoorsTek, Inc. Position #1)LiftedBall Position #1)LiftedBall Position #1)LiftedBall Position #1)LiftedBall Ventura, CA93003 4544 McGrath Street 2) NeckBreak Position #1)LiftedBall 2) NeckBreak 2) NeckBreak Preferred Failure Modes Position #1)LiftedBall 2) NeckBreak • • • 8. 5. 2. Position #1)LiftedBall Heel Break (HAZ) Neck Break at Heat Affected Zone exceeds Wire Tensile Strength) Mid-Span Break (Bond Strength 3) Mid-SpanBreak 2) NeckBreak 3) Mid-SpanBreak 3) Mid-SpanBreak Position #1)LiftedBall specific taillength. from the2ndBondleaving a and thewire breaks away The Wire Clampsare applied The Looping Sequence forms thefree airball. Electrical FlameOff(EFO) 2) NeckBreak 3) Mid-SpanBreak Position #1)LiftedBall Position #1)LiftedBall Position #1)LiftedBall 2) NeckBreak 3) Mid-SpanBreak 2) NeckBreak 3) Mid-SpanBreak 2) NeckBreak 2) NeckBreak 2) NeckBreak 3) Mid-SpanBreak 3) Mid-SpanBreak F T 3) Mid-SpanBreak 3) Mid-SpanBreak 3) Mid-SpanBreak +1 805644 2013 +1 805644 5583 2) HeelBreak 2) HeelBreak 2) HeelBreak 2) HeelBreak 2) HeelBreak Capillary Wire Bonding 2) HeelBreak 2) HeelBreak 2) HeelBreak 2) HeelBreak 2) HeelBreak 2) HeelBreak 9. 6. 3. 5) LiftedStitch 5) LiftedStitch 5) LiftedStitch www.gaisertool.com [email protected] Bond. breaking away from the2nd The Tail Length after make theStitch Bond. are appliedover Time to Force andUltrasonic Energy the BondSite. Diameter anddescends to Free intheChamfer AirBall The capillarycaptures the T 5) LiftedStitch T ail Length T ail Length ail Length Undesireable Failure modes • • T 5) LiftedStitch ail Length Lifted Ball Lifted Stitch T 5) LiftedStitch ail Length 5) LiftedStitch T ail Length 5) LiftedStitch T ail Length 5) LiftedStitch 5) LiftedStitch 5) LiftedStitch T ail Length T T T ail Length ail Length ail Length 5 other die attach tab tools wedges capillaries Capillary Wire Bonding

The Ball Bonding Capillary — Basic Requirements for Successful A Brief History Ball Bonding From the historical standpoint, Au-Al semiconductor Following are the basic requirements for successful ball wire bonding was done only by heat and pressure bonding: (thermo compression) using heat-drawn glass capillaries which provided a metal-to-metal weld. This was an 1. A maintained ball bonder and a acceptable process for some years but the 300ºC plus knowledge of its operation temperatures and relatively high bonding forces became 2. An appropriate part number capillary a problem with thinner chips, device sensitivity, lead in functional condition frame oxidation, etc. 3. Quality wire property handled, correct hardness, elongation, and tensile strength Capillary material advancements, initially Tungsten Car- 4. Optimized tuning of the bonder (time, bide, lead to more robust and dimensionally consistent force, and ultrasonic power) capillaries. They also allowed the reduction of bonding 5. Heat - adequate stage temperature, paying temperatures for sensitive devices by transferring the special attention to material properties heat directly to the capillary. Capillary heaters were a [i.e Glass Transition Temperature (Tg)] popular form of bonding heat sensitive devices. How- 6. Good metallization ever, the heat transferred via the metal capillary created 7. Clean metallization a new problem by exaggerating grain growth at the ball 8. A securely clamped and leveled workpiece neck region. The end result was lower pull values as the temperature of the capillary was increased to offset Factors such as bond pad size, bond pad pitch, wire reductions in the stage temperature. diameter, bonding surfaces, metallization, loop height, loop length, bonder speed and accuracy, and package The early bonding process depended on Hydrogen- design will effect the capillary chosen for a wire-bonding Oxygen based torches to form a free air ball. This torch application. CoorsTek offers a number of standard indus- mechanism, if not set properly, exhibited a tendency to try capillary designs as well as the ability to customize cause early oxidation of the WC (Tungsten Carbide) cap- part numbers for individual applications. illaries. This prompted Gaiser to search for new solutions which resulted in our invention of the ceramic capillary. With the invention of the ultrasonic transducer, acoustic energy was introduced into the equation, greatly improving bond strengths and bondability (Thermosonic and Ultrasonic Bonding).

Around the late 1970’s, someone thought that adding an ultrasonic vibration to the capillary along with the usual parameters that the “scrubbing” action of the metal surfaces would improve the bond reliability. As luck would have it, it also lowered bonding temperature requirements and created better Au-Al reactivity so the Thermosonic process was born.

Typical processes were designed around 60 kHz for many years and still remain so, even today. In the late 1980’s, a group of bonding scientists pioneered a revolu- tionary improvement in the ball bond process by increasing the transducer frequencies beyond the standard 60 kHz. Their work set the foundation for high-frequency processes where transducer frequencies range from 90 to 250 kHz covering a wide field of applications. Capillary materials had to be modified to better utilize the necessary changes in process application as well as being better tuned to the higher frequency transducers.

6 Industry standard large geometry dimensions: Capillary DesignDimensions Basic in./15.88mm and0.750in./15.88mm in./19.05mm. length. Also available for the longer lengths are 0.625 is 0.437 in./11.1mm, followed by the0.375 in./9.52mm (0.0625 The in./1.58mm). most common capillarylength Virtually allcapillariesinusetoday are inchdiameter 1/16 dimensions refer to thetipdetails. to theshank,backhole, andcone. Smallgeometry geometry. Large geometry dimensionsgenerally refer dimensional characteristics: large geometry andsmall Capillaries have two basicsets ofindustry standard 4. 3. 2. 1. Back Hole Back Cone AngleorMainTaper Angle Tool Length (L) Shank Diameter (SD) Figure 1–Large geometry dimensions Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ø0.0624 1.58mm 0.76mm (ST Ø0.030 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm ±0.005 /.13mm 0.437 /11.1mm 0.375 /9.52mm ANDARD) 30° (OPTIONAL) 20° Ventura, CA93003 4544 McGrath Street F T more information. height oftheapplication. Seethefinepitch section for angle are driven mainlyby thebondpadpitch andloop 0.015 in./380μm high.The anglebottleneck height and a 10°or5°angleandare normally 0.006μm to in./150 design may berequired. Most anglebottlenecks have For fine-pitch applications, an angle bottleneck tip may result insomeloss ofultrasonic energy transfer. clearance intight packages. Useofa15°cone angle ing packages. Sharpercone anglesprovide additional popular for anallpurposecapillarywithtoday’s shrink being optional.A20°cone angleisbecoming increasing The industry standard cone angleis30°with20°and15° Industry standard smallgeometry dimensions: +1 805644 2013 +1 805644 5583 OR 7. 6. 5. 4. 3. 2. 1.

Outside Radius(OR) Face Angle(Note: may beflat, 0°) Inside Chamfer Angle(ICAngle) Inside Chamfer (IC) Chamfer Diameter (CD orB) Hole Diameter orSize (H) Tip Diameter (T) Figure 2–Small(tip) geometry dimensions Capillary Wire Bonding IC ANGLE www.gaisertool.com [email protected] IC H T B ANGLE F ACE - 7 other die attach tab tools wedges capillaries Capillary Wire Bonding

The Tip Diameter (“T” Dimension)

The capillary tip diameter should generally be as large as the bonding application will allow (within reason – there is a law of diminishing returns). A large tip diameter provides the maximum effective 2nd bond length, therefore the maximum bonded surface area between the wire and the bonding surface for the stitch bond.

Most “full size” capillaries for 0.0010 in./25μm to 0.0013 in./33μm wire have tip diameters ranging from 0.0055 in./140μm to 0.0090 in./229μm. For tighter T packages and smaller wire diameters, such as 0.0008 in./20μm, tip diameters as small as 0.0040 in./102μm may be needed. With fine pitch applications, tip diam- Figure 4 – Standard capillary tip (T) dimension eters smaller than 0.0030 in./76μm may be necessary. See the fine-pitch wire bonding section for The tip diameter has the most direct effect on the size more information. of the stitch bond. A larger tip diameter will produce a larger and longer stitch bond with more bonded surface The tip diameter selection is mostly affected by the ball area, and a generally higher peel strength. bond pitch or other package-related constraints such as clearance issues. There are many Gaiser brand capillary A smaller tip diameter will produce a smaller stitch bond part numbers available with various tip sizes to suit most with less bonded surface area. Package or pitch con- applications. straints may dictate the need for a smaller tip diameter.

T T

Figure 3 – The tip (T) diameter Figure 5 & 6 – The stitch bond on the left is made with a T=0.0090 in./229μm and the stitch bond on the Main aspects of the tip diameter: right is made with a T=0.0059 in./150μm. A larger T dimension provides a longer bond length and therefore a larger surface area for a superior intermetallic weld. 1. Provides the overall size of the bond length, 2nd bond, or stitch bond 2. Contains all the capillary tip features: Hole, Chamfer Diameter, A given tip diameter may produce a slightly different Face Angle, & Outside Radius stitch bond width and length relative to the direction of 3. Fine pitch or other package constraints may the ultrasonic scrub. This condition is inherent in many force the use of a smaller tip diameter wire bonders and ultrasonic transducers. The cosmetic difference is generally of no consequence as adequate bond strengths are able to be obtained on all axis.

8 wire duringthe2ndbond. fective transfer ofultrasonic energy from the tool to the The “GM” finishis recommended for themaximumef Main characteristics ofamatte tipfinish: Tip Finish 2. 1. Figure 7–Tools withthesamecapillarytipmay render Stitch bondsmadeinthenorth-southdirection willbe narrower becausetheultrasonic motionscrubsin-line direction willbewiderthanastitch bondmadeinthe scrub direction. Astitch bondmadeintheeast-west north-south direction. This isdueto theultrasonic motion ofthecapillaryscrubbingacross thewire. stitch bondswithdifferent widthsdependingon build-up thanapolishedtip finish A matte finish may bemore prone to the capillarytipandwire maximum mechanicalcoupling between The matte surface texture provides Figure 8–The Matte Gaiser finishspecifiedas Gaiser PrecisionGaiser Tools CoorsTek, Inc. “GM” inthepartnumber. with thewire.

Scrub Direction Ventura, CA93003 4544 McGrath Street - F T drag, andballbondsize andappearance. diameter. This relationship can affect wire looping, wire energy asaggressively asaGMfinish. build-up onthetipbutdoesnottransmit ultrasonic tool. Althoughthepolishedfinish tool isless prone to finish may provide longer tool life thanamatte finish metallizations andwire are easilybonded,thepolished polished finishis recommended. Ifthebondingsurface For applications where bondability isvery good,the Main characteristics ofapolishedtipfinish: 0.0005μ in./13 0.0013 in./33μ lationships. For wire diameters of0.0010 in./25 μm to different capillaryholediameter to wire diameter re- fully-automated bonderfinepitch applications, require hybrid applications, ballbumpingapplications, and wire diameter and the application. Manual bonder The capillaryholediameter (H)isdetermined by the (“H” Dimension) The HoleDiameter +1 805644 2013 +1 805644 5583 2. 1. between thecapillaryandwire enhanced mechanicalcoupling A polishedfinishdoesnotprovide prone to build-up thantheGMfinish excellent bondability dueto being tool life in The polishedfinishmay provide longer Figure 9–The polishedfinishspecifiedas Capillary Wire Bonding m to 0.0008 in./20μ m, theholediameter istypically designed “P” inthepartnumber.“P” www.gaisertool.com [email protected] applications with m larger thanthewire less 9 other die attach tab tools wedges capillaries Capillary Wire Bonding

Manual and semi-automatic bonders in various hybrid microelectronics applications may be operated in a wide hole diameter to wire diameter relationship. Factors such as bonder speed and accuracy, operator preference, loop length, loop profile, pad size, ball size, wire hardness and elongation, and package design all play a roll. A general minimum/maximum relationship is shown below.

H Manual Bonder / Semi-automatic Bonder Capillary Hole Diameter, General Guide Wire Diameter Hole Diameter in. / µm in. / µm Figure 10 – Standard capillary hole (H) dimension 0.0008 / 20 0.0012 / 30 to 0.0015 / 38 03.0009 / 23 0.0013 / 33 to 0.0017 / 4 0.0010 / 25 0.0014 / 36 to 0.0018 / 46 01.0012 / 30 0.0016 / 41 to 0.0020 / 5 0.00125 / 32 0.0016 / 41 to 0.0020 / 51 03.0013 / 33 0.0017 / 43 to 0.0021 / 5

Fully automatic high-speed bonders are generally operated in a tighter wire-to-hole diameter relationship as shown below.

Fully Automatic Bonder / High Speed Bonder Capillary Hole Diameter, General Guide Wire Diameter Hole Diameter Figure 11 – Back-lit view of capillary hole diameter in. / µm in. / µm 0.0008 / 20 0.0012 / 30 to 0.0014 / 36 08.0009 / 23 0.0013 / 33 to 0.0015 / 3 0.0010 / 25 0.0014 / 36 to 0.0016 / 41 03.0012 / 30 0.0015 / 38 to 0.0017 / 4 0.00125 / 32 0.0015 / 38 to 0.0018 / 46 01.0013 / 33 0.0017 / 43 to 0.0020 / 5

Manual and semi-automatic bonders operating in fine- pitch, small-ball, or ball-bumping applications often require tighter wire-to-hole diameter relationships as shown below.

HOLE DIA (H) Semi-automatic Bonder Fine-Pitch Capillary Hole Diameter Guide Figure 12 – The hole (H) diameter Wire Diameter Hole Diameter in. / µm in. / µm 0.0008 / 20 0.0010 / 25 to 0.0013 / 33 The effects and influence of the capillary hole size 06.0009 / 23 0.0011 / 28 to 0.0014 / 3 (optimum vs. too small or too large): 0.0010 / 25 0.0013 / 33 to 0.0016 / 41 01.0011 / 28 0.0014 / 36 to 0.0016 / 4 1. Wire feed and drag, wire scratch 0.0012 / 30 0.0015 / 38 to 0.0017 / 43 2. Looping characteristics, 06.00125 / 32 0.0015 / 38 to 0.0018 / 4 profile, and kinking 0.0013 / 33 0.0017 / 43 to 0.0021 / 53 3. Ball size and shape 4. Hole plugging, swallowed ball

10 lary holeandwire diameter, free airballdiameter, bond which usuallydetermine thechamfer diameter are capil- chamfer capture thefree the airballandform theballbond.Factors of diameter the surrounding thecapillaryholethat allows thecapillaryto is diameter chamfer The point inthewire bondprocess. effect onanotherbondingcharacteristic at adifferent dimensions, achangeto onedimension may have an an effect onthe2ndbond.Aswithother tool design ing characteristics of the capillary, but can also have These design parameters generally affect the ball bond- fer angle(ICAngle), andtheinsidechamfer size (IC). the chamfer diameter (CD orBdimension),insidecham- The inside chamfer has three major design parameters: (“IC” and“CD” or“B”Dimensions) Inside Chamfer Design bonding, pleaserefer to thefine-pitch bondingsection. Note: For more information onfine-pitch andultra-fine-pitch wire range asshown below. plications typically operate in a narrower hole diameter wires, smallerpadopenings,andballsizes. These ap- rapidly breaking new barriers incloserpitches, smaller Fully automatic, high-speed, fine-pitch bonders are 3. 2. 1. W 03 Inside Chamfer Size (IC) • BlendedIC(BLIC)orInsideRadius(IR) • DoubleIC • SingleIC Inside Chamfer Angle(ICAngle) Chamfer Diameter (CD orBfor “Ball”) 0 0 08 05 00 0 0 . i r ...... 0 . 0 0 0 0 0 0 0 i e n 0 F 0 0 0 0 0 0 0 u . 1 D 1 0 1 0 1 0 0 F l 2 / Gaiser PrecisionGaiser Tools CoorsTek, Inc. l i 2 8 1 7 0 6 9 i y a 5 n µ m / / / / / / / e m A / e 3 2 2 1 2 1 2 u P 3 t 0 0 8 8 5 5 3 t e i 2 o t r c m h a C t i a c p B i l o l a 0 0 0 0 0 n 0 0 r 0 . . . . . d y 0 0 0 . 0 . 0 . 0 0 0 e 0 0 0 0 0 H 0 0 r 0 1 1 0 0 0 1 1 o 1 / 2 0 9 7 8 3 5 l 4 e 5 5 5 H H 5 5 / / i o / D / / / / / g l 3 3 3 i h e i 3 2 2 1 2 n a 3 8 6 2 7 4 9 2 . m D S Ventura, CA93003 4544 McGrath Street t t t / t t t t t i p o o o e a o o o o o µ e t m 0 0 e 0 e m 0 0 0 0 0 r . . . d e . . . 0 . 0 . 0 0 0 0 0 0 t G 0 0 0 e B 0 0 0 0 0 u 1 1 r 1 o 1 1 1 0 1 i 5 7

6 d n 4 2 1 9 0 e d / / / / / / / / e 3 4 4 r 3 3 2 2 2 1 6 8 3 F T Major functions ofthechamfer diameter: chamfer anglealsoaffect thesquashedballdiameter. chamfer diameter. The free airballdiameter andinside squashed balldiameters range from 1.0 to timesthe 1.2 pad size, andthedesired squashedballdiameter. Most +1 805644 2013 +1 805644 5583 4. 3. 2. 1. Figure 13–Standard capillarychamfer diameter (CD orB) other thantheholeandface Contains wire extrusion inarea sizeBall andshape coupling withmolten ballduringbonding Provides bothdownward andlateral mechanical Provides volume to capture thefree airball Figure 14–The chamfer diameter (CD orB) Capillary Wire Bonding www.gaisertool.com [email protected] CHAMFER DIA (CD orB) CD

/ B 11 other die attach tab tools wedges capillaries Capillary Wire Bonding

The previous section discussed the basics of the chamfer diameter (CD or B). This section covers the inside chamfer angle (IC Angle) and the remaining component in the equation, the inside chamfer (IC).

F1 Mathematically, the IC value is 1/2 the difference between the chamfer diameter and the hole diameter, or the delta X component of the chamfer surrounding the F2 capillary hole.

45°

F1 = F2 90°

Figure 15 – The downward and lateral forces of the 90° IC angle are distributed evenly.

H B-H IC= IC 2 F1 B B=2xIC + H

Figure 17 – The Inside Chamfer (IC) dimension F2

60°

F1 > F2 120° Larger capillaries for 0.00125 in./32μm wire hybrid applications may have an inside chamfer size of up to – The 120° IC angle produces more downward Figure 16 0.0010 in./25μm. Medium to small ball capillaries have force than the 90° IC angle. This increased force affects IC sizes from 0.0006 in./15 m down to 0.0003 in./8 m. both the ball and stitch bond. μ μ Fine pitch capillaries have IC sizes from 0.0004 in./10μm down to as small as 0.00015/4 m. New developments Main effects of the IC angle: μ for ultra-fine-pitch capillaries are pushing the envelope to 0.0001 in./2.5 m and below. 1. 120° – Maximum downward force vector for μ the ball bond and reduced cut stitch at the 2nd bond (preferred for many non-fine pitch, hybrid, MCM, and thick-film applications). 2. 100° – Provides maximum free air ball capture volume and controlled squashed ball size; reduces cut stitch than smaller IC angles. The relative higher downward force increases intermetallic reaction more than smaller IC angles. 3. 90° – Greater capture volume for a taller, more compact ball bond (preferred in fine-pitch, high-frequency transducer applications). IC 4. 70° – Provides maximum free air ball capture volume and minimal squashed ball size; may also contribute to cut stitch. The minimum downward force vector may cause lower ball Figure 18 – Standard capillary inside chamfer (IC) shear. Adequate ultrasonics are necessary dimension for good ball shear when using a 70° IC. 12 bonding applications. are helpful in low-loop, long-loop, long-wire, or high/low blended inside radius. Radiused inside chamfer designs to thedoubleICdesignisradiused insidechamfer or require asingleICdueto very smallfeature size. Further unless otherwisespecified.Fine-pitch capillariesmay operation. A double IC is standard capillaries on Gaiser but improved looping and higher speed wire bonder the individualadvantages ofthe90°and120°designs, was followed by thedoubleICanglewhichmaintained The most basicICdesignisthesingleangleIC.This a smoothtransition into theholefor improved looping. The 120°angleproduces strong tailbondsandhigher 80° anglesasshown above. The 80°angleallows for 50° anglesasshown above. The 50°angleallows for The 90°angleforms ataller, more compact balland Figure 20. The 120°double ICconsists of120°and a smoothtransition into theholefor goodlooping. Figure 19. The 90°doubleICconsists of90°and Gaiser PrecisionGaiser Tools CoorsTek, Inc. provides goodtailing. ball shearstrengths. 120° 80° 90° 50° Ventura, CA93003 4544 McGrath Street F T (Fy) minimizes the amount of material being pushed surface. The smaller stress applied by this component applied perpendicular(Fy) over theInternal Chamfer (IC) formation isbecauseofthereduced compressive force The reason steeper anglestend to minimize ballbondde- the bondpads. cases the potential for inducing subsurface damageto on shearstrength, intermetallic formation, andinmany with suchsteeper ICAisthenegative impact they have use ofsteeper ICA(<90°).The disadvantage that comes increased demandsfor finerpitch bondshas forced the The pushto control bondedballsize andshapeto satisfy finished bondas compared to the120°ICA. 90° ICAprovides less squash ordeformation onthe clear when the ball size and shape are compared. The The differences between a90°ICAand120° ICA are tegrity haslongbeenknown to bondprocess engineers. Internal Chamfer Angle (ICA) on ball bond shape and in- IC AngleImpact onBondability +1 805644 2013 +1 805644 5583 and wire control andisoften preferred for highspeed, Figure RadiusedICdesignsreduce 21. wire drag. The 120° designprovides excellent loopingcharacteristics low-loop, long-loop, andspider-leg applications. Capillary Wire Bonding www.gaisertool.com [email protected] 120° 90° 13 other die attach tab tools wedges capillaries Capillary Wire Bonding

out of the IC area, therefore allowing the material to be Px = P*Cosσ and Py = P*Sinσ easily extruded inwards to fill the IC cavity. At the same time that the compressive forces are reduced, another So if P = 0.0086 gm/μm² and σ = 90°/2 compressive force component (Fx) increases as the IC meets the face angle. This component is the one respon- Then sible for potential subsurface damage on bond pads. Px = 0.00608 gm/μm² and Py = 0.00608 gm/μm² In order to illustrate the impact of the IC-compressive forces, a 90° ICA was used in the following calculation. From P = F/SA then

Where: Fx = Px*SA and SA = Surface Area for IC Fy = Py*SA F = Bond Force in grams P = Pressure So, m = IC²+h² h = Tanσ * [(D-d)/2] Fx = 17.75 grams and σ = ICA/2 Fy = 17.75 grams D = B or CD diameter d = Hole diameter As the calculation shows, the force components are in IC = (D-d)/2 equilibrium when a 90° ICA is used. This equilibrium can be shifted either way to satisfy process demands, So SA = (Pi/2) * m * (D+d) small consistent bonded size or higher intermetallic and P = F/SA formation, but not both.

When σ = 90°/2 and D = 355.6μm Small increments in the IC angle can provide the neces- and d = 228.6 μm sary optimization for increased intermetallic formation (higher shear strength) without affecting bond shape then SA = 2919.96 μm² considerably. An example of such optimizations is the Gaiser 100° ICA targeted to fine pitch applications If F = 25 grams and SA = 2919.96 μm² with increased intermetallic formation and good bond deformation. then P = 0.0086 gm/μm² The graph below illustrates a ball size ratio (X/Y) com- To calculate the different pressure components the fol- parison study between 90°IC, 100°IC, and 110°IC capil- lowing diagram is used: laries and intermetallic analysis.

 

 Figure 22 – Pressure components of a 90° ICA

Figure 23 – Ball Consistency VS. IC Angle

14 the bondedballasshown inthe figure below. in minimal,ifany, intermetallic growth at thecenter of the surface oftheballbond.This willpotentially result value – therefore less direct compression is applied over (perpendicular to thesurface oftheIC)isdropping in already approaching theoriginalFvalue whiletheFy From thislast example, itisobvious that theFx is Fx =20.48 grams Fy grams =14.34 and If we now calculate thevalues for anICA=70° then Fx =12.49 grams Fy =21.65 grams and The values for anICA=120°are Fy increases astheFx decreases. components acting upontheICsurface ofa120° ICA,the If thesameprocedure isusedto calculate theforce Figure 25–Intermetallic growth at thecenter ofthe 90°IC Gaiser PrecisionGaiser Tools CoorsTek, Inc. Figure 24 –Intermetallic Analysis bonded ball 100°IC Ventura, CA93003 4544 McGrath Street 110°IC

F T based onthepackage type beingbonded. a either with 0°, 4°,8°,or11°face angle. The angleselected isusually designed normally are capillaries Current Face AngleandOutsideRadius(OR) required for goodpullstrengths. but additionalforce down onthesecond bondwas still the 0°face anglecapillarycausedheelcrack problems The 4°face anglewas developed for situations where size ofthewire beingbonded. angle. The normalORisdesigned to beequalto the reduced by includingalarge ORdesignwiththe0°face area ofthesecond bondcreated. This problem canbe of heelcracking problems asaresult ofthethinheel second bond. A potential disadvantage is the possibility rial orplanarity creates difficult conditions foragood This isbeneficialinsituations where theleadframe mate- The 0°face angleprovides thegreatest downward force. +1 805644 2013 +1 805644 5583 Capillary Wire Bonding Figure 26 –The flat (0°) face angle Figure 27 –The 4°face angle www.gaisertool.com [email protected] FLA T F ACE (0°) 4° 15 other die attach tab tools wedges capillaries Capillary Wire Bonding

The following generic diagram illustrates the stress distribution occurring during the second bond formation.

8° POTENTIAL WELDMENT AREA Figure 28 – The 8° face angle TAIL STITCH BOND BOND

The 8° face angle was designed as the most suitable compromise in providing adequate downward force and good pull tests on the second bond. It also provides a thicker heel area of the second bond to avoid heel CL cracks. The majority of capillary designs today utilize the 8° face angle.

LOCATION

Figure 30 – Compressive stress graph

11° Another way of illustrating stresses is shown in the comparison below where a fixed-face-angle capillary is compared with a CDR2B type capillary.

The standard face angle capillary shows a Vertical Force Figure 29 – The 11° face angle component concentrated at the intersection of the IC and Face Angle. If this component is excessive, the results are cut wires resulting in missing balls. In recent years, the 11° face angle capillary has gained popularity to deal with the advent of newer packages with softer surfaces for the second bond. Downward force for the second bond was increased in order to improve the strength of the second bond. The 11° face of the tool allowed the capillary to bond deeper in the lead frame material without causing heel crack problems. This design is used for some of the BGA packages.

Face Angle – Stress on the Second Bond

The impact of stresses during the second bond formation is an important subject in order to understand the mechanism behind it. Stresses applied to the wire during the formation of the second bond are responsible for the integrity and strength of that bond. 11° 60°

Figure 31 – Standard capillary

16 tial ofcutting thewire duringthebindingoperation. resulting in smaller components that reduce the poten- component butdistributed over alarger surface area, The CDR2B design shows the same type of Vertical Force easily broken stitch bonds. the wire diameter preventing bothheelcracks and weak, in theportionofwire between thebondedarea and wire diameter. This gradual transition maintains strength a flattened, bonded condition back to theoriginal round bonded portion of the wire to transition gradually from angle, theoutsideradius allows thecompressed and edge ofthetipdiameter. Incombination withtheface gradual transition from theface ofthecapillaryto the The outsideradius (OR) ofthecapillary provides a (“OR” Dimension) The OutsideRadius A F N 1d A 4h 8 0 G 1 C ° ° ° ° L E E Figure 33–Face anglecomparison table Gaiser PrecisionGaiser Tools CoorsTek, Inc. S T H R B G Gw Hh i g O E o o 11° i h N g N Figure 32 –CDR2BCapillary o o e G d D s T t H P S A A H E R v T Hr i A Ll g e T o M i r h g I a N e E g s G T e t E S R S P E L M N H A L 60° S i L i N o g n I o w h A T i m w e I R e V s Ventura, CA93003 4544 McGrath Street a I t I T T Y Y T ( T T h A S h h R C S ( i g o n i i A H c c o o S , f , ( t u k k f u A U A A t T , a T g , ( R a a u g R h n A C h h R n n , , A i F d i u u , c d d n o A C A C k ) , T , T u C u u T , C C P h h g , ) E E H l l i d i e e h n P R c a ) a a , , k d r n n d ) F T the smallerORneeded. gradual transition. Generally, the steeper the face angle, is required because the face angle provides part of the OR dimensions are used with face angles as less radius ing onsurfaces withpoorflatness orplanarity. Smaller larger tipdiameters andwire sizes becauseitisforgiv capillaries. Alarge ORdimensionisbeneficialwith Larger ORdimensionsare generally usedwithflat-faced +1 805644 2013 +1 805644 5583 Figure 34–Standard capillaryoutsideradius (OR) Figure 36–Capillary withface angleandOR OR Figure 35 –Flat face capillarywithOR Capillary Wire Bonding FLA dimension www.gaisertool.com [email protected] T F ACE OR ANGLE F ACE OR - 17 other die attach tab tools wedges capillaries Capillary Wire Bonding

For surfaces with poor flatness and/or planarity, the XX70 features an “oversize” outside radius design which is truncated by the tip diameter. This design provides a gradual transition similar to a face angle but does not become parallel to the bonding surface when the bonding surface is not flat.

GREATER THAN TYPICAL WIRE DIAMETER

Figure 37 – XX70 style OR capillary Figure 39 – Example of a non-sticking 2nd bond The reasons for non sticking bonds are as follows: In fine-pitch designs, both large OR’s with flat faces, and small OR’s with steep face angles, are used due to the 1. Poor plating or metal type of the substrate similar transition effects on the stitch bond caused by 2. Contamination on the substrate material very short 2nd-bond bond lengths. For more informa- 3. Lead or package not clamped rigidly tion about fine-pitch OR design, see the fine-pitch wire causing the lead to move resulting in bonding section (see page 41). poor ultrasonic energy transfer from the capillary to the wire and lead 4. Lead surface not planar to the capillary face Bonding Problems 5. Improper frequencies, force, time, or heat settings – higher frequency transducer may be required for fine and ultra-fine-pitch applications 6. Capillary T dimension may be too small resulting in too short of a bond

Figure 38 – Example of a weak/ chopped-off or cut bond. The primary reasons for a weak/chopped-off or cut bond are:

1. Capillary T dimension is too small 2. Inside chamfer area of the capillary is worn Figure 40 – Example of a weak transition from the away resulting in a shorter bond length stitch bond to the wire 3. Excessive metals build up on the face and chamfer diameter area of the capillary

18 wires: The following may causetheabove wavy orsagging the wire includethefollowing: Causes for aweak transition from thesecond bondto 4. 3. 2. 1. 4. 3. 2. 1. the looplengthrequired Wire diameter istoo smallfor Wire elongation too high(soft) build-up inthechamfer diameter diameter beingtoo smallormetal Excessive wire drag dueto thechamfer to timesthewire 1.5 diameter to thewire –theholeisnormally1.3 capillary beingtoo smallinrelationship Excessive wire drag dueto theholeof shifting ofthecapillaryonwire Improper leadorsubstrate clampingallowing causing thecapillaryto cutthewire Excessive bonderforce setting orfrequency a minimumofthewire diameter – Outsideradius shouldnormallybe small inrelationship to thewire size Outside radius (OR) dimensiontoo causing theheelarea to betoo thin Face angleofthecapillarytoo shallow Figure 41 –Example ofwavy orsaggingwires Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street F T by thefollowing: Non-sticking oftheballbondto thepadmay becaused +1 805644 2013 +1 805644 5583 6. 5. 4. 3. 2. 1. Figure 43–Example ofaballbondlarger than desired Probe damage resulting in poor bonding surface FAB size too small • 70° and50°are steeper angles • 90°and120°are standard IC angletoo steep on thebondingpad Residual silicon oxide orcontamination Insufficient force, frequency, heat, or dwell time size is2to 2.5timesthewire diameter Excessive free airball(FAB) size -normal Figure bondnotsticking 42–Ball to thepad for ultra-fine-pitch bonding Capillary Wire Bonding www.gaisertool.com [email protected] 19 other die attach tab tools wedges capillaries Capillary Wire Bonding

Common causes of the ball bond being larger than the desired are: 1. IC angle is too shallow (120°) 2. Free air ball (FAB) size too large 3. Wire size too large 4. Excessive force or frequency 5. Chamfer diameter (B dimension) too large - should be smaller than the pad opening

Figure 46 – Example of a golf club bond

Off-center or golf club shaped ball bonds may be caused by the following: 1. IC is too small (less than 0.0003 in./ 8μm) or IC angle is too steep (less than 90°) 2. Poor substrate metal for bonding surface (Nickel, Palladium, Copper) 3. Contamination 4. Poor clamping Figure 44 – Example of tailing problem normally 5. Wire is too hard associated with TC bonding 6. Wire tension and drag not tight enough 7. Tail length setting is too long Common causes of tailing are as follows: 1. Metal bonding surface provides for excellent adhesion (gold or silver spot) 2. Shallow IC angle resulting in strong tail bond 3. Chamfer diameter too large resulting in strong tail bond 4. Excessive wire elongation/softness 5. Wire may be too old

Figure 47 – Example of scratched wire

Wire scratches may be caused by the following: 1. Damaged chamfer diameter 2. Wire has existing scratches 3. Wire clamp surface is damaged 4. Wire clamp is not open 5. Excessive wire drag 6. Metal build-up in the chamfer diameter 7. Bonding condition is ball bond higher than the second bond 8. Loop is too low causing the wire to drag across the capillary face Figure 45 – Example of an off-center FAB

20 reasons: Necking above theballbondcanoccur for several Cratering may result for thefollowing reasons: 5. 4. 3. 2. 1. 6. 5. 4. 3. 2. 1. Figure 49 –Example ofneckingabove theballbond Figure 48–Example ofcratering ofthebondpad compared to thesecond bond bond isinhigherlocationBall causing stress above theballbond Low-loop bonding(below 0.006μm) in./150 allowing thewire to work harder above theball Incorrect percentage ofwire elongation the chamfer diameter FAB istoo smallfor capture in allowing theballto wobble capillary duringtheballbondformation Insufficient downward force onthe Metal onbondpadistoo hard, thin,orbrittle Bond timetoo long Poor metal adhesionto thebondpad Substrate movement duringbonding Excessive ultrasonic energy orpower in forming theballbond Bond headsdropping too fast Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street F T bond, damagingthedevice andcapillary. “bottom-out” oractually contact thedevice onthefirst or “no-stick”. It is also possible for the capillary to enough contact withthepadresulting inaweak bond and holearea. Ifthisoccurs, theball may nothave small, theFAB canbe“swallowed-up” into thechamfer sion) is too large, or if the free air ball (FAB) size is too When thecapillarychamfer diameter (BorCDdimen- +1 805644 2013 +1 805644 5583 wear (high bond count), or metallization build-up inside capillary. Wear canbecausedby EFO damage, physical Figure 51–Example ofaballbondmadewithworn Figure 50–Resultant ballbondofcapillarywithtoo Capillary Wire Bonding large ofaB(CD) dimension the chamfer ofthecapillary. www.gaisertool.com [email protected] 21 other die attach tab tools wedges capillaries Capillary Wire Bonding

Bond Process Control As an example of the differences in ceramic material properties, see the comparison below between the four Stringent requirements are the norm today to be able different ceramic blends. An acoustical parameter has to control ball size, bond strength and intermetallics been added to the other chemical and physical properties. formation as well as achieving higher throughputs.

The focus of today’s semiconductor back-end assembly is on supplier capabilities to meet the tight tolerances Average Grain Size = 1.3 μm and controls necessary to assure repeatability of product Density = 3.96 g/cm3 delivery. As an example of such demands, the capabili- Bending Strength = 572 MPa ties of wire bonders have gone from the relaxed 100 -200 Ultrasonic Efficiency = 81.2% μm pad pitch bonding to meet the now common 50-60 Vickers Hardness = 2144 HV μm pad pitch bonding and not too far into the future the 30-40 μm pad pitch requirements.

It is here where systems controls become critical; ex- Figure 52 – Standard ceramic material tremely accurate and repeatable hardware is necessary (X-Y tables, Optics, Z axis mechanism, etc.) as well as proper software algorithms, key to many of the propri- etary features in a wire bonder. These are the features Average Grain Size = 0.5 μm that differentiate wire bonders manufacturers because Density = 4.29 g/cm3 they allow the flexibility necessary to bond today’s Bending Strength = 1013 MPa semiconductor packages and materials. Ultrasonic Efficiency = 85.2% Vickers Hardness = 1716 HV Although hardware and software are key differen- tiators of wire bonder capabilities there are other systems that, because of their crucial role in the quality of the finished product (wire interconnection), Figure 53 – CZ1 material need to be highlighted with even higher emphasis. They are the Capillary and the Ultrasonic system.

Because of expected higher performance, the capillary Average Grain Size = 0.35 μm design criteria has to evolve to achieve longer effective Density = 4.38 g/cm3 life, create smaller geometrical features, produce custom Bending Strength = 1120 MPa designs, implement novel ideas to address emerging new Ultrasonic Efficiency = 88.8% or sometimes older bond-related problems, be capable Vickers Hardness = 2658 HV of rapid production ramp up and maintain competitive pricing.

The old simple method of creating a new capillary design Figure 54 – CZ3 material based on purely geometrical factors is no longer valid; new packaging materials as well as the bonding process requirements such as ball thickness, bond squash, shear strength, intermetallics formation, pull strength, and Average Grain Size = 0.4 μm other cosmetic attributes demand a full understanding Density = 4.27 g/cm3 of capillary material properties. These properties not Bending Strength = 1046 MPa only cover the chemical but physical aspects as well Ultrasonic Efficiency = 84.4% with special attention to acoustical behavior of the Vickers Hardness = 2000 HV material and of the geometrical design. Understanding why and how a particular geometrical shape will affect performance is so important to provide the solutions to many of the bonding problems found on new die or Figure 55 – CZ8 material substrate materials, i.e.: copper lead frames, palladium plated lead frames, organic substrates with low glass transition temperature (Tg), etc. 22 The chartbelow represents thecapillarydesigninrelationship to various packaging materials. C B U M o I M o O l C R n t F A a t u r F a a t e i t n a A n l a t t c d e s s g e c i n A h i n s i o r l u e g d n i e h e i n n s a l e g c e i g l c l k e Gaiser PrecisionGaiser Tools CoorsTek, Inc. • • • • • • • • • • • • • • • • • d C 1 2 3 6 9 1 A T L P S 8 1 S C C C E S e 5 0 0 0 0 2 h a ° 1 e n i i t Z Z Z x u t l a p r r ° ° ° ° ° 0 i v ° S c y c 1 3 8 r c g n a e e e ° h f o k m e a d n r l f l r c a t e d G i e r c n O e o d s t n R l d t • • • • • • • • • • • • • • • • • • •° •g • • • G S L S 1 P ( 3 3 1 G P M F B P G B 8 S C C C c F B l a 2 8 0 0 ° t m a a G o T h Z Z Z l M l a R C a a a r 0 p ° ° 0 p G l o 8 3 1 d A s g n s y a S r - ° e ° e r A f e s 4 s i d l e O P t l r r m i l Ventura, CA93003 4544 McGrath Street s a n : a e e r O B e i P m i r i G n g p p s d p d a R h o a h i l o o e l o n a e r l n O x x x ( s n a f i I P y y L R y i c P s C t o l e O a m o l p f r S e ) c i ( R o e o l r p S u k m e s r l ) o a b B y s i n x g o i s i I m n C y e t r r ) i a c d t o e e p r p e e s r i n • • • • • • • • • •t • • • • F T F 3 2 R L D P T C S L 8 4 C C i 0 0 a h o ° d u t Z Z o o n a +1 805644 2013 +1 805644 5583 r ° ° i n 3 8 u u i n g n s g b e d h S A h l a e u O G u H r M r d I R o f a C + a o a r O c ( d t N d L t e R e i O s + R Capillary Wire Bonding ) C u o r • • • •° •d •h •° • • • • • ( 3 S A L S S M C S S 8 C S 8 a ° m n t i S t h Z P C a a B r ° y o 3 P g n c a P I r C k l e d www.gaisertool.com [email protected] l S e ) a O B d t r D B a d a - R c i D a l e l k O d ( s i e I e L R C d O R ) o r • • • • • • • • • • • • • • • • • • • • • d C 1 9 6 3 2 1 C A 1 8 4 0 S A P S C C C C C e 2 0 0 0 0 5 1 ° ° e e l t n i t u u Z Z Z l t a a p r r o 0 ° ° ° ° ° y c 1 3 8 O n n a a A L G e y ° t m m d d n / l o h l F 4 a a o d o e i i r r 2 c c y e r d d s n t O R 23 other die attach tab tools wedges capillaries Capillary Part Number System How to Order

Example Custom Part Number: 1551-18-437GM-50(4‑8D-10)20D-CZ1

A. Shank Style K. Optional Material

B. Capillary Series J. Optional Cone Angle C. Hole Size I. OR Dimension D. Tool Length E. Tip Finish H. Face Angle F. Tip Diameter G. IC Dimension

Example Standard Part Number: 1513-18-437GM-20D-CZ1

A. Shank Style K. Optional Material

B. Capillary Series J. Optional Cone Angle

C. Hole Size E. Tip Finish

D. Tool Length

A. & B. Shank Style & Capillary Series: E. Tip Finish: F. Tip Diameter (T): 1800 (18XX): 1/16 inch diameter shank, standard P = Polished -XX = 0.00XX Alumina ceramic or specify optional “-CZ” series GM = Gaiser Matte -50 = 0.0050 in./127μm material for Zirconia Toughened Alumina ceramic, Process 1800 G. Inside Chamfer Dimension (IC): 1500 (15XX): 1/16 inch diameter shank, standard Alumina ceramic or specify optional “-CZ” series X = 0.000X material for Zirconia Toughened Alumina ceramic 4 = 0.0004 in./10μm 1200 (12XX): 1/8 inch diameter shank, standard Alumina ceramic H. Face Angle: 1100 (11XX): 1/16 inch diameter shank, Tungsten -XD = X° Carbide material -8D = 8° C. Hole Size (H): Specify Based on Wire Size I. Outside Radius Dimension (OR): -XX = 0.00XX -18 = 0.0018 in./46μm -XX = 0.00XX -10 = 0.0010 in./25μm D. Tool Length: -375 = 0.375 in./9.52mm J. Optional Cone Angle: K. Optional Material: -437 = 0.437 in./11.1mm -XXD = XX° -CZ1 -470 = 0.470 in./11.94mm -20D = 20° -CZ3 -625 = 0.625 in./15.88mm Cone angle is 30° unless -CZ8 -750 = 0.750 in./19.05mm otherwise specified 1200 series are 0.375 in./9.52mm only (do not specify length in part number)

We reserve the right to change the design or specification of any catalog item without notice. Such changes will be in the interest of improving design.

24 Dimensions ininchesunless otherwisespecified. Some seriesare standard withtighter tolerances. Non-standards lengthsmay alter thebackholesize. Non-standard lengthsandtighter tolerances available at additional cost. angle bottleneck - for 0.375 lengthtools, specify a15° able in 0.437 length and longer only 15° cone angle capillaries are avail- Ceramic Capillaries 1/16 inchDiameter1/16 (20° &15°OPTIONAL) ST (20° &15°OPTIONAL) +0.0001 /0.003mm Gaiser PrecisionGaiser Tools CoorsTek, Inc. -0.0002 /0.005mm ST Ø0.0624 /1.58mm ANDARD Ø0.030 /0.76mm ±0.003 /0.08mm ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 0.437 /11.1mm 0.375 /9.52mm +0.0001 /0.003mm 30° -0.0002 /0.005mm Ø0.0624 /1.58mm ANDARD Ø0.030 /0.76mm ±0.003 /0.08mm ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 0.437 /11.1mm 0.375 /9.52mm 30° 20° 20° (20° &15°OPTIONAL) ST +0.0001 /0.003mm -0.0002 /0.005mm Ø0.0624 /1.58mm ANDARD Ø0.030 /0.76mm ±0.003 /0.08mm ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 0.437 /11.1mm 0.375 /9.52mm 30° 20° Ventura, CA93003 4544 McGrath Street / ic daee cplais are available at 0.375 lengthonly capillaries diameter inch 1/8 30° 30° Ceramic Capillaries 1/8 inchDiameter 30° ±0.005 /0.13mm +0.0001 /0.003mm 0.375 /9.52mm -0.0002 /0.005mm F T Ø0.030 /0.76mm Ø0.1249 /3.17mm ±0.003 /0.08mm ±0.005 /0.13mm +0.0001 /0.003mm 0.375 /9.52mm -0.0002 /0.005mm Ø0.030 /0.76mm Ø0.1249 /3.17mm ±0.003 /0.08mm +1 805644 2013 +1 805644 5583 ±0.005 /0.13mm +0.0001 /0.003mm 0.375 /9.52mm -0.0002 /0.005mm Ø0.030 /0.76mm Ø0.1249 /3.17mm ±0.003 /0.08mm Shank Styles &Cone Angles quotation piece construction andaspecial ger than0.828 may require two- Tungsten Carbide capillarieslon- www.gaisertool.com [email protected] 1/16 inchDiameter1/16 Tungsten Carbide (20° &15°OPTIONAL) +0.0001 /0.003mm (20° &15°OPTIONAL) -0.0002 /0.005mm Ø0.0624 /1.58mm +0.0001 /0.003mm ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm -0.0002 /0.005mm Ø0.0624 /1.58mm 0.437 /11.1mm 0.375 /9.52mm ST Capillaries ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 0.437 /11.1mm 0.375 /9.52mm ST ANDARD 30° ANDARD 30° (20° &15°OPTIONAL) Capillaries +0.0001 /0.003mm -0.0002 /0.005mm Ø0.0624 /1.58mm ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 0.437 /11.1mm 0.375 /9.52mm ST ANDARD 30°

25 other die attach tab tools wedges capillaries Capillaries Tip Modifications

HEIGHT +0.005 -0.000 HEIGHT HEIGHT HEIGHT +0.005 +0.005 +0.005 -0.000 -0.000 -0.000

D D +0.0000 +0.0000 -0.0005 -0.0005 10° 15°

Angle Bottleneck Option *Straight Bottleneck Option Specified in part number Specified in part number -AB“Angle”x“Height” -SB“D”x“Height” Example: For an angle bottleneck 10°x0.012 Example: For a straight bottleneck 0.009 inch inch high, specify “-AB10x12” diameter x 0.015 inch high, specify “-SB9x15” Also available in 5°, 15°, and other angles. “D” must be at least 0.0010 inch greater than the capillary “T” dimension. *See bottleneck design table for design constraints.

STRAIGHT BOTTLENECK DESIGN TABLE MAXIMUM MAXIMUM SB H H D DNIMENSIO DNIMENSIO DNIMENSIO RADIUS 0H.375 LENGT 0H.437 LENGT imn. / µ imn. / µ imn. / µ 10° 0.005 / 127 N / A N / A 08.006 / 152 08.007 / 17 0.007 / 17 0.007 / 178 0.010 / 254 0.010 / 254 0.012 01.008 / 203 01.015 / 38 0.015 / 38 0.009 / 229 0.020 / 508 0.020 / 508 05.010 / 254 05.025 / 63 0.025 / 63 0.011 / 279 0.032 / 813 0.032 / 813 05.012 / 305 05.038 / 96 0.038 / 96 0.013 / 330 0.044 / 1118 0.044 / 1118 08.014 / 356 08.044 / 111 0.044 / 111 Specifying an Angle Bottleneck 0.015 / 381 0.044 / 1118 0.048 / 1219 In part number: 00.016 / 406 03.050 / 127 0.058 / 147 -AB10x12 0.020 / 508 0.072 / 1829 0.120 / 3048 04.025 / 635 02.110 / 279 0.180 / 457 0.030 / 762 0.180 / 4572 0.220 / 5588

*Note: The table represents the extreme minimum material conditions and combining the maximum height & minimum diameter is not recommended. If a certain height is needed, use the maximum Dimensions in inches unless otherwise specified. possible diameter; if a certain bottleneck diameter is needed, use the shortest height possible.

26 0.015 +0.0000 -0.0005 Note: Relief may cutinto capillarycore. Dimensions ininchesunless otherwisespecified. W Single SideRelief Option Gaiser PrecisionGaiser Tools CoorsTek, Inc. Specifying aSideRelief Specified inpartnumber -SR“W”x“Height” user preference Clearance is In partnumber: 0.065 HEIGHT +0.005 -SR10x65 -0.000 +0.0000 -0.0005 W Ventura, CA93003 4544 McGrath Street HEIGHT=0.065 W=0.010 HEIGHT +0.005 -0.000 F T +1 805644 2013 +1 805644 5583 See DRdesigntablefor designconstraints. Note: Relief may cutinto capillarycore. 05 0 08 08 0 0 00 05 01 0 0 0 D 08 0 0 D ...... 0 0 0 0 0 0 . 0 0 0 0 I 0 0 R 0 0 0 Double SideRelief Option i M n 0 0 1 0 1 0 0 0 0 0 1 0 0 0 0 . 5 5 2 7 0 4 8 6 4 6 O 5 7 E 3 3 2 W 5 0 5 0 0 5 0 5 0 0 / 0 5 N P 5 0 5 µ T S / / / / / / / / / / / / D / / / m I I 1 1 3 1 2 1 2 1 1 1 3 1 Specified inpartnumber O O O 8 7 6 4 2 1 7 5 1 0 6 0 5 8 9 N U 9 6 4 N 0 7 8 8 4 4 3 5 2 2 1 1 B +0.0000 -DR“W”x“Height” -0.0005 L E W S I D 0 0 0 03 06 08 0 0 . E D 08 0 0 0 05 05 01 3 M ...... www.gaisertool.com [email protected] 1 0 0 1 0 . 0 0 . . . . . I . 7 R 0 0 0 0 0 0 i 0 M A n 9 7 5 2 4 4 4 5 2 0 1 3 3 2 N 1 E . 0 2 0 0 4 4 4 X E 0 7 0 2 8 5 5 L L H / I N / / / / / / / / I M E / / / / / / E / µ S A 4 1 1 3 1 1 1 N F U 5 1 2 8 9 6 m 3 I 8 8 2 0 1 1 1 O G 0 7 5 1 6 3 8 M D 2 2 7 4 1 1 1 8 4 3 N T 6 9 8 8 E H HEIGHT +0.005 -0.000 Tip Modifications S I G Capillaries N T 0 A 0 0 0 0 0 0 0 . D 0 0 0 0 0 0 0 4 M B ...... 0 1 1 0 0 . . . . 2 0 . . I . 3 0 0 0 0 0 0 i L 0 M A n 4 9 2 4 4 3 5 7 0 2 1 3 3 2 E N 1 . 8 0 0 4 4 0 8 X E 7 0 0 2 8 5 5 L H / I N / / / / / / / / M E / / / / / / / µ S A 1 4 3 1 1 5 1 N U 1 5 2 8 9 6 m 3 I 2 8 0 1 1 8 4 O G 7 0 5 1 6 3 8 M 1 2 4 1 1 4 7 8 4 3 N T 9 8 8 2 H 27 other die attach tab tools wedges capillaries Capillaries 1513 & 1513N Series

The 1513 series is an excellent general purpose capillary 30° suitable for a wide range of applications on a variety (STANDARD) of metalizations. This series employs the 120° double IC and 8° face angle architecture. The 120° IC provides maximum downward force for a strong 1st bond with high ball-shear strength and is not prone to cut-stitch 1513 on the 2nd bond. The 8° face angle is the most versatile for handling a variety of stitch-bond metalizations. Many different Hole and B and T size combinations are available in the different dash numbers of the 1513 series.

OR The 1513N may be specified for a 90° inside chamfer H 8° for improved 2nd bond tailing and a more compact ball IC bond on materials with good bondability. B 120° For 90° IC Angle, T Specify 1513N Series Specify: Series - Dash Number - Length+Finish - Options Example: 1513-18-437GM-20D Note: For Tungsten Carbide material, specify 1113 & 1113N series (1/16 in. diameter only). For 1/8 in. diameter ceramic, specify 1213 & 1213N 90° series.

T T H* IC B OR SUGGESTED SERIES & (30° CONE) (20° CONE) in. / µm in. / µm in. / µm in. / µm WIRE DIAMETER DASH NO. in. / µm in. / µm ±0.0001 / 2.5 (Ref) See Note** ±0.0003 / 8 in. / µm ±0.0003 / 8 ±0.0003 / 8 1513-10 0.0010 / 25 0.0007 / 18 0.0024 / 61 0.0012 / 30 0.0065 / 165 0.0067 / 170 0.0005 / 13 to 0.0008 / 20 15513-10S 00.0010 / 2 06.0004 / 1 00.0018 / 4 05.0012 / 3 00.0065 / 16 0.0067 / 17 1513-12 0.0012 / 30 0.0006 / 15 0.0024 / 61 0.0012 / 30 0.0065 / 165 03.0067 / 170 0.0007 / 18 to 0.0009 / 2 18513-15 08.0015 / 3 04.0007 / 1 08.0029 / 7 03.0015 / 3 08.0080 / 20 08.0082 / 20 0.0009 / 23 to 0.0011 / 2 1513-17 0.0017 / 43 0.0007 / 18 0.0031 / 79 0.0015 / 38 0.0080 / 203 0.0082 / 208 13513-17M 05.0017 / 4 04.0006 / 1 08.0029 / 7 09.0015 / 3 06.0090 / 22 0.0093 / 23 1513-18 0.0018 / 46 0.00085 / 22 0.0035 / 89 0.0015 / 38 0.0090 / 229 0.0093 / 236 0.0010 / 25 to 0.0013 / 33 16513-18A 05.0018 / 4 06.0006 / 1 08.0030 / 7 03.0015 / 3 08.0080 / 20 0.0082 / 20 1513-18M 0.0018 / 46 0.0006 / 15 0.0030 / 76 0.0015 / 38 0.0090 / 229 0.0093 / 236 16513-18S 05.0018 / 4 06.0006 / 1 00.0030 / 7 05.0012 / 3 00.0065 / 16 0.0067 / 17 1513-20A 0.0020 / 51 0.00045 / 11 0.0029 / 74 0.0015 / 38 0.0080 / 203 0.0082 / 208 11513-20B 09.0020 / 5 09.00075 / 1 08.0035 / 8 09.0015 / 3 06.0090 / 22 0.0093 / 23 1513-20M 0.0020 / 51 0.00045 / 11 0.0029 / 74 0.0015 / 38 0.0090 / 229 0.0093 / 236 11513-21 04.0021 / 5 02.00095 / 2 01.0040 / 10 04.0020 / 5 02.0100 / 25 0.0103 / 26 0.0013 / 33 to 0.0015 / 38 1513-22 0.0022 / 56 0.0009 / 23 0.0040 / 102 0.0020 / 51 0.0100 / 254 0.0103 / 262 16513-22A 07.0022 / 5 09.00065 / 1 08.0035 / 8 09.0015 / 3 06.0090 / 22 0.0093 / 23 1513-22M 0.0022 / 56 0.0004 / 10 0.0030 / 76 0.0015 / 38 0.0090 / 229 0.0093 / 236 14513-25 09.0025 / 6 02.00075 / 1 01.0040 / 10 04.0020 / 5 02.0100 / 25 01.0103 / 26 0.0015 / 38 to 0.0020 / 5 1513-27 0.0027 / 69 0.00115 / 29 0.0050 / 127 0.0025 / 64 0.0120 / 305 01.0124 / 315 0.0020 / 5 14513-33 08.0033 / 8 00.0011 / 2 06.0055 / 14 06.0030 / 7 08.0140 / 35 04.0145 / 36 0.0020 / 51 to 0.0025 / 6 1513-40 0.0040 / 102 0.0010 / 25 0.0060 / 152 0.0030 / 76 0.0160 / 406 06.0165 / 419 0.0030 / 7 * For hole sizes 0.0025 through 0.0049, the tolerance is +0.0002/-0.0001. For hole sizes greater than 0.0049, the tolerance is +0.0003/- 0.0002. Tighter tolerance available at additional charges. ** If IC < 0.0005 and/or T < 0.0050, the B tolerance is +/-0.0001, otherwise B tolerance is +/-0.0002 (if B > 0.0040, B tolerance is +0.0003/-0.0002). Dimensions in inches unless otherwise specified.

28 +0.0003/-0.0002). Dimensionsininchesunless otherwise specified. ** IfIC<0.0005 and/or T<0.0050, theBtolerance is+/-0.0001, otherwise Btolerance is+/-0.0002 (ifB>0.0040, Btolerance is 0.0002. Tighter tolerance available at additional charges. * For holesizes 0.0025 through 0.0049, thetolerance is+0.0002/-0.0001. For holesizes greater than0.0049, thetolerance is+0.0003/- ball bondonmaterials withgoodbondability. for improved 2ndbondtailingandamore compact The 1572N may bespecified for a90°insidechamfer for agiven dashnumber. In general, the1572 serieswillhave smallerfeature sizes able inthedifferent dashnumbers ofthe1572 series. different HoleandBTsize combinations are avail- for handling a variety ofstitch-bond metalizations. Many on the2ndbond.The 8°face angleisthemost versatile high ball-shearstrength andisnotprone to cut-stitch maximum downward force for astrong 1st bondwith and 8°face anglearchitecture. The 120°ICprovides metalizations. This seriesemploys the120°doubleIC suitable for awiderange ofapplications onavariety of The 1572 seriesisanexcellent general purposecapillary D S 1 1 1 15 1 13 1 1 1 16 18 16 12 1 1 1 18 16 13 5 5 5 5 E A 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 R 7 S 7 7 7 7 7 7 7 7 7 7 7 7 7 7 2 2 2 2 2 I H 2 2 2 2 2 2 2 2 2 2 2 2 2 2 E ------1 1 1 1 1 S N 1 5 2 1 1 7 3 4 1 3 2 1 2 1 7 5 3 0 0 7 0 0 0 8 0 0 0 2 5 5 5 2 3 O & S S S S 0 . Gaiser PrecisionGaiser Tools CoorsTek, Inc. ± 0 08 0 05 05 0 03 03 0 08 0 0 0 0 05 0 05 00 0 0 ...... 0 . . . . . 0 . 0 . . . . 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 n 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 7 0 4 1 3 2 3 1 1 1 2 1 1 1 1 1 1 H 2 0 0 0 0 0 / 90° 8 5 2 0 2 5 5 5 7 3 7 0 3 0 0 1 * µ / / / / / / / / / / / / / / / / / / / m / 1 1 2 1 4 8 5 7 3 3 3 6 4 3 4 2 3 2 5 2 2 7 5 0 9 0 8 4 3 3 5 1 . 7 4 5 0 0 04 06 04 0 0 0 0 0 0 0 06 04 02 02 02 04 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 Specify 1572N Series For 90°ICAngle, n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ( . R 0 0 0 0 1 1 1 1 1 0 0 0 0 0 0 1 1 0 2 I / C 4 7 7 4 5 3 3 0 0 6 6 6 6 6 9 3 0 6 e 0 µ f ) / / / / / / / / / / / / / / / / / / / m Ventura, CA93003 4544 McGrath Street 1 1 1 1 3 3 3 2 2 1 1 1 1 1 2 3 2 1 5 0 8 3 3 5 5 5 5 5 1 0 0 0 07 0 0 06 08 04 0 05 00 0 05 05 00 0 S 0 0 ...... 0 . . 0 0 . . . . . 0 0 0 . 0 0 0 . . e 0 0 0 0 0 0 0 0 i 0 0 n 1 0 0 1 0 0 0 0 0 e 0 0 0 0 0 0 0 0 0 0 . 4 5 5 0 7 4 6 4 5 2 3 1 2 2 2 2 2 N 2 2 0 5 1 0 6 0 0 0 6 / B 7 0 8 9 9 9 5 1 4 4 o µ / / / / / / / / / t / / / / / / / / / / m e 3 1 1 2 1 1 1 1 1 6 7 4 7 7 7 * 6 5 6 6 5 4 3 5 9 0 5 0 4 9 4 * 3 1 1 6 0 0 3 2 0 01 0 0 06 0 0 0 0 0 ± 00 00 09 00 0 09 05 09 0 ...... 0 . 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 7 5 O 3 3 3 0 0 0 0 1 0 0 0 1 2 1 1 1 1 2 0 0 / 0 0 0 8 8 8 8 5 0 8 8 5 5 0 0 0 0 0 R µ F T 3 / / Example: 1572-18-437GM tions Specify: series. in. diameter only). For 1/8 in.diameter ceramic, specify 1272 &1272N Note: For Tungsten Carbide material, specify 1172 &1172N series(1/16 / / / / / / / / / / / / / / / / / m 1 1 / 7 7 7 2 2 2 2 3 2 2 3 6 2 2 2 2 5 +1 805644 2013 +1 805644 5583 7 2 6 6 0 0 0 0 8 8 5 1 8 OR 0 0 0 04 08 0 0 0 0 04 06 02 02 00 0 0 0 00 02 ± ( ...... 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Series-DashNumberLength +Finish-Op i 0 n 1 1 0 0 1 0 0 0 0 0 0 0 0 . 1 1 3 0 0 2 0 ° . 6 4 9 9 4 5 5 5 5 9 9 5 5 3 1 8 6 6 8 0 0 0 0 0 0 5 5 5 5 0 0 5 5 0 5 0 5 5 T / C 0 0 O µ 3 / / / / / / / / / / / / / / / / / / / m N 4 3 2 2 3 1 1 1 1 2 2 1 1 3 2 9 1 1 7 / E 0 5 2 2 5 4 4 4 4 2 2 4 4 3 9 6 6 6 1 8 ) 6 6 9 0 0 0 0 2 5 5 02 0 01 01 0 06 04 0 0 0 02 07 03 0 0 0 0 0 0 ± ( ...... (STA 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 n 1 0 1 0 0 1 0 1 1 0 0 3 0 0 0 0 . 0 0 2 0 ° . 6 9 1 6 9 4 6 4 3 9 9 9 5 5 5 5 5 5 8 0 www.gaisertool.com [email protected] 120° IC 5 3 8 7 3 5 7 5 4 2 2 1 6 6 6 6 6 6 8 T / C NDARD) 30° 0 H B T O µ 3 / / / / / / / / / / / / / / / / / / / m N 4 2 3 1 2 3 1 3 3 2 2 9 1 1 1 1 1 1 7 / E 1 3 0 7 3 6 7 6 4 3 3 9 4 4 4 4 4 4 3 8 ) 9 6 0 0 8 3 2 2 2 2 1572 &1572N Series 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 Capillaries 0 1572 0 0 0 0 0 0 0 0 0 1 0 2 0 1 0 1 W 5 3 9 0 7 0 8 5 I 0 0 0 S R 0 / / / / / / / 0 / . . . U . 0 0 0 . E 1 3 2 5 1 2 2 3 0 i 0 G n 0 0 0 3 3 3 1 8 5 0 8 0 0 D . 5 6 4 G 3 2 t t t t t t t t 0 0 0 I / E o o o o o o o 0 o A 0 µ S / / / M 0 0 0 0 0 0 0 / 0 / m T 1 1 1 ...... E 7 5 E 0 0 0 0 0 0 0 0 2 5 0 T D 0 0 0 0 0 0 0 0 E 0 1 1 2 0 1 1 2 R 8 5 1 5 9 3 0 0 8° / / / / / / / / 2 3 2 6 2 3 2 5 0 8 8 3 5 29 other die attach tab tools wedges capillaries Capillaries 1570 & 1570N Series

The 1570 series features a very large value outside radius 30° (OR) and 90° double IC architecture. The oversize OR (STANDARD) performs well with uneven metalizations or in applications where the 2nd bond or stitch-bond surface has problems with flatness or planarity. The 90° IC allows for a taller, more compact ball bond. An optional 120° 1570 IC may be specified for increased downward force on the ball bond.

The 1570N may be specified for a 120° inside chamfer for applications with poor 1st bond bondability. OR H IC For 120° IC Angle, B Specify 1570N Series 90°

Specify: Series - Dash Number - Length+Finish - Options Example: 1570-18-437GM-20D 120°

Note: For Tungsten Carbide material, specify 1170 & 1170N series (1/16 in. diameter only). For 1/8 in. diameter ceramic, specify 1270 & 1270N series.

T T H* IC B OR*** SUGGESTED SERIES & (30° CONE) (20° CONE) in. / µm in. / µm in. / µm in. / µm WIRE DIAMETER DASH NO. in. / µm in. / µm ±0.0001 / 2.5 (Ref) See Note** ±0.0003 / 8 in. / µm ±0.0003 / 8 ±0.0003 / 8 1570-10 0.0010 / 25 0.0003 / 8 0.0016 / 41 0.0020 / 51 0.0050 / 127 00.0051 / 130 0.0005 / 13 to 0.0008 / 2 10570-12 08.0012 / 3 06.0003 / 01.0018 / 4 07.0020 / 5 00.0050 / 12 03.0051 / 13 0.0007 / 18 to 0.0009 / 2 1570-13 0.0013 / 33 0.0004 / 10 0.0021 / 53 0.0025 / 64 0.0060 / 152 05.0062 / 157 0.0008 / 20 to 0.0010 / 2 18570-15 03.0015 / 3 04.0005 / 1 06.0025 / 6 08.0030 / 7 03.0070 / 17 08.0072 / 18 0.0009 / 23 to 0.0011 / 2 1570-17 0.0017 / 43 0.0006 / 15 0.0029 / 74 0.0035 / 89 0.0080 / 203 0.0083 / 211 0.0010 / 25 to 0.0013 / 33 16570-18 05.0018 / 4 06.0006 / 1 09.0030 / 7 03.0035 / 8 01.0080 / 20 0.0083 / 21 1570-20 0.0020 / 51 0.0007 / 18 0.0034 / 86 0.0040 / 102 0.0090 / 229 0.0093 / 236 0.0013 / 33 to 0.0015 / 38 16570-22 08.0022 / 5 01.0007 / 1 02.0036 / 9 09.0040 / 10 06.0090 / 22 0.0093 / 23 1570-25 0.0025 / 64 0.0008 / 20 0.0041 / 104 0.0050 / 127 0.0115 / 292 01.0119 / 302 0.0015 / 38 to 0.0020 / 5 16570-30 03.0030 / 7 02.0009 / 2 02.0048 / 12 06.0060 / 15 06.0140 / 35 0.0144 / 36 0.0020 / 51 1570-35 0.0035 / 89 0.0011 / 28 0.0057 / 145 0.0070 / 178 0.0165 / 419 0.0170 / 432 12570-40 03.0040 / 10 08.0013 / 3 03.0066 / 16 03.0080 / 20 08.0190 / 48 0.0196 / 49 0.0030 / 76 1570-45 0.0045 / 114 0.0014 / 36 0.0073 / 185 0.0090 / 229 0.0211 / 536 0.0218 / 554 17570-50 08.0050 / 12 03.0015 / 3 04.0080 / 20 00.0100 / 25 07.0240 / 61 02.0247 / 62 0.0040 / 10 1570-60 0.0060 / 152 0.0018 / 46 0.0096 / 244 0.0120 / 305 0.0290 / 737 0.0299 / 759 0.0050 / 127 18570-70 03.0070 / 17 04.0021 / 5 06.0112 / 28 09.0140 / 35 04.0350 / 88 0.0360 / 91

* For hole sizes 0.0025 through 0.0049, the tolerance is +0.0002/-0.0001. For hole sizes greater than 0.0049, the tolerance is +0.0003/- 0.0002. ** If IC < 0.0005 and/or T < 0.0050, the B tolerance is +/-0.0001, otherwise B tolerance is +/-0.0002 (if B > 0.0040, B tolerance is +0.0003/-0.0002). ***OR tolerance ±0.0003 for OR less than or equal to 0.0030; for OR greater than 0.0030, tolerance is ±10%. Tighter tolerance available at additional charges. Dimensions in inches unless otherwise specified.

30 Tighter tolerance available at additionalcharges. Dimensions ininchesunless otherwisespecified. ***OR tolerance ±0.0003 for ORless thanorequalto 0.0030; for ORgreater than0.0030, tolerance is±10%. +0.0003/-0.0002). ** IfIC<0.0005 and/or T<0.0050, theBtolerance is+/-0.0001, otherwiseBtolerance is+/-0.0002 (ifB>0.0040, Btolerance is 0.0002. * For holesizes 0.0025 through 0.0049, thetolerance is+0.0002/-0.0001. For holesizes greater than0.0049, thetolerance is+0.0003/- for surfaces withpoor1st bondbondability. The 1574N may bespecified for a120°insidechamfer to theold40470 series. applications withgoodoverall bondability, equivalent the free-air ballaccordingly. This series isdesignedfor the dashnumbers withthesmallerICsizes andadjusting for makingrelatively smallerballbondsby specifying with 90° double IC architecture. combined This series can be configured design flat-face a utilizes series 1574 The 1 1 16 D S 1 1 18 13 1 1 1 1 1 11 12 1 16 19 14 10 5 5 5 5 5 5 5 E A 5 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 7 R S 7 7 7 7 7 7 7 7 7 7 7 7 4 4 4 4 4 4 4 I H 4 4 4 4 4 4 4 4 4 4 4 4 E ------2 2 1 ------3 1 1 1 S N 1 5 3 1 1 2 4 1 2 3 2 1 2 0 8 5 8 5 7 7 0 0 0 8 0 0 3 2 5 5 2 O M M M & S S S S . Gaiser PrecisionGaiser Tools CoorsTek, Inc. ± 0 05 05 0 0 0 0 0 00 04 08 05 03 0 0 0 05 0 08 0 ...... 0 ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 4 2 1 1 3 3 2 3 1 1 1 2 1 1 1 1 H 2 2 0 120° 0 0 / 2 8 8 5 0 2 5 8 5 2 5 7 3 0 7 0 0 1 * µ / / / / / / / / / / / / / / / / / / / m / 1 1 5 4 4 8 7 5 8 4 3 3 6 4 3 2 4 5 5 2 2 0 6 6 9 6 6 3 3 5 1 . 7 5 04 0 0 0 0 0 0 00 06 09 06 0 02 0 03 . 0 0 01 03 ...... 0 . . . . Specify 1574N Series For 120°ICAngle, 0 0 0 0 0 . 0 . 0 0 0 0 . . 0 0 . . i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ( . 0 0 0 0 0 0 0 0 R 0 1 0 0 0 0 0 0 0 1 1 I 0 0 5 0 0 0 0 / 4 C 3 2 8 8 7 8 7 5 6 0 0 e 3 3 5 2 2 2 2 5 µ f 5 ) / / / / / / / / / / m / / / / / / / / Ventura, CA93003 4544 McGrath Street / 3 2 2 1 2 1 1 1 2 2 8 1 5 5 1 9 0 0 0 8 5 1 0 0 0 05 05 01 0 0 0 0 01 01 0 0 0 01 09 09 S 04 ...... 0 . 0 0 . 0 . . . . 0 . . e 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 n 0 0 0 0 0 e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 5 7 5 6 3 2 3 3 1 3 3 1 2 2 2 2 2 N 1 0 1 4 1 0 / B 4 2 4 1 4 5 4 9 9 9 9 1 1 6 o µ / / / / / t / / / / / / / / / / / / / / m e 1 1 1 1 1 8 5 8 7 3 8 8 4 7 7 * 7 5 5 4 2 3 8 3 5 6 6 9 6 8 4 4 * 7 0 8 0 0 0 09 09 0 03 0 0 03 05 0 0 0 0 03 03 03 03 . . . . . ± . 0 0 . 0 . . . . 0 0 ...... 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 O n 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 . 5 5 7 6 6 0 R 3 3 2 2 3 2 2 2 2 2 2 2 2 2 5 5 0 5 5 / 0 * 5 5 5 5 5 5 4 4 4 4 4 4 4 4 0 µ F T * / / / / / series. in. diameter only). For 1/8 in.diameter ceramic, specify 1274 &1274N Note: For Tungsten Carbide material, specify 1174 &1174N series (1/16 Example: 1574-18-437GM-20D Specify: Series - Dash Number -Length+Finish -Options / / / / 3 / / / / / / / / / / m * 1 1 1 1 1 / 8 8 6 6 8 6 6 6 6 6 6 6 6 6 +1 805644 2013 +1 805644 5583 8 4 4 7 6 6 9 4 4 1 1 1 1 0 0 8 OR 0 0 02 02 0 0 0 0 0 0 01 0 0 01 01 01 06 04 06 ± ( ...... 3 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 n 1 1 1 1 1 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 ° . 6 6 6 6 9 8 8 8 8 8 8 6 6 8 8 8 8 6 8 0 5 5 5 5 0 0 0 0 0 0 0 5 5 0 0 0 0 5 T / C 0 0 O µ 3 / / / / / / / / / / / / / / / / / / / m N 2 4 4 4 4 4 2 2 2 2 2 2 1 1 2 2 2 2 1 / 0 E 1 1 1 1 8 0 0 0 0 0 0 6 6 0 0 0 0 6 8 ) 9 9 3 3 3 3 3 3 5 5 08 0 01 0 02 05 03 00 0 06 0 01 0 0 0 0 0 0 0 ± ( ...... 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i (ST 0 n 0 1 1 2 0 0 0 0 0 . 1 1 0 0 0 0 0 0 0 0 0 ° . 8 7 7 0 8 6 6 8 6 7 7 8 8 8 8 8 8 8 8 0 www.gaisertool.com [email protected] 5 2 2 0 5 8 8 5 8 4 4 T / C 3 3 3 3 3 3 3 3 ANDARD) 0 IC O µ 90° 30° 3 / / / / / / / / / / / / / / / / / / / m B H T N 2 4 4 5 2 1 1 2 1 4 4 2 2 2 2 2 2 2 2 / E 1 3 3 0 1 7 7 1 7 4 4 1 1 1 1 1 1 1 1 8 ) 6 7 7 8 4 4 1 1 1 1 1574 &1574N Series 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 Capillaries 0 0 0 0 0 0 0 0 0 1574 0 0 1 0 0 2 1 1 W 5 9 3 7 8 0 0 5 I 0 S R 0 / / / / / / / 0 / . U . 0 . E 1 2 3 1 2 5 2 3 0 i 0 G n 0 3 3 3 8 0 1 5 8 0 0 D . 4 G 3 2 t t t t t t t t 0 I / E o o o o o o o 0 o A 0 µ S / M 0 0 0 0 0 0 . / 0 / m T 0 1 ...... E 7 5 E 0 0 0 0 0 0 0 0 0 T D 0 0 0 0 0 0 0 0 E 0 1 1 0 1 2 1 2 R 8 1 5 9 0 5 3 0 / / / / / / / / 2 2 3 2 2 6 3 5 8 4 3 31 other die attach tab tools wedges capillaries Capillaries 1548 & 1548N Series

The 1548 series utilizes a flat-face design combined with 90° double IC architecture. This series is the equivalent to the old 41480 series and is suitable for applications with 30° good bondability. An optional 120° IC may be specified (STANDARD) for increased downward force on the ball bond.

1548 The 1548N may be specified for a 120° inside chamfer for applications with poor 1st bond bondability.

OR H IC B

90° For 120° IC Angle, Specify 1548N Series T

Specify: Series - Dash Number - Length+Finish - Options 120° Example: 1548-18-437P

Note: For Tungsten Carbide material, specify 1148 & 1148N series (1/16 in. diameter only). For 1/8 in. diameter ceramic, specify 1248 & 1248N series.

T T H* IC B OR*** SUGGESTED SERIES & (30° CONE) (20° CONE) in. / µm in. / µm in. / µm in. / µm WIRE DIAMETER DASH NO. in. / µm in. / µm ±0.0001 / 2.5 (Ref) See Note** ±0.0003 / 8 in. / µm ±0.0003 / 8 ±0.0003 / 8 1548-10 0.0010 / 25 0.0004 / 10 06.0018 / 4 0.0018 / 46 0.0050 / 127 00.0052 / 132 0.0005 / 13 to 0.0008 / 2 10548-12 09.0012 / 3 08.00035 / 06.0019 / 4 07.0018 / 4 02.0050 / 12 03.0052 / 13 0.0007 / 18 to 0.0009 / 2 1548-13 0.0013 / 33 0.0004 / 10 0.0021 / 53 0.0021 / 53 0.0060 / 152 05.0063 / 160 0.0008 / 20 to 0.0010 / 2 18548-15 03.0015 / 3 04.0005 / 1 04.0025 / 6 08.0025 / 6 05.0070 / 17 08.0073 / 18 0.0009 / 23 to 0.0011 / 2 1548-17 0.0017 / 43 0.0006 / 15 0.0029 / 74 0.0029 / 74 0.0080 / 203 0.0084 / 213 0.0010 / 25 to 0.0013 / 33 16548-18 07.0018 / 4 09.00065 / 1 04.0031 / 7 03.0029 / 7 03.0080 / 20 0.0084 / 21 1548-20 0.0020 / 51 0.0007 / 18 0.0034 / 86 0.0032 / 81 0.0090 / 229 0.0094 / 239 0.0013 / 33 to 0.0015 / 38 16548-22 08.0022 / 5 01.0007 / 1 01.0036 / 9 09.0032 / 8 09.0090 / 22 0.0094 / 23 1548-30 0.0030 / 76 0.0009 / 23 0.0048 / 122 0.0048 / 122 0.0140 / 356 05.0147 / 373 0.0020 / 1 19548-35 03.0035 / 8 05.0009 / 2 05.0053 / 13 09.0065 / 16 02.0165 / 41 04.0174 / 44 0.0020 / 51 to 0.0025 / 6 1548-40 0.0040 / 102 0.00125 / 32 0.0065 / 165 0.0065 / 165 0.0185 / 470 06.0194 / 493 0.0030 / 7

32 Tighter tolerance available at additional charges. Dimensionsininches unless otherwise specified. ***OR tolerance ±0.0003 for ORless thanorequalto 0.0030; for ORgreater than0.0030, tolerance is±10%. +0.0003/-0.0002). ** IfIC<0.0005 and/or T<0.0050, theBtolerance is+/-0.0001, otherwiseBtolerance is+/-0.0002 (ifB>0.0040, Btolerance is 0.0002. * For holesizes 0.0025 through 0.0049, thetolerance is+0.0002/-0.0001. For holesizes greater than0.0049, thetolerance is+0.0003/- inside radiused good bondability. a 90° for specified chamfer for amore compact ballbondonmaterials with be may 1573N The 100um, refer to thefinepitch section ofthecatalog. in anautomatic bonder. For bondpadpitches below inside chamfer designfor goodloopingcharacteristics making asmallballbondaswell ashaving aradiused for pitches above 100μm.The ICsize isconfigured for cally equippedwitha15°or20°cone andisdesigned commonplace for fine-pitch bonds. This seriesis typi- broken and before theanglebottleneck feature became capillary, designedbefore the100μmbarrierhadbeen The 1573 seriesistheoriginal“fine-pitch”, small-T D S 18 13 1 16 1 1 10 16 1 1 E A 5 5 5 5 5 5 5 5 5 5 R S 7 7 7 7 7 7 7 7 7 7 I H 3 3 3 3 3 3 3 3 3 3 E ------S N 1 1 1 1 1 1 1 2 2 1 9 7 8 4 3 5 2 2 O 1 1 & . Gaiser PrecisionGaiser Tools CoorsTek, Inc. ± 0 05 00 0 0 05 00 0 0 00 0 ...... 0 0 0 0 0 0 0 0 0 0 i 0 n 0 0 0 0 0 0 0 0 0 0 0 . 1 2 1 1 1 1 1 1 2 1 H 0 / 8 2 4 1 5 9 2 3 1 7 1 * µ 90° / / / / / / / / / / m / 4 5 3 2 3 4 3 3 5 4 2 6 8 8 3 3 . 5 0 0 0 0 04 01 06 0 09 06 ...... 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 ( . R 0 0 0 0 0 0 0 0 0 0 Specify 1573N Series inside chamfer, For 90°radiused I / R 4 4 4 4 4 4 4 6 6 6 e µ f ) / / / / / / / / / / m Ventura, CA93003 4544 McGrath Street 1 1 1 1 1 1 1 1 1 1 0 0 0 0 5 0 05 05 0 08 00 00 0 0 S 00 ...... e 0 0 0 0 0 0 0 0 0 i 0 n e 0 0 0 0 0 0 0 0 0 0 . 2 3 3 2 1 2 2 3 2 N 2 / B 6 1 4 3 9 2 5 3 1 0 o µ t / / / / / / / / / / m e 6 7 8 5 4 5 6 * 8 5 5 6 8 * 3 3 0 0 0 0 07 07 ± 07 0 00 00 ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 i O n . 0 0 0 0 0 0 0 0 0 0 0 . R 0 0 0 0 0 0 0 0 1 1 1 / * 8 8 8 8 8 8 0 8 0 0 0 µ F T * 3 series. in. diameter only). For 1/8 in.diameter ceramic, specify 1273 &1273N Note: For Tungsten Carbide material, specify 1173 &1173N series(1/16 Example: 1573-18-437GM-20D Specify: Series-DashNumberLength+Finish -Options / / / / / / / / / / m * / 2 2 2 2 2 2 2 2 2 2 +1 805644 2013 +1 805644 5583 0 0 0 0 8 5 0 0 0 0 00 0 05 00 05 00 OR ± ( ...... 3 0 0 0 0 0 0 0 0 0 0 0 i 0 n 0 0 0 0 0 0 0 0 0 0 . 0 ° . 5 5 5 5 5 6 6 5 6 5 0 8 4 4 4 8 3 3 4 3 4 T / C 0 O µ 3 / / / / / / / / / / m N 1 1 1 1 1 1 1 1 1 1 / E 4 3 3 3 4 6 6 3 6 3 8 ) 7 7 7 7 0 08 03 00 0 0 0 0 03 0 0 ± ( ...... 2 0 0 0 0 0 0 0 0 0 0 0 (ST i 0 n 0 0 0 0 0 0 0 0 0 . 0 0 ° . 5 5 5 5 5 5 5 6 6 6 0 www.gaisertool.com [email protected] ANDARD) 9 5 5 5 9 5 5 5 5 5 T / C 0 120° IC 30° O µ 3 / / / / / / / / / / H B T m N 1 1 1 1 1 1 1 1 1 1 / E 5 4 4 4 5 4 4 6 6 6 8 ) 0 0 0 0 5 1573 &1573N Series 0 0 0 0 0 0 0 1573 ...... 0 0 0 0 0 0 0 Capillaries IR 0 0 0 0 0 0 0 0 1 0 1 0 1 0 W 5 3 9 1 7 0 8 I S R / / / / / / / U E 1 3 2 2 1 2 2 i G n 3 3 3 8 8 5 0 D . G t t t t t t t I / E o o o o o o o A µ S M 0 0 0 0 0 0 0 m T ...... E 8° E 0 0 0 0 0 0 0 T D 0 0 0 0 0 0 0 E 0 1 1 1 0 1 1 R 8 5 1 3 9 3 0 / / / / / / / 2 3 2 3 2 3 2 8 3 5 33 other die attach tab tools wedges capillaries Custom User-Specified Dimensions Series 1551, 1520, 1553, & 1554 Series

The 1551 series allows the user to specify all dimensions 30° of the capillary within the part number and should be (STANDARD) used when an existing catalog series will not meet the requirements of an application. This series comes standard with a 90° double inside chamfer, but may be specified with a 120° or other chamfer angles. 1551

For 120° IC angle, specify “x120D” in part number. Other angle options also ap- ply. OR H FACE For single IC angle, specify IC ANGLE 120° as 1553 series. Standard B angle is 90° unless otherwise 90° specified. T Example: 1551-15-437GM-60(3x120D-8D-10) 1551-18-437GM-80(3x70D-8D-15) 1553-17-375GM-55(4x100D-4D-12)

The 1520 series also allows the user to specify all dimen- 30° sions of the capillary but is designed with a standard 120° (STANDARD) full radiused inside chamfer. This design is optimized for use in high-speed, automated bonders and provides improved looping and wire control. The 1520 series helps to reduce sagging and wavy-wire problems making the 1520 1520 ideal for long-loop and low-loop bonding.

For smaller IC sizes, consider the 1553 and 1554 single IC series. IR Specify: OR Series - H - Length+Finish - T(IC - Face Angle - OR) H FACE Options IC ANGLE B Example: 1551-18-437GM-60(3-8D-10)20D 120° 1520-18-437GM-60(3-8D-10) T 1551-18-437GM-60(3-F-10)20D-AB10x12-BLIC

Note: A flat face 1551 or 1520 may be specified by a “-F” or by the actual numerical value in the part number. A mathematical relationship exists between the various dimensions at the capillary tip. When designing a part number or when simply changing the cone angle, you may wish to contact a Gaiser Sales Engineer. If a radiused inside chamfer is desired in a 90° IC 1551, specify “-BLIC” at the end of the part number. If a radiused inside chamfer is desired in a 120° IC 1551, use the 1520 series. For the 1553 series, a radiused inside chamfer is not available.

34 F w I u ( n ( B l i 1 l A A A s t l h W 2 e D i R r r r C S S d c c c n SE 0 o a B h i i e i h h h d n n 1 ° 1 1 t E 1 1 u d a l h i i i e g g 5 5 e 5 C R 5 5 t t t b i m B u e e e d n l l 2 5 5 5 5 h B I l e e l c c c e s E d f e 0 4 3 Gaiser PrecisionGaiser Tools CoorsTek, Inc. 1 1 a L I e t t t n S I I n m u u u I S I r C C E C d C s ) r r r e d f e e e e i e r d g d i r e e e ) s 9 0 ° 9E u ( 0 n s 9d e l ° e 1 e 0 s A 5 ° s 1 5 / R 5 90° 5 1 90° o C 0 5 t N ° w h 1 90° H 90° 50° e Ventura, CA93003 4544 McGrath Street / i S Custom User-Specified DimensionsSeries I w t r A T h t w i a E t n B i h C s d L e T B a I C U L s RADIUSED r CHAMFER d BLEND p I INSIDE R EDGE C e ) c i f i e d 1S o F T a t 2 h r c +1 805644 2013 +1 805644 5583 0 e h ° 1 r i 1 2 t I A e 2 ( C 0 120° 120° s c R 0 ° e t a ° u C e D n 120° N 120° / 80° r 8 H g o e 1 / 0 A l u I 5 e w ° T b 2 s E i a l 0 t e o n h C ) p I T B C t U i RADIUSED CHAMFER L o BLEND EDGE INSIDE R I n C a l 1551, 1520, 1553, &1554 Series www.gaisertool.com [email protected] I D R H u F 1 F C G S 1 1 1 B 1 9 B a v t t. n h o o o n n 5 e 5 5 5 5 0 o i L L o a o a s n e o r r r d l 5 5 5 2 5 ° d n i I I u l i e s g y e C C d / 3 1 4 0 3 i s 1 a t b s s 5 e u . o l r e . i e n t 2 m l s r a 0 a d s t S e i S S S S g n h 0 n d C ° e e I D o i a e e e e l C y e I ° n s d d r h e l r r r r C t D o r l g i h / i i i i s a B e t s e e e e a u B o o f l i e 1 m a d p e o s s s s o L n a b D t l u r 5 r e g e h n r I g w l f c b I u i u u C E 5 R e n c e e e s C l h D l e t t t i f 1 i d r , F r e a s i i i f r I i b t l l l o t y e I C S d u o e i i i t h d t e c N r I z z z u o i d h i s m e C e e e n c a e e e u s a b a I e r a s t g p s s s 9 I s p T r i s n u l i n k i e c e I i s e 1 0 g e a I l r C t t t w s s h l d O h 1 h h 5 ° c e n i m a I s i s i h / C i d . e 2 e e 2 e . a r t N t f D B e e i e a i e x 0 0 n a e e G 1 b l c o n n c p ° e g s a d C 2 a t S u a d e , n p l . u s . I s e 0 h i b p e a C d u l s r i i ° a t r l r t c e e e s e t e h i d m o s e d d e t r e w h i I s z f t C t a . i e h e o t t r h e . i a s 35 other die attach tab tools wedges capillaries Capillaries 1590 & 1591 Series

The 1590 and 1591 series are designed for pitches of 100μm and above. The angle bottleneck design provides 1590 clearance for adjacent loops and the IC is configured for making a small ball bond. The 1590 and 1591 series utilize 120° full radius architecture for maximum downward IR force on the ball bond for the highest ball shear and for OR H good looping. For a taller more compact ball bond, the 8° 1592 & 1593 series utilize 90° radiused inside chamfer IR B architecture. Both 8° and 4° face angles are available. 120° T

30° 1591

IR R0.010 OR 254µm H 4° IR B 120° T 10° 30° 0.012 Specify: Series - Dash Number - Length+Finish - Options 305µm Example: 1590-18E-437GM-20D *Optional 20° Cone Note: A 10° by 0.012 in. (305μm) high angle bottleneck is standard Available in the 1590/1591 series. Other angle bottleneck configurations may be specified at the end of the part number.

T T H* IR B OR SUGGESTED SERIES & (30° CONE) (10° ABTNK) in. / µm in. / µm in. / µm in. / µm WIRE DIAMETER DASH NO. in. / µm in. / µm ±0.0001 / 2.5 (Ref) See Note** ±0.0003 / 8 in. / µm ±0.0003 / 8 ±0.0003 / 8 159X-15C 0.0015 / 38 0.0004 / 10 0.0023 / 58 0.0012 / 30 0.0050 / 127 0.0054 / 137 1859X-15D 00.0015 / 3 08.0004 / 1 00.0023 / 5 00.0012 / 3 00.0055 / 14 0.0059 / 15 159X-15E 0.0015 / 38 0.0005 / 13 0.0025 / 64 0.0015 / 38 0.0060 / 152 0.0065 / 165 0.0009 / 23 to 0.0011 / 28 1859X-15F 03.0015 / 3 04.0005 / 1 08.0025 / 6 05.0015 / 3 08.0065 / 16 0.0070 / 17 159X-15G 0.0015 / 38 0.0005 / 13 0.0025 / 64 0.0015 / 38 0.0070 / 178 0.0075 / 191 1359X-17C 00.0017 / 4 04.0004 / 1 00.0025 / 6 07.0012 / 3 07.0050 / 12 0.0054 / 13 159X-17D 0.0017 / 43 0.0004 / 10 0.0025 / 64 0.0012 / 30 0.0055 / 140 0.0059 / 150 1359X-17E 03.0017 / 4 09.0005 / 1 08.0027 / 6 02.0015 / 3 05.0060 / 15 0.0065 / 16 159X-17F 0.0017 / 43 0.0005 / 13 0.0027 / 69 0.0015 / 38 0.0065 / 165 0.0070 / 178 1359X-17G 03.0017 / 4 09.0005 / 1 08.0027 / 6 08.0015 / 3 01.0070 / 17 0.0075 / 19 159X-17H 0.0017 / 43 0.0005 / 13 0.0027 / 69 0.0015 / 38 0.0075 / 191 0.0080 / 203 1359X-17J 03.0017 / 4 09.0005 / 1 08.0027 / 6 03.0015 / 3 06.0080 / 20 0.0085 / 21 0.0010 / 25 to 0.0013 / 33 159X-18D 0.0018 / 46 0.0005 / 13 0.0028 / 71 0.0012 / 30 0.0055 / 140 0.0059 / 150 1659X-18E 03.0018 / 4 01.0005 / 1 08.0028 / 7 02.0015 / 3 05.0060 / 15 0.0065 / 16 159X-18F 0.0018 / 46 0.0005 / 13 0.0028 / 71 0.0015 / 38 0.0065 / 165 0.0070 / 178 1659X-18G 05.0018 / 4 06.0006 / 1 08.0030 / 7 08.0015 / 3 01.0070 / 17 0.0075 / 19 159X-18H 0.0018 / 46 0.0006 / 15 0.0030 / 76 0.0015 / 38 0.0075 / 191 0.0080 / 203 1659X-18J 05.0018 / 4 06.0006 / 1 08.0030 / 7 03.0015 / 3 06.0080 / 20 0.0085 / 21

* For hole sizes 0.0025 through 0.0049, the tolerance is +0.0002/-0.0001. For hole sizes greater than 0.0049, the tolerance is +0.0003/- 0.0002. Tighter tolerance available at additional charges. ** If IC < 0.0005 and/or T < 0.0050, the B tolerance is +/-0.0001, otherwise B tolerance is +/-0.0002 (if B > 0.0040, B tolerance is +0.0003/-0.0002). Dimensions in inches unless otherwise specified.

36 +0.0003/-0.0002). Dimensionsininchesunless otherwise specified. ** IfIC<0.0005 and/or T<0.0050, theBtolerance is+/-0.0001, otherwise Btolerance is+/-0.0002 (ifB>0.0040, Btolerance is +0.0003/-0.0002. Tighter tolerance available at additional charges. * For holesizes 0.0025 through 0.0049, thetolerance is+0.0002/-0.0001. For holesizes greater than0.0049, thetolerance is 90μm, seetheProcess 1800series. face anglesare available. For bondpadpitches less than ball bondsize andimproved looping.Both8°and4° utilize 90°radiused insidechamfer architecture for small for making a small ball bond. The 1592 and 1593 series clearance for adjacent loopsandtheICisconfigured 90μ The 1592 and 1593 series are designed for pitches of m and above. The angle-bottleneck design provides 30° D S 1 1 18 1 1 1 1 16 13 1 13 18 1 16 13 1 1 18 16 13 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 E 5 5 5 A 5 5 *Optional 20° Cone Available 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 R 9 9 9 9 9 S X X X X X X X X X X X X X X X X X X X X I H Gaiser PrecisionGaiser Tools CoorsTek, Inc. E ------1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 S 1 1 1 1 1 N 8 7 5 5 8 7 5 8 7 5 7 5 5 8 7 8 7 5 8 7 O & D D D A H H G G G C C B E E E F F F J J . R0.010 254µm ± 0 0 0 03 05 05 00 0 0 0 0 03 08 03 0 0 0 03 03 00 0 ...... 305µm 0 0 0 0 0 0 0 0 0 0 0 0.012 0 0 0 0 0 0 0 0 0 i . n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 H / 0 8 8 8 8 8 8 5 5 5 5 5 5 5 7 7 7 7 7 7 7 * µ 1 / / / / / / / / / / / / / / / / / / / / m / 2 4 4 4 4 4 4 3 3 3 3 3 3 3 4 4 4 4 4 4 4 . 6 6 6 8 8 8 8 3 3 3 5 0 0 08 04 0 0 0 0 0 0 0 01 09 04 06 09 09 06 0 03 ...... 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ( . 0 0 R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I 0 0 / R 4 4 4 4 5 5 5 5 5 5 6 5 5 5 6 5 5 6 Ventura, CA93003 4544 McGrath Street e 3 3 µ f ) / / / / / / / / / / / / / / / / / / 30° 10° m / / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 0 0 3 3 3 3 3 3 5 0 0 0 08 08 08 0 08 08 00 0 0 0 0 08 00 05 S 0 0 08 ...... e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 n e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 3 2 2 2 3 2 2 2 3 2 2 2 2 2 2 2 2 N 2 2 2 / B 0 7 7 7 0 7 3 7 0 3 5 5 5 1 5 5 1 8 8 8 o µ t / / / / / / / / / / / / / / / / / / / / m e 7 6 6 6 7 6 5 6 7 5 6 6 6 * 5 6 6 5 7 7 7 6 9 9 8 4 4 4 * 3 1 1 0 0 0 0 0 0 0 0 0 00 02 03 05 08 08 02 07 03 0 04 ± ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 O 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 0 2 2 2 5 5 5 5 5 5 2 5 5 5 5 5 5 2 5 0 0 R F T 0 µ Note: A10°by 0.012 in.(305 Example: 1592-18E-437GM-20D Specify: be specified at theendofpartnumber. in the1592/1593 series.Otheranglebottleneck configurations may / / / / / / / / / 3 / / / / / / / / / / / m / 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 +1 805644 2013 +1 805644 5583 8 0 0 0 8 8 8 8 8 8 5 OR 0 0 0 0 00 01 01 07 02 0 0 0 0 05 06 08 05 06 0 0 ± ( ...... 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i Series-DashNumberLength+Finish -Options 0 n 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ° . 5 5 5 7 5 7 7 5 4 6 4 6 6 6 8 6 6 8 7 7 0 0 5 5 0 5 0 0 0 5 0 0 5 5 0 0 5 0 0 T / C 5 5 0 O µ 3 / / / / / / / / / / / / / / / / / / / / m N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 / E 2 4 4 7 4 7 7 2 1 5 0 6 6 5 0 6 5 0 9 9 8 ) 7 0 0 8 2 2 5 5 1 1 IR 90° B H T 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ( 0 0 0 ± 1 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 ° 0 OR . 4 5 5 5 7 7 8 5 8 7 5 8 8 6 4 6 6 7 7 7 0 A 3 4 9 9 0 0 5 9 5 0 4 0 0 5 8 5 5 T / 5 5 5 μ 0 B µ 3 / / / / / / / / / / / / / / / / / 1592 www.gaisertool.com [email protected] / / / m) highanglebottleneck isstandard T m 1 1 1 1 1 1 2 1 2 1 1 2 2 1 1 1 1 N 1 1 1 / 0 3 5 5 7 7 1 5 1 7 3 0 0 6 2 6 6 IR 9 9 9 K 8 9 7 0 0 8 8 3 3 5 1 ) 0 0 . . 1592 &1593 Series 0 0 8° 0 0 0 1 IR W 90° H T B 9 0 Capillaries I S R / / U E 2 2 i G n 3 5 D . G t t I / E o o A 1593 µ S M 0 0 m T IR . . E E 0 0 T D 0 0 E 1 1 R 1 3 / / 2 3 4° 8 3 37 other die attach tab tools wedges capillaries Ball Bumping Capillaries 1732 & 1733 Series

The 1732 and 1733 series capillaries are designed for applications where only a ball bond is required. The CLEARANCE TABLE user-friendly part number allows the hole and the “B” dimensions to be specified for various wire diameters, MAXIMUM RECOMMENDED bond pad sizes, and bond pad pitches. BALL BOND PITCH "B" DIMENSION in. / µm in. / µm See Note* The “T” dimension is automatically minimized for fine pitch applications unless otherwise specified. A flat and 0.00350 / 89 0.0022 / 56 polished tool face is standard. Both the 1732 and 1733 01.00375 / 95 0.0024 / 6 are made of ceramic material unless otherwise specified 0.00400 / 102 0.0026 / 66 as Tungsten Carbide (“-WC” in the part number). 01.00425 / 108 0.0028 / 7 0.00450 / 114 0.0030 / 76 09.00475 / 121 0.0031 / 7 0.00500 / 127 0.0033 / 84 09.00525 / 133 0.0035 / 8 0.00550 / 140 0.0037 / 94 09.00575 / 146 0.0039 / 9 0.00600 / 152 0.0041 / 104 02.00650 / 165 0.0044 / 11 0.00700 / 178 0.0048 / 122 Note: 02.00750 / 190 0.0052 / 13 For hole sizes 0.0025 through 0.0049, the tolerance is +0.0002/- 0.0001. For hole sizes greater than 0.0049, the tolerance is 0.00800 / 203 0.0056 / 142 +0.0003/-0.0002. Tighter tolerance available at additional charges. 00.00850 / 216 0.0059 / 15 * If IC < 0.0005 and/or T < 0.0050, the B tolerance is +/-0.0001, 0.00900 / 229 0.0063 / 160 otherwise B tolerance is +/-0.0002 (if B > 0.0040, B tolerance is +0.0003/-0.0002). Dimensions in inches unless otherwise speci- 08.01000 / 254 0.0070 / 17 fied.

0.0005 / 13µm (REF) BOND PAD CALCULATED IN PITCH CLEARANCE TABLE

38 +0.0003/-0.0002). Dimensionsininchesunless otherwise specified. ** IfIC<0.0005 and/or T<0.0050, theBtolerance is+/-0.0001, otherwise Btolerance is+/-0.0002 (ifB>0.0040, Btolerance is 0.0002. Tighter tolerance available at additional charges. * For holesizes 0.0025 through 0.0049, thetolerance is+0.0002/-0.0001. For holesizes greater than0.0049, thetolerance is+0.0003/- -18 =0.0018 inch -XX =0.00XX inch Dimensions are specifiedas follows: Note: OptionalTdimension must be greater xBdimension than1.5 1733-17-31-437-AB10x12 1733-15-25-437 Example: Series -HBTool Length -Options Specify: shorter, widerballbondthanthe1732. ficult bondability. The 1733 series tool will form a force ontheballbondfor useonsurfaces withdif The 120°doubleinsideprovides maximumdownward 1733 SeriesFeatures: Note: OptionalTdimensionmust begreater xBdimension than1.5 1732-17-35-437-T=90 1732-20-38-375-20D-WC 1732-18-36-437 Example: Series -HBTool Length -Options Specify: ball bondonsurfaces withgoodto fair bondability. The 90°doubleinsidechamfer forms atall,compact 1732 SeriesFeatures: Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street - RADIUS EDGE F T RADIUS EDGE +1 805644 2013 +1 805644 5583 (REF) (REF) Ball BumpingCapillariesBall (ST (ST T =1.5xB T =1.5xB www.gaisertool.com [email protected] ANDARD) ** ANDARD) ** 120° * * 30° 30° 90° H B H B 1732 &1733 Series 1733 1732 39 other die attach tab tools wedges capillaries Capillaries Optional Radiused Inside Chamfers

The standard 90° and 120° double inside chamfer capil- The inside radius also helps to alleviate sagging and wavy laries are also available with an optional radiused inside wires in long-loop, low-loop, high-speed-automated, chamfer at a moderate additional cost. The inside radius and fine-pitch bonding applications. This is the same enhances wire control and looping characteristics. radiused inside chamfer design featured in the 1520 and 1590 fine-pitch series.

STANDARD 90° 90° RADIUSED DOUBLE INSIDE CHAMFER INSIDE CHAMFER

IR OR OR INSIDE H STANDARD H RADIUS (IR) SERIES IC EQUIVALENTS IR

B 1513N 1523N B 1572N 1522N 90° 90° 1574 1524 1570 1521

STANDARD 120° 120° RADIUSED DOUBLE INSIDE CHAMFER INSIDE CHAMFER

OR OR H STANDARD INSIDE H SERIES RADIUS (IR) IC EQUIVALENTS IR

B 1513 1523 B 1572 120° 1522 120° 1574N 1524N 1570N 1521N

40 Industry standard large geometry dimensions: “angle bottleneck” construction. exist at thetipdetails ofthetool andinthespecialized and overall tool length. The major dimensional differences the basiccommon dimensionssuchasshankdiameter As withstandard capillaries,fine-pitch capillariesshare bottleneck details. Small geometry dimensionsrefer to thetipandangle sions generally refer to theshank,backhole, andcone. geometry andsmallgeometry. Large geometry dimen- try standard dimensional characteristics: large Fine-pitch capillarieshave two basicsets ofindus- Design Dimensions Fine-Pitch Capillary Basic 4. 3. 2. 1. Back Hole Back Cone AngleorMainTaper Angle Tool Length (L) Shank Diameter (SD) Figure 57 –Large geometry dimensions Gaiser PrecisionGaiser Tools CoorsTek, Inc. 30° +0.0001 /0.003mm -0.0002 /0.005mm Ø0.030 /0.76mm Ø0.0624 /1.58mm ±0.003 /0.08mm Ventura, CA93003 4544 McGrath Street ±0.005 /0.13mm 0.750 /19.05mm 0.625 /15.88mm 0.470 /11.94mm 20° 0.437 /11.1mm 0.375 /9.52mm

F T Industry standard fine-pitch smallgeometry dimensions: BOTTLENECK +1 805644 2013 +1 805644 5583 9. 8. 7. 6. 5. 4. 3. 2. 1. HEIGHT Figure 58–Anglebottleneck (ABTNK orAB) geometry ANGLE

R OR Angle Bottleneck Height (AB orABTNK Height) Angle Bottleneck Angle(AB orABTNK Angle) Outside Radius(OR) Face Angle (Note: may beflat, 0°) Inside Chamfer Angle(ICAngle) Inside Chamfer (IC) Chamfer Diameter (CD orB) Hole Diameter orSize (H) Tip Diameter (T) Figure 59 –Small(tip) geometry dimensions ABTNK ANGLE ANGLE CONE T Fine-Pitch Capillary dimensions ABTNK ANGLE ANGLE ANGLE CONE IC IC www.gaisertool.com [email protected] H B T BOTTLENECK HEIGHT ANGLE TA Wire Bonding PER ANGLE (MTA MAIN T ) ANGLE FA CE ABTNK ANGLE 41 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

Fine-Pitch Process Requirements 2. Chamfer Diameter (CD or B): The contribution of the CD is to control the bonded ball size. The following is a generic set of recommendations to aid With the bond pad opening (BPO) as a limiting those looking to implement finer-pitch bond processes: factor, the selection of the proper CD is very important. Typically, the IC size for 0.0009 1. Select gold wire based on process application; in./23μm to 0.0010 in./25μm wire is 0.0002 (i.e. low loops, molding stresses) in./5μm to 0.00025 in./6μm. When using a 2. Select state-of-the-art wire bonder with high 0.0012 in./30μm wire, the typical IC size can level of flexibility with special attention to the range from 0.00025 in./6μm to 0.0003 in./8μm. ultrasonic control capabilities (i.e. finer ultrasonic 3. Inside Chamfer Angle (IC Angle): The most control resolution) common angle for fine-pitch bonding is 3. Make sure substrate material and die are 90°. For some ultra-fine-pitch applications, properly matched for fine-pitch process an angle of 40° to 70° is selected to reduce 4. Select proper capillary material and geometric the bonded ball size. Poor ball shear results design to fit your bonding requirements may stem from these steeper angles. (i.e bonded ball size and thickness) 4. Angle Bottleneck Angle: This angle is critical 5. Molding and mold compound suitability for the capillary to avoid contact with adjoining loops during wire bonding. Generally, 10° is recommended but 5° may be required Fine-Pitch Process for some ultra-fine-pitch applications. Although the ball-bond process depends on the interac- 5. Angle Bottleneck Height: The height tion of multiple variables, a few generic recommenda- required depends on the critical loop heights tions can be made: immediately adjacent to the capillary or those wires which the capillary must pass between 1. Use Design of Experiments (DOE) whenever when bonding to staggered bond pads. unknown variables could be present A standard height is 0.010 in./254μm. 2. Process window as large as possible 6. Tip Diameter (T): Optimal tip diameter 3. Be ready to maximize reliability selection is determined by the BPP and the (i.e. highest shear and pull values possible) desired loop height to be cleared. Loop 4. Select proper capillary material and geometric configuration must also be considered when design to fit your bonding requirements bonding in the corners of some devices. (i.e bonded ball size and thickness) 5. Optimize bonded ball size to fit Fine-Pitch Wire Bonding bond pad opening (BPO) Bond pad pitch spacing of 60μm is common in wafer processing. New technologies to improve die perfor- Capillary Design Considerations mance and reduce cost of manufacturing are pushing the implementation of even tighter pad spacing. It is The bond pad opening (BPO) restricts the size of the common to see now 55μm pitch and 50μm pitch as bonded ball and the bond pad pitch (BPP) controls the normal production processes. optimum size of the capillary tip diameter that can be used. It is essential that the bonded ball be placed com- The introduction of smaller than 50μm pitch is slower pletely within the BPO. The capillary tip diameter must than anticipated due to the numerous challenges facing be large enough to provide a strong second bond but the assembly houses. Some of these challenges include also clear any adjacent wires during the bonding process. looping strength capable of resisting the mold flow stresses without damaging the wires or creating shorts 1. Hole Diameter (H): For fine-pitch applications, between wires, and finding the optimum substrate and a hole to wire clearance can be 0.0003 molding material to minimize stress to the already finer in./7.6μm for 70μm-90μm pitch, 0.0002 gold wire diameters. The gold wire is challenged not in./5μm for 60μm pitch, and 0.00015 in./3.5μm only to meet higher mechanical properties but dimen- for 50μm pitch bonding. This is critical to sional and chemical as well. Any chemical changes to insure good wire movement with the hole the wire to improve mechanical properties can affect during looping without causing wire drag, its reactivity to the bonding surface where it must be resulting in sagging, wavy, or tight loops. attached. These same changes can also affect the free

42 with amirror smoothfinish. ing operation now leaving theanglebottleneck portion Process 1800eliminated thepreviously standard grind- 1800 manufacturing process. recognizedGaiser this needanddeveloped theProcess tip diameters and tighter dimensional tolerances grew. finer pitches, thedemand for smalleranglebottleneck As thesemiconductor industry moved to finerand Process 1800 ultrasonic energy withhigherefficiency. design andoptimized ceramic materials that cantransfer properties canbeenhanced isby clever geometrical strength, and Intermetallic reaction. The only way these Bond quality ismeasured basedonShearforce, Pull provide higherperformance interms ofbondquality. must itprovide goodmechanicaltolerances, itmust also The finer-pitch capillaryisachallenge by itself. Notonly performance. decide whichoneswillimpact thereliability andprocess process engineermust weigh all theconsequences and Selection oftheidealwire isabalancingact where the capillary geometrical design. air ballformation sometimes ignored orblamedonthe • • • • • • • Ideal for high-frequency transducers materials of theceramic, andzirconia toughened ceramic Sub-micron average grain size, near-zero porosity Reduced standard deviations Substantially tighter dimensionaltolerances wider tuningwindow Superior ultrasonic energy transmission anda Increased shearstrength andrigidity of ABTNK The newest bottleneck manufacturing technology providing superiorbottleneck strength Figure 60–Process 1800style anglebottleneck Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street F T of thecapillary: This designisablendingwhere theICmeets theface eliminate cuttailproblems onnew fine-pitch devices. The Chamfer Diameter Radius(CDR) was developed to The Chamfer Diameter Radius(CDR) • • • +1 805644 2013 +1 805644 5583 Reduces effects offlame-off error Minimizes cuttailproblems Blending ofICandtool face Figure 61 –Example ofthechamfer diameter radius Mg M N5 a W C 03 n C o e 0 0 08 05 0 0 00 a A u a . . a i Tm p r ...... 0 . B f p n C o i 0 0 0 0 0 0 0 i a e i p i n 0 T F l S f o c l l L 0 0 0 0 0 0 0 A l a N u . t r 1 t a T D D o B r u r 1 0 1 0 1 0 0 e r o K F l e 2 y i / t r T y l i a 2 8 1 7 0 6 9 o n i A y a i 5 N N n m H n µ M l g A n m s g o K / / / / / / / e e m t A e B g a / h . i T t t g l M e 3 2 2 1 2 1 2 T u B e e e P e 3 h N t r 0 0 8 8 5 5 3 s r r t e e i 2 t e i o t K t t a e a r h c l m Fine-Pitch Capillary d k o h d a S C t i t a c r S p e B t i n a l S0 o l n 0m 0 g a 0 0 0 0 0 t www.gaisertool.com [email protected] d o n . . (CDR) a 0 0 r 0 0 0 t a f . . . . . 9 d n y h 1 0 1 0 0 0 . 0 . 0 . r 9 9 0 0 d 0 0 d e 3 0 0 0 0 0 0 1 . 9 a H ° 0 0 9 6 i r T 0 4 n M 1 0 1 . 0 0 r L % 1 i 9 1 1 e o d A 2 1 25 n . / 7 2 9 0 7 8 0 % a B . 3 5 s l / 4 G A g n ° e 5 5 5 H H 5 5 A T / t 2 m u r A l / / N o i / 9 5 i 2 D f / / / / / g n D O l a 0 4 K l 3 2 3 3 d i e h c i O 3 2 2 1 2 3 µ µ n a a 3 8 i t 6 n 3 m 2 4 7 9 2 u . m t D S r a t t CDR t / i t t t t t i p o o n o e a o o o o o µ g e t m 0 0 e 0 e m 0 0 0 0 0 Wire Bonding r . . . d e . . . 0 . 0 . 0 0 0 0 0 0 0 0 t G 0 0 0 e B . . 0 0 0 0 0 P P 0 0 u 1 1 r 9 1 o 1 1 1 1 0 1 0 1 r r i 9 5 7 o o 6 0 3 0 d n 4 1 2 9 0 2 . c c ° 9 6 i e 7 d A n e e / / L / % 1 i / / / / / A 2 2 n . l s s e 7 2 0 3 4 4 s s B . O / r 3 2 3 2 2 A g ° A 1 T / 2 3 1 1 m 6 8 3 l N 9 5 2 8 8 O 0 4 K 0 0 3 µ µ 0 m 43 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

CDR2B, Chamfer Diameter Radius Design It is these increased stresses that Gaiser Precision Bond- ing Tools addresses with the new CDR2B feature which The transition between the Inside Chamfer (IC) and the is now available on capillaries for 50μm pitch or less. Face Angle (FA) is the surface area responsible for flattening and weakening the bonding wire during the bond The CDR2B provides significant stress relief at the IC-FA termination process. At this time, the wire diameter is transition reducing and/or eliminating the premature reduced to a few fractions of a micron in thickness al- termination of the wire, also known as cut wires or lowing the bonder’s wire clamping mechanism to break missing tails. it free so that a straight piece of wire is left exiting the capillary tip. The photographs below details surface features between a standard IC-FA capillary and a capillary with The small amount of gold wire protruding from the the CDR2B finish. capillary tip is then melted into a ball by the action of an electrical discharge produced by the EFO system.

The melted ball is used to start a new bond cycle where the ball is welded to the die-pad openings. The wire is strung across forming a loop that connects to the carrier or substrate lead points and where the wire will be connected and a new termination cycle will begin.

The wire termination cycle is a process that depends on Standard Capillary CDR2B Capillary the accurate control of geometrical capillary features as Figure 63 – A standard IC-FA capillary vs. a capillary well as mechanical and software features embedded in with the CDR2B finish the bonding equipment. SBIC - Small Ball Inside Chamfer As the bonder applies various control parameters (Force, The proliferation of smaller geometries in the semicon- Time, Contact Velocity, Ultrasonic Energy, etc.) over ductor back-end assembly industry means smaller bond the wire area to be terminated, compressive and shear pads with tighter spacing among each other. These stresses experience an increase at the IC-FA transition. requirements have created a demand for smaller, more tightly controlled capillary geometries to produce a The degree of stress varies depending on the IC and bonded ball of uniform shape and form, and of similar FA configuration (see Figure 62). The relationship be- quality found in those of larger and older semiconduc- tween stress and capillary tip dimensions is considered tor devices. inversely proportional. As the tip diameter gets smaller, to fit finer pad spacing (Pitch), the stress per area unit However, the function of the capillary is no longer simply area increases. to provide form and shape but to assist in the creation of a reliable bond. New capillary design rules must now FORCE include other processing factors such as pad metallization and structure (low K, etc.), packaging design and materials, and processing factors (temperature, ultrasonic frequency, etc.). Standard IC capillary designs can provide shape and form but fall short in providing higher 11° 60° reliability in terms of shear strength and/or intermetallic formation as well as the pad reliability (cratering, pad FORCE peeling, etc.).

Gaiser Precision Bonding Tools’ new SBIC design addresses form, shape, and reliability all at once by means of a unique design that 11° 120° controls and distributes the stresses responsible for the Figure 62 – Stress diagrams bond formation. Proper manipulation of such stresses helps to control the intermetallic formation, bond deformation, and minimizes bond pad sub-layer damage such as cratering and pad peeling. 44 Ceramic Material Choices sales representative oroursalesdepartment. details ontheir application, pleasecontact your nearest manufactured by Precision Gaiser Bonding Tools. For The following are themost common materials usedand maximize bonding energy usage. to produce acapillarythat isacoustically efficient to is onlypossible by customizing theceramic powders energy withoutdetriment to ballshapeandquality. This tighter controls andresolution to transfer thebonding The spread offine-pitch products requires finerand acoustical onesaswell. a capillarynotonlymeets geometrical parameters but quencies used on today’s processes necessitates that materials, diepadmetallization, andultrasonic fre- for theintended application. The multiplicity ofpackage the various blendsisoptimized to give thebest performance mechanical andultrasonic performance qualities.Eachof ceramicGaiser materials are blended to achieve higher Figure 64–Intermetallic reactions ofaStandard IC Figure 65–Standard ICcapillaryvs. SBICcapillary limited intermetallics capillary andaSBICcompared Gaiser PrecisionGaiser Tools CoorsTek, Inc. Standard more complete intermetallics Ventura, CA93003 4544 McGrath Street SBIC

F T new consumer products. popular becauseofmulti-tasking requirements from modules withinasinglepackage are alsobecoming in order to meet performance requirements. Multi-die structures where dieare stacked vertically are common more popular inorder to minimize diestresses. Multi-die Fast andlow temperature curingdieattach material is Polyimide-based substrates hasincreased significantly. pushes thematerials andprocesses to thelimit.Use of design requirements isthemost challengingoneasit mance and product requirements. This effort to meet exist. Every package isdesigned to maximize perfor the main reason a multiplicity of package configurations sumer. The drive to meet andfillcustomer’s needsis changing andevolving to fittheneedsof con- The semiconductor industry is a dynamic one, always New Package Development +1 805644 2013 +1 805644 5583 Figure 66–Common materials usedandmanufactured B A e v n Figure 67 –Technical specifications of common U g E H d Dm V f l a i t G f Ce n i r e i r c Standard Ceramic c a r o d g n k a i s l n e s e o i o S n n i e r r t n t s s c y r S i s y e c i n z e t h CZ3 S1 3 t . d 5 2 Fine-Pitch Capillary 9 T 8% 1 . Wk 7 1 6 e 1 . C 2 4 g 3 h c . M e 4 2 µ i / h r H t % m P a c n V m a i c by Gaiser i materials 3 c a www.gaisertool.com [email protected] l 4 S Lk 1 . 2 1 p i 0 g 8% 0 9 7 e 1 h 5 . C3 g 1 5 3 c t . Z 6 2 µ M i / P H f m c i i P V n c m a a 3 t i o 4 n De 1 . 2 3 0 s 1 a 8% 6 8 . CZ8 2 r CZ1 8 C8 3 5 g k Wire Bonding 0 . 5 Z 8 8 M P / µ H m i c P n V m a 3 4 1 . 2 2 0 8 0 W 0 7 4 4 C . 0 g 4 6 h . Z 0 4 µ M i / H t m c P V m a 3 - 45 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

Micro-Leadframe / QFN Packages Reasons for the previous problems are as follows: • Too much induced lateral movement and vibration of the already bonded units within the strip of devices during the bonding process • Resonance effect of the units of the strip under the work stage during bonding • High elasticity of the laminated film absorbs too much of the bonding energy resulting in significant second bond weakening and failure

The following efforts are being pursued in order to refine and optimize the QFN package:

• Selection of the polyimide film of the pre-tape leadframe • Selection of the mold compound for lead-bleed prevention Figure 68 – Example of a QFN package • A suitable solution to the various CTE (coefficient of thermal expansion) effects to the overall The QFN (Quad Flat Non-leaded) is at the top of the list of package integrity rapidly growing popular devices in the IC industry today. Comprised of a CSP plastic encapsulated package with a Some package engineers have resorted to ball bumping copper leadframe substrate, its small size and low profile on the lead side to reduce the vibration and create a more make it ideal for high-density PCB’s used in small scale rigid base for the second bond. For a 70μm pitch QFN electronic applications such as cellular phones, pag- package, Gaiser has developed a T=0.0035 in./89μm ers, and PDA’s. It is becoming part of the lower cost, with an 8° face angle capillary (1851-13-437P-35(2-8D- low pin count SOIC, TSSOP, Mini-BGA, DIP, and QUAD 8)20D-AB10x10-CZ1). This capillary has achieved a mid- configurations. span pull strength of 4.5 grams, maximum pull strength of 7.4 grams, and an average pull strength of 6.0 grams. The two common types of leadframes are silver spot plated leads or nickel-palladium preplated. These leadframes are pre-taped with film at the bottom and ready to use for production. Success for bonding this package requires the following: • Lead frame design • Mold compound selection • Polyimide film selection • Window clamp design • Choice of bonder • Bonding parameter optimization

Failure to optimize the above selections may result in the following:

• Broken ball neck • Weak and stressed ball neck line • Poor stitch/crescent bond formation Figure 69 – Ball bond for a 70 m QFN package made • Weak pull strength μ with part number: 1851-13-437P-35(2-8D-8)20D- AB10x10-CZ1

46 Figure 72 –Sideview ofstitch bondshowing exhibiting QN package QFN Figure 70 –Stitch &71 bondsfor a70 μm [in X(above) andY(below) directional scrubs] made with partnumber:1851-13-437P-35(2-8D-8)20D- good transition from thewire to the bond Gaiser PrecisionGaiser Tools CoorsTek, Inc. AB10X10-CZ1 Ventura, CA93003 4544 McGrath Street F T the interface ofthebond. velocity ofvibration, whichincreases energy appliedat gerated mechanical vibration amplitude and increase cies are strongly recommended since they reduce exag- applications like thosementioned here. Higherfrequen- cone angleandCZ8orCZ3material would beidealfor attenuation properties suchasa30°opposedto a20° properties isofanutmost importance. Acapillarywithless special attention to geometrical designs as well as material ultrasonic energy iseasilyabsorbedorattenuated. So Because ofthelackrigidity inthesetype ofsubtrates, than usualinorder to avoid contact withthedieedge. bottleneck capillarythat inmany casesneedsto betaller die edge. This designrequirement demandstheuseofa loops sothesecond bondisasclosepossible to the temperature bonding. Most CSP’s have very shortwire (polyimide base) orrigidlaminate. Bothrequire low The two most populartypes ofCSP’s useeitherflex Chip ScalePackages (CSP) are becoming more andmore popular. has become of greater importance asmulti-task systems in theform ofcommunication speed,aparameter that package doesnothave. The performance advantage is giving them a performance advantage that a multi-chip cal stacking of dies. These dies share a common package mal, etc.). Oneway to get closerto thosegoalsistheverti- higher package performance (electrical, mechanical, ther The trend ofthesemiconductor technology isto achieve Stacked DiePackages +1 805644 2013 +1 805644 5583 (CUEBGA) package that incorporates astiffer laminated Polyimide Dielectric Vias in Figure 73 –Cavity-up enhanced ballgridarray Interposer with adhesive to thepolyimideflex circuit Patterned Cu -Stiffener Fine-Pitch Capillary Cir Layer www.gaisertool.com [email protected] cuit Die Compound Overmold Wire Bonding Adhesive Die Attach Adhesive -

47 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

The performance advantage is not without its sacrifices. Copper Wire Ball Bonding These sacrifices are usually related to the assembly process. The main concern is the lack of rigidity exhibited Copper wire bonding has always had a special appeal by this type of package. The use of multiple layers of die because of the comparative price against gold wire. The attach adhesive further reduces its mechanical rigidity cost factor is mainly the driving force behind the prefer- making the entire package sensitive to energy losses ence to implement copper as a substitute for the most due to absorption or attenuation. The mechanical expensive material, gold, in most of the semiconductor rigidity is reduced even more when dies are offset from products. each other creating a mechanical cantilever effect that absorbs bonding energy.

The solutions for such an unstable package are found in our 38° cone angle, specifically designed for this type of application. Complementing the cone angle design is the new ceramic material CZ3 which provides amongst the highest ultrasonic transmissivity of any capillary material in the industry today. Again high frequencies are a necessity when processing these types of packages. The higher the energy the better in order to substitute the predominant mechanical vibration for purer form of energy, Phonon generation.

Wire bond to cantilevered edge of thin die

Figure 76 – A consistently shaped free air copper ball The one aspect that is usually ignored is the less publicized material differences that exist between the well known gold wire and the copper wire. These differences are Hardness, Cyclic Fatigue Resistance, Heat Affected Zone, and Oxidation.

Hardness – This is one of the main culprits for bondability issues. These issues range from poor welding of the first bond and second bond to sub-layer damage (cratering, chip-out) of the bond pad structure. The limiting Figure 74 – Example of a 3-die stack package welding performance is associated with the reduced intermetallic formation when the copper ball bond gets in contact with the aluminum bond pad. The effect of Reverse wire bonds hardness on the second bond impacts most the tool life as the need for higher bonding parameters increases in order to maximize welding area.

Cyclic Fatigue – In order to minimize the impact of hardness, high-purity copper must be used. This means no dopants or impurities should be aloud. A high-purity copper material can also be highly sus- ceptible to work hardening due to cyclic phenomena. The work hardening effect can be detrimental to product life performance as brittle neck failure Figure 75 – Example of a quad stack package could appear during device temperature cycling.

48 presence Oxygen forming CuO Oxidation –Copper isahighlyreactive material inthe features to maximize bondability. the best alternative withaselected set ofgeometrical integrity. materials Gaiser’s CZ3andCZ8canprovide an extended tool life, andmaximumbondquality and will consist ofminimumbonding parameter levels, with consistent andreliable bondprocess. Suchaprocess is to select the proper capillary design that will provide a package, and machine hardware are selected, the next step The Process –Once the proper inertgas,wire purity, per ballsaswell. bonds, blow holes,andvoids onthesurface ofthecop- formation hasbeenassociated withmis-shapenedball to bondintegrity. Presence ofOxygen duringtheball create seriousbondingissues that range from ball shape formation orduringthe actual bondprocess cycle, can amount of Oxygen, either during the process of ball protect theCopper from reacting withOxygen. Any the reason aninert atmosphere must be used to to Silver, orCopper to Copper surfaces. This is process between Copper and Aluminum, Copper ficult to remove oxide that hinders the welding W during temperature cycling tests. The results ofhigh 0 Figure 77–Typical brittle neckfailure that occurred 0D 0D 0 0 . i r . . 0 . . 0 0 0 i 0 e expansion moldcompound andwork hardening n 0 0 0 0 0 . 4 D 3 1 1 2 0 / i 0 3 0 0 a µ / m / / / / m 1 e 7 3 2 5 Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 t 6 3 5 1 e 2 r P phenomena at theballneck. a r C t 1 8 o N 1 5 1 p 5 1 u 1 4 5 5 p 5 m 5 - 5 1 1 5 1 p 2 1 5 1 - 1 2 b 3 0 e - 5 5 - - 2 5 - e 1 5 r 2 4 2 2 - - 1 r 2 3 4 5 W - 4 s - - 7 4 3 - 5 1 4 4 G 3 7 - 8 i C 3 3 r 7 4 M G - 7 e u 7 G 3 4 M G - G P 7 3 r M 3 B M r - G 7 M a 8 1 e - r o G M - ( 1 2 - t n 9 2 M n 8 0 0 - N 3 - t 2 0 1 d ( F - l ( u 7 ( y ( 6 6 - 6 i Ventura, CA93003 4544 McGrath Street 5 2 m 7 1 n . 5 5 . 5 , ahard anddif - 5 . U 0 ( ( g 5 b 8 x - 1 4 ) - e D 1 s 8 2 0 - 8 r 2 D 8 e - 0 - D 1 0 8 D D d - - 5 2 D D - - 2 ) 0 1 A - - 0 2 8 ) 3 5 B ) 0 2 D 0 ) 2 1 D 0 2 ) - 0 0 D 2 0 - 2 D x C 0 5 - 1 - C D D ) C 0 2 μ Z R Z - 0 1 C 1 Z 3 -

F T suggested frequencies for pad pitches of 50 bond deformation butwithhigherbondstrength. The acoustical energy. They are idealto provide minimum frequencies provide less mechanical excursion but higher The Ultrasonic Frequency isalsoimportant, since higher formation, andmany more. shear values, missing tails, opens(noball),intermetallic product quality andreliability suchaslifted bonds,low variations. Eventually it canaffect short andlong term frequency range, etc.) cancausesignificant process poorly designedcontrol systems (phaseanglecontrol, clamping method impedance, frequency) orbecause of ered eitherbecauseofhardware variations (capillary consistent andrepeatable. Variations inpower deliv allowing minute adjustments, ispossible sobondsare trolled insuchaway that higherresolution, capableof significant buttheleast understood. Itmust be con- The Ultrasonic Power parameter isoneofthemost which canalsoaffect the overall bonded shape. portant Contact Velocity and Search Height parameters At thesametime, onemust notforget theequallyim- higher shearvalues butwithoutexcessive deformation. (grams/bit) inorder to maximize bondinformation with be equallyimportant andwitheven higherresolution The BondForce appliedduringthebondingcycle must order to produce consistent andrepeatable ballsizes. Voltage withahigherresolution thanoldersystems in system capableofcontrolling Current andBreakdown The FAB requires astate oftheartElectronic FlameOff(EFO) Ultrasonic Power. responsible for BondForces, BondHeadVelocities, and control ofFree (FAB), AirBall higherresolution hardware and more repeatable shearandpullvalues, exceptional cess for interconnections under50μmdemandsbetter easily achieved withlarger padpitches. The bondpro- in order to maintain current quality standards whichare The impact on the bond process comes in many forms associated materials. higher demandsonchipassembly bondprocesses and pads and the reduction in size. This, in turn, exerts is most obvious inthespacing(Pitch) between bond silicon dieseven further. The impact ofthisshrinkage manufacturing haspushedfront-end foundries to shrink increase die performance while maintaining the cost of The constant trend ofthesemiconductor industry to Pad Pitch Bonding 50μm andBelow +1 805644 2013 +1 805644 5583 Fine-Pitch Capillary www.gaisertool.com [email protected] Wire Bonding μ m or less is -

49 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

one greater than 100kHz. Lower frequencies are not recommended because of its mechanical aggressiveness.

For materials, the capillary and gold wires play an important role in allowing trouble free and repeatable bond process.

Capillary Tip Geometry is key in achieving consistent ball centering and shape and, most important, the robustness of the second bond or stitch bond. The biggest issue in fine-pitch bonding is the second bond consistency. Gaiser has developed the ideal combination between geometric features and ceramic material. This combination helps control and ma- nipulate the various stresses (compressive, radial, and tangential) occurring during the bonding cycle so that a trouble free and repeatable wire termination process is Figure 79 – 50μm pitch ball bonds possible.

It is also important not to ignore the effect of gold wire. As the pitch becomes smaller, the wire diameter becomes smaller and more sensitive to stresses during the loop formation and other bending stresses that might take place during bond cycle. The gold alloy must be tailored to minimize ball neck cracking, maintain loop shape, provide a strong welded area on the stitch, and a repeatable, straight-tail length for consistent free air ball (FAB) size.

Figure 80 – 50μm pitch stitch bond

Figure 78 – 50μm pitch capillary

Figure 81 – 50μm pitch package using 0.0009 in./23μm gold wire

50 pth akg using package pitch Figure bondsina50μm 82 –Ball Figure bondmadewith0.0012 84–Ball in./30μm Figure 83–Package withcomplex loopingprofile Gaiser PrecisionGaiser Tools CoorsTek, Inc. incorporating atwo-tier leaddesign gold wire for 100μmpitch package Smashed ball=0.0027 in./68 μm 0.0009 in./23μm goldwire Ventura, CA93003 4544 McGrath Street F T +1 805644 2013 +1 805644 5583 Figure bondsmadewith0.0012 85–Ball in./30μm Figure 86–Stitch bondwidthisequalto gold wire for 80μmpitch package Figure 87 –Stich bondsmadewith 0.0012 in./30μ twice thewire diameter Fine-Pitch Capillary www.gaisertool.com [email protected] m goldwire Wire Bonding

51 other die attach tab tools wedges capillaries Fine-Pitch Capillary Wire Bonding

Future Fine-Pitch Packages

Current users are beginning to make internal studies of 50μm pitch capablities in efforts to stabilize and optimize processes for mass production. As the challenge to reach the finer pitches of 45μm and 40μm begins, bonder manufacturers are looking ahead and developing equipment for 35μm pitch using 0.0006 in./15μm wire, and 30μm pitch with 0.0005 in./13μm wire.

The Gaiser Products group of CoorsTek is working in partnership with several bonder and wire manufacturers by providing the necessary capillary designs to meet these new challenges.

Figure 88 – A 45μm pitch ball bond made with 0.0007 in./18μm wire. Squashed ball = 0.00125 in./32μm

Figure 89 – A 45μm pitch stitch bond made with Figure 91 – Ball bonds made at 35μm pitch with 0.0007 in./18μm wire. ultra-fine-pitch capillary

Figure 90 – Ball bonds in a 45μm pitch package Figure 92 – Stitch bonds made with a 35μm using 0.0007 in./18μm wire. ultra-fine-pitch capillary

52 Gaiser PrecisionGaiser Tools CoorsTek, Inc. Figure 93 &94–Ultra-fine-pitch (35μm) capillaryvs. standard pitch (175μm-225 μm) capillary. The tipdiameter (0.0018in./46μm) oftheultra finepitch tool (left)willfit into thesamehole Figure 30μmultra-fine-pitch 95 –Gaiser capillary diameter asthat ofthestandard capillary(right). Ventura, CA93003 4544 McGrath Street H =0.00075μm in./19 T =0.00165 in./42μm F T +1 805644 2013 +1 805644 5583 Fine-Pitch Capillary www.gaisertool.com [email protected] Wire Bonding 53 other die attach tab tools wedges capillaries Fine-Pitch Capillaries Important Elements for Fine-Pitch Applications

CRITICAL CLEARANCE TYPICAL MAXIMUM LOOP HEIGHT

EFFECTIVE CRITICAL LOOP HEIGHT ADJACENT TO CAPILLARY

PAD PAD PITCH SIZE

FRONT VIEW SIDE VIEW

Important Elements for Determining the Proper Tools in Fine-Pitch Wire Bonding Applications

Bond Pad Pitch: The distance between the centers of the bond pads.

Bond Pad Size: May be square, rectangular, or round. The most important dimension is the size along the pad pitch, as shown above.

Loop Height: The most important aspect of wire loop height is the effective critical loop height directly adjacent to the capillary. If the capillary is designed to clear only the maximum loop height, which occurs away from the capillary, then the “T” dimension will be less than required, resulting in a less than ideal second bond.

Critical Clearance: The design clearance between the capillary angle bottleneck, capillary manufacturing tolerances, loop control, and desired quality standards all influence the designed clearance.

54 For the1853 series,aradiused inside chamfer isnotavailable, seepage 56. If aradiused insidechamfer isdesired ina120°IC,usethe 1820series. For ICdimensionsequalto 0.0001/2.5μm, donotspecify withradiused insidechamfer andmust have polishedtipfinish. For ICdimensionsequalto 0.00015/3.8μm, donotspecify withradiused insidechamfer. For Tdimensionsless thanorequalto 0.0029/74μm, contact oryour Gaiser representative for partnumber. Note: For Tdimensionsless thanorequalto 0.0035/89μm, must specify CZseriesmaterial. 1853-15-375P-32(2-8D-5)20D-AB5x8-CZ1 1820-18-437GM-36(4-11D-8)AB10x10 1851-18-437GM-50(4x120D-8D-12)AB10x12 1851-18-437GM-40(3-8D-10)20D-AB10x12 Example: Options Angle -OR) H -Length+Finish -T(ICFace- Series Specify: mensional tolerances andimproved CPKs. Process 1800alsoprovides substantially improved di- ducers. wider tuningwindow –idealfor highfrequency trans- results insuperiorultrasonic energy transmission anda capillary. This increases the shear strength and rigidity which mirror smooth finish to the angle bottleneck portionof the tool design.Ourproprietary Process 1800impartsa answer to fine-pitch andultra‑fine-pitch wire bonding The 1851 anglebottleneck capillaryrepresents Gaiser’s BOTTLENECK Gaiser PrecisionGaiser Tools CoorsTek, Inc. HEIGHT ANGLE R 10° 30° Ventura, CA93003 4544 McGrath Street

F T for more aboutthe“1853” and“1854”series. angle is90°unless otherwisespecified.See page 56 For singleICangle, specify as“1853” series.Standard angles may bespecified. For 120°ICangle, specify “x120D”inpartnumber. Other +1 805644 2013 +1 805644 5583 OR Fine-Pitch Capillaries 1851, 1820, 1853, &1854 Series (ST ABTNK ANDARD) CONE IC 90° 10° 30° www.gaisertool.com [email protected] H B T ANGLE F ACE 55 other die attach tab tools wedges capillaries Custom User-Specified Dimensions Series 1851, 1820, 1853, & 1854 Series

SEERIES 90° ARCHITECTUR 1S20° ARCHITECTURE DEFINITION

9d0°/50° Standard 120°/80° an other IC angles optional

1851 The 1851 Series utilizes the Gaiser Double IC Double IC architecture. Architecture The 90°/50° Double IC is standard unless otherwise specified.

50° 80° 90° 120°

1851 with BLIC 90° unless otherwise specified

1851 RADIUSED The BLIC adds a Radiused/Blended INSIDE N/A Inside Chamfer to 90° Double IC With BLIC CHAMFER (Blended Inside (see 1820) and other 1851 capillaries. For 120° BLIC, use the 1820 Series. Chamfer)

90°

120° Double IC architecture with BLIC

1820 The 1820 Series utilizes the 120° Gaiser Double IC architecture with Full Radius N/A RADIUSED INSIDE Radiused/Blended Inside Chamfer. Series (see 1851 with BLIC) CHAMFER (120° Blended For angle other than 120°, use the BLIC. Inside Chamfer)

120°

1853 The 1853 Series utilizes the basic Single IC angle design. Single IC Consider specifying when IC size is Architecture t.oo small for Double IC

90° 120°

1854 The 1854 Series is the same as the BLEND BLEND 1853 Single IC Series except that a EDGE EDGE Single IC very tiny edge break is applied to Architecture the transition from IC angle to the with Blend Edge Hole. 90° 120°

56 B r N o Gaiser PrecisionGaiser Tools CoorsTek, Inc. N o k S M G n o e a o - N n n a W W g s Se l l - o f t f g w s y i i o i r c c r i t m b n i r e e i k l r c m a u g e i p s k l n o b l e t h i a L g p o n s d o b b o e m g i f w r o z o n o b o t e n b v p e a r e d a d s l l F l g l b i e n a l e- l P i t c h A P T p o c o Ventura, CA93003 4544 McGrath Street p a o o Ed u l r E G i x m s c l o o c e e a W r u l e c T d d I t s c o t n i c e r o s h b r s L w B o d Er o Bt Ee F Ft c p i Ee n Ed o u U e n v g x d a x o i r r w h o x T r F n s f a e c l e e t c e l e n f e l c o t a o O i d d e i e e e e t r r d B F c e p a m Wr s r b o r T t f a s e s c l c o i i r Id s e Ds o e t a a o n s o n s s e s o n h p r Py a o i h i s t c c i i i o n w n o i d n n i r g i r r n h w n m c e l o T v o r v i t u e a l d a v n f d t e e r t o i e e t d a e e e s b b i a r g t y s a B o l u t e e r i l r r i n n w f i o o i s e c e f i a a l p a h n e c t t e / d u p l o o o s w n i w o i d y b c c f f l l m i t l t t e g b p e l l l o o o p a r r i a s n d i o t o o p t s i d n d c e l l r h i r f s s p w r r o c r p e i o n t d n s o w o t t o e a e c c w s t e i i e e a w e e l f p h z z m t e c n f i s c e e d t i C i i o m c d a l s r n n a e e n t a r g r o c r e o e o l e t o a m r a a i a r o t l w o n g g h l n h h r r n n n e e m o t t d a u o m u t l r b n i c l F o o e f o t n g a o i i g i m s n o t e s o s u n t c P A l e a o o o d n p l t r h e t c o i l w o n a i t o c d n p B e o r w o f - m e p s t i t e p t s s w r c o h s s l o p a e i g o d e o y r r a e m m t t l t b d d F T b o o i t d h o i w m d i t e a i l l y o c r s g o o o o l e w a a n g l l o e c e n k o e e s e e o +1 805644 2013 +1 805644 5583 r w i o l l e g k l l l r m t c g r o p d s m e h s t s s e r e s n m t o e a t t G t - e y d R a o u c e l u p h e l t s o a l i a a r d v g t e e e d t o A I n I C d R n C c " a j R c u e r R a r e r C p s e- r p e e a R y t Fine-Pitch Capillary h a d I i a C s t l n i e e w s e u s l o r e a a a s c d u a e C c u I I n o r o p k r n n u l c r e C r l t o d r y I r b f e e C h c c y c R k n i a h A o R " E c a t I a f r r e " r o C h R c c c e W h n e R p o d t e e F n l e h D e t f u a w I l r e l d c e c e- C u a a O h u p j e e n o d m e R www.gaisertool.com [email protected] e n r u P p s k i i u r e s s e l a e p h t l n l c r a r l u t t c e t g a e s a / r e e l a d c o e e d a h o e e n e r Troubleshooting Guide l r e e s c c w e c r a c c t n e d v a n r e a e e t s n a g e r e c c e l o l v e s a E E e e u e c e d u o c w s o r i B w a s c i t a e k t b e r m e u m r g e l F F r a h o r u c s o i n h f e s o w c i i r s i b o i a l o O O o h n a r p o f r e e n t l p t - r " s e i e l E i l n t d e l n l y n e r d i a c l r t s e g o f o e i e e r t t b a F c w c b b j d t t d g m l l t e e v l h a a n s v a c u c t h a o f e i i i s O o e o o R m r e m m h s c e n i i i e t h a l p m s n e o o p w p r n l t s n n a i n n r o k e e e l d e l o i n e e t o i g s o p n s e e a s o m d g e g m d d d i n p a m c i o n a g w t o e t d r t w i n w n c t h d h i c h k o o i a n f a r p h e l c e e s l f o f e h e a w e t l e f e l r m o r r d o o n t e e n t e e , r t d p n a a t r c e e n d o a j p e h r a r e o i a r s n n a t c c n l t o k c e g c o i c g c o c d o m e d o i r c m w u u s g i k d i w t o e h e t i h e c n n n e w g r o e o r r o t t e n h p o r e k h c q r r r a a r c e b r w e e e s r r h r u d i h t r o e h l e o e n n r t o o e a j e i l n c a e u v l t m e d l l e c t i s i i d e s c n g t g n k i e y t t n c h g s m r t r g o t e t h e , h e t d a e - n o e u s t r p e 57 other die attach tab tools wedges capillaries Ultra-Fine-Pitch Angle Bottleneck UFAB Series Capillaries

Gaiser’s UFAB (Ultra-Fine-Pitch Angle Bottleneck) series The UFAB-series is equipped with inside chamfer ge- is designed for ultra-fine-pitch ball bonding. The UFAB se- ometries that provide consistent small squashed ball ries utilizes our exclusive Process 1800 method of manufac- formation size with high shear strengths and excellent turing combined with high-strength CZ-series materials. wire looping characteristics. Tip sizes are available for Process 1800 produces a maximum strength angle 55μm, 50μm, 45μm, and 35μm pitch as indicated in the bottleneck geometry that is neither ground nor injec- tables. Part numbers proven in the Gaiser Applications tion molded. Technology Lab are indicated on the adjacent page.

Key Elements of Ultra-Fine-Pitch Ball Bonding Face Angle Table

Basic Application Requirements: Seeries Face Angl 1. Wire diameter 2. Bond pad pitch (BPP) 180FX 0°, Flat Face 3. Pad size or pad opening 1804X 4° 4. Desired squashed ball diameter 1808X 8° 5. Desired ball height* 1811X 11° Resultant Dimensions: 6. Capillary “T” dimension 7. Clearance IC Type Table

Seeries IC Typ

18XXB 70° 18XXH 90° 1. Wire Diameter 18XXL 100° 18XXS 120° 7. Clearance 18XXC 70°, w/ Blend Edge 4. Desired Squashed 18XXJ 9e0°, w/ Blend Edg Ball Diameter 18XXM 1e00°, w/ Blend Edg 5. Desired 18XXT 1e20°, w/ Blend Edg Ball 2. Bond Pad Pitch Height* (BPP) 18XXY SBIC 3. Pad Size 1L8XXZ SPECIA (or Pad Opening) 6. Capillary "T" Dimension

*Ball Height Typically = 1/3 Wire Diameter

58 Otherconfigurations are available usingtheUFAB seriespartnumber system. *The above seriesanddashnumbers were validated Applications Technology intheGaiser Labandemploy flat face, 90°singleICdesign. Options (20°cone, anglebottleneck configuration, material, etc) Length &Finish T Size &ORSize (see TSize &ORSize Tables) Hole Size &ICSize (see Hole&ICSize Tables) IC Type (see ICType Table) Face Angle(see Face AngleTable) ProcessGaiser 1800 ( P B 4 47 3 5µ 58 i 5 0 5 0 0 P t c µ µ µ µ P h ) Gaiser PrecisionGaiser Tools CoorsTek, Inc. D D e a - - s W - - - s -5 -0 -8 i -3 -0 1 1 Part NumberFormat Explained: ( g h 9 8 7 i W1 1 1 1 m Y4 V X 1 0 r S8 Z P L5 F 9 8 0 0 0 0H 0H n . . . e 0 2 1 . . 5 5 5 N . . . . . i a 5 5 H 6 9 7 l D s t o i ) I o i o a . C l n . e S S i z * i 1E 1E 1 1 1 e z S 8 8 8 8 8 e e 0 0 0 0 0 T r 0 0 0 0 0 0 0 0 0 F F F F F a i T 0 0 0 0 0 0 0 e H H H . . . . 0 . . . . . H 0 b a s 0 0 . . 0 0 0 0 0 . . . 0 . 0 . Example Part Number: im 0 0 . 0 0 0 0 0 . n S im l 0 0 0 o 0 0 0 0 0 0 0 0 b I n 0 0 e 0 0 0 0 0 . P C 0 0 0 0 0 0 1 0 1 0 0 l l 0 0 . 1 0 1 0 1 e 0 2 1 1 0 e E 0 1 7 0 9 8 / 1 2 2 8 1 9 0 / S 7 2 7 2 1 C 2 5 5 5 5 5 S 5 5 µ - 5 5 5 5 µ - i - I -4 / / / / / -2 N / z / A i / / / / / 8 / / * z 7 1 9 e / / / / 3 2 2 2 2 2 8 u L 5 . 2 1 2 2 2 3 6 e . 0 . D 5 1 5 4 3 . . m . 5 5 9 9 7 4 2 . . 5 W W . . . . a L X 9 7 4 2 S b s Ventura, CA93003 4544 McGrath Street D R R M e I h D r E E 0 06 0 09 0 . . . . 0 0 0 0 . 0 i n 0 0 0 0 0 . 0 0 0 0 1 7 9 8 8 / H 0 5 5 5 5 D µ / m e / / / / 2 s 1 2 2 2 5 i 9 2 g W M8 Y V9 Q X1 R4 G1 T6 K6 D N S H U ZL P1 L E8 F J I3 n a 08 0 0 Ultra-Fine-Pitch AngleBottleneck 07 0 t . . . i . 0 . 0 0 T o 0 0 i n 0 0 0 0 0 n . 1 0 1 S 1 1 1 9 2 / B 4 4 i 5 5 5 µ z / / m e / / / 3 3 2 2 3 6 T 4 2 F T a 0 0 0 0 0 0 0 0 0 0 b 18 XXX 18 1808H 0 0 0 0 0 0 0 0 0 0 0 04 +1 805644 2013 +1 805644 5583 ...... 03 l . . . 0 0 0 0 0 0 . . . . 0 0 . 0 0 S . . . . im 0 0 0 e 0 0 0 0 0 0 0 0 0 0 0 0 . n T 0 0 0 0 0 0 0 0 0 0 0 . P . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 2 2 1 2 2 1 2 2 2 2 0 n E 2 2 2 2 1 2 2 2 0 0 2 2 2 S 0 0 6 2 8 7 3 9 4 0 5 1 / 0 . C 7 6 2 3 9 9 5 1 2 0 8 4 0 0 0 i 5 5 5 5 5 5 5 5 5 5 1 I µ / z I 2 1 2 2 C A 5 / / / / / / / / / / / e µ 5 / / / / / / / / / / / / / 6 6 5 5 4 7 6 5 7 6 5 m / 6 5 4 7 6 5 6 5 6 5 / 2 4 5 5 3 7 7 7 0 0 0 2 2 5 5 - 5 . . . . 5 1 1 . 10PSE - 0 0 06 0 06 XXXXX . 0 . . . . 0 0 0 0 i n 0 0 0 0 0 . 1 2 2 2 2 8 T / 3 5 5 1 5 µ / / / / m / - 5 6 6 5 4 8 4 A D 437P 7 3 v e A0 A6 A A 0 s a A A8 B 0 0 08 08 0 B B B ° i i B B 1 g . . . . . l 1 5 1 0 0 0 0 0 G3 a D H ZL i E8 F 5 0 5 C n - n www.gaisertool.com [email protected] 0 x 0 0 0 0 0 0 b x x x o . a 1 x x 0 0 0 0 0 O UFAB SeriesCapillaries 6 1 8 O l XXXX / t 6 0 8 n 3 3 3 3 2 - e 0 R i µ o R e / / / / / m 20D A n 7 7 7 7 5 S n . . . . . 6 6 1 i g z l e e 3 T - A A A8 B 0 A A8 a B B B ° - B B o 0 0 0 AB5x8 A b 1 1 1 0 0 2 5 5 C . . . A t S O im B 0 0 0 l 0 . 0 . 0 A A A 0 XXX... n t x x 0 0 o e A A B P x x x l 0 R 0 0 B B B 6 ° . 0 n 0 e B B 8 8 1 E 0 0 0 1 5 1 e 0 0 / n 5 0 5 C C 4 5 6 S 0 x 0 3 2 x x x µ e I o 1 x x i A / / / 6 1 z c / / 0 8 n e 1 1 1 k 5 e 2 0 5 A A A s 0 A A - B B B ° B B A 1 1 1 5 5 C CZ3 B 0 0 0 x x o x x x 6 n 8 8 e 59 other die attach tab tools wedges capillaries Wedge Bonding

Wedge-Wedge Ultrasonic Bonding Higher frequencies have lower vibratory amplitude, but a much higher speed of vibration that allows a great deal Wedge-wedge wire bonding is the oldest semiconductor of energy to concentrate at the interface of the bond. assembly process dependent solely on acoustic energy. The lower mechanical amplitude as reported by the There are a few exceptions where thermal energy (heat) Japanese researcher and confirmed by the Texas-based is combined to further improve the welding action. researchers, produce lower deformation of the weld with reduced stresses providing a much larger cross-section The dominant ultrasonic frequency has been for many area that reduces heal cracks, and improves bond pull years 60kHz. It is even lower on some applications values and overall weld strength. where larger diameter wire (>38μm) is used. This was until the early 1990’s when Japanese researchers, following the development and publications of Texas-based researchers, learned about the process improvements when higher ultrasonic frequencies (>60kHz) are used to bond gold wire to aluminum bond pads. Their inves- tigation confirmed the improvements in weld reactivity (less open bond) and faster bond cycles. The major discovery was the fact that welding begins as soon as the wire contacts the surface to be bonded, creating a new welding pattern characterized by a series of parallel welding lines.

The new welding pattern does not follow the traditional low frequency pattern where the center of the bond is voided and surround- ed by a welded ring. It has been published that Figure 3 – High-frequency bond during the welding process, lower ultrasonic frequencies begin utilizing some of the energy on wire deformation, followed by the actual welding process therefore the voided center.

Figure 4 – Low-frequency bond

Gaiser Products Group has taken this knowledge Figure 1 – After C. Figure 2 – After V.H. a step further by improving its materials and geo- Alfaro 1992 – High Winchell IEEE Proceedings metrical design to maximize acoustical efficiency Frequency Weld Pattern 1978 – Low Frequency Weld Pattern so that any of our tools can either be used by standard low ultrasonic frequencies or by higher frequencies. We recommend you contact the factory for suggested information that might help improve tool set- up for those dealing with higher ultrasonic frequencies for the first time.

60 croelectronics, andantenna technology. observed in high- frequency telecommunications, mi- device. Ribbon bondingmakes useofthe“skin-effect” controlled to aspecificprofile to “tune”amicrowave performance. Additionally, thewire loopshapemay be flat, shortloop for maximumhigh-frequency electrical For microwave devices, wedge bondingoffers alow, pitches inacost-effective manner. allows bondsto beplaced onsmall,narrow padsat fine efits thanthat of gold wire. In general, wedge bonding Aluminum wire wedge bondingoffers better cost ben- high frequency devices. gold ribbonisbecoming increasingly more popularfor microwave andhybrid devices. Inadditionto goldwire, chip-on-board (COB) applications, andgoldwire for Wedge bondingiscommonly usedfor aluminumwire tool ordevice may ormay notbeavailable. generates frictional heat. Heat intheform ofaheated which breaks through thesurface oxide filmandalso trasonic energy provides amechanicalscrubbingaction wedge tool through anultrasonic transducer. The ul- Ultrasonic Bonding:Ultrasonic energy isappliedto the ing isgenerally referred to asUltrasonic Bonding. form ofaheated stage ortool heat. Wedge bond- ally, thecomponent ofheat may beavailable inthe and ultrasonic energy are necessary. Addition- compression bond.For aluminumwire, bothforce for goldwire wedge bondingisforce to make a off (EFO) isemployed. The minimumrequirement aluminum wire may bebondedandnoelectronic flame wire bond.With wedge bonding,however, bothgoldand gy, and heat are the primary components used to form a With capillaryballbonding,time, force, ultrasonic ener directional bonding,similarto ballbonding. “rotating head”wedge bonderhasenabled360°omni- increased the speed and versatility of the bonders. The and fullyautomatic wedge bonders have substantially significant improvements inbothareas. Semi-automatic being unidirectional. Modernwedge bonders have made and theneedto rotate thework dueto wedge bonders ing vs. ballbondinghave beenspeed(wires per second) bonded. Historically, the disadvantages of wedge bond In wedge bonding,bothaluminumandgoldwire may be Small Wire Wedge Bonding Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street - -

F T in onenew architecture, theMaxiBond. positive aspects ofboththeV-notch andtheMaxiguide patent pending MaxiBond™ design actually provides the newgood 1st bondheelsand2ndtailing.Gaiser’s pads andacomplete backradius (BR)whichprovides minimum “W” dimensionfor access into smallrecessed rior wire centering. The V-notch however, allows for a been obsoleted by the Maxiguide, which provides supe- type). The V-notch was developed first andhadlargely to two types, theV-notch andtheMaxiguide(or pocket Wedge tipdesignsfor many years have beenlimited Wedge Design +1 805644 2013 +1 805644 5583 Figure 6–Cross-sectional view ofaMaxiguidewedge Figure 7–Cross-sectional view ofaMaxiBond wedge Figure 5–Cross-sectional view of aV-notch wedge FR FR FR with standard dimensionsidentified with standard dimensionsidentified with standard dimensionsidentified FL BL FL BL FL BL H H BR BR H T BR T T www.gaisertool.com [email protected] Wedge Bonding C C C WIRE FEED WIRE FEED WIRE FEED ANGLE ANGLE ANGLE 61 other die attach tab tools wedges capillaries Wedge Bonding

The wedge shank is generally 1/16 inch diameter The Bond Foot (comprised of FR, BL, & BR) (1.58mm) with a shank flat secured by a set screw. Lengths are available in industry standard sizes up to The “bond foot” is the portion of the wedge that makes 1.078 in./27.38mm and longer (by special order). the impression in the bonded wire. The entire feature is comprised of the front radius (FR), the bond length In addition to being longer than a capillary, a significant (BL), and the back radius (BR). These indiviual features advancement in wedge design has been the vertical feed, have tolerances and therefore potential tolerance stack. deep access wedge. Most wedge bonders feed wire into the tool at 30°, 38°, 45°, or 60° wire feed angles (rela- To prevent the individual FR, BL, & BR tolerances from tive to the horizon). Deep access, vertical feed wedge accumulating to form a too small or too large overall bonders are able to initially feed the wire vertically, like condition, Gaiser employs a control dimension called the a capillary. The wire either passes vertically through a foot length (FL) dimesion. The FL has an individual toler- hollow (tubular construction) wedge, or through the ance that prevents tolerance stack of the FR, BL, & BR. transducer via a double shank flat design. Such vertical feed designs allow access into packages where a conventional 30° or 45° wire feed angle may have an interference problem. FLAT FACE TOOL

25% of FR 25% of BR

60° VERTICAL FEED TOOL WIRE FR CLAMP BL BR

60° PAD CONCAVE FACE TOOL

25% of BR PACKAGE

CAVITY DEPTH 60° WIRE CLAMP FR BL BR FL

Figure 10 & 11 – Bond foot dimensions of a flat face and VERTICAL concave wedge FEED TOOL

The FL dimension is measured from the FR to the theo-

PAD retical intersection of the back radius angle and the plane of the bond foot, as shown above. The bond flat (BF) is the flat portion of the bond foot. On a flat face tool, the BF is the distance between the FR and the BR. PACKAGE

Figure 8 & 9 – Conventional and deep access bonding

62 in themicrowave wedge series. than thewire diameter. A0.0004μ in./10 eters are 0.0010 in./25μ For goldwire applications, particularlywhenthewire diam- or larger thanthewire diameter to bebonded. designs the aluminum wire wedge FR to be the same size larger to minimize second bond toe cracks. Gaiser aluminum wire, have an FR of 0.0010 in./25 of thestandard seriesofwedges, designedfor varies insize depending on the size of the FR. Most monly referred to asthetoe ofthesecond bond, the wire to thesecond bond. This transition, com- The front radius (FR) provides the transition from Front Radius(FR) microwave devices. or 0.0005μm are in./13 usedonsmallcomponents and as small as 0.0010 in./25μ the useof a very smallbondlength. Bondlengths ally, thebondpadmay besosmallthat itforces are to 1.5 2.5timesthewire diameter. Occasion- the size ofthebond pad.Typical bondlengths Choosing theBLisdriven by thewire diameter and and includes25%oftheBR. concavity depth truncates the FR in the center of the BF a concave wedge (see Figure 11),theBLbeginswhere the 10) includes 25% of the BR, 25% of the FR, and the BF. For The bond length (BL) for aflat-face wedge (see Figure Bond Length (BL) Figure 12–2ndbondformed from wedge withanFR B 06 0 01 0 o . . . . 0 0 n Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 i n 0 0 d 0 0 . 5 4 3 3 P 0 0 / 5 0 a µ / / d / / m 1 1 S 8 7 2 0 9 6 i of 0.0010 in./25μm 7 2 z e m orsmaller, theFRcanbesmaller 06 . 0 m to 0.0007μ in./18 0 2 0 B 0 0 / 0 Ventura, CA93003 4544 McGrath Street o . . . 5 0 0 i 0 n n 0 0 0 d . 3 2 2 t / L o 0 5 m FRisavailable 0 µ e 0 / / n / m . g 7 6 5 0 t 4 1 0 h 2 2 / 5 μ m or m

F T fications to the existing FR values isseldomnecessary. available inourcatalog for numerous applications. Modi- for various aluminumand gold wire wedge seriesthat are hasspecifiedtheappropriateGaiser front radius values The backradius (BR)hastwo functions: Radius(BR) Back +1 805644 2013 +1 805644 5583 2. 1. shorting problems. The standard BRhelpsprovide for Figure 13–Goldwire leadbondformed withawedge tail lengthshouldnotextend beyond thepaddueto bonded ontheleftsideisreferred to asthetail.The Figure 14–Diebondmadewithpartnumber2130- 2525-L witha standard BR.The lengthofwire not the wire willterminate ontheleadbond To provide thearea onthewedge where wire andthefirst bondor die bond To provide thetransition between the having a0.0004μm FR in./10 very consistent tailing. www.gaisertool.com [email protected] Wedge Bonding 63 other die attach tab tools wedges capillaries Wedge Bonding

Heel crack problems are more commonly associated with aluminum wire than with gold. They are also more frequent with 30° wire feed angle bonding than with steeper wire feed angles. This is due to the wire being worked more during looping. The wire starts out at a 30° angle, is flexed to 90° during the beginning of the loop, and is then returned to approximately 30° after the lead bond is made.

Figure 17 – Bond made with part number 2130-2525-L-CBR, a maxiguide style wedge with a chamfered back radius

A chamfer back radius (CBR) produces an angled transition as opposed to a radiused BR and helps to reduce heel cracks. As with the ELBR, the CBR is generally used with aluminum wire and may cause inconsistent tailing due to the stronger heel area. Figure 15 – Example of a minor heel crack

The amount of heel cracking allowed depends on the quality standards of the end customer. In some cases, minor heel cracking is acceptable. BR shape and size may help to eliminate or reduce heel cracking.

Figure 18 – Example of die bond made by the wedge part number 2160-2525-L-PBR-PFR, a polished front and back radius wedge

The polished back radius (PBR) and polished front radius Figure 16 – Bond made with part number 2131-2525-L, (PFR) help reduce the amount of aluminum build-up on standard with elliptical back radius the bond foot but may reduce the ultrasonic energy transmission from the tool to the wire. These options produce a smooth appearance at the heel of the first bond and the The elliptical back radius (ELBR) provides a stronger toe of the second bond. The PBR may also help to bond by increasing the amount of cross-sectional area of reduce heel cracks. the heel but may cause inconsistent tailing as it creates a stronger heel area. This helps to reduce heel cracks often associated with standard wedges. The ELBR, generally used for aluminum wire, is standard for the 2131 series and available as an option on other Gaiser wedges.

64 small, wire scratch may result. improve bondplacement accuracy. Iftheholeistoo diameter. Atighter wire to holesize relationship will (H) isthat theholesize shouldbe1.5-2 timesthe wire The general designrulefor thewedge hole diameter Hole Diameter (H) heel may result. forces during bonding oroverbonding and/or aweak wire undertheFRandBRto equalize theextrusion does notbreak thewire correctly. There must beenough length under the bond. This is often caused when the BR A smashedbondmay occur ifthere isinsufficient tail minimal becausethewire isterminated at thisbond. Figure 19–Typical wedge leadbond.Tail lengthis Figure 20–Example ofasmashed wedge bond Gaiser PrecisionGaiser Tools CoorsTek, Inc. Ventura, CA93003 4544 McGrath Street

F T manufacturing operation onallwedges. polishes the wedgeGaiser wire feed hole as astandard Possible causesfor ascratched wire: +1 805644 2013 +1 805644 5583 7. 6. 5. 4. 3. 2. 1.

Figure 22–Holepolishdetail ofa30°wire feed Hole istoo smallfor thewire diameter Rough edgeexists inthehole needs to bereplaced Wedge haswire build-upand wedge dueto thebondingconditions Foreign material ispresent insidethe Wire clampsystem notadjusted correctly it comes offthespool Wire isalready scratched as wedge at anincorrect angle Wire isbeingfed into thehole ofthe Figure 21–Example ofascratched wire angle wedge www.gaisertool.com [email protected] Wedge Bonding Polish Polish 65 other die attach tab tools wedges capillaries Wedge Bonding

Table-Tear & Clamp-Tear

Polish

Figure 25 – Table-tear bond - The clamp is closed Exit Hole shortly after the second bond. The tool then moves Polish upward and back to break the tail. Note: Nick in wire caused by BR during termination. Figure 23 – Hole polish and exit hole relief of 60° wire feed angle wedge There are two methods used to terminate the wire after the second bond. These methods are bonding machine Also available, and primarily used in fine pitch applications, dependent and are commonly called, “table-tear” and is an oval hole design. The oval hole provides the lateral “clamp-tear.” Most deep access bonders and some con- (side to side) bond placement accuracy of a smaller ventional bonders utilize the table-tear method. hole relative to the wire diameter while maintaining the wire feed and looping characteristics of a larger The clamp-tear method is the standard method of hole diameter. termination for conventional bonding. In this method, the clamp remains open during completion of the lead bond. While the wedge is still on the wire, the clamp closes and pulls back away from the wedge. This motion causes the wire to terminate at the BR. The wedge then Hole Width rises and the clamp system moves down. This forces the wire to feed out leaving the tail under the bond foot for the next bond. Hole Height One benefit of the clamp-tear method is that the bond is not stressed (lifted) when terminating the wire. An- other benefit is that there is no nick in the wire above the heel which may be present when using the table-tear method. The biggest disadvantage of the clamp-tear Figure 24 – Oval Hole design method is that the clamp system can interfere with the package wall or other devices thereby restricting deep- access use.

66 Gaiser PrecisionGaiser Tools CoorsTek, Inc. Preferred Failure Modes • • • (Influenced ByBR) 5. 3. 1. Heel Break 2nd BondBreak exceeds Wire Tensile Strength) Mid-Span Break (Bond Strength 2) HeelBreak tear method isengaged. The wedge rises before the The Looping Sequence with athreaded wedge. The bondingprocess begins 3) Mid-SpanBreak(Ideal) Ventura, CA93003 4544 McGrath Street 1) LiftedBond F T +1 805644 2013 +1 805644 5583 5) LiftedBond 6. 4. 2. Undesirable Failure Modes wire and the cycle begins again. methods are usedto break the The Clamp-Tear orTable-Tear applied to form the2ndBond. Force andUltrasonic Energy are form the1st Bond. Energy are appliedto Force andUltrasonic • • Lifted Bond Low-Strength Heel Breaks Wedge BondingProcess www.gaisertool.com [email protected] (Influenced ByFR) 4) 2ndBondBreak T ail Length Wedges 67 other die attach tab tools wedges capillaries Wedge Bonding

Materials & Tip Configurations The cross groove feature also provides a mechanical coupling for ultrasonic energy transmission between the The wire material (gold or aluminum) being bonded gen- wedge and the wire. As the wire is extruded up into the cross erally determines the material specified for the wedge groove, it is “gripped” during bonding. A bond length of and the bond foot configuration. Tungsten Carbide (WC) at least 0.0015 in./38μm is necessary to allow for enough combined with a concave bond foot is the industry stan- space for a cross groove. The cross groove and cermet dard for small aluminum wire. For gold wire, Titanium combination have proven to be highly effective for gold Carbide (TiC) or a “Cermet” material combined with a wire bonding. flat face and possibly a cross groove, are the standards. In addition to the traditional gold color cermet (CER), Gaiser has introduced black cermet. Black cermet (BKC- ER) exhibits improved dimensional stability and smoother holes for reduced wire scratch while still providing a rough, aggressive finish on the bond foot. When compared to a F competitor’s standard gold cermet, Gaiser black cermet INWARD has demonstrated improved pull strengths. Additionally, the visual contrast between the black cermet and gold FORCE wire is helpful to operators during set-up and operation.

F1 F2

F1 < F2

Figure 26 – Inward force created by concave foot

Figure 28 – Cermet-tipped, cross groove wedge F F 1 2 The photos above and below are the same wedge part number. The top is a cermet material and the bottom F1 = F2 is a tungsten carbide material.

Figure 27 – Outward bond extrusion with flat face

Cermet is a ceramic-metal alloy that exhibits a very rough and aggressive surface finish. This rough finish provides a mechanical coupling with the wire and effectively transmits ultrasonic energy at reduced power settings. Additionally, cermet material generally provides a longer tool life than carbide materials.

Figure 29 – Tungsten carbide (WC), cross groove wedge

68 geometry microwave and/or goldwire applications. cross grooves (2GXX only) asthey are designedfor small series wedges are standard withflat faces (both)and affiliated withgoldwire bonding. The2MXX and 2GXX must bespecifiedinthepartnumberandare generally flat face (F),andacross groove (CG) are alloptionsthat aluminum wire. Titanium carbide(TiC), cermet (CER), a (WC) material andaconcave face whichisbest suited for wedgesGaiser typically default to tungsten carbide near-zero thickness material junction. The competitor’s Figure 30–Bondformed withacermet-tipped wedge cermet wedge (right) exhibits an“as EDM’ed” finishand Gie cre wde (et ehbt a exhibit (left) wedges cermet Gaiser – Figure 31&32 polished at thecountersink exit. The competitor’s wedge (right) exhibits alarge braze/solder joint. Figure cermet 33&34–Gaiser wedges (left)are Gaiser PrecisionGaiser Tools CoorsTek, Inc. coarse grinding marks. Ventura, CA93003 4544 McGrath Street F T ment. to thecenter of thebondpadfor superiorwire place- is alsoaddedto thiswedge to aidindirecting thewire requirements. The elliptical back radius (ELBR) feature narrower foot width(W)for theclosebondpadpitch This wedge features thedoublesiderelief (DSR) anda DSR(004x010)-ELBR-W=003 hasgainedpopularity. part number. For below 100μmpitch, the2130-2020-L- 2130-2020-L-W=003 hasbecome acommonly used to tune, andlong lasting wedge. At 100μmpitch, the number 2130-2025-L has proven to bean effective, easy 0.00125 in./32μm diameter aluminumwire, part Gaiser For standard applications using 0.0010 in./25μ consistently small tails. tions by offering low cost, accurate wire placement, and the most acceptance intheindustry for theseapplica- 30° wire feed. 2130serieswedge Gaiser hasgained The majority ofchiponboard (COB) products require a Chip OnBoard Bonding(COB) +1 805644 2013 +1 805644 5583 udd hog Vnth lf) n Mxgie (middle) Maxiguide and (left) V-notch through guided Figure 35 –Typical ICwedge bondedaluminumwire Cmaio o te ie being wire the of Comparison – Figure 36,37, &38 and MaxiBond(right) style wedges. www.gaisertool.com [email protected] Wedge Bonding m to m

69 other die attach tab tools wedges capillaries Fine-Pitch Wedge Bonding Important Elements for Fine-Pitch Applications

FRONT VIEW SIDE VIEW

WIRE DIA.

DSR WIDTH LOOP HEIGHT MAXIMUM CRITICAL CLEARANCE LOOP HEIGHT ADJACENT TO WEDGE

PAD PAD PAD WIDTH PITCH LENGTH

Important Elements for Determining the Proper Tools in Fine-Pitch Wedge Bonding Applications

Bond Pad Pitch: The distance between the centers of the bond pads.

Bond Pad Width: Affects the selection of the tool “W” dimension.

Bond Pad Length: Affects the selection of the tool Bond Length (BL).

Loop Height: The most important height is the critical loop height directly adjacent to the side of the wedge.

Clearance: This is determined by bonder accuracy, pad pitch, tool selection, and customer preference. The most common minimum clearance is 0.0005 in./13μm.

CLEARANCE = PITCH - DSR WIDTH - WIRE DIAMETER 2

70 for looping andbonderspeed(wires persecond). bond placement while still maintaining low wire drag for a very tight lateral (side to side) relationship for oval holeoption may bebeneficialinfine-pitch bonding such as1.4-1.8 timesthewire diameter. Additionally, the wedges may require atighter hole to wire relationship, should be1.5-2 times the wire diameter. Fine-pitch catalog, thegeneral designruleisthat theholesize As stated earlierinthewedge bondingsection ofthis Hole Size (H) Fine-Pitch Wedge - countersink for easierthreading. energy transmission characteristics aswell asalarger the strongest wedge tool and maintains better ultrasonic width canbeused.AmaximumDSR widthprovides clearance isdesirable becausethenamaximumDSR large role inhow small the clearance may be–minimal somewhat arbitrary with the bonder accuracy playing a heights), and theclearance. The necessary clearance is the wire (boththecriticaladjacent andmaximumloop the bond pad opening), the wedge tool with aDSR, bond padpitch, thebondpadsize (sometimes called The previous pageshows therelationship between the necessary. fine pitch wedge bonding,adoubleside relief (DSR) is with a given part number. However, to truly achieve very “W” dimension)willallow bondingat asmallerpitch performs the next bond. Reducing the tip width (the adjacent critical loopheight andthe wedge itselfas it provide clearance between thealready bondedwire’s The key to achieving fine-pitch wedge bondingis to Fine-Pitch Wedge Bonding P 1 1 12 µ 6 55 82 i 0 5 2 t m 0 0 0 c 0 0 5 h Gaiser PrecisionGaiser Tools CoorsTek, Inc. G e n N/A =notapplicable, unnecessary e r a W 3 00 0A 0 0 0 l 0 0n . . . . . i F ° r 0 0 0 0 . 0 0 i i e n n 0 0 0 0 0 t 0 o e- . 1 1 1 1 1 D 1 2 2 2 2 2 / i P 0 4 a 5 5 5 5 5 µ 5 i m t / m ° c / / / / / e 2 h 3 3 3 3 3 W t e 2 2 2 W r i r e e d F (0.004x0.010) (0.003x0.008) g ( e 0. e

e d 0 B N 0 o A DW N N4 5 / S n A n S Ventura, CA93003 4544 McGrath Street x / / d p g A 0. R i e t l n o e c 0 g s i 1 a G 0 l ) D u i e d s e 0 0 i 0 0 0 g . . 0 . . 0 . 0 0 0 0 0 0 0 4 2 3 3 + 5

F T Part NumberGuide Fine-Pitch Wedge - lengths tend to produce more narrow bondwidths. 1.3-1.8 timestheoriginalwire diameter. Longer bond openings. The expected deformed bondedwire widthis 1.5-1.8 timesthewire diameter dueto reduced bondpad wire diameter. Fine-pitch wedges, however, may require The general designrulefor bondlength(BL) is2timesthe Bond Length (BL) Fine-Pitch Wedge - +1 805644 2013 +1 805644 5583 is bonded.Note that thealready bondedwire doesnot Figure 39 –Typical wire loopprofile after thefirst wire of theloopingprofiles are at alow angle, theprimary the criticalloopheight (see adjacent pagefor critical fine-pitch problem isclearingtheadjacent bondand collide withtheside ofthewedge becausetheapex of theloopisbehindwedge. Since themajority FRONT VIEW Fine-Pitch Wedge Bonding 5 b P 0 1 1 1) e µ 6 83 i 0 5 2 l t m a 0 o 0 c G 0 0 5 n 2 w h e d 1 n 3 e 0 r a , l 2 F 2 1 2 i APEX OF 1 3 n 1 LOOP X 1 e- X , X X S P 2 - - p i ( 1 t ( H loop height). e c H 3 2 c h P 8 & i 1 & o a , W www.gaisertool.com [email protected] X P l s 2 B B X a s e D 1 2 2 L r i d L - e b 4 1 1 t ) ( g ) , s l H 5 SIDE VIEW X X N , e e i D - g X X D u ( & D P S n - - H m S ( ( S , a R H H R B r b & R C ( t L ( e 0 o & & ( 0 ) N r B 0 0 n , 0 u 0 3 L G s B B W 4 m 5 x ) u u L L x - 0 x l = i ) 0 " b t d 0 0 O 0 1 e F e 1 8 p 0 0 r a 0 ) t 3 ) c , G i ) , o , t W u o n W i r s = d y = " 0 e 0 0 0 2 5

71 other die attach tab tools wedges capillaries Fine-Pitch Wedge Bonding

Figure 42 – Drawing showing the advantage of a 45° Figure 40 – Drawing showing the double side relief side chamfer (DSR)

The double side relief (DSR) option is designed The 45° side chamfer modification is beneficial in fine pitch to provide the clearance necessary when bond- bonding because it allows the wedge to maintain most of ing down inside a cavity, between an obstruction, its mass resulting in efficient transfer of ultrasonic energy. package wall, or other device. The DSR modi- It allows the use of a larger “W” dimension while still fication must be specified in the part number maintaining clearance to the adjacent bond. The 45° side as “DSR (Width x Height).” chamfer can be added to the maxiguide style wedge without weakening the guiding slot walls. Specify this option in the part number as “45SC(W=specify)”.

Figure 41 – Photo of tool with a double side relief Note: Tool also has a 45° side chamfer modification Figure 43 – Photo of a 45° side chamfer modification

Also see MaxiBond™ Series pages 80 and 81

72 the wire bond(see Figure 45). the tipinagroove parallel to thegroove usedfor making by OrthodyneElectronics incorporates acutter bladeat configuration asasmallwire wedge. Apatented design bonders utilize awire feed hole at thetipwithsame wedge tool and a separate cutter blade while some Most large wire wedge bonders useasinglegroove certain “exotic” applications. aluminum wire for cost reasons withtheexception of tions. Virtually all large wire wedge applications utilize likely the reason for so few 0.003 in./76μ leaves 0.003 in./76 μm wire in the middle. This is most defined from 0.0007μm to in./18 0.002 in./50μm, this common. Becausetherange for “small wire” isusually with 0.005/127μm to 0.015 in./380μm beingthemost diameters of 0.004μ in./100 “Large wire” wedge bondinggenerally refers to wire Large Wire Wedge Bonding Figure 45 –Patented Orthodynecut-off ridgedesign Figure 44–Wire feed holestyle large wire wedge Gaiser PrecisionGaiser Tools CoorsTek, Inc. m to 0.030 in./760 μ Ventura, CA93003 4544 McGrath Street m wire applica- m F T +1 805644 2013 +1 805644 5583 Figure 49 –BondsmadewithaV-groove wedge exhibit may exhibit surrounding wire smash‑out.Alsocalled Figure 46–Drawing shows atypical U-groove style Figure 48–Drawing shows atypical V-groove style roe wedge ‑groove U a with made Bonds Figure 47 – Large Wire Bonding minimum smash-out “wings” or“ears” wedge wedge www.gaisertool.com [email protected] 73 other die attach tab tools wedges capillaries Wedge Bonding

Ribbon Wedge Bonding Wedge Finish

Ribbon bonding is accomplished using a wedge-style tool All of the Gaiser wedges come standard with an EDM that is designed essentially the same as a small wire wedge matte finish. The standard EDM matte finish is commonly except the wire feed hole is a horizontal slot, not a round used for both aluminum and gold wire. hole. This is needed to facilitate the feeding of a flat ribbon as opposed to conventional wire. Many high-frequency devices utilize ribbon bonding due to the “skin affect” of a high-frequency signal.

Gaiser offers ribbon bonding version of wedge tools for virtually all wire bonders, both standard and deep access.

Ribbon wedges are available in all standard wedge materials for both gold and aluminum ribbon (WC, TiC, and cermet).

Figure 52 – Standard EDM matte finish

In some cases, the entire bond foot is polished (PBF) in an attempt to minimize build-up on the wedge. As the polishing of the bond foot inhibits good transfer of ultrasonic energy, the polished bond foot is not recommended, unless other options fail to provide the desired results. The PBF may also be called out if having shiny bonds instead of matte finish bonds is required.

Figure 50 – Example of aluminum ribbon bonds. Note the cross groove impressions in the bonds.

Figure 53 – Example of a polished bond foot

Figure 51 – Device bonded with gold ribbon

74 replaced. of thewedge willrequire thewedge to becleanedor Eventually, thealuminumdepositsleftonsurfaces wedge canaidinreducing thequickness ofthisbuild-up. using afinematte finish(FMF),orchanging styles of wedge after aperiodofusage. Polishing theFRandBR, Aluminum build-upoccurs onthebondingfoot ofthe Aluminum Wedge Cleaning Figure 54–MaxiGuide™wedge withaluminumbuild-up by usingawedge withaluminumbuild-up. Asimilar Figure 55 –Slightly deformed bondsurface caused appearance may becausedby aworn wedge. Gaiser PrecisionGaiser Tools CoorsTek, Inc. accumulated after 100,000 bonds. Ventura, CA93003 4544 McGrath Street F T device contamination. slot area that could causewire feeding problems or metal are lodgedinthehole, countersink, ormaxiguide should berepeated. This willassure that noflakes of If awire orprobe isused,theNaOHcleaningprocedure of tungsten wire oranunpluggingprobe canbeused. the wedge hasaluminumbuild-upinthehole, a piece peated. Inadditionto theabove cleaningprocedure, if stubborn aluminum deposits, this process can be re- should thenbeinspected for cleanliness andwear. For blown dryfor at least two cycles. Eachwedge cleaned NaOH, they shouldberinsedindeionized water and After thewedges are removed from thesolution of shown above. tips from vibrating together intheultrasonic cleaneras drilled to holdthewedges isnecessary to keep thetool may take upto two hours. Aplastic blockwithholes Without theaidofanultrasonic cleaner, theprocess ultrasonic cleaner, theprocess takes about10minutes. if available, to speeduptheetching process. Usingan hydroxide (NaOH).Anultrasonic cleanershouldbeused, the wedge by usinga20%by weight solutionofsodium Aluminum canbeetched away from thebondfoot of +1 805644 2013 +1 805644 5583 Figure 54after thesodium hydroxide cleaning.Note Figure 57 –The sameMaxiGuidewedge asseenin Figure 56–Aluminumcleaningset-up the smallamount ofwear. www.gaisertool.com [email protected] Wedge Bonding UL PLASTIC BLOCK WEDGES BEAKER 20% NaOH SOLUTION WITH HOLES CLEANER TRASONIC 75 other die attach tab tools wedges capillaries Wedge Part Number System How To Order

Example part Number: Example Part Number: Aluminum Wire Gold Wire 2130-2025-L 2130-2025-L-CG-F-TiC

A. Series F. Optional Cross Groove B. Wire Feed Angle* Optional Flat Face C. Hole Size (standard on some series) D. Bond Length E. Tool Length G. Optional Material

A. & B. Series & Wire Feed Angle: See the following catalog pages for various styles of wedges for aluminum and gold wire. *Except the 2131 series where the 31 designates a 38° wire feed angle wedge with an elliptical back radius.

C. Hole Size: D. Bond Length: Specify based on wire size and wire feed angle. Specify based on bond pad size and wire diameter. See the tables for each series for recommended wire diameters. XX = 0.00XX XX = 0.00XX 15 = 0.0015 in./38μm 20 = 0.0020 in./51μm

E. Tool Length: Specify based on bonder requirement. See following page for industry standard lengths.

F. Options: Specify in alphabetical order in part number after the length designation. “-F” = Flat Face “-10DBA” = 10° Back Angle “-CG-F” = Cross Groove & Flat Face “-20DBA” = 20° Back Angle “-CC-CG” = Concave Face & Cross Groove “-CSF” = Concave Side Flats “-LG” = Longitudinal Groove “-45SC(W=Specify)” = 45° Side Chamfers “-PBR” = Polished Back Radius** “-ELBR” = Elliptical Back Radius “-PFR” = Polished Front Radius** “-CBR(Specify)” = Chamfered Back Radius “-PBF” = Polished Front & Back Radius & Bond Length** “-MOD C” = Maximized C Clearance “-PCS” = Polished Countersink “-180 REV” = 180° Reverse Shank “-V” = Vertical Back Grind

**Not available with Cermet material option See the Modifications page for illustrations and more options. Some of the above features are standard on some series and do not need to be specified.

G. Material: Tungsten Carbide: Recommended for Aluminum wire. Standard, do not specify in part number. Titanium Carbide: Recommended for Gold wire. Specify “-TiC” at the end of the part number. Cermet-Tipped: Recommended for Gold wire. Specify “-BKCER” at the end of the part number.

We reserve the right to change the design or specification of any catalog item without notice. Such changes will be in the interest of improving design.

76 Specify inalphabetical order inpartnumberafter thelengthdesignation. Standard inchDiameter 1/16 ShankDesigns Dimensions ininchesunless otherwisespecified. *Dias BonderModelsUS1800A &US1900AandK&S BonderModels#8060ᾚ For othershankcharacteristics, ifany, seethecatalog pagefor eachseries. Note: Smallwire wedge shankstyles vary slightly basedonintended useandwire bonderdesign. 20° Gaiser PrecisionGaiser Tools CoorsTek, Inc. W Dimension SD =ShankDiameter 1.078/27.38mm ="-1.078" 0.625/15.88mm ="-625" +0.0001/0.003mm 0.750/19.05mm ="-3/4" -0.0002/0.005mm Ø0.0624/1.58mm 1.000/25.4mm ="-1.0" 0.828/21.03mm ="-L" 0.437/11.1mm ="-S" Length Specified ±0.005/0.13mm in PartNumber Ventura, CA93003 4544 McGrath Street 10° Back Grind 10° Back Standard Shank T Dimension SDF =ShankDiameterFlat ±0.0005/0.013mm 0.0460/1.17mm 10° F T +1 805644 2013 +1 805644 5583 Vertical Grind Optional Shank

±0.005/0.13mm 10° 0.040/1.02mm

www.gaisertool.com [email protected] Shank Design&Lengths Vertical Feed Style Tools) 180° Reverse Shank* (Not available 10° Wedges 77 other die attach tab tools wedges capillaries Wedges Tip Modifications

Hole RADIUS Width

Hole DSR H Height

TOOL W DSR W

Optional Double Side Relief Optional Oval Hole Specified in part number Specified in part number

-DSR(“W”x“H”) Width x Height

Example: Example: For a double side relief 0.004 inch wide x 0.010 inch high, For an oval hole 0.0015 inch wide x 0.0020 inch high, specify “-DSR(004x010)” specify “15x20” for hole size in part number (e.g. 2145-15x2015-L-F-CER)

30° (Optional)

20° (Standard) R0.0005 R0.0005

StandardStandard W 0.0010 0.0010 Back AngleBack Angle (If Any) (If Any)

Optional 30° W Angle Optional Cross Groove Optional Vertical Back Grind Specified in part number Specified in part number Specified in part number

-30DG -CG -V

Standard in some series Standard in some series Enhances the transfer of ultrasonic energy The vertical back grind is 0.040 inch high in situations of poor bondability Recommended for flat face gold wire tools

78 Optional Concave Side Optional ModifiedCDimension Specified inpartnumber For maximumrear clearance Gaiser PrecisionGaiser Tools CoorsTek, Inc. Specified inpartnumber Flats W -CSF -MOD C 0.0003 W Standard C 0.0003 Ventura, CA93003 4544 McGrath Street Maximized C Optional 45° Side Chamfers 2145-2020-3/4-F-45SC(W=003)-TiC -45SC(W=“Chamfered W”) For fine-pitch wire bonding Specified inpartnumber Example partnumber: Chamfered W Original W 45° specify CBR(0008), CBR(0012), etc. CBR(001), unless otherwisespecified. For otherCBRsizes, Note: The CBR option defaults to 0.0010 in./25μ F T Optional Chamfered Radius Back Chamfered W +1 805644 2013 +1 805644 5583 Original W 45° Specified inpartnumber DET AIL A -CBR www.gaisertool.com [email protected] Specified inpartnumber Optional TSize For aT=0.010 inch, -T=“Optional T” specify “-T=010” Optional T Standard T Tip Modifications DET AIL A Wedges 0.001 15° m, m, 79 other die attach tab tools wedges capillaries MaxiBond™ Wedges V-notch vs. MaxiGuide™/Pocket-type vs. MaxiBond

The patent pending MaxiBond represents the next step in The MaxiBond design overcomes the limitations of the the design evolution of small wire wedges. As package MaxiGuide with none of the disadvantages of the V-notch features and pad sizes become increasingly smaller, the – the advantages of both, the disadvantages of neither in limitations of the venerable MaxiGuide or pocket-type one patent pending design architecture, the MaxiBond. design become evident, forcing the return to the use of the old V-notch style wedge.

V-Notch MaxiGuide or Pocket Type The MaxiBond Circa 1960’s Circa 1979 Patent Pending 2005

V-Notch MaxiGuide MaxiBond Gives access into small recessed pad Possible interference problem with Gives access into small recessed pad without damage to surrounding recessed pad with surrounding without damage to surrounding passivation or protective overcoat passivation or protective overcoat passivation or protective overcoat

V-Notch MaxiGuide MaxiBond Possible missing wire under bond foot Contains wire, guides wire under bond foot Contains wire, guides wire under bond foot

80 Advanced Architecture MaxiBond • • • • • • Ideal for finepitch Eliminates bondsmash-out Maintains wire guidingandcentering onpad bond termination Complete BRprovides best 1st bondheeland2nd surrounding passivation orprotective overcoat Access into smallrecessed padswithoutcracking Small “W” capability Dropped BondFoot Architecture Problem withsmaller“W” dimension • Gaiser PrecisionGaiser Tools CoorsTek, Inc. and 2nd bond tailing, and no smash-out and 2ndbondtailing,no smash-out access into smallpads,best 1st bond,heel Provides complete backradius geometry for ADEQUA FULL SIZE W ALLS W TE Maxiguide Raised Pocket, Swept Design Back • • edges inwire path minimized “W” andnosharp Provides thickside walls for Maxiguide Centers wire onpadlike WA REDUCED THIN LLS Ventura, CA93003 4544 McGrath Street W V-notch vs. MaxiGuide™/Pocket-type vs. MaxiBond W REDUCED "W" ALLS TOO THIN 45° SC and complete BRandraised pock et, dropped-foot architecture incomplete compromised BR MaxiBond, nosmash-out F T andadjacent pocket walls possible withMaxiGuide create area for smash-out excellent 1st bondheel +1 805644 2013 +1 805644 5583 Superior 1st bondheeland2ndtermination 1st bondsmash-out eliminate smash-out MaxiGuide MaxiBond Solution Eliminates bondsmash-out The MaxiBond MaxiBond™ Wedges Allows smaller“W” www.gaisertool.com [email protected] MaxiBond - excellent 2ndbondtermina- MaxiBond, nosmash-out possible withMaxiGuide 2nd bondsmash-out REDUCED "W" ADEQUA tion WA 45° SC and LLS TE 81 other die attach tab tools wedges capillaries MaxiBond™ Wedges 2130MB, 2138MB, & 2145MB Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD 2130MB & RECOMMENDED RECOMMENDED FOR GOLD WIRE FOR ALUMINUM WIRE 2138MB 45°

20° 20° H

30°/ 38°

FR BR W W BL 10°

Ø0.0624 +0.0001 0.0460 -0.0002 ±0.0005 Ø1.585mm 1.168mm 2145MB +0.003mm ±0.013mm 45° -0.005mm

H 10° 45°

LENGTH SPECIFIED IN PART NO. FR BR 20° BL 10°

Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length-Options

Example: 2130MB-2020-S 2145MB-1510-3/4-F-TiC 2145MB-1520-3/4-CG-F-BKCER

Material: Tungsten Carbide Standard Titanium Carbide Optional (Specify “-TiC” in part no.) Cermet Tip Optional (Specify “-BKCER” in part no.) Patent Pending

82 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions PA PA D OPENING D SIZEOR Wedge-Bonding Criteria *Flat Face Only. Otherpartnumbers are available. Dimensionsininchesunless otherwisespecified. N * *8 *1 *8 U D 3 3 3 2 2 21 24 36 36 2 2 2 2 24 24 21 18 1 1 1 1 2 1 M A 0 0 0 5 0 0 5 0 0 5 0 5 0 5 5 0 5 5 5 5 5 0 5 4 3 2 3 3 2 2 3 2 2 2 1 1 2 3 2 2 2 1 S Gaiser PrecisionGaiser Tools CoorsTek, Inc. B 0 1 1 0 0 0 0 0 0 0 0 5 5 2 2 5 5 5 5 5 0 5 5 H E 7 0 0 5 R Fine Pitch DIAMETER 0 0 0 0 0 0 0 09 01 05 0 0 0 04 04 0 0 0 09 01 ± 03 0 0 0 04 01 05 . . . . WIRE 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 2 1 . PITCH 3 3 3 3 1 1 1 1 1 3 2 2 2 2 2 2 0 1 2 2 2 2 2 2 8 3 3 7 / H 0 0 0 0 5 5 5 5 5 0 5 5 5 5 5 5 0 5 0 0 0 0 0 0 µ h h h h 2 / / / / / / / / / / / / / / / / / / / / / / / m o o o o / 7 7 7 7 3 3 3 3 3 7 6 6 6 6 6 6 3 l l l l 5 5 5 5 5 5 e e e e 6 6 6 8 8 8 4 4 4 5 1 1 1 u u u u s s s s e e e e s s s s 0 0 0 0 0 0 02 07 0 0 0 0 0 02 02 07 ± 06 04 02 06 0 02 02 . t t t t ...... 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h h h h i 0 0 0 0 n 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e e 0 0 0 0 . 4 3 3 2 3 2 3 3 1 1 1 0 2 2 2 2 0 1 0 1 B 2 2 2 2 0 s s s s / 0 0 2 0 2 5 5 5 5 5 7 5 5 5 5 0 0 5 0 0 0 0 0 L a a a a µ 2 / m m m m HEIGHT / / / / / / / / / / / / / / / / / / / / / / m LOOP 1 / 7 7 5 7 5 8 8 3 3 3 1 6 6 6 6 2 1 2 e e e e 5 5 5 5 0 6 6 6 6 6 8 8 8 8 4 5 1 Ventura, CA93003 4544 McGrath Street 2 s s s s p p p p e e e e c c c c 0 0 0 08 08 0 0 0 0 0 0 05 05 05 05 05 05 i i i i 0 0 0 05 05 03 ± f f f f ...... i i i i . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 c c c c 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 a a a a 0 0 0 0 0 0 0 . 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 4 4 t t t t 3 3 3 3 3 2 0 i i i i W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / o o o o 0 0 0 0 0 5 0 n n n n µ 2 / / / / / / / / / / / / / / / / / / / / / / / s s s s m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 6 a a a a 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 6 6 6 5 s s s s 7 7 7 2 2 2 2 2 2 t t t t h h h h e e e e 0 0 0 05 05 0 0 0 0 0 0 0 0 0 05 05 05 ± 05 05 05 05 03 05 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i . . . . n 0.8 mil . 1.0 mil 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 1 F Wire Wire / 2 1 2 1 R 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 µ 0 5 5 5 2 / / / / / / / / / / / / / / / / / / / / / / / m h h h h / 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 o o o o 8 8 8 5 5 5 5 5 5 5 5 5 5 l l l l e e e e e e e e 0 0 0 0 0 0 0 0 0 0 0 0 05 09 01 ± 06 03 01 06 01 04 07 00 F T x x x x ...... 0 ...... c c c c 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e e e e n . +1 805644 2013 +1 805644 5583 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p p p p . B 1 1 1 1 0 0 0 1 1 1 1 1 0 0 1 0 1 1 1 1 1 0 1 0 t t t t / TOOL W 0 0 0 0 6 6 6 0 0 0 0 0 6 6 0 0 0 0 0 0 0 5 0 6 R f f f f µ TOOL W 2 o o o o / / / / / / / / / / / / / / / / / / / / / / / m r r r r / 2 2 2 2 1 1 1 2 2 2 2 2 1 1 2 2 2 2 2 2 1 2 1 t t t t 5 5 5 5 5 5 5 5 5 5 5 5 5 h h h h e e e e h h h h 0 0 0 0 09 0 01 05 0 07 0 0 0 09 ± 04 03 03 0 0 0 06 00 00 o o o o 70 ...... 0 . . . 3 80μ Pitch ...... l l l l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 DSR W 0 0 0 0 0 0 e e e e . i 0 DSR W n 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 ° d d d d . 4 4 4 1 1 8 6 4 0 8 9 7 2 3 0 2 0 9 5 5 5 5 5 5 μ Pitch i i i i 2130MB, 2138MB&2145MB Series & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / m m m m 0 0 0 0 0 0 0.0031 0.0028 5 µ 80um 70um / / / / / / / / / / / / / / / / / e e e e / / / / / / 3 m n n n n / 3 3 3 2 2 4 4 3 2 4 4 4 3 3 3 2 4 3 3 3 8 3 3 3 s s s s 5 5 5 7 7 5 0 5 5 5 8 3 0 3 1 0 5 8 8 8 8 ° 8 8 8 i i i i 6 6 6 9 7 4 3 2 5 3 1 1 1 o o o o MaxiBond™ Wedges n n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 CLEARANCE CLEARANCE TOOL W ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 TOOL W . i n 0 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1 . 9 9 4 9 8 3 3 3 4 0 3 3 8 0 1 9 7 2 2 0 9 2 8 5 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 5 5 www.gaisertool.com [email protected] ° µ / / / / / / / / / / / / / / / / / / / / / / / m / 2 2 3 2 4 3 3 3 3 2 3 3 4 2 2 4 4 3 3 4 3 2 3 2 2 5 2 5 3 3 3 5 5 3 3 5 5 7 8 3 0 0 1 8 0 0 8 70 DSR W 9 9 6 7 0 0 0 4 3 2 5 5 3 DSR W 60μ Pitch μ Pitch 0.0024 0.0028 0 0 0 60um 0 70um . . . . 0 0 0 0 0 0 0 0 1 0 1 1 W 0 7 0 5 I S R / / / / U E 2 1 2 3 TOOL W i TOOL W G n 5 8 5 8 D . G t t t t I / E o o o o A µ S M 0 0 0 0 m T . . . . E E 0 0 0 0 50μ Pitch T D 0 0 0 0 60μ Pitch E DSR W 1 1 1 DSR W 2 R 5 0 3 0 0.0020 / / / 0.0024 / 50um 60um 3 2 3 5 8 5 3 1 83 other die attach tab tools wedges capillaries MaxiBond™ Wedges 2155MB & 2160MB Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED FOR GOLD WIRE FOR ALUMINUM WIRE 2155MB 30° 20° 20°

55° W W

FR BR Ø0.0624 BL +0.0001 0.0460 T -0.0002 ±0.0005 Ø1.585mm 1.168mm +0.003mm ±0.013mm -0.005mm

10° 30°

2160MB

LENGTH SPECIFIED H IN PART NO.

20° 60°

0.040 ±0.005 FR BR BL T Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length-Options

Example: 2160MB-2020-S 2155MB-1510-3/4-F-TiC 2160MB-1520-3/4-CG-F-BKCER

Material: Tungsten Carbide Standard Titanium Carbide Optional (Specify “-TiC” in part no.) Cermet Tip Optional (Specify “-BKCER” in part no.) Patent Pending

84 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions PA PA D OPENING D SIZEOR *Flat Face Only. Otherpartnumbers are available. Dimensionsininchesunless otherwisespecified. Wedge Bonding Criteria Gaiser PrecisionGaiser Tools CoorsTek, Inc. N * * * *8 *8 U D 3 3 2 21 21 2 24 24 36 36 2 2 2 2 24 21 1 18 18 1 2 1 1 1 M A 0 0 5 0 0 0 5 5 0 0 5 5 5 0 5 0 5 5 5 5 0 5 5 5 4 3 2 3 2 1 3 2 3 2 2 3 1 2 2 1 2 1 2 S B 0 1 1 0 0 0 0 7 0 0 8 0 0 5 5 2 5 5 5 5 5 0 5 5 0 0 0 H E 7 0 0 8 5 . . . R 0 0 0 0 0 0 1 1 1 DIAMETER Fine-Pitch 7 3 8 WIRE h h h 0 0 09 04 0 0 0 08 00 04 0 0 0 0 04 06 ± 01 03 0 0 0 06 01 08 o o o ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 l l l n PITCH . e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 3 3 3 3 1 1 1 1 1 1 2 2 2 2 2 2 0 2 1 u u u 2 2 2 2 2 2 / H 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 0 5 5 s s s 0 0 0 0 0 0 µ e e e 2 / / / / / / / / / / / / / / / / / / / / / / / / m s s s / 7 7 7 7 3 3 3 3 3 3 6 6 6 6 6 6 6 3 5 5 5 5 5 5 t t t 6 6 8 8 8 4 4 4 4 5 1 1 1 h h h e e e s s s a a a 0 0 0 0 0 0 07 02 02 0 0 02 06 0 02 02 07 02 ± 0 0 06 m m m 0 02 02 ...... 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e e e 0 0 0 n 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 4 s s s Ventura, CA93003 4544 McGrath Street 3 3 2 2 1 3 3 3 1 0 1 0 2 2 1 2 2 0 1 1 0 B 2 2 2 p p p 0 HEIGHT / 0 5 7 2 8 5 0 0 5 7 5 8 5 5 5 5 5 0 0 0 5 LOOP 0 0 0 L e e e µ 2 / c c c / / / / / / / / / / / / / / / / / / / / / / / m i i 1 i / f f f 7 8 6 5 4 8 7 7 3 1 3 2 6 6 3 6 6 2 2 1 5 5 5 i i 0 i c c c 6 9 9 6 6 8 8 4 5 5 5 1 2 a a a t t t i i i o o o n n n 0 0 08 08 0 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 05 0 05 03 ± s s s ...... 0 0 0 . 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i a a a n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 s s s . 5 5 5 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t t t 0 0 0 0 h h h µ 2 / / / / / / / / / / / / / / / / / / / / / e e e / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 0 0 7 7 0 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 . . . 5 0 0 7 7 0 2 2 2 2 2 2 2 2 2 0 0 0 1 1 2 5 5 0 0.8 mil 1.0 mil 0 0 05 05 0 0 0 0 0 0 0 0 0 0 05 05 05 05 ± 05 05 05 05 05 03 ...... 0 ...... h h h Wire Wire 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . o o o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . l l l 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 0 F e e e / R 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 e e e µ 2 F T x x x / / / / / / / / / / / / / / / / / / / / / / / / m c c c / 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 e e e +1 805644 2013 +1 805644 5583 8 8 3 5 5 5 5 5 5 5 5 5 5 p p p t t t TOOL W f f f TOOL W o o o 0 0 0 0 0 0 0 0 0 0 0 0 01 05 05 03 03 06 05 09 05 00 ± 09 03 r r r ...... 0 . . t t t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n h h . h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . e e e B 0 1 1 0 0 0 1 1 1 1 1 1 1 1 1 0 0 1 1 0 1 1 0 1 0 / 70 h h h 5 0 0 6 6 6 0 0 0 0 0 0 0 0 0 6 6 0 0 6 0 0 0 0 5 80μ Pitch R µ o o o 2 / / / / / / / / / / / / / / / / / / / / / / / / m l l l DSR W e e e DSR W / 1 2 2 1 1 1 2 2 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2 1 μ Pitch 3 5 5 5 5 5 5 5 5 5 5 5 5 d d d i i i m m m 0.0028 0.0031 70um 80um e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 n n n ...... 0 . 5 . . . s s s 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i i i 5 i MaxiBond™ Wedges n 1 0 1 1 1 1 0 1 1 0 0 1 1 1 1 1 0 0 1 1 o o 0 0 o 1 1 1 ° . 1 9 1 4 3 3 9 1 3 8 8 2 2 2 2 2 8 8 2 2 n n 0 8 n 5 5 5 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 CLEARANCE 5 µ CLEARANCE TOOL W / / / / / / / / / / / / / / / / / / / / / / / / 6 TOOL W m / 2 2 2 3 3 3 2 2 3 2 2 3 3 3 3 3 2 2 3 3 2 3 3 3 0 7 2 7 5 3 3 2 7 3 0 0 0 0 0 0 0 0 0 0 0 1 0 8 8 8 ° 9 9 9 0 0 3 3 5 5 5 3 1 1 2155MB &2160MBSeries www.gaisertool.com [email protected] 60μ Pitch 70 0 0 0 0 . . . . 0 0 0 DSR W 0 DSR W 0 0 0 0 μ Pitch 1 1 0 1 W 0 0 7 0.0024 5 0.0028 60um 70um I S R / / / / U E 2 2 1 3 i G n 5 5 8 8 D . G t t t t I / E o o o o A µ S M 0 0 0 0 m TOOL W T TOOL W . . . . E E 0 0 0 0 T D 0 0 0 0 E 1 1 1 2 R 5 3 0 0 50μ Pitch / / / / 60μ Pitch 3 3 2 5 DSR W DSR W 8 3 5 1 0.0020 50um 0.0024 60um 85 other die attach tab tools wedges capillaries Deep Access MaxiBond™ Wedges Vertical Feed, Standard Shank 4645MB & 4660MB Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED 4645MB FOR GOLD WIRE FOR ALUMINUM WIRE 45°

H 20° 20° 45°

FR BR W W BL 10°

Ø0.0624 +0.0001 0.0590 0.0590 30° -0.0002 ±0.0005 ±0.0005 Ø1.585mm 1.50mm 1.50mm 4660MB +0.003mm ±0.013mm ±0.013mm -0.005mm

10° 10° H 60°

LENGTH SPECIFIED IN PART NO. FR BR BL

20° T

0.040 ±0.005

4645MB 4660MB Standard Standard Shank Design Shank Design Specify: *Specify “-V” when ordering with Cermet Series/Wire Feed Angle-Hole Size/Bond Length- tip if 45° Length-Options Material: Tungsten Carbide Standard Example: Titanium Carbide Optional 4645MB-2020-L (Specify “-TiC” in part number) 4660MB-1510-3/4-F-BKCER Cermet Tip Optional 4645MB-2020-3/4-CG-F-V-BKCER (Specify “-BKCER” in part no.) Patent Pending

86 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions Dimensions ininchesunless otherwisespecified. Other partnumbers are available. ** for 45° FR=0.0010; for 55° &60°FR=0.0015 *Flat Face Only N * *8 * U D 36 36 36 2 2 24 24 3 3 2 2 21 21 18 1 1 2 1 1 M A 0 0 0 0 0 5 5 0 0 5 5 0 0 5 5 5 0 5 5 3 2 4 3 2 3 2 3 2 3 2 2 1 2 2 1 S B 1 1 0 0 0 0 0 0 0 0 5 5 5 5 5 5 0 5 5 PA H PA E 0 0 5 D OPENING R D SIZEOR Wedge Bonding Criteria Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 06 01 02 0 0 0 01 06 01 0 0 05 ± 0 0 0 04 08 ...... 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 3 3 3 3 3 1 1 1 1 2 2 2 2 1 0 2 2 2 2 2 / H 8 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 µ 2 h / / / / / / / / / / / / / / / / / / / m o / 7 7 7 7 7 3 3 3 3 6 6 6 6 3 5 5 5 5 5 Fine-Pitch l DIAMETER 6 6 8 8 8 4 4 5 1 1 1 e WIRE u s 07 e 0 0 0 07 02 0 02 0 0 0 02 0 ± 0 06 PITCH 02 0 07 06 . s ...... 0 . 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n . 0 t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h . 4 3 3 3 3 3 1 1 2 2 2 2 0 0 1 1 B 2 2 2 2 e 0 / 5 5 0 0 0 5 5 5 5 5 5 5 0 0 0 0 0 0 0 L s µ 2 / a / / / / / / / / / / / / / / / / / / m 1 m / 8 8 7 7 7 3 3 6 6 6 6 1 2 2 5 5 5 5 0 9 9 6 8 4 4 4 3 5 5 1 e s p e 0 0 08 08 08 0 0 0 0 0 08 05 05 05 Ventura, CA93003 4544 McGrath Street 0 0 05 05 0 ± c ...... 0 0 . 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 HEIGHT i 0 0 0 0 0 i LOOP f n 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 i 0 0 0 0 0 0 c . 5 5 5 5 5 4 4 4 4 4 4 4 4 4 a 3 3 3 3 2 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t 0 0 0 0 5 0 i µ o 2 / / / / / / / / / / / / / / / / / / / m n 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 6 s 2 2 2 2 2 0 0 0 0 0 0 0 0 0 6 6 4 5 7 7 2 2 2 2 2 a s t h *5 e 0 0 0 05 05 05 0 0 0 0 0 0 0 05 ± 05 05 05 05 * ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 F 0 / R 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 1 Deep Access MaxiBond™Wedges 2 µ 0.8 mil 2 5 0 1.0 mil / / / / / / / / / / / / / / / / / / m Wire / / Wire 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 h 8 8 8 3 5 5 5 5 5 5 5 3 o l e e F T 0 0 0 0 0 0 0 0 0 0 06 00 ± 07 05 09 02 03 04 09 x c ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e +1 805644 2013 +1 805644 5583 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p . B 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 0 1 1 0 0 t TOOL W / 5 6 6 6 6 6 6 6 0 0 6 6 0 0 6 6 0 0 6 6 R TOOL W f µ o 2 / / / / / / / / / / / / / / / / / / / m r / 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 2 2 1 1 t h 3 5 5 5 5 5 5 5 5 5 5 e 70 80μ Pitch h 0 0 0 0 05 05 05 01 0 0 09 0 0 04 0 06 01 ± 05 0 o DSR W DSR W ...... 0 . μ Pitch . l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e 0 . i n 1 1 0 1 1 1 1 1 1 1 0 0 1 1 1 1 1 0 1 1 d . 4 1 9 8 4 3 1 8 0 0 9 8 9 0 2 7 9 0 2 5 0.0028 4 0.0031 70um 80um i 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 m T / 0 5 5 ° µ e / / / / / / / / / / / / / / / / / / / m Vertical Feed, Standard Shank n / 3 2 2 4 3 3 2 4 2 2 2 2 4 2 3 4 4 3 3 s 5 7 2 5 5 3 7 5 5 5 2 0 8 5 0 3 8 1 0 8 i 6 9 9 7 4 4 3 3 5 3 o 1 CLEARANCE n CLEARANCE TOOL W TOOL W 4645MB &4660MB Series 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 ...... 0 5 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 5 www.gaisertool.com [email protected] n 1 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 0 1 1 1 ° . 1 9 4 3 4 0 9 2 2 2 2 0 2 2 2 2 0 5 5 5 60μ Pitch 70 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 5 DSR W µ DSR W / / / / / / / / / / / / / / / / / / / 6 m μ Pitch / 2 2 3 3 3 2 2 3 3 3 3 2 3 3 3 3 3 3 3 0 7 2 5 3 5 5 2 0 0 0 0 5 0 0 0 0 1 8 8 8 ° 0.0024 0.0028 60um 70um 9 9 6 0 4 5 5 5 5 3 1 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 TOOL W TOOL W 1 0 1 1 W 0 7 0 5 I S R / / / / U E 2 1 2 3 50μ Pitch i G n 60μ Pitch 5 8 5 8 D . G t t t t I / DSR W DSR W E o o o o A µ S M 0 0 0 0 m T 0.0020 0.0024 50um . . . 60um . E E 0 0 0 0 T D 0 0 0 0 E 1 1 1 2 R 5 0 3 0 / / / / 3 2 3 5 8 5 3 1 87 other die attach tab tools wedges capillaries Deep Access MaxiBond™ Wedges Vertical Feed, Close Guide Shank 4545MB & 4560MB Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED 4545MB FOR GOLD WIRE FOR ALUMINUM WIRE 45°

20° 20° H 45°

FR BR W W BL 10°

Ø0.0624 30° +0.0001 -0.0002 *SDF *SDF 4560MB Ø1.585mm VARIES WITH VARIES WITH +0.003mm T SIZE T SIZE -0.005mm

H 10° 60°

10°

LENGTH SPECIFIED FR IN PART NO. BR BL

T 20°

0.040 ±0.005

4545MB Close 4560MB Close Guide Shank Guide Shank Design Design Specify: *Specify “-V” when ordering with Cermet Series/Wire Feed Angle-Hole Size/Bond Length-Length- tip if 45° Options Material: Tungsten Carbide Standard Example: Titanium Carbide Optional 4545MB-2020-L (Specify “-TiC” in part number) 4560MB-1510-3/4-F-BKCER Cermet Tip Optional 4545MB-2020-3/4-CG-F-V-BKCER (Specify “-BKCER” in part no.) Patent Pending

88 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions Dimensions ininchesunless otherwisespecified. Other partnumbers are available. ** for 45° FR=0.0010; for 55° &60°FR=0.0015 *Flat Face Only N * *8 * U D 36 36 36 2 2 24 24 3 3 2 2 21 21 18 1 1 2 1 1 M A 0 0 0 0 0 5 5 0 0 5 5 0 0 5 5 5 0 5 5 PA 3 2 4 3 2 3 2 3 2 3 2 2 1 2 2 1 S PA B 1 1 0 0 0 0 0 0 0 0 5 5 5 5 5 5 0 5 5 D OPENING H D SIZEOR E 0 0 5 Wedge Bonding Criteria R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 06 01 02 0 0 0 01 06 01 0 0 05 ± 0 0 0 04 08 ...... 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 3 3 3 3 3 1 1 1 1 2 2 2 2 1 0 2 2 2 2 2 / H 8 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 Fine-Pitch µ 2 h / / / / / / / / / / / / / / / / / / / m DIAMETER o / 7 7 7 7 7 3 3 3 3 6 6 6 6 3 5 5 5 5 5 l WIRE 6 6 8 8 8 4 4 5 1 1 1 e u s PITCH 07 e 0 0 0 07 02 0 02 0 0 0 02 0 ± 0 06 02 0 07 06 . s ...... 0 . 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n . 0 t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h . 4 3 3 3 3 3 1 1 2 2 2 2 0 0 1 1 B 2 2 2 2 e 0 / 5 5 0 0 0 5 5 5 5 5 5 5 0 0 0 0 0 0 0 L s µ 2 / a / / / / / / / / / / / / / / / / / / m 1 m / 8 8 7 7 7 3 3 6 6 6 6 1 2 2 5 5 5 5 0 9 9 6 8 4 4 4 3 5 5 1 e s p e 0 0 08 08 08 0 0 0 0 0 08 05 05 05 Ventura, CA93003 4544 McGrath Street 0 0 05 05 0 ± c HEIGHT ...... LOOP . . 0 0 . 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 i f n 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 i 0 0 0 0 0 0 c . 5 5 5 5 5 4 4 4 4 4 4 4 4 4 a 3 3 3 3 2 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t 0 0 0 0 5 0 i µ o 2 / / / / / / / / / / / / / / / / / / / m n 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 6 s 2 2 2 2 2 0 0 0 0 0 0 0 0 0 6 6 4 5 7 7 2 2 2 2 2 a s t h *5 e 0 0 0 05 05 05 0 0 0 0 0 0 0 05 ± 05 05 05 05 * ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 F 0 / R 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 1 Deep Access MaxiBond™Wedges 2 µ 0.8 mil 2 5 1.0 mil 0 / / / / / / / / / / / / / / / / / / m Wire Wire / / 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 h 8 8 8 3 5 5 5 5 5 5 5 3 o l e e F T 0 0 0 0 0 0 0 0 0 0 06 00 ± 07 05 09 02 03 04 09 x c ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e +1 805644 2013 +1 805644 5583 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p . B 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 0 1 1 0 0 t TOOL W / 5 6 6 6 6 6 6 6 0 0 6 6 0 0 6 6 0 0 6 6 R TOOL W f µ o 2 / / / / / / / / / / / / / / / / / / / m r / 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 2 2 1 1 t h 3 5 5 5 5 5 5 5 5 5 5 e 70 80μ Pitch h 0 0 0 0 05 05 05 01 0 0 09 0 0 04 0 06 01 ± 05 0 o DSR W DSR W μ Pitch ...... 0 . . l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e 0 . i n 1 1 0 1 1 1 1 1 1 1 0 0 1 1 1 1 1 0 1 1 d Vertical Feed, Close GuideShank . 4 1 9 8 4 3 1 8 0 0 9 8 9 0 2 7 9 0 2 5 0.0028 4 0.0031 70um i 80um 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 m T / 0 5 5 ° µ e / / / / / / / / / / / / / / / / / / / m n / 3 2 2 4 3 3 2 4 2 2 2 2 4 2 3 4 4 3 3 s 5 7 2 5 5 3 7 5 5 5 2 0 8 5 0 3 8 1 0 8 i 6 9 9 7 4 4 3 3 5 3 o 1 CLEARANCE n CLEARANCE TOOL W TOOL W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 4545MB &4560MB Series 0 0 0 ...... 0 5 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 5 www.gaisertool.com [email protected] n 1 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 0 1 1 1 ° . 1 9 4 3 4 0 9 2 2 2 2 0 2 2 2 2 0 5 5 5 60μ Pitch & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 70 5 µ DSR W DSR W / / / / / / / / / / / / / / / / / / / 6 m / 2 2 3 3 3 2 2 3 3 3 3 2 3 3 3 3 3 3 3 0 7 2 5 3 5 5 2 0 0 0 0 5 0 0 0 0 1 μ Pitch 8 8 8 ° 0.0024 60um 0.0028 70um 9 9 6 0 4 5 5 5 5 3 1 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 TOOL W 1 TOOL W 0 1 1 W 0 7 0 5 I S R / / / / U E 2 1 2 3 i 50μ Pitch G n 5 8 5 8 60μ Pitch D . G t t t t I / E DSR W o o o DSR W o A µ S M 0 0 0 0 m T 0.0020 50um . . . 0.0024 . E 60um E 0 0 0 0 T D 0 0 0 0 E 1 1 1 2 R 5 0 3 0 / / / / 3 2 3 5 8 5 3 1 89 other die attach tab tools wedges capillaries Deep Access MaxiBond™ Wedges Vertical Feed Series for Westbond 4845MB, 4855MB, & 4860MB

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED 4845MB FOR GOLD WIRE FOR ALUMINUM WIRE 45°

H 20° 20° 45°

FR BR W W BL

Ø0.017 Ø0.017

Ø0.0624 +0.0001 0.0590 0.0590 30° -0.0002 ±0.0005 ±0.0005 Ø1.585mm 1.50mm 1.50mm 4855MB & +0.003mm ±0.013mm ±0.013mm -0.005mm 4860MB

H 55°/ 60°

LENGTH SPECIFIED IN PART NO. FR BR 0.400 0.400 BL 20° T 10° 10° Features: Designed for the Westbond Vertical Feed, Deep Access Wire Bonders 45° 55°/ 60° 4845MB 4855MB Length: Shank Design 4860MB -625=0.625 inch (most common) Shank Design -3/4=0.750 inch -L=0.828 inch 4860MB-1510-3/4-CG-F-BKCER Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length- Material: Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 4845MB-2020-625 Cermet Tip Optional (Specify “-BKCER” in part no.) Patent Pending

90 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions Dimensions ininchesunless otherwisespecified. Other partnumbers are available. ** for 45° FR=0.0010; for 55° &60°FR=0.0015 *Flat Face Only N * *8 * U D 36 36 36 2 2 24 24 3 3 2 2 21 21 18 1 1 2 1 1 M A 0 0 0 0 0 5 5 0 0 5 5 0 0 5 5 5 PA 0 5 5 PA 3 2 4 3 2 3 2 3 2 3 2 2 1 2 2 1 S B 1 1 0 D OPENING D SIZEOR 0 0 0 0 0 0 0 5 5 5 5 5 5 0 5 5 H E 0 0 5 R Wedge Bonding Criteria Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 06 01 02 0 0 0 01 06 01 0 0 05 ± 0 0 0 04 08 ...... 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 3 3 3 3 3 1 1 1 1 2 2 2 2 1 0 2 2 2 2 2 / H 8 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 µ 2 h / / / / / / / / / / / / / / DIAMETER / / / / / m o / 7 7 7 7 7 3 3 3 3 6 6 6 6 3 5 5 5 5 5 WIRE Fine-Pitch l 6 6 8 8 8 4 4 5 1 1 1 e u PITCH s 07 e 0 0 0 07 02 0 02 0 0 0 02 0 ± 0 06 02 0 07 06 . s ...... 0 . 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n . 0 t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h . 4 3 3 3 3 3 1 1 2 2 2 2 0 0 1 1 B 2 2 2 2 e 0 / 5 5 0 0 0 5 5 5 5 5 5 5 0 0 0 0 0 0 0 L s µ 2 / a / / / / / / / / / / / / / / / / / / m 1 m / 8 8 7 7 7 3 3 6 6 6 6 1 2 2 5 5 5 5 0 9 9 6 8 4 4 4 3 5 5 1 e s p HEIGHT e 0 0 08 08 08 0 0 0 0 0 08 05 05 05 Ventura, CA93003 4544 McGrath Street LOOP 0 0 05 05 0 ± c ...... 0 0 . 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 i f n 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 i 0 0 0 0 0 0 c . 5 5 5 5 5 4 4 4 4 4 4 4 4 4 a 3 3 3 3 2 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t 0 0 0 0 5 0 i µ o 2 / / / / / / / / / / / / / / / / / / / m n 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 6 s 2 2 2 2 2 0 0 0 0 0 0 0 0 0 6 6 4 5 7 7 2 2 2 2 2 a s t h *5 e 0 0 0 05 05 05 0 0 0 0 0 0 0 05 ± 05 05 05 05 * ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 0 1 1 1 1 1 1 1 0 1 1 1 1 0 F 0 / R 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 1 Deep Access MaxiBond™Wedges 2 µ 0.8 mil 2 5 1.0 mil 0 / / / / / / / / / / / / / / / / / / m Wire Wire / / 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 h 8 8 8 3 5 5 5 5 5 5 5 3 o l e e F T 0 0 0 0 0 0 0 0 0 0 06 00 ± 07 05 09 02 03 04 09 x c ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e +1 805644 2013 +1 805644 5583 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p . TOOL W B 0 0 0 0 0 0 0 0 1 1 0 0 0 1 0 0 1 1 0 0 t / 5 6 6 6 6 6 6 6 0 0 6 6 0 0 6 6 0 0 6 6 R f TOOL W µ o 2 / / / / / / / / / / / / / / / / / / / m r / 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 2 2 1 1 t h 3 5 5 5 5 5 5 5 5 5 5 e 80μ Pitch 70 h DSR W 0 0 0 0 05 05 05 01 0 0 09 0 0 04 0 06 01 ± 05 0 o DSR W ...... 0 . . l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e Vertical Feed Seriesfor Westbond 0 . μ Pitch i n 1 1 0 1 1 1 1 1 1 1 0 0 1 1 1 1 1 0 1 1 d 0.0031 . 4 1 9 8 4 3 1 8 0 0 9 8 9 0 2 7 9 0 2 5 80um 4 0.0028 i 70um 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 m T / 0 5 5 ° µ e / / / / / / / / / / / / / / / / / / / m n / 3 2 2 4 3 3 2 4 2 2 2 2 4 2 3 4 4 3 3 s 4845MB, 4855MB, &4860MB 5 7 2 5 5 3 7 5 5 5 2 0 8 5 0 3 8 1 0 8 i 6 9 9 7 4 4 3 3 5 3 o 1 CLEARANCE n TOOL W CLEARANCE TOOL W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 ...... 0 5 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 5 www.gaisertool.com [email protected] n 1 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 0 1 1 1 ° . 1 9 4 3 4 0 9 2 2 2 2 0 2 2 2 2 0 60μ Pitch 5 5 5 70 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 DSR W 5 µ / / / / / / / / / / / / / / / / DSR W / / / 6 μ Pitch m / 2 2 3 3 3 2 2 3 3 3 3 2 3 3 3 3 3 3 3 0 7 2 5 3 5 5 2 0 0 0 0 5 0 0 0 0 1 8 0.0028 8 8 ° 70um 0.0024 60um 9 9 6 0 4 5 5 5 5 3 1 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 TOOL W 1 0 1 1 TOOL W W 0 7 0 5 I S R / / / / U 60μ Pitch E 2 1 2 3 50μ Pitch i G n 5 8 5 8 D . G DSR W t t t t I / E o o o o A DSR W µ S M 0 0 0 0 m 0.0024 T 60um 0.0020 . . . 50um . E E 0 0 0 0 T D 0 0 0 0 E 1 1 1 2 R 5 0 3 0 / / / / 3 2 3 5 8 5 3 1 91 other die attach tab tools wedges capillaries Deep Access MaxiBond™ Wedges Vertical Feed Series, Double Flat Shank 4155MB, 4160MB & 4155VMB, 4160VMB

FLAT FACE CONCAVE FACE OPTIONAL STANDARD 4155MB & RECOMMENDED RECOMMENDED 30° FOR GOLD WIRE FOR ALUMINUM WIRE 4160MB

20° 20°

20° H 55°/ 60°

FR BR BL W W T

0.018 ±0.002

Ø0.0624 0.0510 4155VMB & +0.0001 30° ±0.0005 -0.0002 4160VMB

0.140 ±.005 H 55°/ 60°

Modified Shank Option FR LENGTH Acts as Wire Guide BR SPECIFIED BL IN PART NO. Add “-MS1” to the T 10° Part Number.

Features: Designed for the Palomar 2470 20° and the Hesse & Knipps Deep Access Wire Bonders

20° 0.040 ±0.005 Length: -3/4=0.750 inch (most common) -1.0=1.000 inch 4160MB Style 4160VMB Style -1.078=1.078 inch Standard Vertical Grind Shank Shank Material: Specify: Tungsten Carbide Standard Series/Wire Feed Angle-Hole Size/Bond Length-Length- Titanium Carbide Optional Options (Specify “-TiC” in part no.) Cermet Tip Optional Example: (Specify “-BKCER” in part no.) 4160MB-2020-3/4 Patent Pending 4160VMB-1510-3/4-CG-F-BKCER

92 Special DSR &WDesigns Fine-Pitch MaxiBondSolutions PA PA Dimensions ininchesunless otherwisespecified Other partnumbers are available. *Flat Face Only D OPENING D SIZEOR Gaiser PrecisionGaiser Tools CoorsTek, Inc. N Wedge Bonding Criteria * * *8 U D 3 3 3 2 2 2 2 36 36 24 24 21 21 24 1 18 18 2 1 1 M A 0 0 0 5 5 0 0 0 0 5 5 0 0 5 5 5 5 0 5 5 4 3 2 3 2 3 2 3 2 2 1 1 2 3 2 2 1 S B 1 1 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 0 5 5 H 0 0 0 E 0 0 5 . . . R 0 0 0 0 0 0 1 1 1 7 3 8 Fine-Pitch h h h 0 0 0 09 04 0 0 04 08 0 0 04 08 09 ± 03 0 0 0 08 04 DIAMETER o o o ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 WIRE l l l n . e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 3 3 3 3 3 1 1 1 1 2 2 2 2 2 0 1 2 2 2 2 2 u u u / H 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 s s s PITCH µ 2 e e e / / / / / / / / / / / / / / / / / / / / m s s s / 7 7 7 7 7 3 3 3 3 6 6 6 6 6 3 5 5 5 5 5 t t t 6 6 6 8 8 4 4 5 1 1 1 h h h e e e s s s a a a 0 0 0 0 02 07 02 02 06 02 02 06 07 ± 0 0 04 0 0 0 0 m m m ...... 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 e e e n 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 4 s s s 3 3 3 3 3 1 1 1 2 2 2 2 0 1 1 0 Ventura, CA93003 4544 McGrath Street B 2 2 2 2 0 / p p p 0 0 0 5 5 5 5 5 5 5 5 5 0 0 0 5 0 0 0 0 L µ e e e 2 / / / / / / / / / / / / / / / / c c c / / / / m 1 HEIGHT i i i / 7 7 7 8 8 3 3 3 6 6 6 6 2 2 1 5 5 5 5 LOOP f f f 0 i i i 6 6 6 5 5 5 1 1 1 1 c c c 2 a a a t t t i i i o o o 0 0 0 08 08 0 0 0 0 0 05 05 05 05 08 n n n 0 0 05 05 ± 03 ...... s s s . . 0 0 0 . 0 . 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 a a a 0 0 0 0 0 0 . 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 s s s 3 3 3 3 0 2 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 0 0 0 0 5 t t t h h h µ 2 / / / / / / / / / / / / / / / / / / / / e e e m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 6 0 0 0 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 6 6 5 . . . 7 7 7 2 2 2 2 2 0 0 0 0.8 mil 1.0 mil 0 0 0 Deep Access MaxiBond™Wedges Wire 1 1 2 Wire 5 5 0 0 0 0 0 05 05 05 0 0 0 0 0 0 ± 05 05 05 05 05 05 03 ...... 0 ...... h h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . o o o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . l l l 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 0 F e e e / R 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 5 e e e µ 2 F T / / / / / x x / / / / / / / / / / / x / / / / m c c c / 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 1 e e e +1 805644 2013 +1 805644 5583 8 8 8 8 5 5 5 5 5 5 5 p p p TOOL W TOOL W t t t f f f o o o r r r 0 0 0 0 0 0 0 0 0 0 ± 05 04 01 03 09 09 00 09 06 03 Vertical Feed Series,DoubleFlat Shank 4155MB, 4160MB &4155VMB, 4160VMB ...... 0 ...... t t t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h h h n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e . 70 B 0 0 0 0 0 0 1 1 1 0 0 0 0 1 0 0 0 0 0 1 0 / 80μ Pitch h h h 6 6 6 6 6 6 0 0 0 6 0 6 6 0 6 6 6 6 6 0 5 R DSR W DSR W µ o o o 2 / / / / / / / / / / / / / / / / / / / / l l m l μ Pitch e e e / 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 2 1 d d d 5 5 5 5 5 5 5 5 5 5 5 0.0028 70um 0.0031 80um i i i m m m e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 n n n 0 0 ...... 0 . . . s s s . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i i . i o o o n 1 1 0 1 1 1 0 1 1 0 1 1 1 0 0 0 0 1 0 1 1 n n n CLEARANCE . 1 1 9 6 4 3 9 1 0 9 4 3 0 8 8 0 8 2 8 5 5 CLEARANCE TOOL W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 TOOL W 5 µ / / / / / / / / / / / / / / / / / / / / m / 2 2 2 4 3 3 2 2 2 2 3 3 2 2 2 2 3 2 3 3 7 7 2 0 5 3 2 7 5 2 5 3 5 0 0 1 0 0 0 8 8 9 9 9 6 6 0 4 3 3 3 1 60μ Pitch www.gaisertool.com [email protected] 70 DSR W 0 0 0 DSR W 0 . . . . 0 0 0 μ Pitch 0 0 0 0 0 0.0024 60um 0.0028 1 1 0 1 70um W 0 0 7 5 I S R / / / / U E 2 2 1 3 i G n 5 5 8 8 D . G t t t t I / E o o o o A TOOL W TOOL W µ S M 0 0 0 0 m T . . . . E E 0 0 0 0 T D 0 0 0 50μ Pitch 0 E 60μ Pitch 1 1 1 2 R 5 3 0 0 / / / / DSR W DSR W 3 3 2 5 8 3 5 1 0.0020 50um 0.0024 60um 93 other die attach tab tools wedges capillaries MaxiGuide™ Wedges 2130, 2138, & 2145 Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD 2130 RECOMMENDED RECOMMENDED FOR GOLD WIRE FOR ALUMINUM WIRE 45°

H 20° 20°

30°

FR BR 10° 8° W W BL

Ø0.0624 +0.0001 0.0460 -0.0002 ±0.0005 2138 & Ø1.585mm 1.168mm +0.003mm ±0.013mm 2145 -0.005mm 45°

H 10° 38°/ 45°

15° LENGTH SPECIFIED FR BR 10° IN PART NO. BL 20° T

Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length- Options

Example: 2145-2020-S 2130-1510-3/4-F-TiC Features: Material: The MaxiGuide design encloses and guides the Tungsten Carbide Standard wire to the bond foot, thereby enhancing wire Titanium Carbide Optional control and bond centering. (Specify “-TiC” in part no.) Cermet Tip Optional (Specify “-BKCER” in part no.)

94 *Flat Face Only. Otherpartnumbers are available. Dimensions ininchesunless otherwisespecified. N *8 *8 * * * * *1 * *8 U D 1 1 4 4 42 39 36 44 39 36 39 36 5 2 2 2 24 24 21 3 3 3 3 3 3 21 2 2 2 24 21 24 18 18 1 1 1 2 2 1 2 2 1 M A 5 5 5 0 0 5 0 5 5 0 5 0 0 5 0 0 5 5 0 5 5 5 0 0 0 0 5 5 0 5 0 5 5 5 5 5 5 5 0 5 0 0 5 1 0 4 4 5 5 3 4 4 4 3 2 5 2 4 2 3 4 3 4 3 2 3 2 1 2 3 2 2 2 1 1 2 3 2 1 S B 0 1 1 1 0 0 0 0 7 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 2 5 5 5 2 5 5 0 0 5 5 H E 7 0 0 0 7 5 5 A A R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 0 0 0 04 0 07 0 0 0 0 0 0 07 06 02 02 06 01 0 0 0 0 01 06 05 08 0 0 0 0 06 08 02 06 ± 03 0 0 0 0 0 08 06 06 08 ...... 0 0 0 0 ...... 0 ...... 0 . . . . . 0 . . . 0 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 0 0 0 0 n 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 2 1 . 5 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 0 1 2 2 2 2 2 2 2 2 2 7 3 3 8 0 5 5 0 0 H / 0 0 0 5 5 5 5 0 5 0 5 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 0 0 0 0 µ h h h h 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m o o o o 1 1 1 1 1 / 7 7 7 8 8 8 8 7 8 7 8 7 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 3 5 5 5 5 5 5 5 5 5 l l l l 2 1 1 0 0 e e e e 6 6 6 9 9 9 8 8 8 8 4 4 4 4 5 1 1 1 1 1 7 4 2 u u u u s s s s e e e e 0 07 02 0 08 0 0 0 07 07 02 s s s s 0 0 0 02 07 02 02 02 06 07 0 0 0 02 02 02 06 0 0 0 0 0 0 0 0 0 ± 06 04 06 0 0 07 ...... 0 0 ...... 0 ...... 0 0 . 0 0 0 0 0 . . . 0 0 . . t t t t . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h h h h 0 0 0 0 n 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e e 0 0 0 0 . 5 5 5 4 4 4 4 4 4 4 4 3 3 3 3 3 2 2 3 3 3 1 1 0 1 1 0 0 2 2 2 2 2 0 1 1 1 0 1 0 B 2 2 2 2 0 0 0 5 5 0 0 0 0 0 0 s s s s / 5 5 5 0 0 2 2 0 0 0 5 5 7 5 5 7 7 5 5 5 5 5 5 0 0 0 0 0 5 0 0 0 0 L a a a a µ 2 / / / / / / / / / / / m m m m / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 / 8 8 8 7 7 5 5 7 7 7 3 3 1 3 3 1 1 6 6 6 6 6 1 2 2 2 2 1 e e e 5 5 5 5 e 2 2 2 1 1 0 0 0 0 0 0 9 9 9 8 8 8 4 4 4 4 4 3 5 5 5 5 1 1 7 4 2 2 2 s s s s p p p p Ventura, CA93003 4544 McGrath Street e e e e c c c c 0 0 0 0 0 0 08 08 08 08 0 0 08 08 01 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 05 03 08 05 i i i i 05 0 0 0 0 05 05 05 ± 03 f f f f ...... i i i i . . . . . 0 0 0 0 0 0 0 0 . 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . c c c c 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 a a a a 0 0 0 0 0 0 0 0 0 0 . 5 5 5 5 5 5 5 5 5 5 7 7 5 5 7 6 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 4 t t t t 3 3 3 3 3 3 3 3 0 2 W i i i i 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / o o o o 0 0 0 0 0 0 0 0 0 5 n n n n µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / s s s s m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 7 7 7 6 a a a a 2 2 2 2 2 2 2 2 2 2 7 7 2 2 7 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 6 6 6 6 5 s s s s 7 7 7 7 7 7 8 8 2 2 2 2 2 2 2 2 2 2 t t t t h h h h e e e e 0 0 0 0 0 0 0 05 05 05 05 05 05 05 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 03 ± 05 05 00 00 03 0 0 05 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 . . . . n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 0 F 2 2 2 / 1 1 2 2 R 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 5 0 0 0 µ 5 5 5 0 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m h h h h / 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 1 5 5 5 o o o o 8 8 8 8 8 8 8 3 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 l l l l e e e e e e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 01 06 05 06 06 06 09 03 01 01 05 ± 04 07 00 02 06 00 03 04 x x x x F T 09 04 ...... 0 ...... c c c c . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i e e e e n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 +1 805644 2013 +1 805644 5583 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p p p p . 0 0 B 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1 1 1 1 1 0 0 1 1 1 1 1 0 1 0 t t t t 0 0 / 5 6 6 6 6 6 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 6 0 0 0 0 0 0 0 5 0 0 0 0 0 0 6 0 5 R 0 0 f f f f µ 2 o o o o / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m r r r r / / / 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 1 2 2 2 2 2 2 2 1 2 2 2 2 2 1 2 1 t t t t 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 h h h h e e e e h h h h 0 0 0 0 0 0 0 0 0 0 05 05 00 05 08 09 01 0 0 07 09 09 0 0 0 0 03 0 0 0 09 03 ± 04 02 09 03 03 0 0 0 06 00 00 o o o o ...... 0 ...... l l l l 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e e . i n 1 1 2 2 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 1 3 2 1 1 2 1 1 2 1 1 0 1 1 1 2 1 1 1 1 1 1 1 d d d d . 1 1 7 2 6 4 6 4 8 3 4 7 4 4 2 1 6 0 3 8 6 3 0 1 9 7 3 2 2 5 0 9 0 2 7 2 1 0 5 5 5 5 5 5 3 i i i i 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 m m 0 m 0 0 m 0 5 ° µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e e e / / / / / / m n n n n / 2 2 6 5 4 3 4 3 4 3 3 6 3 3 5 2 4 2 5 4 6 3 7 5 4 4 5 3 3 6 2 4 3 4 3 5 2 3 3 3 3 3 3 MaxiGuide™ Wedges s s s s 7 7 8 5 0 5 0 5 5 3 5 8 5 5 5 7 0 5 8 5 6 3 6 3 8 3 8 0 0 3 5 8 1 0 3 0 3 5 8 8 8 8 8 8 i i i i 9 9 6 9 6 6 6 6 7 0 4 4 2 3 3 2 5 5 5 3 1 1 1 o o o o n n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 0 0 0 09 0 0 ...... 0 ...... 3 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 8 n 1 0 0 0 1 1 1 1 1 1 1 2 2 1 1 0 0 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 0 2 1 2 1 1 1 0 2 1 1 ° 2130, 2138,&2145 Series . 1 9 9 9 4 4 4 8 8 3 3 0 2 1 1 9 9 3 3 3 0 0 8 0 0 1 9 9 7 5 2 2 9 0 1 2 5 2 7 9 8 8 5 5 www.gaisertool.com [email protected] & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 4 m / 2 2 2 2 3 3 3 4 4 3 3 5 5 2 2 2 2 3 3 3 2 2 4 5 2 5 4 4 4 6 3 3 4 5 3 6 3 4 4 2 7 3 5 3 7 2 2 2 5 5 5 5 5 3 3 0 5 7 7 2 2 3 3 3 5 5 5 0 5 3 8 8 3 3 0 0 8 1 3 0 3 0 3 8 0 1 8 ° 8 9 9 9 9 6 6 7 7 0 0 8 4 4 3 3 3 2 5 5 5 3 1 1 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 3 1 0 2 0 1 W 0 5 7 0 8 0 I S R 0 0 / / / / / / 0 U . . . E 7 3 1 5 2 2 0 0 i 0 G n 6 8 8 1 0 5 0 0 0 D . G 3 1 2 t t t t t t I / E o o o o o o 0 0 A 0 µ S M 0 0 0 0 0 0 / / / m T ...... E 7 2 5 E 0 0 0 0 0 0 T 6 5 1 D 0 0 0 0 0 0 E 3 1 0 2 1 1 R 5 8 8 5 0 3 / / / / / / 8 4 2 6 2 3 6 0 4 5 3 95 other die attach tab tools wedges capillaries MaxiGuide™ Wedges 2155 & 2160 Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED FOR GOLD WIRE FOR ALUMINUM WIRE 2155 30° 20° 20°

W W 55°

20°

FR BR BL Ø0.0624 +0.0001 0.0460 T -0.0002 ±0.0005 Ø1.585mm 1.168mm +0.003mm ±0.013mm -0.005mm

30° 10° 2160

LENGTH SPECIFIED H IN PART NO. 60° 20°

20°

0.040 FR BR ±0.005 BL

Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length- Options

Example: 2160-2020-S 2155-1510-3/4-F-TiC Features: Material: The MaxiGuide design encloses and guides the Tungsten Carbide Standard wire to the bond foot, thereby enhancing wire Titanium Carbide Optional control and bond centering. (Specify “-TiC” in part no.) Cermet Tip Optional (Specify “-BKCER” in part no.)

96 *Flat Face Only. Otherpartnumbers are available. Dimensions ininchesunless otherwisespecified.v N * 36 2 * * *8 *8 *1 *8 U D 1 4 4 4 42 3 3 3 3 39 44 36 2 2 21 21 2 24 21 3 39 24 36 39 2 2 2 2 24 24 21 1 18 18 1 1 0 5 1 2 1 1 2 1 M A 5 5 5 0 0 5 5 5 0 5 5 0 5 5 0 0 0 5 0 0 5 5 0 5 5 5 0 0 5 5 0 5 5 5 5 5 3 3 5 0 5 5 0 5 0 6 4 4 5 4 3 2 3 5 4 4 2 4 3 2 1 3 4 3 3 2 2 2 2 1 3 2 3 2 1 3 2 2 2 1 S B 0 0 0 1 1 0 0 0 Gaiser PrecisionGaiser Tools CoorsTek, Inc. 8 0 0 0 0 0 0 0 0 0 5 0 7 0 0 0 8 0 0 5 5 0 5 5 2 5 5 5 5 5 5 0 7 0 5 5 H A A E 7 0 0 8 7 5 A R 0 0 0 . . . 0 0 0 0 0 0 1 1 1 0 0 04 0 07 8 3 7 09 06 0 0 0 0 0 07 04 02 04 00 0 0 0 0 0 09 01 05 0 0 0 0 0 06 09 04 03 ± 01 06 01 0 0 0 0 02 08 08 ...... 0 0 ...... 0 . 0 . 0 0 ...... h h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 n 0 0 0 . 0 0 o o o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 4 4 4 4 4 l l l 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 0 2 2 2 2 2 2 2 2 2 2 e e e 5 5 5 0 0 / H 5 0 5 5 5 0 0 5 0 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 0 0 0 0 µ u u u 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m s s s 1 1 1 1 1 / 8 7 8 8 8 7 7 8 7 7 8 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 3 6 e e e 5 5 5 5 5 5 5 5 5 1 1 1 0 0 s s s 9 9 9 6 6 8 8 8 8 8 4 4 4 4 4 5 1 1 1 1 4 4 2 t t t h h h e e e s s s 07 02 08 0 0 0 0 0 02 07 02 0 0 0 0 0 0 0 0 0 02 07 07 02 02 06 0 0 0 0 02 0 0 07 02 02 07 ± 0 02 06 a a a 0 02 02 02 ...... m m m ...... 0 . . . . 0 ...... 0 0 0 0 0 0 0 . 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e 0 0 0 e 0 0 0 0 0 0 0 0 . 5 5 4 4 6 4 4 4 4 4 3 3 3 3 3 2 2 3 1 3 3 3 3 3 2 0 0 1 1 0 1 2 2 2 0 2 2 0 1 1 0 B 2 2 2 2 s s s 0 0 5 0 0 0 0 0 0 0 / 0 0 5 0 0 7 2 5 8 0 0 5 0 5 7 8 8 5 5 7 5 5 5 5 7 5 5 0 0 0 5 0 0 0 0 L p p p µ Ventura, CA93003 4544 McGrath Street 2 / / / / / / / / / / e e e / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 c c c / 7 7 8 7 7 6 5 8 4 7 7 8 7 8 6 2 2 3 3 1 3 6 6 6 1 6 6 2 2 1 5 5 5 5 i i i 2 2 1 0 5 0 0 0 0 0 f f f 6 9 6 6 9 6 9 6 6 0 8 8 8 4 4 5 5 1 i i i 2 2 2 2 2 c c c a a a t t t i i i o o o n n n 0 0 0 0 0 08 0 0 08 08 08 08 08 01 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 05 05 08 05 05 0 0 05 03 ± 0 05 s s s ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 i 0 0 a a a n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s s s . 5 5 5 5 5 5 7 7 5 5 5 5 5 7 4 4 4 4 6 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 4 4 3 3 3 3 0 4 4 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t t t 0 0 0 0 0 0 0 h h h µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e e / / / / 1 1 m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 0 0 7 7 7 0 0 0 7 2 2 2 2 2 2 7 7 2 2 2 2 2 7 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 2 6 6 . . . 5 0 0 7 7 7 7 7 0 8 8 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 2 1 1 0 5 5 h h h 0 0 0 0 0 0 05 05 05 00 05 05 05 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 ± 05 05 05 05 05 05 05 05 05 03 05 0 0 05 o o o ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 l l l n . e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 0 1 F 2 2 2 e e e / R 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 x x 0 x F T µ 2 c c c / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m e e e +1 805644 2013 +1 805644 5583 / 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 p p p 5 5 5 8 8 8 8 8 8 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 t t t 1 1 f f f o o o r r r t t t h h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 00 03 ± 00 05 09 09 06 08 00 09 03 01 06 05 01 02 03 04 03 05 e e e 0 0 06 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h h h n 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o o o . 0 0 0 B 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 0 1 1 1 0 0 1 1 1 1 1 1 0 0 1 l l l 0 0 0 / e e e 5 6 6 6 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 6 0 0 0 6 6 0 0 0 0 0 0 6 5 0 R 0 0 0 µ 2 d d d / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / / / i i i / m m m 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 1 2 2 2 1 1 2 2 2 2 2 2 1 1 2 0 0 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 e e e n n n MaxiGuide™ Wedges s s s i i i o o o n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 0 0 0 0 0 0 0 ...... 0 ...... 5 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 5 n 1 0 2 1 1 1 1 1 1 1 2 1 1 0 1 1 1 0 1 1 1 2 0 0 0 1 1 1 1 0 1 1 0 0 1 1 1 1 0 1 1 1 1 1 1 ° . 1 9 2 6 4 4 1 8 3 3 0 4 1 9 4 3 0 9 6 3 3 0 8 8 8 2 2 2 2 8 0 2 8 0 2 7 9 2 8 2 5 5 5 5 5 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 0 0 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / www.gaisertool.com [email protected] 6 m / 2 2 5 4 3 3 2 4 3 3 5 3 2 2 3 3 2 2 4 3 3 5 2 2 2 3 3 3 3 2 2 3 2 3 4 4 3 2 3 3 3 3 3 3 0 7 2 5 0 5 5 7 5 3 3 0 5 7 2 5 3 5 2 0 3 3 0 0 0 0 0 0 0 0 0 5 0 0 1 0 3 8 0 0 0 8 8 8 8 8 ° 9 9 9 6 6 6 9 7 0 0 8 4 3 3 3 5 5 5 5 3 1 1 1 0 0 0 0 0 2155 &2160Series . . . . . 0 0 0 0 0 0 0 0 0 0 1 0 2 1 0 W 5 7 0 0 8 I S R 0 0 / / / / / 0 U . . . E 3 1 5 2 2 0 0 i 0 G n 8 8 1 5 0 0 0 0 D . G 3 1 2 t t t t t I / E o o o o o 0 0 A 0 µ S M 0 0 0 0 0 / / / m T . . . . . E 7 2 5 E 0 0 0 0 0 T 6 5 1 D 0 0 0 0 0 E 1 0 2 1 1 R 8 8 5 3 0 / / / / / 4 2 6 3 2 6 0 4 3 5 97 other die attach tab tools wedges capillaries MaxiGuide™ Wedges 2131 Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD

RECOMMENDED RECOMMENDED 2131 FOR GOLD WIRE FOR ALUMINUM WIRE

20° 20° 45°

H 38°

15°

FR BR W W BL 10°

Ø0.0624 +0.0001 0.0460 -0.0002 ±0.0005 Ø1.585mm 1.168mm +0.003mm ±0.013mm -0.005mm

10°

LENGTH SPECIFIED IN PART NO.

20°

Specify: Series/Wire Feed Angle-Hole Size/Bond Length-Length- Options

Example: 2131-2020-S 2131-1510-3/4-F-TiC Features: Material: The elliptical back radius design reduces heel Tungsten Carbide Standard cracks. Titanium Carbide Optional (Specify “-TiC” in part no.) Cermet Tip Optional (Specify “-BKCER” in part no.)

98 *Flat Face Only. Otherpartnumbers are available. Dimensions ininchesunless otherwisespecified. N * * 2 2 1 1 * *8 *1 *6 * U D 1 1 4 4 42 42 4 3 3 3 3 3 3 3 44 21 2 2 2 24 21 39 39 39 36 36 36 2 2 24 21 24 1 1 16 16 18 18 5 0 8 5 2 1 2 1 1 M A 8 5 5 5 0 0 0 5 5 5 0 0 0 0 5 0 5 5 0 5 0 5 5 5 0 0 0 5 0 5 0 5 5 8 8 8 5 5 3 2 3 3 5 5 0 8 5 1 1 5 4 3 4 3 5 4 3 5 4 3 2 4 1 3 2 2 4 3 4 3 2 4 3 2 3 1 2 2 1 2 2 2 1 1 2 S B 0 5 0 0 1 1 1 1 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 5 7 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 0 0 5 5 5 5 H Gaiser PrecisionGaiser Tools CoorsTek, Inc. C C E C C 0 0 0 0 5 A A R 0 0 . . 0 0 0 0 1 1 0 0 04 06 0 02 3 4 04 08 0 0 0 0 0 0 0 0 0 0 04 09 04 04 09 05 04 0 0 0 0 08 05 04 02 0 0 0 0 0 04 08 0 0 0 06 05 03 04 ...... ± ...... 0 0 . 0 . 0 0 0 ...... h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 n 0 0 0 0 0 0 o o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 . 4 4 4 4 4 4 0 l l 1 1 3 3 3 3 3 3 3 1 1 1 3 3 3 3 3 1 3 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 e e 5 5 5 0 0 0 / H 0 8 8 5 5 5 0 0 0 0 8 8 8 5 5 5 0 0 8 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 µ u u / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2 / / / / / / / m s s 1 1 1 1 1 1 / 4 4 8 8 8 7 7 7 7 4 4 4 8 8 8 7 7 4 7 3 3 3 3 3 3 3 6 6 6 6 6 6 6 6 e e 5 5 5 5 5 5 5 5 1 1 1 0 0 0 s s 9 9 9 6 6 6 6 6 6 6 8 8 8 8 4 4 4 4 4 1 1 1 4 4 2 t t h h e e s s 0 0 07 07 02 0 0 0 02 02 0 02 0 0 0 0 0 0 0 0 02 07 07 0 02 06 02 02 0 06 07 02 02 07 0 ± 0 0 0 02 02 06 02 a a 0 0 0 0 0 ...... m m ...... 0 0 ...... 0 . 0 . . 0 . . 0 0 0 0 0 . . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e 0 0 0 0 0 0 0 0 0 0 e 0 0 0 0 0 . 5 5 4 4 4 4 4 4 4 4 5 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 2 1 2 2 2 2 2 2 0 0 1 1 1 1 1 1 1 B 2 2 2 2 2 s 0 0 s 5 5 5 0 0 0 0 0 / 0 0 0 5 0 0 0 0 5 0 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 7 0 0 0 0 0 0 0 L p p µ 2 / / / / / / / / / / Ventura, CA93003 4544 McGrath Street e e / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 c c / 7 7 8 7 7 7 7 8 7 7 8 8 3 3 3 6 3 6 6 6 6 6 6 1 2 2 2 2 4 2 2 5 5 5 5 5 2 i i 2 2 1 1 1 0 0 0 0 0 f f 6 9 6 6 6 6 9 6 8 4 3 5 5 5 5 1 1 1 1 1 7 i i 7 7 2 2 2 c c a a t t i i o o n n 0 0 0 0 0 0 0 08 08 08 08 08 08 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 08 08 05 05 05 05 05 01 08 0 0 0 0 05 05 05 ± s s ...... 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i a a n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s s . 5 5 5 5 5 5 5 5 5 5 5 5 5 4 4 4 6 6 6 4 4 4 4 4 4 4 4 4 4 4 4 4 6 4 4 4 4 4 6 6 3 3 3 3 3 3 3 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t t 0 0 0 0 0 0 0 0 0 h h µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 0 7 7 7 0 5 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 5 6 6 6 6 . . 5 0 7 7 7 7 7 7 7 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 1 1 5 5 h h 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 05 05 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 ± 05 05 05 05 05 05 05 05 0 0 05 o o ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 l l n . e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 F 2 2 2 e e / R 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x 0 x F T µ 2 c c / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m e e +1 805644 2013 +1 805644 5583 / 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 p p 5 5 5 8 8 8 8 8 8 8 8 8 8 3 5 5 5 5 5 5 5 5 5 5 5 5 5 t t 1 1 f f o o r r t t h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 09 01 01 01 01 ± 05 05 08 05 08 04 01 01 01 01 01 09 09 09 05 05 08 e e 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h h n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o o . 0 0 0 0 0 0 B 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 l l 0 0 / e e 4 4 4 4 5 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0 0 0 0 0 0 0 6 6 0 0 0 0 R 0 0 µ 2 d d / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / / i i / m m 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 0 0 0 0 0 0 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 e e n n MaxiGuide™ Wedges s s i i o o n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i n 1 1 3 3 2 2 2 2 2 1 1 3 2 2 1 2 2 2 2 2 2 2 0 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 . 1 1 5 5 2 0 0 0 3 1 1 5 0 0 2 5 5 5 5 5 0 3 0 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 µ / / / / / / / / / / / / www.gaisertool.com [email protected] / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / 2 2 8 8 5 5 5 5 5 2 2 8 5 5 3 6 6 6 6 6 5 5 3 6 6 6 6 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 7 7 8 8 5 0 0 0 8 7 7 8 0 0 0 3 3 3 3 3 0 8 1 0 3 3 3 3 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 9 9 9 9 8 8 8 4 5 5 5 5 5 5 3 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 . . . . . 0 0 0 0 0 0 0 0 0 0 1 0 1 2 0 W 5 7 0 0 8 I S R 0 0 / / / / / 0 U . . . E 3 1 2 5 2 0 0 i 0 G n 8 8 5 1 0 0 0 0 D . G 3 1 2 t t t t t I / E o o o o o 0 0 A 0 µ S 2131 Series M 0 0 0 0 0 / / / m T . . . . . E 7 2 5 E 0 0 0 0 0 T 6 5 1 D 0 0 0 0 0 E 1 0 1 2 1 R 8 8 3 5 0 / / / / / 4 2 3 6 2 6 0 3 4 5 99 other die attach tab tools wedges capillaries Wedges V-Notch vs. MaxiGuide™ vs. MaxiBond™

Open V-Notch Construction

WIRE

MaxiGuide Construction

WIRE

MaxiBond Construction

WIRE

100 Other partnumbers are available. Dimensionsininchesunless otherwisespecified. 2M38-1510-3/4-TiC 2M30-2020-S Example: Series/Wire Feed Angle-HoleSize/Bond Length -Length -Options Specify: access smallpadbondingapplications. Flat face, smallgeometry, vertical backgrindfor tight Features: N 21 2 2 2 21 21 18 18 1 1 1 18 U D 2 2 21 2 21 21 21 1 1 18 1 18 18 0 0 0 0 0 0 5 5 5 5 5 5 M A 0 0 0 0 0 0 0 5 5 5 5 5 5 2 1 1 0 1 0 1 0 2 1 0 1 0 2 1 1 0 2 1 0 2 1 1 1 0 S B 0 5 0 5 3 7 0 5 0 3 7 5 7 0 0 3 5 5 5 7 0 0 3 5 5 H B B B B B B E B B B B B B R 0 Gaiser PrecisionGaiser Tools CoorsTek, Inc. . 0 0 1 3 FOR GOLDWIRE 08 0 0 0 0 0 0 05 03 05 08 03 ± RECOMMENDED 01 0 0 0 0 0 0 05 03 08 03 04 08 ...... 0 ST ...... FLA h 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 0 0 0 0 n . ANDARD o 0 0 0 0 0 0 0 0 0 0 0 0 0 20° 0 0 0 0 0 0 0 0 0 0 0 0 0 T F . W l 1 1 1 1 1 1 1 1 1 1 1 1 0 2 2 2 2 2 2 2 2 2 2 2 2 2 e / H ACE 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 µ u 2 / / / / / / / / / / / / / / / / / / / / / / / / / m s / 3 3 3 3 3 3 3 3 3 3 3 3 e 5 5 5 5 5 5 5 5 5 5 5 5 5 s 8 8 8 8 8 8 5 1 1 1 1 1 1 t h e s 0 0 0 0 06 02 02 06 02 0 0 0 0 06 ± 0 02 02 02 06 06 06 a 0 0 0 02 m ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n . FR 0 0 0 0 0 0 0 0 e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 1 0 1 0 1 1 2 1 1 0 1 0 0 1 1 1 0 1 1 0 B 2 2 2 2 s / 7 7 5 7 5 7 5 5 5 3 3 5 3 5 0 0 0 3 5 0 0 5 0 0 0 0 L p µ 2 e / / / / / / / / / / / / / / / / / / / / / / / / / m c / 1 1 3 1 3 1 3 3 6 3 3 1 3 1 2 2 3 1 2 2 1 5 5 5 5 i Ventura, CA93003 4544 McGrath Street f 8 8 8 8 3 3 3 3 5 5 1 1 1 i c 2M30 a t i o n 0 0 0 0 0 0 00 05 05 00 00 05 05 0 0 0 0 0 0 00 05 00 05 00 05 ± s ...... BL ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i a n 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s . 4 4 4 4 4 4 4 4 4 4 4 4 4 BR 3 3 3 3 3 3 3 3 3 3 3 3 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 / t 0 0 0 0 0 0 0 0 0 0 0 0 0 h T µ 2 / / / / / / / / / / / / / e / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 7 0 7 7 7 7 7 7 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 6 6 6 6 . 5 0 2 2 2 2 2 2 H 0 1 5 h 0 0 0 0 0 0 00 00 00 00 00 00 0 0 0 0 0 0 05 05 ± 05 05 05 05 05 o ...... 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i l n . e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 1 1 1 1 1 F e / R 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x Gold Wire Microwave Wedges µ 2 c F T / / / / / / / / / / / / / / / / / / / / / / / / / m e 10° / 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 p +1 805644 2013 +1 805644 5583 0 0 0 0 0 0 5 5 5 5 5 5 5 t f 30° 45° o r t h 0 0 0 0 0 0 09 04 09 05 05 04 0 0 0 0 0 0 04 05 ± 04 04 00 04 04 e ...... 0 . . . . . FR 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o . 0 0 0 0 0 0 B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 l / e 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 0 6 6 6 6 6 R µ 2 d / / / / / / / / / / / / / / / / / / / / / / / / / m i / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 5 5 5 5 5 5 5 e 2M38 n s i o n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 BL ...... 0 . . . . 3 (Specify “-BKCER” inpartno.) Cermet Tip Optional (Specify “-TiC” inpartno.) Titanium Carbide Optional Tungsten Carbide Standard Material: 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i 0 n 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 BR ° . 9 1 9 9 0 0 0 0 0 0 0 3 0 2 2 2 0 0 0 0 0 0 0 2 2 2 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T T / 5 µ www.gaisertool.com [email protected] / / / / / / / / / / / / / / / / / / / / / / / / / 3 m H / 2 2 2 2 2 2 2 2 2 2 2 3 2 3 3 3 2 2 2 2 2 2 3 3 3 8 2 7 2 2 5 5 5 5 5 5 5 3 5 0 0 0 5 5 5 5 5 1 5 0 0 0 ° 9 9 4 4 4 4 4 4 4 5 5 5 3 2M30 &2M38Series 0 . 0 0 0 W 7 I S R 0 / 10° U . E 1 0 i G n 8 0 D 45° . 38° G 1 t I / E o 0 A µ S M 0 / m T . E 2 E 0 T 5 D 0 E 0 R 8 / 2 0 101 other die attach tab tools wedges capillaries Gold Wire Microwave Wedges 2M45 Series

FLAT FACE STANDARD 2M45

RECOMMENDED FOR GOLD WIRE 45° Features: 20° Flat face, small geometry, vertical back H grind for tight access small pad bond- 45° ing applications.

10° FR BR W BL T Specify: Material: Series/Wire Feed Angle - Hole Size/Bond Length - Length - Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 2M45-2020-S Cermet Tip Optional 2M45-1510-3/4-TiC (Specify “-BKCER” in part no.)

T H BL W FR BR SUGGESTED DASH 45° in. / µm in. / µm in. / µm in. / µm in. / µm WIRE DIAMETER NUMBER in. / µm ±0.0002 / 5 ±0.0002 / 5 ±0.0002 / 5 ±0.0002 / 5 ±0.0002 / 5 in. / µm ±0.0005 / 13 0.0013 hole uses the same specifications as the 0.0015 hole except for the hole dimension 18505 03.0015 / 3 06.0005 / 1 05.0030 / 7 05.0010 / 2 03.0006 / 1 0.0080 / 20 1507 0.0015 / 38 0.0007 / 18 0.0030 / 76 0.0010 / 25 0.0006 / 15 0.0080 / 203 18510 05.0015 / 3 06.0010 / 2 05.0030 / 7 05.0010 / 2 03.0006 / 1 0.0080 / 20 1513 0.0015 / 38 0.0013 / 33 0.0030 / 76 0.0010 / 25 0.0006 / 15 0.0080 / 203 18515 08.0015 / 3 06.0015 / 3 05.0030 / 7 05.0010 / 2 03.0006 / 1 0.0080 / 20 1520 0.0015 / 38 0.0020 / 51 0.0030 / 76 0.0010 / 25 0.0006 / 15 0.0090 / 229 0.0007 / 18 to 0.0008 / 20 18505B 03.0015 / 3 06.0005 / 1 00.0030 / 7 00.0004 / 1 03.0004 / 1 0.0080 / 20 1507B 0.0015 / 38 0.0007 / 18 0.0030 / 76 0.0004 / 10 0.0004 / 10 0.0080 / 203 18510B 05.0015 / 3 06.0010 / 2 00.0030 / 7 00.0004 / 1 03.0004 / 1 0.0080 / 20 1513B 0.0015 / 38 0.0013 / 33 0.0030 / 76 0.0004 / 10 0.0004 / 10 0.0080 / 203 18515B 08.0015 / 3 06.0015 / 3 00.0030 / 7 00.0004 / 1 03.0004 / 1 0.0080 / 20 1520B 0.0015 / 38 0.0020 / 51 0.0030 / 76 0.0004 / 10 0.0004 / 10 0.0080 / 203 21005 03.0020 / 5 02.0005 / 1 05.0040 / 10 05.0010 / 2 03.0006 / 1 0.0080 / 20 2007 0.0020 / 51 0.0007 / 18 0.0040 / 102 0.0010 / 25 0.0006 / 15 0.0080 / 203 21010 05.0020 / 5 02.0010 / 2 05.0040 / 10 05.0010 / 2 09.0006 / 1 0.0090 / 22 2013 0.0020 / 51 0.0013 / 33 0.0040 / 102 0.0010 / 25 0.0006 / 15 0.0090 / 229 21015 08.0020 / 5 02.0015 / 3 05.0040 / 10 05.0010 / 2 09.0006 / 1 0.0090 / 22 2020 0.0020 / 51 0.0020 / 51 0.0040 / 102 0.0010 / 25 0.0006 / 15 0.0100 / 254 0.0010 / 25 21005B 03.0020 / 5 02.0005 / 1 00.0040 / 10 00.0004 / 1 03.0004 / 1 0.0080 / 20 2007B 0.0020 / 51 0.0007 / 18 0.0040 / 102 0.0004 / 10 0.0004 / 10 0.0080 / 203 21010B 05.0020 / 5 02.0010 / 2 00.0040 / 10 00.0004 / 1 03.0004 / 1 0.0080 / 20 2013B 0.0020 / 51 0.0013 / 33 0.0040 / 102 0.0004 / 10 0.0004 / 10 0.0080 / 203 21015B 08.0020 / 5 02.0015 / 3 00.0040 / 10 00.0004 / 1 09.0004 / 1 0.0090 / 22 2020B 0.0020 / 51 0.0020 / 51 0.0040 / 102 0.0004 / 10 0.0004 / 10 0.0090 / 229 Other part numbers are available. Dimensions in inches unless otherwise specified.

102 Other partnumbers are available. Dimensionsininchesunless otherwisespecified. 2M60-1510-3/4-TiC 2M55-2020-S Example: Series/Wire Feed Angle-HoleSize/Bond Length -Length -Options Specify: N 21 2 2 2 21 21 1 1 1 18 18 18 U D 2 2 21 2 21 21 1 1 18 1 18 18 0 0 0 0 0 0 5 5 5 5 5 5 M A 0 0 0 0 0 0 5 5 5 5 5 5 0 2 1 0 1 1 2 1 0 1 1 0 0 2 1 1 0 1 0 2 1 1 1 0 S B 5 0 3 7 5 0 0 3 7 5 0 5 7 0 0 3 5 5 7 0 0 3 5 5 H B B B B B B E B B B B B B R 0 Gaiser PrecisionGaiser Tools CoorsTek, Inc. . 0 FOR GOLDWIRE RECOMMENDED 0 ST 1 FLA 3 ANDARD 08 0 0 0 0 0 0 05 08 05 03 03 ± 03 0 0 0 0 0 0 08 05 03 05 08 20° T F W ...... 0 ...... h 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 0 0 0 n . ACE o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . l 1 1 1 1 1 1 1 1 1 1 1 1 0 2 2 2 2 2 2 2 2 2 2 2 2 e / H 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 µ u 2 / / / / / / / / / / / / / / / / / / / / / / / / m s / 3 3 3 3 3 3 3 3 3 3 3 3 e 5 5 5 5 5 5 5 5 5 5 5 5 s 8 8 8 8 8 8 5 1 1 1 1 1 1 t h e FR s tight access smallpadbondingapplications. Flat face, smallgeometry, vertical backgrindfor Features: 0 0 0 0 06 02 02 06 0 0 0 0 02 ± 02 02 02 06 06 06 06 a 0 0 0 0 m ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n . 0 0 0 0 0 0 0 0 e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 1 1 1 1 1 1 1 1 0 0 1 1 0 0 1 1 0 B 2 2 2 2 s / 7 7 7 7 5 5 5 5 3 3 3 3 5 0 0 0 5 5 0 0 5 0 0 0 0 L p µ 2 e 2M55 / / / / / / / / / / / / / / / / / / / / / / / / m c / 1 1 1 1 3 3 3 3 3 3 3 3 1 2 2 1 1 2 2 1 5 5 5 5 i Ventura, CA93003 4544 McGrath Street f 8 8 8 8 3 3 3 3 5 1 1 1 1 i c a t BL i o H n T 0 0 0 0 0 0 00 00 05 00 05 05 0 0 0 0 0 0 05 00 05 00 00 05 ± s ...... BR ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i a n 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s . 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 0 W 0 0 0 0 0 0 0 0 0 0 0 0 / t 0 0 0 0 0 0 0 0 0 0 0 0 0 h µ 2 / / / / / / / / / / / / e / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 7 0 7 7 7 7 7 7 0 0 0 0 0 0 0 0 0 0 0 0 6 6 6 6 6 6 . 5 0 2 2 2 2 2 2 0 1 5 h 0 0 0 0 0 0 00 00 00 00 00 00 0 0 0 0 0 0 05 05 ± 05 05 05 05 30° o ...... 0 . . . . 10° 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i l n . e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 1 1 1 1 F e / R 4 4 4 4 4 4 4 4 4 4 4 4 0 0 0 0 0 0 0 0 0 0 0 0 0 x 55° Gold Wire Microwave Wedges µ 2 c F T / / / / / / / / / / / / / / / / / / / / / / / / m e / 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 p +1 805644 2013 +1 805644 5583 0 0 0 0 0 0 5 5 5 5 5 5 5 t f o r FR t h 0 0 0 0 0 0 03 03 03 03 03 03 0 0 0 0 0 0 03 09 ± 03 03 03 03 e ...... 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i h n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o . 0 0 0 0 0 0 B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 l / e 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 6 0 6 6 6 6 R µ 2 d / / / / / / / / / / / / / / / / / / / / / / / / m 2M60 i / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 5 5 5 5 5 5 5 e n s i BL o H n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 T ...... 0 . . . . 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BR . i 5 (Specify “-BKCER” inpartno.) Cermet Tip Optional (Specify “-TiC” inpartno.) Titanium Carbide Optional Tungsten Carbide Standard Material: n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ° . 9 9 9 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 0 8 8 8 8 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 5 µ www.gaisertool.com [email protected] / / / / / / / / / / / / / / / / / / / / / / / / 6 m / 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 ° 9 9 3 3 3 3 3 3 3 3 3 3 3 2M55 &2M60Series 0 . 0 30° 0 10° 0 W 7 I S R 0 / U . E 1 0 i 60° G n 8 0 D . G 1 t I / E o 0 A µ S M 0 / m T . E 2 E 0 T 5 D 0 E 0 R 8 / 2 0 103

other die attach tab tools wedges capillaries Gold Wire Wedges 2G30, 2G30K, & 2G38 Series

A cross groove is standard on FLAT FACE STANDARD the 2G30, 2G30K, & 2G38 series centered on the bond length. RECOMMENDED FOR GOLD WIRE 2G30 & 2G30K

20°

CGR=0.0005

45°

CGD=0.0005 H W 30°

15°

Ø0.0624 BR 10° +0.0001 0.0460 BL -0.0002 ±0.0005 T Ø1.585mm 1.168mm +0.003mm ±0.013mm -0.005mm

2G38 10°

45°

LENGTH SPECIFIED IN PART NO. H 20° 38°

15°

BR 10° BL

Specify: Material: Series/Wire Feed Angle ‑ Hole Size/Bond Length - Length ‑ Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 2G30-2020-S Cermet Tip Optional 2G30K-2015-3/4-TiC (Specify “-BKCER” in part no.)

104 Other partnumbers are available. Dimensionsininchesunless otherwisespecified. N N N 2 U U U D D D 44 4 3 3 3 36 36 36 2 2 2 2 2 2 2 24 21 24 21 3 3 3 39 39 2 21 24 21 24 24 1 1 1 16 16 5 M M M A A A 5 5 5 5 5 0 0 0 5 5 5 0 0 5 5 5 0 5 0 0 0 0 5 5 0 0 5 0 5 5 8 8 5 8 8 2 3 3 5 4 3 3 2 4 4 3 2 3 2 4 2 3 4 6 2 3 3 2 4 3 1 1 3 2 2 2 3 2 1 2 1 S S S B B B 5 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 0 0 5 5 5 H H H B E E E R R R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 06 0 0 0 0 0 0 0 0 04 06 01 04 08 09 02 0 06 0 0 0 0 0 0 09 02 ± ± 04 04 ± 0 0 0 02 08 04 01 ...... 0 ...... 0 0 0 . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i i 0 0 0 0 0 0 0 n n n 0 0 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . 4 4 3 3 3 3 3 1 1 3 1 3 3 3 1 3 3 1 2 2 2 2 2 2 2 2 2 0 0 2 2 0 2 2 2 2 2 2 2 5 5 / H / H / H 5 5 5 0 0 8 8 0 8 0 0 5 8 5 0 5 5 5 5 5 5 5 5 5 5 0 0 5 5 0 0 0 0 0 0 0 0 µ µ µ 2 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m m 1 1 / / / 8 8 8 7 7 4 4 7 4 7 7 8 4 8 7 3 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 1 1 9 9 9 6 6 6 6 6 8 4 4 4 4 4 4 5 5 5 1 1 1 4 0 02 0 0 0 07 07 07 0 0 0 0 0 0 0 07 07 02 07 04 0 0 07 07 0 0 07 07 07 07 ± ± ± 0 0 0 0 02 07 ...... 0 ...... 0 . . 0 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i i 0 0 0 0 0 0 n n n 0 0 0 0 0 0 0 . . 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . 5 4 4 4 4 4 6 4 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 2 2 2 2 2 0 0 0 B B B 2 2 2 2 2 2 0 5 0 0 0 0 0 0 / / / 5 5 0 5 0 0 0 0 0 5 5 0 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 L L L µ µ µ 2 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m m 1 1 1 1 1 1 1 1 / / / 8 8 7 8 7 7 7 7 7 8 8 7 3 3 3 3 6 6 6 6 6 6 5 5 5 5 5 5 2 1 0 0 0 0 5 0 9 9 6 9 6 6 6 8 8 4 4 5 5 5 1 1 1 1 Ventura, CA93003 4544 McGrath Street 7 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 03 08 08 08 08 08 03 08 08 08 08 03 08 0 05 0 0 0 0 0 0 08 08 08 ± ± ± ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i i n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 . . . 0 0 0 . . . 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 4 4 4 6 6 6 4 6 6 0 0 0 S W W W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / / / 0 0 0 µ µ µ E 2 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 R / / / 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 5 0 0 0 5 5 5 0 5 5 S 5 5 5 I 7 7 7 7 7 7 7 7 7 7 7 7 4 2 2 2 2 2 2 E E S R : ± I 0 03 0 0 0 0 0 0 0 0 0 0 0 0 03 03 03 03 03 03 03 03 03 03 03 0 0 0 08 0 0 08 05 ± 08 ± E 0 0 05 ...... 0 . 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i i S 2 0 n n n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . 0 0 G : 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 0 1 0 0 0 F F F 0 0 0 / / / R R R 8 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 5 0 0 5 0 1 3 3 3 µ µ µ 2 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m m / 0 / / / / 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 2 1 2 1 G F T 2 8 0 8 8 8 8 8 8 8 8 8 8 8 8 3 3 3 5 5 5 5 . & 5 3 +1 805644 2013 +1 805644 5583 0 2 K ± ± G 0 0 0 0 0 0 0 0 0 0 0 0 0 0 03 0 06 02 06 07 01 01 07 00 04 08 00 02 ± 0 0 0 0 0 01 08 01 0 01 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 . 0 0 0 0 0 0 i i i 3 0 0 n n n 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . 0 0 0 0 0 0 0 0 8 B B B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / / / 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 5 5 5 5 5 5 5 5 5 5 6 5 0 R R R 1 1 3 3 3 3 3 3 2 2 µ µ µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m m / / / / / / / / / / / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 8 8 8 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 . . 5 5 00 0 0 0 0 0 0 0 0 0 06 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± ± 0 ± 0 0 0 0 0 0 0 0 0 0 ...... 0 0 . 0 3 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2G30, 2G30K,&2G38Series Gold Wire Wedges . . . i i i 0 n n 1 1 1 2 n 1 1 1 1 2 2 1 2 2 1 2 2 2 2 2 1 1 1 2 1 1 0 0 1 0 1 1 1 1 1 1 1 1 1 1 ° . . 6 6 1 2 . 4 4 8 8 6 4 8 0 0 8 6 4 3 0 0 7 9 9 3 9 7 0 0 7 0 5 5 5 5 5 5 5 5 5 5 3 3 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T T T / / / 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 ° ° µ µ µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 3 m m m / / / www.gaisertool.com [email protected] 4 4 2 5 3 3 4 4 6 6 4 5 5 4 6 6 5 5 5 4 4 4 5 4 4 4 3 3 3 3 3 3 3 3 3 8 3 0 0 7 5 5 5 5 5 6 1 5 0 0 5 6 1 8 0 0 3 8 8 8 8 3 1 1 3 1 8 8 8 8 8 8 8 8 8 ° 8 6 6 9 9 7 7 0 0 8 8 4 2 3 3 3 3 3 1 1 1 1 1 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 0 W W W 5 7 5 0 0 8 I I I S S S R R R 0 0 0 / / / / / / 0 U U U . . . . E E E 3 1 3 2 2 2 0 0 0 i i i 0 G G G n n n 8 8 8 5 5 0 0 0 0 0 D D D . . . G G G 3 1 1 2 t t t t t t I I I / / / E E E o o o o o o 0 0 0 A A A 0 µ µ µ S S S M M M 0 0 0 0 0 0 / / / / m m m T T T ...... E E E 7 2 2 5 E E E 0 0 0 0 0 0 T T T 6 5 5 1 D D D 0 0 0 0 0 0 E E E 1 0 1 1 1 1 R R R 8 8 8 3 3 0 / / / / / / 4 2 4 3 3 2 6 3 3 5 105

other die attach tab tools wedges capillaries Gold Wire Wedges 2G45, 2G55, & 2G60 Series

A cross groove is standard on FLAT FACE STANDARD the 2G45, 2G55, & 2G60 series, centered on the bond length. RECOMMENDED 2G45 FOR GOLD WIRE

20° 45° CGR=0.0005

H CGD=0.0005 45° W

15°

FR BR 10° Ø0.0624 BL +0.0001 0.0460 -0.0002 ±0.0005 T Ø1.585mm 1.168mm +0.003mm ±0.013mm -0.005mm

2G55 & 30° 2G60 10°

H LENGTH SPECIFIED IN PART NO. 55°/ 60°

20°

15°

FR 10° BR BL

Specify: Material: Series/Wire Feed Angle ‑ Hole Size/Bond Length - Length ‑ Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 2G45-2020-S Cermet Tip Optional 2G60-2015-3/4-TiC (Specify “-BKCER” in part no.)

106 Other partnumbers are available. Dimensionsininchesunless otherwisespecified. N N U U D D 4 3 3 3 39 36 36 39 39 36 36 36 36 2 2 2 2 2 2 2 2 21 21 3 3 3 3 3 3 3 39 39 2 21 24 21 21 24 24 24 1 1 16 16 1 1 1 16 M M A A 5 5 5 5 5 0 0 5 5 0 0 0 0 5 5 5 0 0 5 5 5 0 0 0 0 5 5 5 0 0 5 5 0 0 5 0 5 0 5 5 8 8 8 8 8 8 8 8 3 5 4 3 4 4 4 3 5 3 2 3 2 4 3 2 3 2 4 3 2 3 2 3 2 4 3 2 3 2 3 4 2 2 3 1 3 3 2 2 3 2 3 2 3 2 1 2 S S B B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 5 5 5 5 H H E E R R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 02 02 06 02 06 07 06 01 09 06 01 04 01 04 0 0 0 0 0 0 09 09 ± ± 04 04 0 0 0 04 06 08 09 01 ...... 0 . . 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i 0 0 0 0 0 0 0 0 n n 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 4 1 1 1 3 3 3 3 3 1 1 3 3 3 3 3 3 3 1 3 3 3 3 3 3 3 3 3 1 1 2 2 2 2 2 2 2 2 0 0 2 2 2 2 2 2 2 2 2 2 5 / H / H 8 8 8 5 5 5 0 0 8 8 5 5 5 0 0 5 0 8 0 5 5 0 0 5 0 0 5 8 8 5 5 5 5 5 5 5 5 0 0 5 5 0 0 0 0 0 0 0 0 µ µ 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m 1 / / 4 4 4 8 8 8 7 7 4 4 8 8 8 7 7 8 7 4 7 8 8 7 7 8 7 7 8 4 4 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 1 6 6 6 9 9 9 6 6 6 6 9 9 9 6 6 4 4 4 4 4 4 5 5 1 1 1 4 0 02 0 05 0 0 0 02 05 07 0 0 0 0 0 0 0 0 0 0 07 05 07 05 05 02 05 05 07 0 05 0 0 0 0 0 05 07 05 07 ± ± 0 0 0 0 05 07 05 07 ...... 0 . . . . . 0 ...... 0 . 0 0 0 0 0 . 0 . 0 . 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i 0 0 0 0 0 0 0 0 n n 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 5 5 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 2 2 2 2 2 2 2 2 2 0 0 B B 2 2 2 2 2 2 2 2 0 0 5 5 0 0 0 0 0 0 / / 0 5 0 5 5 0 0 0 5 0 0 5 5 5 0 0 0 5 0 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 L L µ µ 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m 1 1 1 1 1 1 1 1 1 1 / / 7 8 7 8 8 7 7 7 8 7 7 8 8 8 7 7 7 8 7 3 3 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 2 2 1 1 0 0 0 0 0 0 Ventura, CA93003 4544 McGrath Street 6 9 6 9 9 6 6 6 9 6 8 4 4 4 4 4 5 5 1 1 1 1 7 4 2 2 2 0 0 0 0 0 0 0 0 08 08 0 08 08 08 08 08 08 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 08 08 08 08 08 08 08 08 08 08 08 08 08 08 08 ± ± ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 . . 5 5 5 5 5 5 5 5 5 5 7 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 0 0 W W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 5 0 5 0 0 5 5 5 5 5 5 5 5 5 5 5 / / S 0 0 µ µ 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / E m m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / / R 2 2 2 2 2 2 2 2 2 2 7 2 2 2 2 2 2 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 5 6 5 5 6 6 6 6 6 6 6 6 6 6 6 5 5 7 7 7 7 7 7 7 7 8 2 2 2 5 5 5 5 5 5 5 5 5 5 5 5 5 S I E E S R : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 ± ± 0 I ...... 0 0 E . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i 0 2 n n . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S 0 . . G 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 F F 2 / / : R R 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 5 µ µ 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m 5 2 / / 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 F T 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 5 5 G 1 & +1 805644 2013 +1 805644 5583 4 2 5 G 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 03 06 02 07 08 09 05 01 00 00 04 01 02 05 09 04 05 00 06 06 ± ± 05 05 06 ...... 0 0 . . . 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i i n n . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . B B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / / 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 5 5 5 R R µ µ 2 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m m / / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 06 0 0 0 0 0 0 0 0 0 0 0 0 0 ± ± 0 0 0 0 0 0 0 ...... 0 0 . . 5 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . i i 5 n n 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 1 1 1 ° Gold Wire Wedges . . 6 4 6 4 1 1 1 8 4 1 3 3 3 3 1 8 6 6 0 0 0 4 3 3 3 7 7 1 9 0 2 2 2 2 0 9 7 2 7 2 2 0 0 2 2 5 5 5 5 5 4 & 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T T / / 0 0 0 0 0 5 2G45, 2G55, &2G60Series 5 5 ° µ µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 6 m m / / 4 3 4 3 2 2 2 4 3 2 3 3 3 3 2 4 4 4 5 2 2 3 3 3 3 4 4 5 4 2 3 3 3 3 2 4 4 3 4 3 3 3 3 3 3 3 3 3 0 0 5 0 5 7 7 7 5 5 7 3 3 3 3 7 5 0 0 0 5 5 5 3 3 3 3 3 3 8 5 0 0 0 0 5 8 3 0 3 0 0 1 1 0 0 8 8 8 8 8 ° www.gaisertool.com [email protected] 6 6 6 6 9 9 9 7 0 0 0 0 4 4 2 2 3 3 5 5 5 5 3 3 1 1 1 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 1 0 W W 5 5 0 8 0 8 I I S S R R 0 0 0 / / / / / / 0 0 U U . . . . . E E 3 3 2 2 2 2 0 0 0 i i 0 0 G G n n 8 8 5 0 5 0 0 0 0 0 0 D D . . G G 3 1 1 2 2 t t t t t t I I / / E E o o o o o o 0 0 0 A A 0 0 µ µ S S M M 0 0 0 0 0 0 / / / / / m m T T ...... E E 7 2 2 5 5 E E 0 0 0 0 0 0 T T 5 5 1 1 D D 0 0 0 0 0 0 E E 1 1 1 1 1 1 R R 8 8 3 0 3 0 / / / / / / 4 4 3 2 3 2 6 6 3 5 3 5 107

other die attach tab tools wedges capillaries Deep-Access Wedges Standard Shank Designs

The deep access wedge design was created in order to meet the challenge of bonding into deep-cavity packages. The high walls of these packages make access WIRE with conventional 30°, 45°, and 60° wedge bonders very CLAMP difficult. With a conventional bonder, the position of the wire clamps behind the bonding wedge limits access into deep packages. Also, the wire may be impeded between the wire clamps and the wedge by these walls. SHANK HOLE (TYP) Ø0.009 FOR WIRE Ø0.009 OR LARGER Deep-access wedge bonders feed the wire vertically FOR RIBBON down the center of the tool. The wire clamp is located

above the wedge instead of behind the wedge. This VERTICAL LOOP clamp position allows the wedge to penetrate deep- FEED TOOL cavity packages.

The deep access bonding wedge is a combination of both PAD a wedge and a capillary. The wire travels through the cen- PACKAGE ter of the wedge shank, exits down toward the bottom, out the back of the shank, and re-enters through the wire feed hole at either a 45° or 60° angle. This innovation in Standard Shank for wedge bonding has provided the opportunity for small 4445, 4645, 4660, 4645R, & 4660R bond lengths into deep cavity packages.

WIRE FEED COUNTERSINK Ø0.0624/1.585mm +0.0001/+0.003mm -0.0002/-0.005mm 0.0590 ±0.0005 1.50mm ±0.013mm

10° 10° 10° 4445 4645 4660 4645R 4660R

LENGTH LENGTH SPECIFIED SPECIFIED IN PART NO. IN PART NO.

20° 20° 0.040 ±0.005

Standard Shank V-Notch Design Standard Shank MaxiGuide™ Design

108 IN PA SPECIFIED LENGTH PA Close GuideV-Notch Design RT D Gaiser PrecisionGaiser Tools CoorsTek, Inc. NO. Close GuideShankfor 4345, 4545, &4560 Ø0.006 (TYP) SHANK HOLE PA CKAGE FEED TOOL VER TICAL 20° 4345 Ventura, CA93003 4544 McGrath Street COUNTERSINK LOOP WIRE FEED CLAMP WIRE 10° IN PA SPECIFIED LENGTH RT NO. Close GuideMaxiGuide™ Design F T West BondModel4600&7400A-46 Mech ElModel990 K&S Model4129 Hybond Model tool: The following bondingmachinesusethedeepaccess to thewedge holefor optimumtaillengthcontrol. The close guide shank design locates the shank hole close Ø0.0624/1.585mm +.0001/+.003mm -.0002/-.005mm +1 805644 2013 +1 805644 5583 20° Deep-Access Wedges 4545 Close GuideShankDesigns (V *SDF www.gaisertool.com [email protected] ARIES WITHTSIZE) 10° 4560 ±.005 0.040 10°

109

other die attach tab tools wedges capillaries Deep-Access V-Notch Wedges 4445 & 4345 Series

FLAT FACE CONCAVE FACE 45° OPTIONAL STANDARD 4445 &

RECOMMENDED RECOMMENDED 4345 FOR GOLD WIRE FOR ALUMINUM WIRE

20° 20° H 45°

15°

FR BR W W BL 10°

Ø0.0624/1.585mm +0.0001/+0.003mm -0.0002/-0.005mm 0.0590 ±0.0005 *SDF 1.50mm (VARIES WITH T SIZE) ±0.013mm

10° 10°

LENGTH SPECIFIED IN PART NO.

4445 Standard 4345 Close Guide Shank Design Shank Design Specify: Material: Series/Wire Feed Angle - Hole Size/Bond Length - Length - Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 4445-2020-S Cermet Tip Optional 4345-1510-3/4-F-V-BKCER (Specify “-BKCER” in part no.) *Specify “-V” when ordering with Cermet tip

110 *Flat Face Only. Otherpartnumbers are available. Dimensions ininchesunless otherwisespecified. N * * * *3 *8 * 4 42 3 3 36 2 2 24 21 1 1 13 18 18 13 * *8 *1 *3 *8 * * U D 1 1 1 1 1 4 44 44 4 4 42 36 36 39 36 2 24 21 21 24 3 3 3 3 1 2 2 2 18 18 1 1 1 5 0 5 0 0 0 0 5 0 5 3 3 5 5 3 1 1 2 1 1 1 1 M A 5 5 3 3 5 5 5 5 5 0 0 0 0 5 0 5 5 0 0 5 5 0 0 0 5 5 0 0 5 5 5 5 3 4 4 3 3 4 2 1 2 2 1 1 1 2 1 2 5 5 0 3 5 5 3 1 0 0 0 0 4 5 6 5 4 3 5 4 4 3 4 2 3 2 3 3 4 3 2 1 2 2 1 4 2 2 1 1 S B 5 0 5 5 5 5 5 5 0 9 5 0 0 5 0 1 0 1 0 1 0 0 0 5 7 5 7 0 0 0 5 5 5 0 0 0 0 0 0 0 0 0 5 5 5 5 0 5 5 5 0 0 5 5 5 H A A A A A A A A A A A A A A A E 0 7 0 7 3 5 5 A A A A A B R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 07 02 0 02 09 0 0 0 0 0 0 07 04 02 02 0 0 0 0 0 0 0 0 02 01 03 06 08 01 08 08 0 0 04 01 06 ± 0 0 0 0 03 05 01 08 0 0 0 0 06 01 01 05 ...... 0 0 0 . . . . 0 . 0 0 . . . . 0 . . 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 n 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 2 2 2 0 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 5 5 5 5 5 0 0 0 / H 0 0 0 5 5 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 0 5 5 5 5 5 5 5 5 5 0 3 3 3 3 3 3 3 3 0 0 0 0 0 0 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 / 7 7 7 8 8 7 7 7 7 8 3 3 3 3 3 3 3 3 3 3 3 7 3 3 3 3 6 6 6 6 6 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 1 1 1 1 1 0 0 0 6 6 6 9 9 6 8 8 8 8 8 8 8 8 4 4 5 3 3 3 3 1 1 1 1 4 4 4 2 0 07 08 0 0 0 07 0 0 06 07 02 02 08 0 0 0 0 02 02 02 0 0 0 0 0 0 0 07 0 0 0 0 0 04 06 04 02 04 0 0 0 06 0 0 0 04 06 ± 02 06 02 02 02 06 06 ...... 0 0 0 ...... 0 0 0 . . . . 0 . . . . 0 0 0 ...... 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 n 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 5 5 4 4 4 4 4 4 4 4 4 4 6 3 3 3 3 3 3 3 1 1 1 1 1 0 1 3 2 2 2 2 2 0 1 0 2 0 0 0 0 1 1 1 1 0 1 0 1 B 2 2 2 2 2 2 5 0 0 5 5 5 5 0 0 0 0 0 0 0 / 5 5 5 5 5 0 0 5 5 9 5 5 7 5 0 5 5 5 5 5 7 5 7 5 7 5 5 5 3 0 0 0 5 0 0 0 0 0 0 0 0 0 L µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 8 8 8 8 8 7 7 3 3 4 3 3 1 3 7 6 6 6 6 6 1 3 1 6 1 1 1 1 3 2 2 2 1 2 2 5 5 5 5 5 5 4 2 2 1 1 1 1 0 0 0 0 0 0 5 Ventura, CA93003 4544 McGrath Street 9 9 9 9 8 8 8 8 8 8 8 4 4 4 4 4 3 3 3 5 5 5 5 0 4 4 4 2 2 0 0 0 0 08 08 0 0 0 08 01 01 08 0 0 0 0 0 0 0 0 0 08 05 08 05 05 08 08 05 05 05 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 0 0 0 0 03 03 03 03 ± ...... 0 0 0 0 . . 0 0 0 0 0 0 . 0 . . . . 0 0 . . . 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 5 5 5 5 5 7 7 7 5 7 7 5 6 6 6 4 4 4 4 4 4 6 4 4 4 4 6 6 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 0 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 2 2 2 2 2 2 7 7 7 2 7 7 2 5 5 5 0 0 0 0 0 0 5 0 0 0 0 5 5 0 0 0 6 6 6 6 6 6 6 6 4 4 4 4 5 7 7 7 7 8 8 8 2 2 2 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 05 05 00 05 00 05 05 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 00 00 00 05 ± 05 00 05 00 00 03 00 03 00 0 0 0 05 05 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1 1 1 1 0 0 1 0 1 F 2 2 2 2 2 / R 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 5 0 0 0 0 0 0 0 5 5 0 5 0 0 0 0 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m Deep-Access V-Notch Wedges / 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 2 2 2 2 2 1 2 2 2 2 2 2 1 1 2 1 2 5 5 5 5 5 F T 0 8 8 8 8 8 8 8 8 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 1 +1 805644 2013 +1 805644 5583 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 03 05 05 05 05 04 06 00 02 05 ± 07 03 00 05 05 03 06 0 0 0 0 0 0 0 0 0 0 00 07 03 08 05 05 09 03 05 05 ...... 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 B 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 1 0 0 0 0 1 0 1 1 0 0 1 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 4 5 5 6 6 6 6 0 0 0 0 0 0 0 6 6 6 6 0 6 6 6 6 0 6 0 0 6 0 0 0 6 6 5 5 0 R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 2 1 1 1 1 2 1 2 2 1 2 2 1 1 1 1 2 0 0 0 0 0 0 0 0 0 0 0 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i n 0 2 2 1 1 1 1 1 2 0 1 1 1 2 2 2 1 1 1 2 0 0 0 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 1 1 1 1 1 1 0 1 1 1 1 1 0 1 . 9 2 2 6 8 8 8 3 0 9 4 8 3 3 4 0 8 3 6 3 8 8 8 7 7 8 2 2 2 2 2 2 2 2 2 2 2 9 8 7 0 9 2 2 2 2 2 2 8 2 2 2 2 2 8 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / 2 5 5 4 4 4 4 3 5 2 3 4 3 5 6 5 4 3 4 5 2 2 2 4 4 2 3 3 3 3 3 3 3 3 3 3 3 4 2 4 4 3 3 3 3 3 3 2 3 3 3 3 3 2 3 2 5 5 0 5 5 5 3 0 2 5 5 3 8 1 0 5 3 0 8 0 0 0 3 3 0 0 0 0 0 0 0 0 0 0 0 0 8 0 3 1 8 0 0 0 0 0 0 0 0 0 0 0 0 0 8 www.gaisertool.com [email protected] 9 9 9 6 7 7 7 0 8 4 3 3 3 2 2 3 5 5 5 5 5 5 5 5 5 5 5 3 1 0 0 0 0 . . . . 4445 & 4345 Series 4445 &4345 0 0 0 0 0 0 0 0 1 0 2 1 W 5 7 0 0 I S R 0 0 / / / / 0 U . . . E 3 1 5 2 0 0 i 0 G n 8 8 1 5 0 0 0 D . G 3 1 2 t t t t I / E o o o o 0 0 A 0 µ S M 0 0 0 0 / / / m T . . . . E 7 2 5 E 0 0 0 0 T 6 5 1 D 0 0 0 0 E 1 0 2 1 R 8 8 5 3 / / / / 4 2 6 3 6 0 4 3 111 other die attach tab tools wedges capillaries Deep-Access MaxiGuide™ Wedges 4645 & 4545 Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD 4645 & 45°

RECOMMENDED RECOMMENDED 4545 FOR GOLD WIRE FOR ALUMINUM WIRE

H 20° 20° 45°

15° FR BR W W BL 10°

Ø0.0624/1.585mm +0.0001/+0.003mm -0.0002/-0.005mm 0.0590 ±0.0005 *SDF 1.50mm (VARIES WITH T SIZE) ±0.013mm

10° 10°

LENGTH SPECIFIED IN PART NO.

4645 Standard 4545 Close Guide Shank Design Shank Design Specify: Material: Series/Wire Feed Angle - Hole Size/Bond Length - Length - Options Tungsten Carbide Standard Titanium Carbide Optional Example: (Specify “-TiC” in part no.) 4645-2020-S Cermet Tip Optional 4545-1510-3/4-F-V-BKCER (Specify “-BKCER” in part no.) *Specify “-V” when ordering with Cermet tip

112 Dimensions ininchesunless otherwisespecified. Other partnumbers are available. *Flat Face Only. N *8 24 1 * *8 * *1 *8 * U D 1 44 4 3 3 3 36 2 2 2 2 21 21 21 36 36 2 2 2 24 24 18 1 1 5 5 2 1 1 2 1 1 M A 5 5 5 0 0 0 0 5 5 5 0 0 0 0 0 0 0 0 0 5 5 5 5 5 2 1 0 5 5 0 5 5 1 6 4 4 3 2 5 4 3 2 5 2 3 4 3 2 3 2 1 2 3 2 2 1 S B 5 5 0 0 1 1 1 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 0 5 5 H A A E 7 7 0 0 3 5 A R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 0 02 1 1 2 1 0 0 0 09 04 07 0 0 0 0 0 05 08 01 03 0 0 0 04 04 09 ± 0 0 0 0 0 01 06 02 05 . . 3 8 2 4 ...... 0 0 . . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 n 0 0 . 0 0 0 0 h 0 0 h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h 0 0 0 0 0 0 0 0 0 0 . 4 4 3 3 3 3 o 3 3 o o 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 o 0 2 2 2 2 2 2 2 2 2 5 5 / H 0 0 0 0 l 0 0 l l 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 l 0 0 0 0 0 0 0 0 0 0 e e e e µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m u u u u 1 1 7 7 7 7 7 7 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 s s s s / 1 1 6 6 6 8 8 8 8 8 4 4 4 5 e e e e 1 1 1 1 1 4 s s s s t t t t h h h h e e e e 0 07 0 0 0 08 02 0 0 0 07 02 02 0 0 0 0 04 0 0 02 02 07 0 0 06 ± 06 02 0 0 02 06 s s s s ...... 0 . . . . . 0 . . . 0 . . . 0 0 . . 0 0 . 0 . . a a a a . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 m m m m n 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 5 4 4 4 6 4 e e e e 3 3 3 3 3 3 1 0 1 1 0 2 2 2 2 2 0 1 1 0 1 1 B 2 2 2 2 0 0 5 0 0 0 0 / 0 0 5 5 0 5 5 7 5 5 7 5 5 5 5 5 5 0 0 0 3 0 0 0 0 0 L s s s s µ 2 / / / / / / / p p p p / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 e e e e / 7 7 8 8 7 8 3 1 3 3 1 6 6 6 6 6 1 2 2 3 2 5 5 5 5 Ventura, CA93003 4544 McGrath Street c c c c 2 2 1 0 0 5 0 6 6 9 8 8 8 8 4 4 3 5 5 1 1 i i i i 7 4 2 2 f f f f i i i i c c c c a a a a t t t t i i i i o o o o 0 0 0 08 08 0 01 08 05 0 0 0 0 0 0 0 0 05 05 05 05 05 08 05 0 0 0 0 05 05 0 03 ± n n n n ...... 0 0 0 . . 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s s s s 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 a a a a . 5 5 5 5 5 7 7 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 2 2 0 s s s s W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 0 0 0 0 0 0 5 5 0 t t t t µ 2 / / / / / / / / / / / / / / / / / / / / / / / h h h h / / / / / / / / / m e e e e 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 7 7 7 7 7 7 7 6 6 2 2 2 2 2 7 7 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 6 6 4 5 7 7 7 8 2 2 2 2 2 2 2 2 . . . . 0 0 0 0 Deep-Access MaxiGuide™ Wedges 0 0 0 0 1 2 2 1 5 0 5 5 0 0 0 0 05 05 05 05 0 0 00 03 0 0 0 0 0 0 0 0 0 0 05 05 05 00 05 05 05 05 ± 0 05 h h h h ...... 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 o o o o n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 l l l l . e e e e 1 1 1 1 1 1 1 1 0 0 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 F 2 2 / R 5 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e e 0 0 µ x x x x 2 F T / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m c c c c / e e e 3 3 3 3 3 3 e 3 3 1 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 5 +1 805644 2013 +1 805644 5583 p p p p 8 8 8 8 3 3 5 5 5 5 5 5 5 5 5 5 5 1 t t t t f f f f o o o o r r r r t t t t 0 0 03 0 0 0 0 0 0 0 0 0 0 0 0 0 0 09 03 06 00 08 04 09 05 06 04 07 01 ± h h h h 0 09 00 ...... 0 e e e e . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h h h h . 0 0 0 B 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 0 0 1 0 0 0 1 0 1 0 0 o o o o 0 0 0 / 5 5 5 6 6 6 0 0 0 0 6 6 6 6 6 6 6 6 0 6 6 0 6 6 6 0 6 0 6 0 l l l l R 0 0 0 e e e e µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m d d d d / / / / 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 1 i i i i 0 m m m m 3 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 e e e e n n n n s s s s i i i i o o o o n n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 ...... 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i n 0 0 0 1 1 1 0 1 1 2 1 1 1 0 1 2 1 1 1 1 2 1 1 0 1 1 1 1 0 1 0 1 1 . 9 9 9 4 4 1 9 1 8 4 3 3 4 9 3 7 3 0 0 8 0 0 0 8 9 7 9 2 8 2 0 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 www.gaisertool.com [email protected] 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / 2 2 2 3 3 2 2 2 4 6 3 3 3 2 3 6 3 2 2 4 5 2 2 2 4 4 4 3 2 3 3 3 2 2 2 5 5 7 2 7 5 1 3 3 5 2 3 8 3 5 5 5 0 5 5 0 8 3 8 0 0 0 1 8 8 9 9 9 6 6 9 7 0 0 0 4 4 3 3 2 5 3 1 4645 &4545 Series 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 1 0 0 1 W 5 7 8 0 I S R 0 0 / / / / U . . E 3 1 2 2 0 0 i G n 8 8 0 5 0 0 D . G 3 1 t t t t I / E o o o o 0 0 A µ S M 0 0 0 0 / / m T . . . . E 7 2 E 0 0 0 0 T 6 5 D 0 0 0 0 E 1 0 1 1 R 8 8 0 3 / / / / 4 2 2 3 6 0 5 3 113 other die attach tab tools wedges capillaries Deep-Access MaxiGuide™ Wedges 4660 & 4560 Series

30° FLAT FACE CONCAVE FACE 4660 & OPTIONAL STANDARD 4560 RECOMMENDED RECOMMENDED FOR GOLD WIRE FOR ALUMINUM WIRE

20° 20° H 60°

20°

FR BR W W BL

Ø0.0624/1.585mm +0.0001/+0.003mm -0.0002/-0.005mm 0.0590 ±0.0005 *SDF 1.50mm (VARIES WITH T SIZE) ±0.013mm

10° 10°

Specify: LENGTH Series/Wire Feed Angle - Hole Size/Bond Length - Length - SPECIFIED IN PART NO. Options

Example: 4660-2020-S 4560-1510-3/4-F-BKCER

Material: Tungsten Carbide Standard Titanium Carbide Optional (Specify “-TiC” in part no.)Cermet Tip Optional 0.040 (Specify “-BKCER” in part no.) ±0.005

4660 Standard 4560 Close Guide Shank Design Shank Design

114 *Flat Face Only. Otherpartnumbers are available. Dimensions ininchesunless otherwisespecified. N * *8 2 24 1 * * * * *1 *8 * *8 *1 *8 U D 1 1 4 4 42 44 3 3 3 3 3 39 2 2 2 2 36 36 39 39 36 24 24 21 21 1 1 18 1 18 18 5 5 5 2 1 3 1 2 1 2 1 2 1 M A 5 5 5 0 0 5 5 5 0 0 0 5 5 5 0 0 0 0 5 5 0 5 5 0 0 5 5 5 5 5 5 2 2 1 0 5 0 5 0 5 0 5 0 5 0 1 4 3 4 4 4 3 4 3 2 5 3 2 3 2 2 1 3 2 3 2 1 2 1 3 2 1 1 3 2 S B 5 0 5 0 0 1 1 1 0 1 1 0 0 8 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 0 8 5 5 5 H A A A E 7 7 0 0 0 8 2 3 5 5 Gaiser PrecisionGaiser Tools CoorsTek, Inc. A A R 0 0 0 0 . . . . 0 0 0 0 0 0 0 0 1 1 1 2 0 04 0 02 0 0 0 0 0 0 04 07 08 09 04 09 05 0 0 0 0 0 0 0 09 03 00 04 06 0 0 0 01 04 08 ± 03 0 0 0 0 04 08 05 03 3 8 7 7 ...... 0 ...... 0 0 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 h n 0 0 . 0 0 h h h 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o . 4 4 4 4 o o o 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 0 1 2 2 2 2 2 2 2 2 l 5 5 0 0 l l l / H e e e e 5 5 0 0 0 0 0 5 0 5 5 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 0 0 0 µ 2 / / / / u u u u / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 s s s s / 8 8 7 7 7 7 7 8 7 8 8 7 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 6 6 6 6 3 5 5 5 5 5 5 5 5 e 1 1 0 0 e e e 9 9 6 6 6 6 8 8 8 8 8 8 8 4 4 4 5 1 1 1 1 s s s s 4 2 t t t t h h h h e e e e s s s s 07 08 0 0 0 02 0 0 0 0 0 0 0 0 06 0 0 0 0 07 07 06 02 02 04 0 07 02 02 07 07 06 0 0 06 06 ± 02 02 04 0 0 0 0 02 a a a a ...... 0 . . . . . 0 . . 0 0 0 . . . . 0 . 0 . . m . . . . . m m m 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 n 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e e e e . 5 4 4 4 4 4 3 3 3 3 3 3 1 0 3 0 1 1 0 3 3 1 1 1 0 2 1 2 2 2 2 2 1 1 1 1 0 1 0 0 B 2 2 2 2 2 0 5 0 0 0 0 / s s s s 0 0 0 0 0 0 2 8 5 7 5 5 7 5 5 8 5 5 8 5 5 5 5 5 5 5 0 0 3 0 0 0 5 5 0 0 0 0 0 L p p p p µ 2 / / / / / / e / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e e Ventura, CA93003 4544 McGrath Street / / / / / m 1 1 1 1 1 1 c c c c / 7 7 7 7 7 7 3 2 8 1 3 3 1 8 8 4 3 3 2 6 3 6 6 6 6 6 2 2 3 2 2 1 1 5 5 5 5 5 2 1 0 0 0 0 i i i i 6 6 6 6 6 6 0 0 8 8 8 8 4 5 5 5 f f f 1 1 1 1 f 2 2 2 i i i i c c c c a a a a t t t t i i i i o o o o n n n n 0 0 0 0 0 0 0 08 08 08 01 08 08 08 0 0 0 0 0 0 0 0 05 05 05 05 05 05 08 05 0 0 0 0 0 05 05 05 05 05 0 0 05 ± 03 s s s s ...... 0 0 0 0 0 0 . . . 0 . 0 0 . 0 0 . . 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i a a a a n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 s s s s . 5 5 5 5 5 5 7 5 5 5 7 5 5 5 6 4 4 4 4 4 4 4 4 4 4 4 4 4 6 4 3 3 3 3 3 3 3 3 3 3 2 2 2 0 2 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t t t t 0 0 0 0 0 0 0 0 0 0 5 5 5 0 5 h h h h µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e e e / / / / / / / / / / / / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 / 0 7 7 7 7 7 0 0 0 7 7 7 7 7 6 6 6 6 2 2 2 2 2 2 7 2 2 2 7 2 2 2 5 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 . 6 6 6 6 6 . . . 4 4 5 0 0 0 7 7 7 7 7 7 0 8 2 2 2 2 2 2 2 2 0 0 0 0 Deep-Access MaxiGuide™ Wedges 1 2 1 2 5 0 5 5 H h h h 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 00 05 05 05 05 05 00 ± 05 05 05 05 03 0 05 o o o o ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 l l l i 0 0 l e e e n . e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . e e e 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 0 e F 2 2 / x x x x R 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 c c c µ c 2 F T / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / e e e / e / m p p p / p 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 5 5 +1 805644 2013 +1 805644 5583 t t t t 8 8 8 8 8 8 8 8 3 5 5 5 5 5 5 5 5 5 5 5 5 5 1 f f f f o o o o r r r r t t t t h h h h e e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 09 05 08 05 05 05 04 06 09 ± 01 09 05 02 00 06 01 04 07 05 09 0 0 0 09 09 ...... 0 ...... h h h h . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n 0 0 0 0 0 . o o o o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 l l l l B 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 0 1 0 0 1 0 0 1 1 1 1 0 1 0 0 e e e e 0 0 0 0 0 / 5 6 6 6 6 0 0 0 0 0 0 0 0 6 6 6 6 6 6 6 6 0 6 6 6 6 0 6 0 0 6 6 0 0 0 0 6 0 6 5 R 0 0 0 0 0 d d d µ d 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / i i i i m m m m / / / / / m / 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 2 2 2 1 2 1 1 0 0 0 e e e e 3 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 n n n n s s s s i i i i o o o o n n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 0 0 0 0 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . i n 0 1 0 0 1 1 1 1 1 0 2 1 0 1 1 1 1 2 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 . 9 1 9 9 6 4 3 1 1 9 0 4 9 0 0 0 1 0 6 3 7 8 9 2 2 2 2 2 2 2 0 0 2 0 2 2 2 7 2 2 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 0 0 0 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / m / www.gaisertool.com [email protected] 2 2 2 2 4 3 3 2 2 2 5 3 2 2 2 2 2 5 4 3 4 4 2 3 3 3 3 3 3 3 2 2 3 3 3 3 4 3 3 3 3 3 3 3 2 7 2 2 0 5 3 7 7 2 0 5 2 5 5 5 7 0 0 3 3 5 2 0 0 0 0 0 0 0 5 5 0 1 0 0 0 3 0 0 8 8 8 8 8 9 9 9 9 6 6 0 8 4 4 4 2 5 5 5 5 5 5 5 3 1 1 1 4660 &4560 Series 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2 1 1 0 W 5 7 0 3 0 8 I S R 0 0 / / / / / / 0 U . . . E 3 1 5 3 2 2 0 0 i 0 G n 8 8 1 3 5 0 0 0 0 D . G 3 1 2 t t t t t t I / E o o o o o o 0 0 A 0 µ S M 0 0 0 0 0 0 / / / m T ...... E 7 2 5 E 0 0 0 0 0 0 T 6 5 1 D 0 0 0 0 0 0 E 1 0 2 1 1 1 R 8 8 5 5 3 0 / / / / / / 4 2 6 3 3 2 6 0 4 8 3 5 115 other die attach tab tools wedges capillaries Deep-Access MaxiGuide™ Wedges 4160, 4160V, 4760, & 4760V Series

FLAT FACE CONCAVE FACE OPTIONAL STANDARD 4160 RECOMMENDED RECOMMENDED 30° FOR GOLD WIRE FOR ALUMINUM WIRE

20° 20°

20° H 60°

20°

FR BR W W BL T 0.018 ±0.002 Ø0.0624 +0.0001 -0.0002

0.0510 ±0.0005 4760

30°

0.140 ±0.005

20°

H 60°

Modified Shank Option C FR Acts as Wire Guide BR BL Add “-MS1” to the T

10° 10° Part Number.

Features: Designed for the Palomar 2470 Deep Access Wire Bonder.

20° 20° Material: 0.040 0.040 Tungsten Carbide Standard ±0.005 ±0.005 Titanium Carbide Optional (Specify “-TiC” in part no.) 4160 Style 4160V Style 4760 Style 4760V Style Cermet Tip Optional Standard Vertical Standard Vertical (Specify “-BKCER” in part no.) Shank Grind Shank Shank Grind Shank

Specify: Series/Wire Feed Angle - Hole Size/Bond Length - Length - Options

Example: 4160-2020-S 4760V-1510-3/4-F-BKCER

116 Dimensions ininchesunless otherwisespecified. Other partnumbers are available. *Flat Face Only. N * *8 * * *1 *8 U D 36 36 36 36 2 2 2 2 2 3 3 3 21 24 24 21 21 24 18 1 1 1 1 2 2 2 1 M A 0 0 0 0 5 5 5 0 0 0 0 0 0 5 5 0 0 5 5 5 5 5 5 5 0 0 5 5 4 3 2 4 3 2 3 2 4 3 2 1 3 2 3 2 1 2 2 1 S B 0 1 1 1 0 0 0 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 0 5 5 H E 7 0 0 0 5 5 R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 07 02 06 0 0 0 01 05 01 0 0 0 09 04 0 0 0 0 08 ± 03 08 09 04 0 0 0 03 0 0 0 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . i 0 0 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 3 3 3 3 3 3 3 1 1 1 1 1 2 2 2 2 2 2 2 0 1 2 2 2 2 2 2 2 1 1 1 / H 0 0 0 0 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 0 5 0 0 0 0 0 0 0 8 3 7 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / m h h h / 7 7 7 7 7 7 7 3 3 3 3 3 6 6 6 6 6 6 6 3 5 5 5 5 5 5 5 o o o 6 6 6 8 8 8 4 4 4 4 5 1 1 1 l l l e e e u u u s s s 07 0 0 07 e e e 0 0 0 02 02 07 0 0 02 02 0 0 02 02 0 0 06 ± 02 04 0 0 06 07 . . . . s s s ...... 0 ...... 0 . . 0 0 . . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 n 0 0 0 0 . t t t 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 h h h . 5 4 4 4 3 3 3 3 3 3 1 0 1 1 2 2 2 2 1 1 1 0 0 0 B 2 2 2 2 e e e 0 5 0 0 / 5 0 0 5 5 0 5 7 5 5 5 5 5 5 0 0 0 0 5 5 0 0 0 0 L s s s µ 2 / / / / a a a / / / / / / / / / / / / / / / / / / / / / / / m 1 1 1 1 m m m / 8 7 7 8 8 7 3 1 3 3 6 6 6 6 2 2 2 1 1 5 5 5 5 2 1 0 0 9 6 6 8 8 4 4 5 5 5 1 1 e e e 4 2 s s s Ventura, CA93003 4544 McGrath Street p p p e e e 0 0 0 08 08 08 08 0 0 0 0 0 0 0 05 08 05 05 05 05 05 c c c 0 0 05 05 0 ± 03 ...... i i i . . . 0 0 0 . 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 f f f 0 0 0 0 0 0 i i i i n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 c c c 0 0 0 0 0 0 0 . 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 4 4 4 4 a a a 3 3 3 3 2 0 2 W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / t t t 0 0 0 0 5 0 5 i i i o o o µ 2 / / / / / / / / / / / / / / / / / / / / / / / / n n n / / / m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 s s s / 7 7 7 7 6 6 2 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 6 4 5 a a a 7 7 7 2 2 2 2 2 2 2 s s s t t t h h h e e e 0 0 0 0 0 05 05 05 05 05 0 0 0 0 0 0 0 0 05 05 05 05 05 05 05 ± 05 03 Deep-Access MaxiGuide™ Wedges ...... 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 F 0 0 0 / R 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 2 1 1 µ 2 0 5 5 / / / / / / / / / / / / / / / / / / / / / / / / / / / m / 3 3 3 3 3 3 3 3 3 3 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 h h h 8 8 8 8 8 3 5 5 5 5 5 5 5 5 o o o l l l F T e e e e e e +1 805644 2013 +1 805644 5583 x x x 0 0 0 0 0 0 0 0 0 0 0 0 0 09 00 09 03 06 06 09 05 04 03 01 02 ± 03 03 c c c ...... 0 . . e e e 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i n . p p p 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . t t t B 0 0 0 0 1 1 1 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 1 1 0 0 0 / f f f 5 6 6 6 0 0 0 6 6 6 6 6 6 6 6 6 6 0 0 6 6 6 6 0 0 0 6 5 R o o o µ 2 r r r / / / / / / / / / / / / / / / / / / / / / / / / / / / m / 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 t t t h h h 3 5 5 5 5 5 5 5 5 5 5 5 5 5 e e e 4160, 4160V, 4760, &4760V Series h h h o o o l l l 02 02 0 0 0 0 0 0 0 0 06 06 06 06 0 0 02 0 0 06 01 01 ± 06 06 01 0 02 e e e ...... 0 . . . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 d d d . i n 0 0 1 1 1 1 1 1 0 1 1 1 1 1 1 1 0 0 1 0 0 1 0 1 0 0 1 1 i i i m m m . 9 9 6 4 4 1 1 3 9 1 6 4 1 3 0 0 8 8 0 8 8 7 0 2 8 8 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 0 0 e e e 5 n n n µ / / / / / / / / / / / / / / / / / / / / / / / / / / / s s s m / 2 2 4 3 3 2 2 3 2 2 4 3 2 3 2 2 2 2 2 2 2 4 3 2 2 3 3 i i i o o o 2 2 0 5 5 7 7 3 2 7 0 5 7 3 5 5 0 0 5 0 0 3 1 0 0 0 8 8 n n n 9 9 6 6 6 9 9 0 4 4 3 3 3 1 www.gaisertool.com [email protected] 0 0 0 0 0 0 0 ( 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 ...... 0 0 0 0 0 0 0 i ...... 7 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 ( . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4 4 r 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 / C 2 2 2 2 2 2 e / / / / / / / f µ o / / / / / / / / / / / / / / / / / / / / ) 1 1 1 1 1 1 1 m n 7 7 7 7 7 7 7 7 7 7 7 7 7 7 5 5 5 5 5 5 0 0 0 0 0 0 0 l 6 6 6 6 6 6 6 y 1 1 1 2 2 2 ) W 0 I S . R 0 0 0 0 0 0 0 0 0 0 U ...... E 0 0 0 0 0 0 0 0 0 i 0 G n 0 0 0 0 0 0 0 0 0 0 D . G 8 1 1 1 0 0 1 1 1 2 t t t t I / o o o E o 2 5 5 8 5 5 0 0 A 0 / µ S M / / / / / / / / 2 / m T 0 E 3 3 3 2 1 3 2 2 5 E T 0 8 8 0 3 8 5 5 1 D t E o R 117 other die attach tab tools wedges capillaries Ribbon Bonding Ribbon Wedges vs. Wire Wedge

Ribbon Bonding Wedge

Ribbon Thickness Slot Thickness

Slot Width

Ribbon Width

Wire Bonding Wedge

Wire

Wire Feed Hole

118 Dimensions ininchesunless otherwisespecified. Other configurations available based onribbonsize. Standard inchdiameter 1/16 shank. Chart contains typical configurations. Tdimension varies withribbonsize - consult factory for exact Tdimension. 2545-1-5-3.0-3/4-CG-TiC 2530-.5-4-2.0-L Example: Specify: Feed Series/Ribbon Angle-RibbonThickness -RibbonWidth -BondLength -Tool Length -Options also available -seeseries4645R and4660R. Deep access vertical feed ribbon tools are performance. ribbon feed slotdimensionsfor optimum calculatesand bond length and Gaiser the Simply specify theribbonthickness, width, 0 05 0 0 05 05 05 0 0 0 05 05 0 05 0 05 ±5 0 05 0 05 ...... 0 0 . . . . . 0 . 0 0 0 0 0 . . . 0 0 0 0 0 0 0 0 0 0 0 im 0 0 B n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 L . 5 5 4 4 4 4 4 3 3 3 3 3 1 2 2 2 0 0 1 2 2 0 0 0 0 0 0 0 / ( 0 0 0 0 0 5 5 5 5 0 5 0 0 0 B µ 2 / / / / / / / / / / / / / / / / / / F / / 1 1 1 1 1 1 1 ) / FR 7 7 7 7 7 3 6 6 6 1 2 5 5 2 2 0 0 0 0 0 6 6 6 6 6 8 4 4 4 3 5 1 1 7 7 2 2 2 2 2 Gaiser PrecisionGaiser Tools CoorsTek, Inc. ±5 0 0 0 0 0 0 0 0 0 0 08 08 08 08 08 08 08 08 08 08 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 FR . 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 F / 2530 R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 BL BR -5 2530 +5 0 0 0 0 0 0 0 0 0 0 0 08 09 09 08 07 00 00 07 09 02 T 0 ...... im 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 B 0 0 BL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / ST 0 1 R BR 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 µ 2 / / / / / / / / / / / / / / / / / / / / / / 2 8 8 8 8 8 8 8 8 8 8 10° . T ST 0 0 0 0 0 00 0 08 06 09 06 08 09 ±3 0 0 03 0 0 07 07 (RT=“1”=0.0010 in.,RW=“5”=0.0050 in.,BLorBF=“3.0”=0.0030 in.) (RT=“0.5”=0.0005 in.,RW=“4”=0.0040 in.,BLorBF=“2.0”=0.0020 in.) ...... 0 . . . 0 0 . . 0 0 0 . 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 . Ventura, CA93003 4544 McGrath Street 1 1 0 0 1 1 0 0 1 0 1 0 0 0 0 0 0 im 0 0 0 0 n 1 1 5 5 3 1 7 5 3 7 3 5 7 0 6 6 6 10° S 3 3 3 3 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / W 5 5 5 5 µ 5 / / / / / / / / / / / / / / / / / / / / / 2 2 1 1 3 2 1 1 3 1 3 1 1 1 1 1 8 8 8 8 30° 7 7 2 2 3 7 7 2 3 7 3 2 7 1 5 5 5 9 9 9 9 7 7 0 8 2 2 45° 0 0 ±8 0 0 06 0 0 01 0 0 06 06 00 05 01 01 06 0 0 06 . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . im 1 0 0 0 0 0 1 1 0 0 0 1 1 0 0 1 0 0 0 0 0 n FR 30° 6 9 0 5 5 9 3 3 9 7 7 6 6 5 5 3 7 7 8 8 8 . W / 0 µ / / / / / / / / / / / / / / / / / / / / 3 45° 4 2 1 1 2 3 3 2 1 1 4 4 1 1 3 1 1 2 2 2 (Specify “-BKCER” inpartno.) Cermet Tip Optional (Specify “-TiC” inpartno.) Titanium Carbide Optional Tungsten Carbide Standard Material: / 0 2 2 2 2 3 3 2 7 7 0 0 2 2 3 7 7 0 0 0 6 9 7 7 0 0 8 8 3 3 FR ±3 0 0 0 0 0 04 0 0 09 04 00 09 04 0 09 2545 0 0 05 05 05 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 im 0 0 0 0 0 n 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 . 0 3 6 4 4 4 4 4 3 3 4 4 6 4 3 2 2 5 5 5 5 5 0 T / 0 BL 5 / / / / / / / / / / / / / / / BR F T ° / / µ / / / ST T 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 / 0 5 5 5 5 5 3 3 5 5 0 5 3 0 0 8 8 8 8 8 +1 805644 2013 +1 805644 5583 2545 1 6 6 6 6 6 0 0 5 1 1 10° ±3 BL 0 0 0 0 0 04 03 04 0 0 05 09 0 09 0 0 09 09 09 09 0 BR ...... ST T 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 im n 0 1 1 1 0 1 1 0 1 1 1 1 1 0 1 1 1 1 1 1 1 . 0 4 1 1 1 9 3 1 9 1 0 0 3 0 8 0 2 2 0 2 2 2 0 T / 5 10° 5 / / / / / / / / / / / / / / / / / / / / ° µ 2 2 2 2 3 2 2 2 2 2 3 2 2 2 3 3 2 3 3 3 / 7 7 7 2 3 7 2 7 5 5 3 5 0 5 0 0 5 0 0 0 1 45° 9 9 9 9 0 4 4 3 5 5 45° ±3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 im n 0 1 1 0 0 0 0 1 1 1 0 1 1 1 0 0 1 1 1 0 1 . 0 6 1 1 9 9 9 9 1 1 1 9 0 0 0 8 8 2 0 0 8 2 45° FR 0 T / 0 45° 5 / / / / / / / / / / / / / / / / / / / / ° µ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 2 2 3 / 2530, 2545, &2560Series 7 7 2 2 2 2 7 7 7 2 5 5 5 0 0 0 5 5 0 0 1 9 9 9 9 4 4 4 3 3 5 www.gaisertool.com [email protected] OPTIONAL CROSSGROOVE Ribbon Wedges FR T 0 0 0 0 0 0 2560 H CGR=0.0005 . . . . R 0 0 0 0 . im . n 0 I 0 ST 0 0 0 0 C I . 0 0 B 0 0 0 0 CGD=0.0005 K t t t 1 / 2 B o o o 2 5 5 5 N BL µ T OPTIONAL CROSSGROOVE O 5 / / BR E / / / N 2 5 / S 1 1 1 5 1 2560 S 6 3 3 3 CGR=0.0005 ST CGD=0.0005 0 0 0 0 BL 0 0 T . . . . BR R . 0 0 0 0 im . W n 0 0 0 0 1 0 I . 0 0 B I 5 8 0 4 3 D / 2 B / / / / µ T O 30° / / H 1 2 2 1 N 7 5 2 0 5 0 6 60° 1 7 3 4 2 30° 60° 119 other die attach tab tools wedges capillaries Ribbon Wedges 4645R & 4660R Series

Ø0.0624/1.585mmØ0.0624/1.585mm Ø0.0624/1.585mm20° 20° +0.0001/+0.003mm+0.0001/+0.003mm +0.0001/+0.003mm 20° 4645R4645R 4645R 4660R4660R 4660R -0.0002/-0.005mm-0.0002/-0.005mm -0.0002/-0.005mm 0.0590 0.0590 0.0590 ±0.0005±0.0005 ±0.0005 1.50mm1.50mm 30° 30° 1.50mm 45° 45° 30° ±0.013mm±0.013mm ±0.013mm 45°

ST ST ST ST ST ST 10° 10° 60° 60° 10° 45° 45° 45° 60°

FR FR FR FR FR FR BR BR BR BR BR BR SW SW SW BL BL BL BL BL BL LENGTHLENGTH W W LENGTH W T T T T SPECIFIEDSPECIFIED SPECIFIED T T IN PARTIN NO. PART NO. IN PART NO. Vertical feed, deep Material: Tungsten Carbide Standard OPTIONALOPTIONAL CROSS CROSS GROOVE GROOVE access, tubular shank Cermet Tip Optional OPTIONAL CROSS GROOVE construction. (Specify “-BKCER” in part no.)

CGR=0.0005CGR=0.0005 CGR=0.0005 Simply specify the ribbon thickness, width, and bond length. Gaiser calculates the ribbon feed slot dimensions for opti- 0.040 0.040 0.040 ±0.005 ±0.005 mum±0.005 performance. CGD=0.0005CGD=0.0005 CGD=0.0005

Specify: Series/Ribbon Feed Angle - Ribbon Thickness - Ribbon Width - Bond Length - Tool Length - Options Example: 4645R-.5-4-2.0-L-CG (RT=“.5”=0.0005 in., RW=“4”=0.0040 in., BL or BF=“2.0”=0.0020 in.) 4660R-1-5-3.0-3/4-BKCER (RT=“1”=0.0010 in., RW=“5”=0.0050 in., BL or BF=“3.0”=0.0030 in.)

BR T T BL (BF) FR SW W RIBBON RIBBON imn./µ 45° 60° imn. / µ imn. / µ imn. / µ imn. / µ THICKNESS WIDTH +50.0002 / imn. / µ imn. / µ ±50.0002 / ±50.0002 / ±30.0005 / 1 ±80.0003 / imn. / µ imn. / µ -50.0001 / 2. ±30.0005 / 1 ±30.0005 / 1 0.0010 / 25 0.0010 / 25 0.0003 / 8 0.0035 / 89 0.005 / 127 0.009 / 229 0.008 / 203 0.00025 / 6 05.0015 / 38 08.0010 / 2 09.0003 / 07.0035 / 8 09.005 / 12 03.009 / 22 0.008 / 20 to 0.002 / 51 0.0020 / 51 0.0010 / 25 0.0003 / 8 0.0035 / 89 0.005 / 127 0.010 / 254 0.009 / 229 0.0005 / 13 05.0020 / 51 08.0010 / 2 07.0003 / 08.0050 / 12 04.007 / 17 09.010 / 25 0.009 / 22 0.0025 / 64 0.0010 / 25 0.0003 / 8 0.0050 / 127 0.007 / 178 0.010 / 254 0.009 / 229 0.0005 / 13 05.0030 / 76 08.0010 / 2 07.0003 / 08.0050 / 12 09.007 / 17 04.011 / 27 0.010 / 25 to 0.003 / 76 0.0040 / 102 0.0010 / 25 0.0003 / 8 0.0050 / 127 0.007 / 178 0.012 / 305 0.011 / 279 0.001 / 25 05.0025 / 64 08.0010 / 2 02.0003 / 03.0060 / 15 04.008 / 20 09.010 / 25 0.009 / 22 0.0030 / 76 0.0010 / 25 0.0003 / 8 0.0060 / 152 0.008 / 203 0.011 / 279 0.010 / 254 05.0040 / 102 08.0010 / 2 02.0003 / 03.0060 / 15 05.008 / 20 09.012 / 30 0.011 / 27 0.004 / 102 0.0025 / 64 0.0010 / 25 0.0003 / 8 0.0070 / 178 0.009 / 229 0.010 / 254 0.009 / 229 05.0030 / 76 08.0010 / 2 08.0003 / 09.0070 / 17 09.009 / 22 04.011 / 27 0.010 / 25 0.0040 / 102 0.0010 / 25 0.0003 / 8 0.0070 / 178 0.009 / 229 0.012 / 305 0.011 / 279 0.0005 / 13 0.005 / 127 05.0030 / 76 08.0010 / 2 09.0003 / 00.0110 / 27 09.013 / 33 04.011 / 27 0.010 / 25 to 0.0040 / 102 0.0010 / 25 0.0003 / 8 0.0110 / 279 0.013 / 330 0.012 / 305 0.011 / 279 0.002 / 51 05.0050 / 127 08.0010 / 2 09.0003 / 00.0110 / 27 00.013 / 33 05.013 / 33 0.012 / 30 0.008 / 203 0.0030 / 76 0.0010 / 25 0.0003 / 8 0.0130 / 330 0.016 / 406 0.011 / 279 0.010 / 254 05.0040 / 102 08.0010 / 2 00.0003 / 06.0130 / 33 05.016 / 40 09.012 / 30 0.011 / 27 0.010 / 254 0.0050 / 127 0.0010 / 25 0.0003 / 8 0.0130 / 330 0.016 / 406 0.013 / 330 0.012 / 305 Chart contains typical configurations. T dimension varies with ribbon size – consult factory for exact T dimension. Other configurations available based on ribbon size. Dimensions in inches unless otherwise specified.

120 Dimensions ininchesunless otherwisespecified. Other configurations available based onribbonsize. Chart contains typical configurations. Tdimension varies withribbonsize – consult factory for exact Tdimension. 4760VR-1-5-3.0-3/4-CG-TiC 4760VR-.5-4-2.0-3/4 Example: Specify: Feed Series/Ribbon Angle-RibbonThickness -RibbonWidth -BondLength -Tool Length -Options 05 0 05 05 0 0 05 05 05 0 0 0 0 0 05 05 ±5 0 05 05 0 ...... 0 0 . . . . 0 0 0 . 0 0 0 . . . 0 0 0 0 0 0 0 0 0 0 0 im 0 0 B n 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 L . 5 5 4 4 4 4 4 3 3 3 3 3 1 2 2 2 0 0 1 2 2 0 0 0 0 0 0 0 / ( 0 0 0 0 0 5 5 5 5 0 5 0 0 0 B µ 2 / / / / / / / IN PA / / / / / / / / / / / F SPECIFIED / / 1 1 1 1 1 1 1 LENGTH ) / 7 7 7 7 7 3 6 6 6 1 2 5 5 2 2 0 0 0 0 0 6 6 6 6 6 8 4 4 4 3 5 1 1 RT 7 7 2 2 2 2 2 Gaiser PrecisionGaiser Tools CoorsTek, Inc. NO. 10° ±0.0005 0.0510 ±5 0 0 0 0 0 0 0 0 0 0 08 08 08 08 08 08 08 08 08 08 0 ...... ±0.005 0.040 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 F / R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5 5 5 Ø0.0624 +0.0001 -0.0002 Features: Designedfor thePalomar 2470 Modified ShankOption -5 +5 0 0 0 0 0 0 0 0 0 0 0 04 04 04 04 04 08 04 04 04 08 Acts asWire Guide 0 . Add “-MS1”to the ...... im 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 B 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / Part Number 0 1 R 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 µ 2 / / / / / / / / / / / / / / / / / / / / / (RT=“1”=0.0010 in.,RW=“5”=0.0050 in.,BLorBF=“3.0”=0.0030 in.) (RT=“0.5”=0.0005 in.,RW=“4”=0.0040 in.,BLorBF=“2.0”=0.0020 in.) / 2 8 8 8 8 8 8 8 8 8 8 Ventura, CA93003 4544 McGrath Street . Deep Access Wire Bonder ±0.005 0 0 ±5 09 0 0 0 0 0 0 0 0 09 00 02 00 08 07 08 07 09 0.140 . . 0 ...... ±0.002 0.018 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 1 0 1 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 S / 5 5 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 T µ 2 / / / / / / / / / / / / / / / / / / / / / 3 3 3 6 6 6 6 6 6 6 6 3 6 6 6 6 6 6 6 6 8 8 4 4 4 4 4 4 4 4 0 0 0 0 0 ±3 0 06 06 00 08 08 09 09 0 0 03 0 0 07 07 . . . . . 0 ...... 0 0 0 0 . 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 im n 1 1 0 0 1 0 0 1 1 1 0 0 0 0 0 0 0 0 0 0 0 . 1 1 5 5 3 0 7 3 3 1 5 5 7 7 6 6 6 S 3 3 3 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / W 5 5 5 5 20° SW 5 W µ / / / / / / / / / / / / / / / / / / / / F T / 2 2 1 1 3 1 3 3 2 1 1 1 1 1 1 1 8 8 8 8 7 7 2 2 3 1 7 3 3 7 2 2 7 7 5 5 5 9 9 +1 805644 2013 +1 805644 5583 9 9 7 7 0 8 2 2 ±8 0 0 0 0 0 0 05 04 0 0 09 09 09 03 09 09 09 0 0 04 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n . 0 1 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 . 0 6 9 5 5 3 3 6 6 7 7 9 5 9 5 7 7 3 8 8 8 W / 0 / / / / / / / / / / / / / / / / / / / / µ 3 FR 4 2 1 1 3 3 4 4 1 1 2 1 2 1 1 1 3 2 2 2 Material: Tungsten Carbide Standard / 0 2 2 2 3 3 0 0 7 7 2 2 2 2 7 7 3 0 0 0 6 9 7 7 0 0 8 8 3 3 4760VR ±3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... ST 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 0 1 1 0 0 0 1 1 0 0 1 1 1 1 1 0 0 1 1 1 0 . 0 1 1 9 9 9 1 1 9 9 0 0 0 1 0 8 8 2 0 2 8 BL * T 0 (Specify “-BKCER” inpartno.) Cermet Tip Optional (Specify “-TiC” inpartno.) Titanium Carbide Optional / BR T 5 / / / / / / / / / / / / / / / / / / / / µ www.gaisertool.com [email protected] 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 3 2 / Ribbon Wedges 7 7 2 2 2 7 7 2 2 5 5 5 7 5 0 0 0 5 0 0 1 9 9 9 9 4 4 4 3 3 5 T 0 0 0 0 30° H . . . . R 0 0 0 0 im n I 0 0 0 0 C I 60° . B 0 1 1 0 K t t / B o o 2 9 0 9 N µ 4760VR Series O 5 E / / / N S / 4 2 2 S 6 8 5 3 0 0 0 0 0 0 . . . . R . 0 0 0 0 im . W n 0 0 0 0 0 1 I . 0 0 B I 5 4 8 0 3 D / 2 B / / / / T µ O / / H 1 1 2 2 N 7 5 2 0 0 5 6 1 7 2 3 4 121 other die attach tab tools wedges capillaries Special Application Wedges 2100, 2100A, & 2100B Series

2100 Series 2100A Series

20° 20° 10° 10° 20° 20° 10° 10°

FR BR LR RR WF F T FR BR LR RR WF F T

Specify: 2100(W-FR-F-BR)-Length-Shank Dia. Specify: 2100A(T-LR-F-RR)-Length-Shank Dia.

Example: 2100B Series 2100(40-10-20-5)-S-1/16 Series

W(“40”=0.0040 inch) 20° FR(“10”=0.0010 inch) 20° 10° F(“20”=0.0020 inch) 10° BR(“5”=0.0005 inch)

Shank Length(“S”=0.437 inch) LR RR FR BR Shank(“1/16”=see table) F BF LR RR FR BR F BF

Specify: 2100B(F-BF-FR-BR-LR-RR)-Length-Shank Dia.

SD SDF

SHANK TABLE SHANK DIAMETER (SD) SHANK DIAMETER imn. / m FLAT (SDF) SHANK 10° +30.0001 / 0.00 imn. / m -50.0002 / 0.00 ±30.0005 / 0.01 LENGTH SPECIFIED 1/16 0.0624 / 1.585 0.0460 / 1.168 IN PART NO. inch/mm 15/16A 00.0624 / 1.58 0.0590 / 1.50 2mm 0.0786 / 2.000 0.0630 / 1.600 S=0.437/11.1mm 3/4=0.750/19.05mm 37/32 05.0936 / 2.37 0.0880 / 2.23 L=0.828/21.03mm 3mm 0.1179 / 2.995 0.0900 / 2.290 1.0=1.000/25.4mm 20° ±0.005/0.13mm 12/8 00.1249 / 3.17 0.1180 / 3.00

122 Shank (1/16=see table)Shank (1/16=see Shank Length (“S=0.437 inch) GR (“10”=0.0010 inch GD (“10”=0.0010 inch BR (“5”=0.0005 inch) F (“50”=0.0050 inch) FR (“10”=0.0010 inch) W (“40”=0.0040 inch) Series Example: 2300 Series Specify: 2300(W-FR-F-BR-GD-GR)-Length-Shank Dia. Gaiser PrecisionGaiser Tools CoorsTek, Inc. 30° SD 30° WF 30° WF 2300(40-10-50-10-5-10)-S-1/16 GR GR 3/4=0.750/19.05mm 1.0=1.000/25.4mm L=0.828/21.03mm S=0.437/11.1mm ±0.005/0.13mm IN PA SPECIFIED inch/mm LENGTH FR RT GD FR GD NO. Ventura, CA93003 4544 McGrath Street SDF 20° 20° 20° BR BR LR LR F T 2300C Series Specify: Specify: 2300A Series GW +1 805644 2013 +1 805644 5583 GW Special Application Wedges S 15 3 2 H 37 1 / 12 m m 1 / / A / 3 1 6 8 m N m 2 6 A 2300C(W-FR-F-BR-GD-GR-GW)-Length-Shank Dia. K 2300A(W-LR-T-RR-GD-GR)-Length-Shank Dia. 30° 60° 30° W W 30° 60° 30° W W S H A 2300, 2300A,&2300CSeries +3 -5 N 05 0 00 00 0 0 0 0 K ...... 0 0 . 1 1 0 0 0 0 7 9 2 1 6 6 im D S 0 n 0 8 3 4 7 2 2 0 I . 0 H A FR 6 6 9 9 4 4 RR 2 1 / FR GD RR GR M A GD GD / / / / / / GR m / www.gaisertool.com [email protected] / GD N E 2 2 3 2 1 1 0 0 T ...... K . 0 3 . 1 9 5 5 E 0 0 0 7 7 9 8 8 R 0 0 T 0 5 5 A ( S B GR D GR L ) T E T F F S H ±3 0 0 0 0 0 0 0 A ...... F 0 0 1 0 0 . 0 N 0 L 9 6 1 5 4 8 im 20° n 0 K A 20° 20° 0 3 8 9 6 8 . 0 20° T 0 0 0 0 0 0 D 5 / BR ( I / / / / / / BR m A S / 2 1 3 1 1 2 M D 0 ...... 2 6 0 5 1 . 2 F E 0 9 0 0 0 6 3 ) T 1 0 0 8 E R 123 other die attach tab tools wedges capillaries Large Wire Wedges 2830 Series

20° 2830 SD SDF

45°

30°

LENGTH FR C SPECIFIED IN PART NO. BR CD W BL T 20°

SHANK TABLE SHANK DIAMETER (SD) SHANK DIAMETER imn. / m FLAT (SDF) SHANK Material: +30.0001 / 0.00 imn. / m Tungsten Carbide -50.0002 / 0.00 ±30.0005 / 0.01 1/16A 0.0624 / 1.585 0.0590 / 1.500 20mm 00.0786 / 2.00 0.0630 / 1.60 3/32 0.0936 / 2.377 0.0880 / 2.235 35mm 00.1179 / 2.99 0.0900 / 2.29 1/8 0.1249 / 3.172 0.1180 / 3.000

Specify: Series/Wire Feed Angle - Wire Diameter - Shank (See Table) - Length

Example: 2830-5 - 1/16A -L 2830-12 -1/8 -1.0

2830 SUGGESTED H BL W C FR BR T MINIMUM CD SERIES WIRE imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / m SHANK imn. / µ PART DIAMETER ±30.0005 / 1 ±0.0005 / 13 ±0.0005 / 13 ±0.0005 / 13 ±0.0005 / 13 ±0.0005 / 13 ±0.001 / .025 DIAMETER ±30.0005 / 1 NUMBER imn. / µ 2830-3 0.0045 / 114 0.0070 / 178 0.0100 / 254 0.0050 / 127 0.0060 / 152 0.0040 / 102 0.059 / 1.50 0.0008 / 20 0.003 / 76 22830-4 04.0060 / 15 05.0100 / 25 08.0120 / 30 03.0070 / 17 07.0080 / 20 00.0050 / 12 05.059 / 1.5 02.0010 / 2 0.004 / 10 2830-5 0.0075 / 191 0.0120 / 305 0.0150 / 381 0.0080 / 203 0.0090 / 229 0.0050 / 127 0.059 / 1.50 0.0013 / 33 0.005 / 127 1/16A 29830-6 05.0090 / 22 07.0120 / 30 09.0180 / 45 09.0090 / 22 02.0090 / 22 00.0060 / 15 01.059 / 1.5 02.0016 / 4 0.006 / 15 2830-7 0.0105 / 267 0.0120 / 305 0.0210 / 533 0.0090 / 229 0.0090 / 229 0.0060 / 152 0.059 / 1.50 0.0018 / 46 0.007 / 178 25830-8 05.0120 / 30 00.0120 / 30 07.0240 / 61 09.0050 / 12 02.0090 / 22 00.0060 / 15 01.059 / 1.5 03.0020 / 5 0.008 / 20 2830-10 0.0140 / 356 0.0150 / 381 0.0300 / 762 0.0100 / 254 0.0100 / 254 0.0060 / 152 02.077 / 1.96 3/3 0.0025 / 64 0.010 / 254 26830-12 07.0160 / 40 04.0180 / 45 04.0360 / 91 09.0100 / 25 08.0110 / 27 00.0070 / 17 0.110 / 2.8 05.0030 / 76 0.012 / 30 2830-15 0.0200 / 508 0.0200 / 508 0.0450 / 1143 0.0100 / 254 0.0120 / 305 0.0080 / 203 0.110 / 2.80 1/8 0.0038 / 97 0.015 / 381 25830-20 05.0250 / 63 04.0250 / 63 04.0600 / 152 05.0100 / 25 03.0120 / 30 00.0080 / 20 07.118 / 3.0 08.0050 / 12 0.020 / 50 Dimensions in inches unless otherwise specified.

124 Dimensions ininchesunless otherwisespecified. 2845-12-1/8-1.0 2845-5-1/16A-L Example: Series/Wire Feed Angle-Wire Diameter -Shank(See Table) -Length Specify: Tungsten Carbide Material: IN PA N 25 2 26 2 SPECIFIED S 29 2 25 22 2 2 U LENGTH 8 8 8 8 P 2 E 8 8 8 8 8 8 4 4 4 4 M A 8 R 4 4 4 4 4 4 5 5 5 5 R 4 RT 5 5 5 5 5 5 I B - - - - E 5 ------T 2 1 1 1 E 6 7 8 4 3 5 NO. S 0 0 2 5 R ±3 07 05 0 0 0 0 05 05 04 0 0 ...... Gaiser PrecisionGaiser Tools CoorsTek, Inc. . . . . 0 0 0 0 0 0 0 0 0 0 im . n 0 1 0 1 1 2 0 2 1 0 0 . 0 6 9 4 0 0 4 5 2 6 7 0 0 0 0 5 0 5 0 0 0 / H 5 5 µ / / / / / / / / / / 20° SD / 4 2 3 2 5 1 6 3 1 1 0 2 5 6 0 1 3 0 5 1 9 6 7 8 4 1 ± 04 0 0 05 04 0 0 07 00 0 0 ...... 0 0 0 0 0 0 0 0 0 0 im . n 0 1 2 0 1 2 1 1 1 1 1 . 0 8 0 7 0 5 2 2 2 2 5 B 0 0 0 0 0 0 0 0 0 0 / 0 L 5 µ / / / / / / / / / / SDF / 4 5 1 2 6 3 3 3 3 3 5 0 7 5 3 0 0 0 0 1 8 8 8 5 5 3 1 04 0 ± 09 07 04 0 0 0 08 0 . . 0 0 0 ...... 0 0 0 0 0 0 0 0 im . 6 4 n 0 1 2 3 1 3 2 1 1 0 5 . 0 8 4 6 0 0 1 2 5 Ventura, CA93003 4544 McGrath Street 0 0 W 0 0 0 0 0 0 0 0 / 0 5 / / µ / / / / / / / / 1 1 / 4 6 9 2 7 5 3 3 5 1 5 1 1 5 6 3 0 1 8 2 4 CD 4 2 3 3 1 3 ± 0 09 09 0 03 05 09 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 im . n 0 0 0 0 0 0 1 1 1 1 0 . 0 9 9 5 5 7 0 0 0 0 8 0 0 0 0 0 0 0 0 0 0 0 / C 5 µ / / / / / / / / / / / 2 2 1 1 1 2 2 2 2 2 20° W 2 2 2 2 7 5 5 5 5 0 1 9 7 4 4 3 3 ± 08 0 0 02 02 0 0 03 0 07 0 ...... 0 0 0 0 0 0 0 0 0 0 im . n 0 1 0 0 0 0 1 0 1 1 0 . 0 1 9 9 9 9 0 6 2 2 8 F 0 0 0 0 0 0 0 0 0 0 0 / R 5 µ / / / / / / / / / / F T / 2 2 2 2 2 2 1 3 3 2 7 2 2 2 2 5 5 0 0 0 1 +1 805644 2013 +1 805644 5583 9 9 4 2 5 3 S 15 ± 0 00 03 00 0 0 0 0 00 00 FR 3 2 H 37 1 / 0 . 12 ...... m m 0 0 0 0 0 0 0 0 0 0 1 / / A im . / 3 1 n 0 0 0 0 0 0 0 0 0 0 0 6 8 m N m 2 6 . 0 5 5 7 8 8 6 6 4 6 6 A B K 0 0 0 0 0 0 0 0 0 0 0 / R 5 µ / / / / / / / / / / / 1 1 1 2 2 1 1 1 1 1 2 2 7 0 0 5 5 0 5 5 1 7 3 2 2 2 3 2845 ± S 01 01 0 0 08 0 06 06 0 0 0 H ...... im . 0 0 1 0 0 0 0 0 0 0 n BL 0 A 5 5 1 5 5 5 4 8 8 8 . 0 Large Wire Wedges +3 -5 N 9 9 8 9 9 9 5 8 8 8 05 0 00 00 0 0 1 / 0 0 T K ...... / / / / / / / / / / . m 0 0 . 1 1 0 0 / 0 0 1 1 3 1 1 1 1 2 2 2 7 9 2 1 6 6 im D S 0 . n 0 ...... 0 8 3 4 7 2 2 5 5 0 5 5 5 1 2 2 2 0 I . 0 H 2 A 6 6 9 9 4 4 0 0 4 3 3 2 1 / 5 M A / / / / / / m / www.gaisertool.com [email protected] / N E 2 2 3 2 1 1 T 0 0 D BR M T ...... K . 0 3 . 1 9 5 5 I E 0 S 0 A I 1 0 7 7 9 8 8 R 0 N H 0 3 1 T M / 0 5 5 17 1 / / I A A / 3 1 M ( E 6 H S N 2 B T A U D K E L M ) R E ± 08 05 0 0 0 0 0 02 03 02 0 . 0 ...... im . 0 0 0 0 0 0 0 0 0 n 0 0 0 0 0 0 0 0 0 0 0 S . 0 5 C 1 3 3 0 2 1 1 2 1 0 0 H / ±3 8 0 8 8 5 3 0 D 0 0 0 0 0 0 0 6 5 0 2845 Series µ A / ...... / / / / / / / F 0 0 1 0 0 . 0 / / N / 1 0 L 4 7 9 2 6 3 2 9 6 1 5 4 8 im 5 4 2 n 1 0 K A 6 7 0 4 3 5 0 3 8 9 6 8 3 . 0 T 0 0 0 0 0 0 D 5 / ( I S / / / / / / m 0 0 0 0 0 0 0 0 D A S 0 / C 0 U 2 1 3 1 1 2 ...... M D im I 0 0 0 0 0 0 0 0 0 . 45° 0 n G ...... A 0 W 2 6 0 5 1 . 2 0 0 2 1 0 0 0 1 F 1 . E 0 0 M G 5 7 0 0 8 6 4 2 9 0 0 0 6 3 ) 5 T 3 I / 1 E 0 0 8 45° R E E / / / / / / / / / µ S / T E R 1 1 5 2 2 1 1 3 3 T 7 E 2 7 0 5 0 5 0 0 8 E 6 R 7 8 4 1 D 125

other die attach tab tools wedges capillaries Large Wire U-Groove Wedges 8101A, 8301, 8401, 8501, & 8601 Series

8301 8101A 45° 20° 8401 8501 8601 45° H

H 45° 45° GR

15°

FR BR FR BR GD W FL FL 10° 10° T T

0.0985 Ø0.1180/3mm ±0.0005 +0.0000/0.000mm 2.5mm Features: Designed for the Shinkawa Bonder -0.0003/0.008mm ±0.013mm Material: Tungsten Carbide 10° 1.000 25.4mm Example Part Number (Standard Shank & Length): 20° 8301-5

Example Part Number (Optional Shank & Length): Standard Shank & Length 8301-5-1/16-L

FL FR BR H W GR GD T WIRE PART imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ DIAMETER NUMBER ±0.0010 / 25 ±30.0005 / 1 ±0.0005 / 13 ±0.0005 / 13 ±50.0010 / 2 ±50.0002 / ±50.0002 / ±10.0020 / 5 imn. / µ 8301-1 0.0080 / 203 0.0020 / 51 0.0027 / 69 0.0060 / 152 0.0100 / 254 0.0020 / 51 0.0013 / 33 0.0360 / 914 0.0040 / 102 85301-4 01.0120 / 30 09.0020 / 5 02.0027 / 6 04.0060 / 15 01.0100 / 25 03.0020 / 5 06.0013 / 3 0.0400 / 101 8301-2 0.0100 / 254 0.0025 / 64 0.0033 / 84 0.0075 / 190 0.0120 / 305 0.0025 / 64 0.0017 / 43 0.0400 / 1016 81301-5 04.0150 / 38 04.0025 / 6 00.0033 / 8 05.0075 / 19 04.0120 / 30 03.0025 / 6 03.0017 / 4 0.0450 / 114 0.0050 / 127 8501-1 0.0150 / 381 0.0040 / 102 0.0080 / 203 0.0090 / 229 0.0200 / 508 0.0030 / 76 0.0025 / 64 0.0650 / 1651 85601-1 02.0175 / 44 03.0040 / 10 09.0080 / 20 08.0090 / 22 06.0200 / 50 04.0030 / 7 01.0025 / 6 0.0650 / 165 8301-3 0.0120 / 305 0.0030 / 76 0.0040 / 102 0.0090 / 229 0.0150 / 381 0.0030 / 76 0.0020 / 51 0.0440 / 1118 0.0060 / 152 87301-6 06.0180 / 45 02.0030 / 7 09.0040 / 10 01.0090 / 22 06.0150 / 38 01.0030 / 7 00.0020 / 5 0.0500 / 127 8101A-3 0.0140 / 356 0.0040 / 102 0.0100 / 254 0.0110 / 279 0.0240 / 610 0.0040 / 102 0.0030 / 76 0.0650 / 1651 87401-3 02.0176 / 44 04.0040 / 10 09.0100 / 25 00.0110 / 27 02.0240 / 61 06.0040 / 10 03.0030 / 7 0.0690 / 175 0.0080 / 203 8501-3 0.0263 / 600 0.0040 / 102 0.0100 / 254 0.0145 / 368 0.0240 / 610 0.0040 / 102 0.0030 / 76 0.0820 / 2083 87101A-4 07.0180 / 45 05.0050 / 12 06.0120 / 30 02.0140 / 35 07.0300 / 76 02.0050 / 12 03.0040 / 10 0.0710 / 180 8401-4 0.0220 / 560 0.0050 / 127 0.0120 / 305 0.0140 / 356 0.0300 / 762 0.0050 / 127 0.0040 / 102 0.0750 / 1905 0.0100 / 254 82501-4 07.0300 / 76 05.0050 / 12 07.0120 / 30 02.0180 / 45 07.0300 / 76 02.0050 / 12 06.0040 /10 0.0900 / 228 8101A-5 0.0210 / 533 0.0060 / 152 0.0140 / 356 0.0170 / 432 0.0300 / 762 0.0060 / 152 0.0050 / 127 0.0790 / 2006 81401-5 02.0264 / 67 06.0060 / 15 02.0140 / 35 02.0170 / 43 02.0300 / 76 07.0060 / 15 04.0050 / 12 0.0840 / 213 0.0120 / 305 *8501-5 0.0360 / 914 0.0060 / 152 0.0140 / 356 0.0216 / 549 0.0300 / 762 0.0060 / 152 0.0050 / 127 0.1100 / 2794 85101A-6 08.0250 / 63 06.0070 / 17 03.0160 / 40 02.0190 / 48 08.0300 / 76 02.0070 / 17 02.0060 / 15 0.0820 / 208 8401-6 0.0300 / 762 0.0070 / 178 0.0160 / 406 0.0190 / 483 0.0300 / 762 0.0070 / 178 0.0060 / 152 0.0870 / 2210 0.0138 / 351 *28501-6 08.0414 / 105 06.0070 / 17 07.0160 / 40 02.0290 / 73 08.0300 / 76 02.0070 / 17 04.0060 / 15 0.1100 / 279 8101A-7 0.0280 / 711 0.0080 / 203 0.0170 / 432 0.0235 / 597 0.0350 / 889 0.0080 / 203 0.0065 / 165 0.0880 / 2235 89401-7 03.0346 / 87 02.0080 / 20 07.0170 / 43 09.0235 / 59 03.0350 / 88 05.0080 / 20 03.0065 / 16 0.0950 / 241 0.0157 / 399 8401-7A 0.0460 / 1168 0.0080 / 203 0.0170 / 432 0.0235 / 597 0.0350 / 889 0.0080 / 203 0.0065 / 165 0.0950 / 2413 *48801-7 03.0470 / 119 02.0080 / 20 01.0170 / 43 00.0280 / 71 03.0500 / 127 05.0080 / 20 00.0065 / 16 0.1500 / 381 *8101A-8 0.0360 / 914 0.0100 / 254 0.0180 / 457 0.0300 / 762 0.0350 / 889 0.0100 / 254 0.0087 / 220 0.1100 / 2794 *88401-8 04.0440 / 111 07.0100 / 25 02.0180 / 45 09.0300 / 76 04.0350 / 88 00.0100 / 25 02.0087 / 22 0.1060 / 269 0.0200 / 508 *8801-8 0.0500 / 1270 0.0100 / 254 0.0180 / 457 0.0360 / 914 0.0500 / 1270 0.0100 / 254 0.0087 / 220 0.1500 / 3810 *SDF = 0.110/2.79mm. Dimensions in inches unless otherwise specified.

126 *SDF =0.110/2.79mm Dimensions ininchesunless otherwisespecified. * * * N 8 82 87 8 81 83 89 8 8 8 *8 8 8 86 86 84 87 8 89 8 85 8 8 8 8 3 3 3 4 3 3 3 3 3 4 8 3 3 U 4 4 4 3 3 3 3 4 P 4 4 4 3 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 M 0 A 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 R C C C C C C C C C C 1 C C B C C C C C C C C C C C C C ------T - - E ------1 1 2 1 1 2 1 2 1 1 - 2 1 - 6 7 4 4 3 2 5 5 1 1 1 1 R 9 0 0 4 4 2 2 3 3 5 8 1 1 +0.0000/0.000mm 6 7 8 -0.0003/0.008mm Ø0.1180/3mm ± 06 08 04 01 0 04 09 0 0 0 06 06 0 0 06 04 0 0 0 0 0 0 07 0 03 GD 0 Gaiser PrecisionGaiser Tools CoorsTek, Inc...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im . n 0 0 1 1 1 2 1 0 1 0 2 2 1 1 0 0 0 3 2 0 0 1 1 1 1 1 . 0 9 4 6 1 2 7 5 8 7 4 0 0 0 8 8 6 0 1 6 4 2 3 2 5 5 B 1 0 0 0 0 0 6 0 0 5 0 0 0 0 8 0 0 0 0 0 0 0 2 0 / 0 0 L 0 µ Standard Shank&Length / / / / / / / / / / / / / / / / / / / / / / / / / 2 3 4 2 5 4 1 4 1 6 5 2 2 2 2 1 7 5 1 1 3 3 3 / 3 3 2 5 0 7 5 4 2 5 9 1 0 5 5 2 0 5 6 3 5 0 0 3 0 8 8 2 9 7 0 0 4 4 2 3 2 2 5 5 1 5 60° 20° W ± 06 02 0 0 0 01 06 06 0 0 0 06 0 0 0 06 01 02 06 0 0 06 0 0 01 20° 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im . n 0 1 2 2 1 1 0 1 1 1 1 3 1 3 2 1 2 1 2 2 0 2 2 1 2 1 . 0 4 7 7 6 1 9 6 4 8 8 1 8 7 4 3 0 0 3 3 8 1 1 2 8 5 F 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 0 L 0 25.4mm µ / / / / / / / / / / / / / / / / / / / / / / / / / 1.000 3 6 6 4 2 2 4 3 4 4 7 4 9 6 3 5 2 5 5 2 5 5 3 / 7 3 5 8 8 0 7 2 0 5 5 5 8 5 4 1 3 0 5 8 8 0 3 3 0 1 8 2 GR 6 6 9 7 7 7 0 0 0 3 3 5 1 5 ± 0 0 07 02 03 0 0 0 0 0 0 0 0 06 05 04 06 05 04 0 0 0 02 02 02 0 FR . . . . 0 0 0 0 ...... im . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 F 2 2 2 2 2 2 0 0 0 0 0 / R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 Ventura, CA93003 4544 McGrath Street µ / / / / / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 / 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 5 5 5 5 5 5 0 0 0 0 1 ±0.013mm 6 6 6 6 6 6 6 6 1 1 1 2 2 ±0.0005 3 2.5mm 0.0985 FL 10° ± 0 0 03 02 0 02 0 09 09 0 0 0 0 0 0 09 02 0 0 0 00 00 00 06 06 8301C 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im . n 0 1 1 1 1 1 1 0 0 0 1 0 0 0 0 0 0 0 1 1 1 1 0 0 1 1 . 0 6 4 6 4 8 8 9 9 9 7 7 7 6 4 4 7 4 2 2 2 7 6 6 2 2 B 0 0 0 0 0 0 0 6 6 6 0 2 2 0 8 8 2 8 0 0 0 0 0 0 0 0 / R 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / 4 3 4 3 4 4 2 2 2 4 1 1 1 1 1 1 1 3 3 3 4 1 1 3 3 / 0 5 0 5 5 5 4 4 4 3 8 8 5 2 2 8 2 0 0 0 3 5 5 0 0 T 1 BR H 6 6 7 4 2 3 3 2 2 2 5 5 5 3 ± 0 0 0 0 0 0 02 01 05 0 0 05 09 01 05 01 0 0 0 0 0 01 02 02 09 0 ...... 10° 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im . n 0 1 1 1 1 0 0 1 0 1 2 0 1 2 0 1 0 3 1 1 0 0 0 1 1 3 . 0 4 4 4 1 9 9 4 9 4 4 7 1 4 7 1 7 0 9 7 6 6 6 9 7 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 5 0 5 0 0 0 0 0 0 0 0 0 / H 5 µ / / / / / / / / / / / / / / / / / / / / / / / / / 3 3 3 2 2 2 3 2 3 6 1 2 6 1 2 1 7 4 4 1 1 1 4 4 7 / 5 5 5 7 2 2 5 2 5 1 9 7 1 9 7 9 6 8 3 5 5 5 8 3 6 1 6 6 6 9 9 9 0 0 2 3 2 2 2 3 Large Wire V-Groove Wedges F T 8301C-5-1/16-L Example Part Number(Optional Shank&Length): 8301C-5 Example Part Number(Standard Shank&Length): Material: Tungsten Carbide Features: Designedfor theShinkawa Bonder ± 0 0 02 08 0 0 0 0 0 0 09 05 07 09 01 01 +1 805644 2013 +1 805644 5583 0 0 0 0 0 03 06 06 06 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im 15° . n 45° 0 3 3 3 3 3 3 3 2 2 2 3 3 3 2 2 2 1 1 1 1 1 1 1 1 1 . 0 5 5 5 5 0 0 0 5 5 5 0 0 0 5 5 5 5 5 5 5 5 5 5 5 5 W 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 0 0 0 0 0 0 0 0 45° 0 µ / / / / / / / / / / / / / / / / / / / / / / / / / 8 8 8 8 7 7 7 6 6 6 7 7 7 6 6 6 / 3 3 3 3 3 3 3 3 3 8 8 8 8 6 6 6 3 3 3 6 6 6 3 3 3 8 8 8 8 8 8 8 8 8 2 9 9 2 2 2 5 5 5 1 1 1 1 1 5 0 0 08 09 0 0 04 06 ± 0 0 0 0 0 0 00 06 01 01 00 0 0 04 0 02 02 ...... 0 0 0 0 0 0 0 0 0 ...... FR . im . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 4 7 4 7 5 4 5 4 G 0 3 3 3 1 1 1 3 1 1 1 3 2 2 2 2 2 2 2 0 2 0 6 9 6 9 / 5 5 5 8 4 4 5 4 8 8 5 0 1 1 1 R 8 8 8 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 1 1 1 1 8 8 8 4 3 3 8 3 4 4 8 5 5 5 / 7 7 7 0 7 0 7 4 2 4 2 9 9 9 6 6 6 3 3 1 5 7 8 2 5 FL 0 0 00 0 0 0 0 04 05 0 04 03 01 0 08 01 ± 0 0 07 0 0 05 0 00 05 ...... 8401C 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... im . . 0 0 0 0 0 0 0 0 0 n . 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 1 7 7 5 5 5 6 1 5 8 6 8 5 4 4 4 www.gaisertool.com [email protected] G 0 2 2 2 3 3 3 2 2 2 0 7 7 5 5 5 6 0 5 8 6 8 5 4 4 4 / 2 2 2 3 3 3 0 8 8 8 D BR H µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / 2 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 T 5 5 5 8 8 8 / 7 7 7 8301C &8401C Series 7 9 9 4 4 4 6 7 4 2 6 2 4 1 1 1 6 6 4 4 1 5 9 6 0 0 0 8 4 2 10° 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ± 0 0 0 0 ...... 0 0 0 0 0 0 1 1 1 0 0 0 0 0 0 1 0 0 0 0 . . . . 0 0 0 0 0 0 im 8 5 6 4 4 8 1 1 1 7 4 5 8 9 1 8 9 7 4 . 7 6 n 2 3 3 3 0 5 3 1 0 6 7 0 0 0 3 3 7 4 5 0 8 5 5 9 8 7 . 9 1 4 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T / 2 / / / / / / / / / / / / / / / / / / / 0 / / µ / / / / 2 1 1 1 1 2 2 2 2 1 1 1 2 2 2 2 2 1 1 1 1 7 7 8 9 / 1 3 5 0 1 2 7 7 7 8 0 4 1 4 7 2 4 9 2 9 7 3 8 6 6 5 5 4 5 2 6 1 9 9 9 5 9 4 3 1 9 3 1 0 4 8 0 7 4 1 9 6 0 0 8 4 4 4 4 3 5 45° 45° 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ D ...... 0 0 0 0 0 0 0 0 0 I i A n 1 1 0 2 1 0 0 0 1 W . 6 4 5 0 0 6 4 8 2 M I 0 0 0 / 0 0 0 0 0 0 R E µ T E m 4 3 1 5 2 1 1 2 3 E 0 6 2 0 5 5 0 0 0 R 6 0 7 8 4 2 2 3 5 127 other die attach tab tools wedges capillaries Large Wire U-Groove Wedges 8236-UG Series

20°

Ø0.0786 0.063 2mm 1.6mm UGR

FR BR

UGD F W T 5°

10°

LENGTH SPECIFIED IN PART NO.

20° Features: Designed for large wire applications in

5° Ultrasonic (Cho-onpa) bonders Special polished FR & BR

Material: Tungsten Carbide VGH Lengths: -K = 1.142 inch/29mm Front Shank Style Shank Style -M = 1.339 inch/34mm View -B -A Other = Specify

Specify: Series (no-hole design) - U-Groove - Wire Size(μm) - Designation - Shank Style - Tool Length

Example: 8236-UG-200-1-A-K

DASH T F FR & BR UGR UGD W VGH NUMBER imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ

-100-1 0.0098 / 250 0.0051 / 130 0.0024 / 60 0.0024 / 60 0.0014 / 36 0.0098 / 250 0.0400 / 1016 -0125-1 00.0118 / 30 06.0059 / 15 06.0030 / 7 03.0030 / 7 00.0017 / 4 06.0118 / 30 0.0400 / 101 -125-2 0.0128 / 325 0.0068 / 173 0.0030 / 76 0.0030 / 76 0.0017 / 43 0.0118 / 300 0.0400 / 1016 -0125-3 08.0138 / 35 06.0078 / 19 06.0030 / 7 03.0030 / 7 00.0017 / 4 06.0118 / 30 0.0400 / 101 -125-4 0.0148 / 375 0.0088 / 224 0.0030 / 76 0.0030 / 76 0.0017 / 43 0.0118 / 300 0.0400 / 1016 -0150-1 03.0138 / 35 08.0068 / 17 08.0035 / 8 03.0035 / 8 00.0021 / 5 06.0138 / 35 0.0400 / 101 -175-1 0.0157 / 400 0.0075 / 190 0.0041 / 104 0.0041 / 104 0.0024 / 60 0.0157 / 400 0.0400 / 1016 -0200-1 00.0177 / 45 00.0083 / 21 00.0047 / 12 01.0047 / 12 00.0028 / 7 06.0197 / 50 0.0400 / 101 -250-1 0.0217 / 550 0.0098 / 250 0.0059 / 150 0.0059 / 150 0.0035 / 88 0.0217 / 550 0.0600 / 1524 -0300-1 00.0256 / 65 00.0114 / 29 00.0071 / 18 00.0071 / 18 00.0047 / 12 04.0236 / 60 0.0600 / 152 -350-1 0.0299 / 760 0.0134 / 340 0.0083 / 210 0.0083 / 210 0.0055 / 140 0.0276 / 700 0.0600 / 1524 -0400-1 00.0339 / 86 00.0150 / 38 00.0094 / 24 00.0094 / 24 00.0063 / 16 04.0315 / 80 0.0600 / 152 -450-1 0.0390 / 990 0.0177 / 450 0.0106 / 270 0.0106 / 270 0.0071 / 180 0.0354 / 900 0.0600 / 1524 -0500-1 00.0433 / 110 00.0197 / 50 00.0118 / 30 00.0118 / 30 00.0079 / 20 04.0394 / 100 0.0600 / 152 Dimensions in inches unless otherwise specified.

128 Example: 8236-VE-200-30-A-K Length Specify: Series(no-holedesign)-V-Groove -Wire Size(μm) -FR/BRRatio (%ofwire dia.)-ShankStyle -Tool IN PA SPECIFIED LENGTH RT Ø0.0786 2mm NO. Dimensions ininchesunless otherwisespecified. Gaiser PrecisionGaiser Tools CoorsTek, Inc. N -0 -0 -0 ------0 -0 -0 -0 Front 4 3 3 1 1 5 4 3 2 2 1 2 1 1 1 View U D 5 8 0 2 0 0 0 5 5 0 5 0 5 2 0 M A 20° 0 0 0 5 0 0 0 0 0 0 0 0 0 5 0 S B ------5 5 5 3 3 5 5 5 5 3 3 5 5 5 5 H E 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R Shank Style 0 0 0 0 0 0 0 0 00 00 00 02 08 03 07 ...... 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 im n 3 2 2 1 1 1 0 3 3 2 1 1 1 0 -B 3 . 4 9 1 7 3 1 9 9 2 5 7 3 1 9 3 VGH 3 9 7 7 8 8 8 0 3 6 7 8 8 8 T / / µ / / / / / / / / / / / / / / 1 8 7 5 4 3 3 2 9 8 6 4 3 3 2 1.6mm 1 0.063 7 6 5 5 5 0 5 9 2 5 5 5 0 5 0 0 0 0 0 0 0 0 0 Ventura, CA93003 4544 McGrath Street 5° 10° Shank Style 0 0 0 0 0 0 05 01 00 01 0 06 0 00 04 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 2 1 1 1 1 0 2 1 1 0 0 0 1 0 0 . 3 8 6 2 0 7 1 7 3 5 8 7 1 9 6 -A 7 5 1 9 2 4 2 3 8 8 8 8 9 9 8 / F µ / / / / / / / / / / / / / / / 6 4 4 3 2 1 5 4 3 1 2 1 3 2 1 0 7 1 3 6 8 4 4 5 4 2 9 0 5 7 0 0 0 0 0 8 4 2 0 0 00 00 0 0 05 08 0 0 05 0 08 0 00 5° ...... 0 0 . . . . 0 0 . 0 0 . 0 0 . F 0 0 0 0 0 0 im 0 n 0 0 0 0 0 0 0 R 0 0 0 0 0 0 0 0 . 9 7 5 3 6 4 8 7 2 1 3 1 2 1 2 & 8 9 9 9 9 9 9 / 5 4 2 0 5 5 8 0 µ VGD / / / / / / / / B / / / / / / Large Wire V-Groove Wedges / F T 2 2 1 1 1 1 2 1 R 6 3 7 3 6 4 5 5 0 5 0 7 2 2 9 0 0 8 5 +1 805644 2013 +1 805644 5583 0 0 5 5 00 00 00 0 0 0 0 00 00 0 00 00 0 0 0 Other =Specify -M =1.339 inch/34mm -K =1.142 inch/29mm Lengths: Material: Tungsten Carbide Special polishedFR&BR Ultrasonic (Cho-onpa) bonders Designed for large wire applications in Features: ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 2 1 0 0 0 1 0 1 0 0 1 1 0 1 0 V . VGW 1 7 8 4 5 3 8 6 5 4 5 0 6 9 6 20° 70° G W 7 3 7 3 4 0 7 5 4 3 2 8 5 5 5 / W µ / / / / / / / / / / / / / / / 5 4 2 1 1 3 2 4 1 1 3 2 1 4 1 5 4 2 1 3 3 2 1 3 1 8 7 6 9 6 0 0 0 0 8 5 5 5 0 04 04 04 06 06 06 06 0 0 0 0 0 0 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 im n 3 2 1 1 1 0 0 3 2 2 1 1 0 0 9 . 1 7 9 5 1 9 7 5 9 3 5 1 9 7 4 W FR 5 6 7 7 8 8 9 4 9 6 7 8 8 9 / / www.gaisertool.com [email protected] µ / / / / / / / / / / / / / / 1 8 7 5 4 3 2 2 9 7 6 4 3 2 2 0 0 0 0 0 0 5 0 0 6 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 im n T F 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 V 8236-VE Series . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 G / / / / / / / / / / / / / / / / H µ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 5 5 5 5 5 5 5 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 6 6 6 6 4 4 4 4 BR 129

other die attach tab tools wedges capillaries Large Wire V-Groove Wedges 8245-VE Series

Ø0.0786 0.063 2mm 1.6mm 45° 20°

70° 45°

LENGTH 15° SPECIFIED VGD IN PART NO. FR BR VGW BL W T 20°

Features: Designed for large wire applications in Ultrasonic (Cho-onpa) bonders Special polished FR & BR Special heavy hole polish

Material: Tungsten Carbide

Lengths: -K = 1.142 inch / 29mm -M = 1.339 inch / 34mm Other = Specify

Specify: Series (45° wire feed angle) - V-Groove - Wire Size(μm)/Designation - FR/BR Ratio (% of wire dia.) - Tool Length

Example: 8245-VE-150N-50-K

DASH T FL BL FR & BR H W VGW NUMBER imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ imn. / µ

-100N-50 0.0290 / 737 0.0098 / 250 0.0058 / 150 0.0020 / 51 0.0059 / 150 0.0079 / 200 0.0043 / 109 -4125N-50 00.0360 / 91 04.0118 / 30 04.0068 / 17 08.0025 / 6 00.0074 / 18 07.0098 / 25 0.0054 / 13 -150N-50 0.0400 / 1016 0.0138 / 350 0.0078 / 198 0.0030 / 76 0.0088 / 224 0.0118 / 300 0.0065 / 165 -2200N-50 00.0540 / 137 00.0157 / 40 00.0079 / 20 00.0039 / 10 00.0118 / 30 01.0157 / 40 0.0087 / 22 -250N-50 0.0630 / 1600 0.0197 / 500 0.0099 / 252 0.0049 / 125 0.0148 / 375 0.0197 / 500 0.0108 / 274 -0300N-50 00.0630 / 160 00.0236 / 60 00.0118 / 30 00.0059 / 15 00.0177 / 45 00.0236 / 60 0.0130 / 33 Dimensions in inches unless otherwise specified.

130 IN PA SPECIFIED LENGTH RT Ø0.1249 3.17mm NO. Dimensions ininchesunless otherwisespecified. Gaiser PrecisionGaiser Tools CoorsTek, Inc. N ------5 -4 -1 -2 -4 - -7 - -0 -6 U D 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M A 0 0 0 2 1 1 1 1 1 0 1 0 1 1 0 1 0 7 6 4 0 6 4 2 0 8 5 5 8 6 2 S 8 6 6 B ------30° - - - H E 0 0 0 0 0 0 0 0 0 0 0 0 2 3 1 1 1 R 0 0 0 04 0 08 09 0 0 00 07 0 0 09 03 0 06 . . . 0 . . . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 4 im 5° n 3 1 1 2 3 1 3 3 2 1 1 3 2 3 1 8 4 . 4 4 1 9 9 7 4 6 2 7 9 7 5 3 4 7 0 5 8 4 4 0 5 0 0 6 0 5 5 0 T / 5 2 / / µ / / / / / / / / / / / / / / / 1 1 8 3 2 7 9 4 8 9 5 4 4 9 6 8 3 2 1 7 7 9 4 9 4 6 1 7 3 9 5 3 5 6 3 1 6 0 4 4 2 5 1 7 8 Ventura, CA93003 4544 McGrath Street 0 0 0 06 06 0 07 0 02 01 0 08 0 0 05 0 03 ...... 0 0 0 . 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 1 1 1 1 1 0 0 0 1 0 0 0 0 1 0 0 0 . 0 0 1 0 0 5 5 8 2 8 4 4 4 3 6 2 3 F 6 6 0 6 2 4 4 2 2 2 1 1 8 6 8 / R 7 4 2.79mm µ 0.1100 / / / / / / / / / / / / / / / / / 2 2 2 2 2 1 1 2 3 2 1 1 1 3 1 6 8 6 6 7 6 5 3 3 0 1 0 0 0 2 4 7 5° 9 9 9 9 7 8 4 2 5 -1.968 in./50mm =1.968 -1.500 in./38mm =1.500 -2.000= 2.000 in./51mm Lengths: Material: Tungsten Carbide K&S large wire bonders Hesse &Knippsbonders F&K Delvotec bonders Designed for large aluminumwire applications in Applications: 8870-016-1-1.968 8870-005-0-1.500 Example: Series -DashNo. -Tool Length Specify: 0 0 0 05 0 0 05 0 01 03 0 05 00 09 0 0 01 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 2 2 1 2 1 0 2 0 1 0 0 0 1 2 2 1 1 . 1 1 4 1 0 5 0 8 0 8 9 6 3 4 7 6 6 B VGD 1 1 0 1 9 4 4 2 9 2 6 8 6 5 / 2 3 3 R µ / / / / / / / / / / / / / / / / / Large Wire V-Groove Wedges F T 5 5 3 5 2 1 5 2 2 2 2 1 3 6 6 3 3 3 3 5 3 7 3 1 0 7 0 4 7 4 2 9 7 7 +1 805644 2013 +1 805644 5583 6 6 6 7 7 8 4 1 1 06 0 01 0 0 02 0 0 00 07 06 0 0 09 00 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 VGW im 70° 30° n 0 2 2 1 1 0 0 1 1 0 0 1 1 1 0 0 1 W V . 4 2 4 2 7 8 6 9 9 5 6 9 8 4 9 9 4 G 6 0 4 2 1 0 8 5 5 7 8 5 3 / 6 1 1 6 W µ / / / / / / / / / / / / / / / / / 1 5 6 3 4 2 1 4 4 1 1 4 4 3 2 2 3 1 5 2 1 3 0 7 9 9 4 7 9 6 7 3 3 7 7 0 4 3 3 5 5 1 1 04 00 0 02 0 03 00 0 0 0 05 0 0 00 0 04 0 ...... 0 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 0 1 0 1 1 1 1 0 1 0 0 0 0 1 0 0 0 V . 9 4 9 0 1 1 1 5 1 5 4 4 4 5 7 2 3 G 0 0 0 5 3 8 8 5 8 5 8 0 0 / 0 5 FR 7 4 www.gaisertool.com [email protected] D µ / / / / / / / / / / / / / / / / / 2 3 2 2 2 3 3 1 3 1 1 1 1 3 1 6 8 2 5 2 6 8 0 0 4 0 4 2 0 0 8 9 9 9 7 0 0 0 2 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 im n 2 1 2 2 1 2 1 3 1 3 3 3 3 0 1 1 0 . 7 4 4 0 6 4 6 6 0 2 2 2 0 8 2 2 0 W 10° 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / T / µ / / / / / / / / / / / / / / / / 1 6 3 6 5 4 6 4 9 2 8 8 2 8 7 3 3 0 8870 Series 8 5 1 0 0 1 0 1 5 1 1 0 1 6 0 0 1 6 6 0 0 3 3 3 5 6 BR 131 other die attach tab tools wedges capillaries Wedge Abbreviations

BF Bond Foot BKCER Black Cermet BL Bond Length BR Back Radius C Clearance dimension CBR Chamferred Back Radius CC Concave CC-CG Concave w/ Cross Groove CER Cermet CG Cross Groove CGD Cross Groove Depth CG-F Cross Groove w/ Flat Face CGR Cross Groove Radius CGW Cross Groove Width CSF Concave Side Flats DSR Double Side Relief ELBR Elliptical Back Radius F Flat Face FL Foot Length FMF Fine Matte Finish H Hole HHP Heavy Hole Polish L Length LG Longitudinal Groove MOD. C Modified C dimension MS1 Modified Shank #1 PBR Polished Back Radius PCS Polished Countersink PFR Polished Front Radius RMF Rough Matte Finish SD Shank Diameter SDF Shank Diameter Flat T Tip dimension TiC Titanium Carbide V Vertical (grind) VGD V-Groove Depth VGH Vertical Grind Height VGR V-Groove Radius VGW V-Groove Width W Width dimension WC Tungsten Carbide WFA Wire Feed Angle 10DBA 10° Back Angle 180REV 180° Reverse (shank) 20DBA 20° Back Angle 30DG 30° (W angle) 45SC 45° Side Chamfers

132 age orthebondinghead. arose to usethetool withouthaving to rotate thepack As customers beganusingthesingleCG wedge, aneed the cross groove always stayed perpendicularto thelead. wedge would bein-linewiththelead.This assured that reposition thebondingheadorwork surface sothat the was used because of the bonding machine’s ability to incorporated asingle-cross groove. The wedge design The singlepoint TAB initialGaiser tools were wedges that address thisproblem –Single-Point TAB. the bondingofeachleadseparately was developed to therefore equalstrength on eachlead.Amethod for method istheproblem ofmaintaining equalforce and of atool calledathermode. The disadvantage ofthis bonded allat once. This was accomplished with the use (OLB) to thepackage. Inthepast, theILBandOLBwere leads in preparation for connecting the outer lead bonds die isfed to astation that cutsthedieandconnected bonds (ILB) is complete, the reel of tape containing the the die. After thisprocess ofconnecting theinnerlead ed onto aroll oftapewhere theleadsare connected to By definition, TAB bonding utilizes the die being mount and ultrasonic energy. is already inplace, andrequires theapplication offorce referring to bonding a lead, trace, ribbon, or wire that “single-point TAB bonding”iscommonly usedwhen Very often, even whentapeisnotpresent, theterm The acronym TAB stands for “tape automated bonding.” Tape Automated Bonding(TAB) Single-Point Figure 1–Singlepoint TAB tool incorporating a Gaiser PrecisionGaiser Tools CoorsTek, Inc. single cross groove Ventura, CA93003 4544 McGrath Street - -

F T grooves inthesepatterns. that theultrasonics transfer more efficiently withthe “x”) could becalledout.Customers have experienced the optionalflatfor the“+”and“SDFA” (“SDF” for the be rotated. Once thebondingpattern was determined either the“x”or“+”pattern, thetool neededsimply to how thetool was positionedinthetransducer horn.For shank. Having noflat ontheshankoffered flexibility in It was available withorwithoutaflat ground onthe design, 1183series,was similarto thedoubleCG wedge. TAB, developed Gaiser three new series of tools. The first With theincrease ininterest ofusingaballbonderto do design was created. the coupling oftheeast andwest bonds,thedoubleCG produce adequate bondstrengths. Inorder to improve bonding east andwest leads,thesingleCG tool didnot In thesecircumstances itwas determined that when +1 805644 2013 +1 805644 5583 Figure 2–Single-point TAB tool incorporating a Figure 3–1183seriessinglepoint TAB tool Single-Point TAB Tools double cross groove www.gaisertool.com [email protected] 133 other die attach tab tools wedges capillaries Single-Point TAB Tools

More recent designs having considerable success are Gaiser has developed several tool series for ball bump- the protruding radius (1184 series) and the protruding ing. These include the 1732 and 1733 series (see Capillary “V” (1186 series) tools. These designs help grip the lead section of catalog pages 38 and 39). Since the wire is better during bonding than the cross groove designs. terminated above the ball, there is no need for an outside The disadvantage of the protruding tools is that they radius or a face on the capillary to make the lead bond. have a shorter life span than the cross groove style. They are available in WC, TiC, polycrystalline diamond (PCD), Tamping tools are used for tamping wafer balls or to and cermet materials. flatten out rough metallizations in pre-bonding. The 1152 and 1552 series in this section are designed for these purposes.

Figure 4 – 1186 series protruding “V” TAB tool

The benefit of the single-point TAB approach is that each lead is bonded separately, thus assuring the quality of each lead. Figure 6 – Example of ball bump that has been tamped

Figure 5 – Device with TAB bonded leads and impression

Figure 7 – Device that has had ball bumps placed The most common methods for wafer bumping utilize and tamped in preparation for the ILB the same techniques used in making standard die metallizations. Other methods of wafer bumping involve the process of putting a ball bond down on the die pad, terminating the wire just above the ball, then flattening the ball to become the new raised die “pad.”

134 drive manufacturing. has allbutreplaced solderreflow technology indisk or with a “waffle” style tool. Wire bonding technology with an1186style protruding “V” singlepoint TAB tool, in thediskdrive industry. These traces canbebonded (trace suspensionassembly), are rapidly replacing wires Flexible traces, such asFOS (flex onsuspension)and TSA plated copper, andbondedat ambient temperature. most common. These wires are usuallyinsulated, gold- pressed in gauge, with 48 gauge to 52 gauge being the The wire size inthediskdrive industry istypically ex the pre-amp. cally bonded at some location between the head and Additionally, wires orflexible traces may beultrasoni- or traces at theMRorGMRheadandat thepre-amp. (HSA). Wire bondingtechnology isusedto bondwires head gimbal assembly (HGA) and head stack assembly Wire bonding inthediskdrive industry isusedinboth Figure 8–Typical 48gaugediskdrive bondtool S i z e Gaiser PrecisionGaiser Tools CoorsTek, Inc. 48 4 46 4 5 5 52 ( 6 9 7 8 0 A 2 1 W G ) N o m 0 0 0 0 0 0 0 i ...... 0 0 0 0 0 0 0 n Ventura, CA93003 4544 McGrath Street i n 0 0 0 0 0 0 0 a . 1 0 1 1 0 1 0 l 4 7 5 1 8 2 9 / D 0 8 7 1 8 4 9 µ i m / / / / / / / a 3 2 4 2 2 3 2 m 0 0 2 5 e t e r - F T junction between theheadandtrace. bondmadeatindustry the isthe“ball-in-the-corner” Another wire bondingtechnology usedinthediskdrive and effectively transmit ultrasonic energy. create anaggressive footprint that gripsthetrace orlead With the waffle tool, the patterns of grooves and mesas +1 805644 2013 +1 805644 5583 Figure 10–Example ofaball-in-the-corner application Figure 9–Example ofawaffle tool Single-Point TAB Tools Disk Drive Industry Related www.gaisertool.com [email protected]

135 other die attach tab tools wedges capillaries Single-Point TAB Tools Tip Configurations

1183 Series 1184 Series Double Cross Groove Design Protruding Radius Design

1186 Series 1152 & 1552 Series Protruding “V” Design Tamping Tool

2T01 & 2T02 Series 2T21 & 2T22 Series Single Cross Groove Design Double Cross Groove Design

136 The standard coni - has around shank cal grindTAB tool See theCapillary Bottlenecks may Modifications on “-20D” &“-15D” and a30°cone. Series: 1183,1184 20° &15°cone angles may be pages 26 &27 bedesigned. specified as 30° Gaiser PrecisionGaiser Tools CoorsTek, Inc. 30° 1186, 1152 30° Ø0.0624 1.58mm Ø0.0624 1.58mm Shank Diameter Ø0.0624 1.58mm relative to the The “-SDF” The “-SDF” “+” pattern produces a Flat option flat. OPTIONAL Ventura, CA93003 4544 McGrath Street 1.5mm 0.0590 FLA OPTIONAL 1.5mm 0.0590

T FLA OPTIONAL T 1.5mm 0.0590 Shank Diameter FLA relative to the The “-SDFA” produces an “x” pattern Flat option T flat.

F T +1 805644 2013 +1 805644 5583 20° Series: 2T01, 2T02 20° TAB bondingapplication. bonding wedges, except without wire feed holes. have tipgeometries similar to smallwire wedge bonderfor a This allows for ease 20° of useinatypical Single-Point TAB Tools The 2T01 &2T21 Ø0.0624 1.58mm Ø0.0624 1.58mm Dimensions ininchesunless otherwisespecified. 2T21, 2T22 2T21, Ø0.0624 1.58mm www.gaisertool.com [email protected] 1.17mm 0.0460 FLA 10° MASS LINE CENTER OF 1.17mm 10° 0.0460 T FLA 10° MASS LINE CENTER OF 10° 1.17mm

T 0.0460 FLA of ultrasonic energy. 10° MASS LINE CENTER OF design to provide optimum transfer 10° The 2T02 &2T22 T Center ofMass series employ Shank Styles 10° 10° 10° 137 other die attach tab tools wedges capillaries 1183 Series Double Cross Groove Single-Point TAB Tool

30° (STANDARD)

CGR

OR CGD F

Specify: Series - Face/Outside Radius/Cross Groove Spec. - Length - Options

Example: 1183-06010B-750-TiC-SDF-20D 1183-02008D-437

Material: FACE OR T 30° CGR CGD Tungsten Carbide Standard DASH imn. / µ imn. / µ in. / µm imn. / µ imn. / µ NUMBER -TiC = Titanium Carbide ±50.0002 / ±50.0002 / ±80.0003 / ±30.0001 / ±30.0001 / -BKCER = Cermet Tip -DT = Diamond Tip 01705D 0.0017 / 43 0.0005 / 13 0.0024 / 61 0.0003 / 8 0.0003 / 8 012008D 00.0020 / 5 01.0008 / 2 08.0032 / 8 08.0003 / 0.0003 / Options: 02010B 0.0020 / 51 0.0010 / 25 0.0035 / 89 0.0005 / 13 0.0005 / 13 -SDF = Tool makes a “+” pattern 062205D 03.0022 / 5 06.0005 / 1 08.0030 / 7 08.0003 / 0.0003 / -SDFA = Tool makes a “x” pattern 03010B 0.0030 / 76 0.0010 / 25 0.0045 / 114 0.0005 / 13 0.0005 / 13 -20D = 20° Cone Angle (30° standard) 093510B 05.0035 / 8 07.0010 / 2 03.0050 / 12 03.0005 / 1 0.0005 / 1 Bottlenecks may be designed 04010B 0.0040 / 102 0.0010 / 25 0.0055 / 140 0.0005 / 13 0.0005 / 13 044510B 05.0045 / 11 02.0010 / 2 03.0060 / 15 03.0005 / 1 0.0005 / 1 Lengths: -375 = 0.375 in./9.52mm 05010B 0.0050 / 127 0.0010 / 25 0.0065 / 165 0.0005 / 13 0.0005 / 13 -437 = 0.437 in./11.1mm 026010B 05.0060 / 15 01.0010 / 2 03.0075 / 19 03.0005 / 1 0.0005 / 1 -625 = 0.625 in./15.88mm 08010B 0.0080 / 203 0.0010 / 25 0.0095 / 241 0.0005 / 13 0.0005 / 13 -750 = 0.750 in./19.05mm 038010C 05.0080 / 20 01.0010 / 2 05.0095 / 24 05.0010 / 2 0.0010 / 2 -828 = 0.828 in./21.03mm 09020C 0.0090 / 229 0.0020 / 51 0.0121 / 307 0.0010 / 25 0.0010 / 25 -1.0 = 1.000 in./25.4mm 152020C 01.0120 / 30 04.0020 / 5 05.0151 / 38 05.0010 / 2 0.0010 / 2 Other = Specify Dimensions in inches unless otherwise specified.

138 Other =Specify -1.0 =1.000 in./25.4mm -828 =0.828 in./21.03mm -750 =0.750 in./19.05mm -625 =0.625 in./15.88mm -437 =0.437 in./11.1mm -375 =0.375 in./9.52mm Lengths: Bottlenecks may bedesigned -20D =20°Cone Angle(30° standard) -SDFA =Tool makes a“x”pattern -SDF =Tool makes a“+”pattern Options: -DT =DiamondTip -BKCER =Cermet Tip -TiC =Titanium Carbide Tungsten Carbide Standard Material: 1184-02008D-437 1184-06010B-750-TiC-SDF-20D Example: Series -Face/Outside Radius/Protruding RadiusSpec.-Length -Options Specify: PRH Gaiser PrecisionGaiser Tools CoorsTek, Inc. (ST ANDARD) 30° T F PRR Ventura, CA93003 4544 McGrath Street Dimensions ininchesunless otherwisespecified. N 0 0 06 01 0 0 0 0 03 02 04 09 1 U D 2 1 3 2 8 7 5 3 8 6 4 9 2 M 2 7 0 0 0 0 0 5 0 0 5 0 A 0 0 0 0 0 1 1 1 1 1 1 1 2 2 S B 5 5 8 8 0 0 0 0 0 0 0 0 0 H E D D D D C B B B B B B C C OR R 01 0 0 05 0 05 05 0 0 0 00 ±5 0 00 ...... 0 0 0 0 0 0 . 0 0 0 . 0 0 0 0 im 0 n 0 0 0 . 0 0 0 0 1 0 0 0 0 0 0 F . 9 5 7 4 8 8 6 2 A 3 2 3 0 1 2 0 0 0 5 0 0 0 0 / 5 2 0 0 7 C 0 µ 2 / / / / / / / / E / / / / / F T 2 1 1 1 2 2 1 3 / 8 5 7 4 5 2 2 7 1 0 0 5 0 9 6 3 +1 805644 2013 +1 805644 5583 7 8 3 5 Protruding Radius Single-Point TAB Tool 07 01 ±5 0 0 0 0 0 0 01 01 02 0 07 . . 0 ...... 0 0 0 0 0 0 0 0 0 0 0 im 0 0 n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . O 0 0 0 0 0 1 1 1 1 1 1 1 2 2 / 8 8 0 5 5 0 0 0 0 0 0 0 0 R 0 µ 2 / / / / / / / / / / / / / / 2 2 1 1 2 2 2 2 2 2 2 5 5 3 3 5 5 5 5 1 0 05 08 0 0 03 0 03 03 0 ±8 0 08 0 ...... 0 . 0 0 0 0 0 0 0 . 0 . 0 0 0 i 0 0 n . 0 0 0 1 1 0 0 0 0 0 T 0 0 0 0 . 8 5 4 2 5 6 6 9 9 7 0 3 2 3 5 3 0 2 1 1 5 0 / 5 5 5 0 0 4 2 0 µ 3 / / / / / / / / / / ° / / / m www.gaisertool.com [email protected] 2 1 1 3 3 1 1 2 2 1 / 7 6 8 1 2 0 0 8 6 5 4 4 9 6 1 6 7 4 5 1 ±3 03 03 03 0 0 0 05 0 0 08 08 0 0 0 ...... 0 0 0 0 0 0 0 0 0 im n 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 P . 0 0 0 0 1184 Series 0 0 0 0 0 0 0 1 1 1 R 0 0 0 0 / 0 5 5 5 5 5 5 0 0 0 3 3 3 3 R µ 1 / / / / / / / / / / / / / / 1 1 1 1 1 1 2 2 2 8 8 3 3 3 5 5 ±3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 im n 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 P . 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 R / 0 5 5 5 5 5 5 0 0 0 3 3 3 3 µ H 1 / / / / / / / / / / / / / / 1 1 1 1 1 1 2 2 2 8 8 3 3 3 5 5 139

other die attach tab tools wedges capillaries 1186 Series Protruding “V” Single-Point TAB Tool

30° (STANDARD)

60°

PVH PVR T

Specify: Series - Tip Dia./Protruding “V” Height & Radius - Length - Options

Example: 1186-060052-437-TiC-SDF 1186-095052-750-SDFA-20D

Material: Tungsten Carbide Standard -TiC = Titanium Carbide -BKCER = Cermet Tip T 30° PVH PVR -DT = Diamond Tip DASH in. / µm imn. / µ imn. / µ NUMBER ±80.0003 / ±30.0001 / ±30.0001 / Options: -SDF = Tool makes a “+” pattern 020020 0.0020 / 51 0.0002 / 5 0.0000 / 0 -SDFA = Tool makes a “x” pattern 0132030 08.0032 / 8 00.0003 / 0.0000 / -20D = 20° Cone Angle (30° standard) 050030 0.0050 / 127 0.0003 / 8 0.0000 / 0 Bottlenecks may be designed 0750032 08.0050 / 12 05.0003 / 0.0002 / 050052 0.0050 / 127 0.0005 / 13 0.0002 / 5 Lengths: -375 = 0.375 in./9.52mm 0260052 03.0060 / 15 05.0005 / 1 0.0002 / -437 = 0.437 in./11.1mm 075052 0.0075 / 191 0.0005 / 13 0.0002 / 5 -625 = 0.625 in./15.88mm 0195052 03.0095 / 24 05.0005 / 1 0.0002 / -750 = 0.750 in./19.05mm 095104 0.0095 / 241 0.0010 / 25 0.0004 / 10 -828 = 0.828 in./21.03mm 1520104 05.0120 / 30 00.0010 / 2 0.0004 / 1 -1.0 = 1.000 in./25.4mm 150104 0.0150 / 381 0.0010 / 25 0.0004 / 10 Other = Specify Dimensions in inches unless otherwise specified.

140 Other =Specify -1.0 =1.000 in./25.4mm -750 =0.750 in./19.05mm -625 =0.625 in./15.88mm -437 =0.437 in./11.1mm -375 =0.375 in./9.52mm Lengths: RF =Rough Matte Finish MatteGM =Gaiser Finish P =Polished Finish Bottlenecks may bedesigned -15D =15°Cone Angle dard) -20D =20°Cone Angle(30°stan- Options: on DT, asEDM’ed only Note: Polished Finishnotavailable -DT =DiamondTip -BKCER =Cermet Tip -TiC =Titanium Carbide 1152 =Tungsten Carbide 1552 =Standard Ceramic Material: Gaiser PrecisionGaiser Tools CoorsTek, Inc. (ST ANDARD) 30° T F Ventura, CA93003 4544 McGrath Street N/A =Not available inceramic. Dimensionsininchesunless otherwisespecified. N/A C OR - - - - -0 -0 -0 -0 -0 - - -3 - - - -3 E 1 1 0 0 0 0 1 1 1 1 0 0 1 0 0 0 1 R 5 0 8 4 9 5 2 3 0 0 5 5 3 9 5 3 N N N0 N3 N0 5 0 0 0 0 0 0 0 0 0 0 0 5 0 3 2 0 A / / / / / 5 A A A A A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M 2 4 4 4 2 4 2 4 4 1 0 0 0 2 2 0 0 I 0 0 0 0 0 0 0 0 0 3 3 3 5 5 5 3 C C - - - - -7 -4 -9 -7 -5 -0 -4 - - - - -5 - - - -0 -6 For -TiC, -BKCER, or-DT use1152 series 1152-050020-437P-TiC 1552-090040-750P-20D Example: Series -Face/Outside Radius-Length -FinishOptions Specify: 1 1 0 0 0 1 0 0 1 1 1 1 0 0 0 0 1 0 0 0 0 A 1 5 0 8 4 5 0 9 5 2 3 0 0 5 1 0 1 3 9 5 5 3 R 1 0 0 0 0 0 0 0 0 0 0 0 0 0 4 5 0 0 3 2 5 0 B 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 F T I 2 4 4 4 2 0 0 4 2 4 4 1 0 0 0 0 0 2 2 0 0 0 D 0 0 0 0 3 3 3 3 5 5 5 E +1 805644 2013 +1 805644 5583 0 02 00 0 01 0 08 02 0 0 00 05 0 0 0 02 0 0 08 0 08 ...... 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 im n 0 0 0 0 0 1 0 1 1 1 1 1 0 0 0 1 1 0 0 0 0 F ( . 9 9 5 5 5 3 5 3 0 0 0 0 8 5 4 2 5 A 1 3 0 1 r 3 0 0 0 0 0 5 0 0 0 0 0 0 2 0 0 / 0 e 4 0 5 0 C f µ / / / / / / / / / / / / / / / / E / ) / / / / 2 2 1 1 1 3 1 3 2 2 2 2 2 1 1 3 3 3 7 1 2 3 2 2 2 2 3 4 3 5 5 5 5 0 3 0 0 8 6 3 6 7 0 4 4 3 2 2 1 03 07 01 0 0 0 ±8 0 0 0 02 06 0 04 07 02 06 08 0 0 0 0 ...... 0 . . 0 0 0 . 0 0 . 0 ...... 0 0 0 0 im 0 0 n 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1152 &1552 Series 0 0 . 0 0 0 0 0 0 0 0 0 4 4 4 4 4 4 O 0 2 2 0 1 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 0 5 5 5 0 0 0 R 0 3 3 3 3 3 0 3 3 µ 3 / / / / / / www.gaisertool.com [email protected] / / / / / / / / / / / / / / / 1 1 1 1 1 1 / 6 6 1 2 5 5 8 8 8 8 0 0 0 0 0 0 4 4 3 1 2 2 2 04 0 0 05 07 0 0 0 0 04 0 00 07 02 0 0 09 09 0 ±8 08 0 ...... 0 0 0 . . 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 . 0 0 0 0 0 i n 1 1 0 . 1 0 1 0 1 0 1 1 2 0 1 1 0 1 T 0 0 0 0 0 . 6 4 8 8 5 0 5 3 7 6 0 1 6 9 1 6 5 3 1 0 1 1 0 0 1 0 0 5 4 0 0 3 7 0 0 0 0 5 0 / 0 4 8 0 5 0 0 µ 3 Tamping Tools / / / / / / / / / / / / / / / / / ° / / / / m 4 3 2 4 1 2 1 3 1 4 2 5 1 4 2 1 3 / 4 8 3 2 0 5 0 5 2 6 3 3 7 2 5 3 5 8 9 5 8 6 5 6 6 7 7 0 8 4 3 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ±8 0 0 0 ...... 0 0 . 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 . 0 0 0 0 0 im n 0 1 . 1 1 1 0 0 1 1 1 0 1 1 0 0 1 2 T 0 0 0 0 0 . 7 5 7 0 1 5 5 9 6 0 8 3 4 6 6 8 1 3 0 1 1 1 4 7 2 5 7 0 5 7 2 7 0 4 5 7 0 0 7 / 7 5 0 9 5 0 0 µ 3 / / / / / / / / / / / / / / / / / ° / / / / 1 3 4 2 2 1 1 5 4 2 2 3 3 1 1 4 5 / 8 4 3 2 8 9 3 6 9 2 4 0 2 5 1 4 7 5 5 7 5 8 5 6 7 7 0 4 3 3 2 1 141 other die attach tab tools wedges capillaries 2T01 & 2T02 Series Single Cross Groove Single-Point TAB Tool

20° 10°

GR GD

W BL FR BR

CENTER OF MASS LINE

Ø0.0624 0.0460 1.58mm 1.17mm

Material: Tungsten Carbide Standard -TiC = Titanium Carbide -BKCER = Cermet Tip -DT = Diamond Tip 10°

Options: 10° see Wedge Modifications 20°

Lengths: 10° -375 = 0.375 in./9.52mm -S = 0.437 in./11.1mm -625 = 0.625 in./15.88mm -3/4 = 0.750 in./19.05mm -L = 0.828 in./21.03mm -1.0 = 1.000 in./25.4mm Other = Specify 2T01 2T02 Specify: Series - Bond Length/Bond Foot Width/Radius & Groove Spec. - Shank Length - Options

Example: 2T01-35070C-S-TiC 2T02-45075C-3/4-20D

142 Gaiser PrecisionGaiser Tools CoorsTek, Inc. Dimensions ininches unless otherwise specified. N 4 4 4 4 4 44 44 42 42 42 42 1 1 18 3 3 3 3 3 3 39 39 39 36 39 36 6 5 5 5 5 2 2 2 2 2 2 2 21 99 50 50 57 24 24 24 21 21 21 24 78 8 U D 0 0 5 0 0 5 5 0 0 0 0 5 5 5 5 5 0 5 0 0 5 5 5 0 5 0 0 5 0 0 7 5 5 5 5 0 0 0 0 0 5 5 0 5 5 5 0 0 0 5 0 0 M 0 0 1 2 1 1 0 1 0 0 0 0 0 0 1 0 1 1 0 0 1 0 0 0 0 0 2 0 1 0 0 1 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 1 0 0 A 6 4 0 1 0 2 7 2 8 5 6 4 2 3 0 7 2 0 8 4 2 8 6 3 6 6 2 8 2 2 6 0 6 4 2 5 3 2 2 6 2 6 5 8 5 3 8 4 3 2 7 8 S B 0 0 0 0 0 0 5 0 0 0 0 0 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 7 0 7 0 0 0 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 H E C C C C C C C C C C B A A A C C C B B B C C C B B B C C C C B B B B B B B B B C C C C B B B B B B C B B R 02 0 0 0 05 02 07 08 0 05 01 0 0 0 0 0 0 05 03 07 0 02 05 03 02 0 0 0 0 0 0 06 02 02 0 0 09 0 0 0 0 ±5 03 07 06 05 0 0 0 01 03 02 06 ...... 0 0 0 0 0 0 0 . . 0 . 0 . . . . 0 0 0 . . . . 0 0 0 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im 0 0 0 0 0 0 0 n 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 9 5 5 5 5 5 5 7 4 4 4 6 4 4 4 4 8 4 4 4 5 4 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 2 2 2 2 0 2 2 2 2 B 2 2 2 2 2 2 2 Ventura, CA93003 4544 McGrath Street 0 0 0 5 5 5 0 0 5 5 5 0 0 0 0 0 0 0 0 0 7 0 / 5 5 5 5 5 0 5 0 0 0 5 0 5 5 5 5 5 5 5 0 5 5 5 5 0 0 0 0 0 0 0 L µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 / 8 8 8 8 8 7 8 7 7 7 8 7 3 3 3 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 2 2 2 4 4 4 2 7 1 1 1 5 0 0 0 0 0 0 0 0 4 0 9 9 6 9 6 6 8 8 4 4 4 4 1 1 1 7 7 0 4 2 2 2 2 2 3 5 0 0 0 0 0 05 05 03 03 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 05 05 05 05 05 03 03 03 03 03 03 05 05 05 05 05 05 0 03 03 03 03 ±5 0 0 0 0 03 ...... 0 . 0 . 0 0 . . 0 0 0 0 0 0 0 0 0 0 0 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 0 0 0 0 0 im 0 0 n 2 0 0 0 0 0 0 0 0 . 1 1 1 1 1 0 0 0 2 0 0 0 0 0 1 1 0 1 0 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 . 2 5 6 6 7 5 5 5 7 0 0 0 0 0 4 4 8 1 6 4 8 8 4 2 2 6 2 8 6 8 8 8 4 6 6 6 6 2 2 2 2 7 3 3 3 3 3 0 2 2 2 2 2 W 0 0 7 7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 5 5 0 5 0 0 0 5 5 5 0 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 5 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 2 5 1 1 2 2 1 3 3 1 3 2 1 2 2 2 1 1 1 1 1 3 3 3 3 1 / 8 7 8 7 7 6 6 6 5 5 5 2 7 7 7 2 2 2 7 5 5 5 5 5 0 0 0 3 5 0 0 0 0 0 0 5 0 0 5 0 0 0 0 5 5 5 5 0 0 0 0 9 9 4 4 4 1 9 7 0 0 8 4 4 4 4 4 2 2 3 3 2 2 3 3 2 5 5 F T ±5 00 00 00 00 00 00 00 00 08 00 00 00 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 00 00 00 00 00 00 00 00 00 00 00 00 0 0 0 0 0 0 0 0 0 0 0 0 +1 805644 2013 +1 805644 5583 Single Cross Groove Single-Point TAB Tool 0 ...... F 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n . R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 0 1 1 = / 0 5 5 5 5 5 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 0 5 0 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 5 5 5 0 0 µ 2 B / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / R / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 5 5 00 00 00 00 00 00 00 00 08 08 08 08 08 08 08 08 08 08 08 08 08 00 00 00 00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ±3 08 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . im n 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 G 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 2T01 &2T02 Series 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 8 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 8 8 8 4 4 4 4 4 0 R 3 3 3 µ 1 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 8 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 www.gaisertool.com [email protected] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ±3 0 0 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im n 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 G 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 0 D 3 3 3 µ 1 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 0 0 0 0 0 0 0 0 0 0 0 0 8 8 8 8 8 8 8 8 8 8 8 8 143

other die attach tab tools wedges capillaries 2T21 & 2T22 Series Double Cross Groove Single-Point TAB Tool

20°

10°

LGR CGR

LGD

LR BR CGD BW BL RR FR W T

CENTER OF MASS LINE

Ø0.0624 0.0460 1.58mm 1.17mm

Material: Tungsten Carbide Standard -TiC = Titanium Carbide -BKCER = Cermet Tip -DT = Diamond Tip 10°

Options: 10° see Wedge Modifications 20°

Lengths: 10° -375 = 0.375 in./9.52mm -S = 0.437 in./11.1mm -625 = 0.625 in./15.88mm -3/4 = 0.750 in./19.05mm -L = 0.828 in./21.03mm -1.0 = 1.000 in./25.4mm Other = Specify 2T21 2T22 Specify: Series - Bond Length/BW/Radius & Groove Spec. - Shank Length - Options

Example: 2T21-35050C-S-TiC 2T22-45075C-3/4-20D

144 Dimensions ininchesunless otherwisespecified. Other partnumbers are available. *Flat Face Only. N 4 4 4 4 44 42 42 42 3 3 3 3 36 36 36 6 5 5 62 57 2 24 21 21 8 1 50 57 2 U D 5 0 5 0 5 0 0 0 5 0 5 0 0 0 0 0 5 5 0 0 5 5 0 0 0 5 5 0 0 M 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 A 0 0 0 0 Gaiser PrecisionGaiser Tools CoorsTek, Inc. 4 6 4 6 4 4 9 4 5 5 4 3 3 6 2 6 7 4 8 5 2 5 4 2 8 1 S B 8 5 3 5 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 5 H E 0 0 2 C C B B B B C C C C B B C B C C C B C C B B B B C B R 07 07 0 0 03 02 0 0 02 0 0 0 0 03 09 02 0 0 0 0 06 02 05 0 ±5 07 0 02 01 0 ...... 0 . 0 0 0 0 . 0 0 . 0 0 . 0 0 0 0 0 0 0 0 . . . 0 0 0 0 0 0 0 0 0 0 im 0 0 0 n 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . 5 5 5 5 5 4 4 4 4 6 4 4 8 6 4 4 3 3 3 3 3 3 3 1 0 2 2 B 2 2 2 0 0 5 5 5 5 5 5 0 0 0 0 0 0 0 0 / 0 0 5 0 0 0 0 5 0 5 5 0 0 0 L µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 / 7 7 8 7 7 7 7 3 6 6 5 5 5 2 2 4 4 4 1 1 1 0 5 0 0 0 5 0 0 6 6 9 6 8 4 1 0 0 4 4 2 2 2 3 Ventura, CA93003 4544 McGrath Street 05 0 0 03 05 0 03 0 0 0 0 0 0 0 0 03 03 03 03 05 05 05 05 0 05 0 ±5 0 0 03 ...... 0 0 0 . 0 0 0 . 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . . 0 0 0 0 im 0 0 n 0 0 0 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 . 9 5 5 5 5 7 5 4 4 6 4 8 6 6 4 4 4 4 6 8 4 8 2 B 3 3 1 0 2 3 2 0 0 0 0 0 0 0 5 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / W 0 0 5 0 5 2 0 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 3 / 7 7 3 6 8 5 2 2 2 2 2 7 2 1 1 5 0 0 5 5 0 0 0 0 5 0 0 0 0 6 8 4 1 7 7 8 4 4 2 2 3 2 2 2 F R ±5 0 0 0 0 0 0 0 0 07 0 0 0 0 0 0 0 02 02 01 07 02 03 00 06 02 05 06 09 08 = 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im B n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R . 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 1 1 1 1 1 1 1 = / 0 5 5 5 5 5 5 5 5 5 0 0 0 0 0 0 0 5 5 5 5 5 5 0 0 0 0 0 0 0 L µ 2 R / / / / / / / / / / / / / / / / / / / / / / / / / / / / / F T / = 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 2 2 Double Cross Groove Single-Point TAB Tool R 3 3 3 3 3 3 3 3 5 5 5 5 5 5 5 +1 805644 2013 +1 805644 5583 R 00 00 00 0 0 0 00 00 00 0 0 00 0 00 00 00 00 00 0 0 0 0 00 0 0 0 ±5 0 0 00 ...... 0 0 0 . 0 0 0 0 0 0 . 0 0 0 0 . 0 0 0 0 0 0 0 0 0 0 0 0 0 . 0 0 0 im 0 n 0 0 0 0 0 0 0 0 . 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 . 9 7 7 5 6 6 9 9 6 4 5 6 3 6 4 4 4 5 0 4 4 4 6 5 8 3 0 2 3 2 W 7 7 7 8 7 7 7 7 2 7 8 7 7 8 8 0 8 3 7 8 8 8 8 7 / 7 8 0 3 3 8 µ 2 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2 1 1 1 1 1 2 2 1 1 1 1 3 1 1 1 1 1 2 1 1 1 1 1 2 / 9 5 8 7 4 9 9 4 7 7 4 4 5 1 4 7 4 7 2 0 2 3 7 2 2 2 7 4 2 7 8 4 6 6 6 0 0 8 3 2 2 2 5 1 2T21 &2T22Series 00 00 00 00 00 00 08 08 08 08 08 08 08 00 ±3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 www.gaisertool.com [email protected] C 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im G n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 R . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / = 0 4 4 4 4 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 4 8 8 8 8 8 8 8 4 4 L µ 1 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / G / 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 1 1 R 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ±3 C 0 ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im G n . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . D 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 / = 0 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 7 7 7 7 7 7 7 7 7 7 7 7 7 7 L µ 1 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / G / 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D 0 0 0 0 0 0 0 0 8 8 8 8 8 8 8 145

other die attach tab tools wedges capillaries Die Collets & Pick-up Tools Tip Geometries

3600 Series 3700 Series 3800 Series Four-sided Die Collet Two-sided Die Collet Square/Rectangle, Flat Face Vacuum Pick-up Tool

3900 Series 3300 & 3300-ETE Series 3200-ETE Series Conical/Round, Flat Face Surface/Perimeter Pick-up Collet Two-sided Surface Pick-up Vacuum Pick-up Tool Collet

Custom Configuration Custom Configuration Modified Collet, for MEMS Device Special Reliefs Added

146 material VES, DEL,ESD01, orWC material. Polish face standard for WC *Specify lengthfor 01, 02, &60shanksonly 3901-006-012-625-DEL Example: Series/Shank Style -HoleSize -Tip Size -*ShankLength -Material Specify: table. useful physical properties are shown onthe adjacent ESD01 material Gaiser’s ic”. istrulystatic dissipative. Other Vespel temperature service range and can hold a static charge. VES orWC only. Polish face standard for WC material *Specify lengthfor 01, 02, &60 shanksonly 3802-010-025-035-750-VES Example: Material Series/Shank Style -HoleTip Length -Tip Width -*Length - Specify: 3800 Series-Square/Rectangle, Flat Face Tip 3900 Series-Conical, Flat Face Tip The lowest cost material isDelrin are less likely to damagedieorsensitive devices. most commonly specifiedasopposed to metal asthey pick-and-place into epoxy. The plastic materials are Conical vacuum pickup tools are typically usedfor die HOLE ® hasahigherservice temperature andis“anti-stat Gaiser PrecisionGaiser Tools CoorsTek, Inc. 30° TIP ® . Delrin Ventura, CA93003 4544 McGrath Street ® hasalimited SS VES DEL WC 3901 30° - Ø0.0624

AS SPECIFIED IN PA LENGTH F T RT +1 805644 2013 +1 805644 5583 NO. C R M ( o E o E M n l e c e x l t Ø0.1249 k c c a t i 3902 T WIDTH i n w t u x n 30° e r TIP P u r e g i m T c s o e ( l e l i M a u p T o P m H k e s n ) r ( s m a p o s º S ) r F / p Vacuum Pick-up Tools p d e ( HOLE B ) e º r n r F ( r v i e º t ) e i F y (Plastic T s for#01CShank) c f ) s e LENGTH 3901C N 30° 30° TIP o ips Only n I 3 n Dl - 2 c s 20 1 7 e o u 99 Ø0.0624 5 8 n - l l 4 3 r a 0 0 d i www.gaisertool.com [email protected] t 3 u n o 5 c r t i v e N 5 D a ( d t 0 " 3800 &3900 Series o o 3 A e 0 n > I e 0 V1 n n c - 5 s 67 0 c ( t s 0 06 05 0 08 05 0 e o 0 0 D 9A i m 9 o u - n m ...... s . ( 0 0 n - S 0 0 0 0 0 0 0 I 0 l i o a A 7 p a d iµ d H p 0 2 1 1 0 0 0 t i 1 n t x n t a e u M e o 5 0 0 0 8 6 8 o 5 O . C m t a c N s O i r E / t l O c L O / / / / / / / e / ) i e R 2 v " T E T s N l t 1 5 2 2 2 1 2 ) e 3 ) t h E Y 2 0 5 5 0 5 0 F 8 e R P I 7 8 4 4 3 2 3 1 r V G S I A o C = U t a l p u A E R t S p m i S L E c 1 A r 0 p D 0 0 0 0 0 0 0 e o S 0 D D T . 4 5 N T e . 0 . . . 8 . . . x 6 R I 2 8 i 0 0 0 0 0 0 0 D c I I R / - s i 4 O A 1 P iµ m e 0 i 4 1 2 2 1 3 2 1 s n f a 0 0 0 s M N T i y 6 0 0 0 0 5 2 t . p a i 9 s e I S / t a E P / t d / / / / / / / e i t v 1 T i l 4 5 5 2 7 6 3 v y i t 0 E e y 0 0 0 5 6 3 0 1 R 6 8 4 2 147

other die attach tab tools wedges capillaries Eutectic Die Collets 3600 & 3700 Series

Two and four sided collets are used to attach die to a Both collets are manufactured so 50% of the die thick- substrate using eutectic or epoxy attach methods. Die ness is engaged and 50% is exposed (of the die thickness collets are designed to pick up the die by the edges, not specified in the part number). Under some conditions, the face. The inside of the collets have slanted sides, either the eutectic or epoxy material may extrude up usually 90° but can be user specified as needed. This onto the collet face and contaminate it. To eliminate insures accurate placement using Scrub or simple Pick this problem, the collet should be ordered by calling and Place. out a thinner die size than is actually being used. The collet will be made smaller and allow for more of the die The four-sided “inverted pyramid” collet has the advan- to be exposed away from the face. tage of absolute control of positioning of the die because it is contained on all four sides. All die collets are available with Ø0.0625in./1.58mm or Ø0.125in./3.18mm shanks or as shown on pages 154 and The two-sided “channel” design allows for the die to 155. Tungsten carbide die collets can be heated to 450° extend beyond the collet opening. This type of collet C. For best eutectic resuts, a closed loop rapid heat up is used to place die close to walls, another die, or laser cycle is best. If a particular shank is not listed, Gaiser diodes with sensitive facets on two sides of the die. can manufacture it per customer specifications.

30° Corner 3600 Series 1/2 DT Reliefs Four-Sided Die Collets 0.003 0.001 0.005 0.003 (TYP) (TYP)

DT θ 0.001 DIE 0.003 DL (TYP)

*Internal Corner Reliefs *External Corner Reliefs Standard for Small Collets Standard for Large Collets (0.060 DW x 0.060 or larger die size)

*corner relief feature automatically optimized by Gaiser based on die size and dimesional aspect ratios 0.001 0.003 (TYP) On the 3700 two-sided die collet, the DW is contacted, (touched) by the collet. 30° The DL is not contacted by the collet. 1/2 DT 3700 Series The vacuum leaks at the DL side. Two-Sided Die Collets

DT θ DIE DL

5% OF DW DW EACH SIDE

DW The DL is specified first in the part number. The DW is specified second. 0.001 0.003 (TYP)

Specify: Series/Shank Style - Shank Length - Inside Wall Angle - Die Length - Die Width - Die Thickness - Options

Example: 3602-750-90-055-065-005 Material: WC (Tungsten Carbide only) 3702-500-90-055-095-010

Dimensions in inches unless otherwise specified. Note: See page 154 for optional outside Vertical Walls

148 GEOMETR GEOMETR GEOMETR SMALL SMALL SMALL 30° 30° 30° Y Y Y Gaiser PrecisionGaiser Tools CoorsTek, Inc. TL TL CL GEOMETR GEOMETR GEOMETR LARGE LARGE LARGE 30° 30° TW TW CW 30° Y Y Y (TYP) (TYP) (TYP) WT WT WT 0.010 0.005 0.015 0.005 ST ST ST 0.015 0.005 POLISH POLISH POLISH FINISH FINISH FINISH ANDARD ANDARD ANDARD Ventura, CA93003 4544 McGrath Street For specialcavity depth, specify CD=XXX Notes: Seepage154for optionaloutsideVertical Walls specified inthepartnumber. For the3200-ETE Series, theouter edge-to edgedimensionsare WC only Polish finish Standard, Matte GM=Gaiser optionalfinish *Specify lengthfor 01, 02, &60shanksonly Example: 3202-ETE-1.0-050-040-003 Series/Shank Style-*Shank length-Tip Length-Tip Width-Wall Thickness Specify: Outer Edge-to-Edge Dimensions Specified Surface, Two-Sided, Perimeter Pick-up Tool 3200-ETE Series specified inthepartnumber. For the3300-ETESeries,outer edge-to edgedimensionsare WC only Polish finish Standard, Matte GM=Gaiser optionalfinish *Specify lengthfor 01, 02, &60shanksonly Example: 3302-ETE-1.0-050-040-003 Series/Shank Style-*Shank length-Tip Length-Tip Width-Wall Thickness Specify: Outer Edge-to-Edge DimensionsSpecified Surface/Perimeter Pick-up Tool 3300-ETE Series specified inthepartnumber. For the3300Series,insidecavity dimensionsare WC only Polish finish Standard, Matte GM=Gaiser optionalfinish *Specify lengthfor 01, 02, &60shanksonly Example: 3302-1.0-050-040-003 Thickness Series/Shank Style-*Shank length-Cavity Length-Cavity Width-Wall Specify: Cavity DimensionsSpecified Tool Surface/Perimeter Pick-up 3300 Series Surface/Perimeter Pick-up Collets F T +1 805644 2013 +1 805644 5583 3300, 3300-ETE,&3200-ETE Series www.gaisertool.com [email protected]

149

other die attach tab tools wedges capillaries The #32A Shank For the Palomar 3500, 6500, & LDA

(3) COPLANARITY LEVELING 0.500 TOOL DROP 0.600 TOOL DROP SET SCREWS

0.385 9.8mm 0.635 * 16.1mm 0.500 12.7mm 0.600 15.2mm

LARGE SMALL GEOMETRY GEOMETRY LARGE SMALL GEOMETRY GEOMETRY TOOL DROP (SEE TABLE)

FULCRUM 0.700 TOOL DROP 0.750 TOOL DROP

0.585 ** 0.635 14.9mm 16.1mm

0.700 0.750 17.8mm 19.1mm TOOL DROP TOOL DROP DIMENSION DESIGNATION imn. / m -750TD 0.750 / 19.05 -8700TD 0.700 / 17. LARGE SMALL GEOMETRY GEOMETRY LARGE SMALL -600TD 0.600 / 15.2 GEOMETRY GEOMETRY -7500TD 0.500 / 12.

Above Configurations for the 3632A, 3732A, 3332A, 3332A-ETE, & 3232A-ETE Series *different shank body used for the 3900 Series **different shank body used for the 3800 & 3900 Series

Specify: 3632A - Tool Drop - Inside Wall Angle - Die Length - Die Width - Die Thickness 3732A - Tool Drop - Inside Wall Angle - Die Length - Die Width - Die Thickness 3832A - Tool Drop - Hole Diameter - Tip Length - Tip Width - Tip Material 3932A - Tool Drop - Hole Diameter - Tip Diameter - Tip Material 3332A - Tool Drop - Cavity Length - Cavity Width - Wall Thickness 3332A - ETE - Tool Drop - Tip Length - Tip Width - Wall Thickness 3232A - ETE - Tool Drop - Tip Length - Tip Width - Wall Thickness

Example: 3632A-750TD-90-040-060-005 3732A-750TD-90-050-120-004 3832A-500TD-010-040-050-VES 3932A-600TD-015-030-DEL 3332A-700TD-050-040-003 3332A-ETE-750TD-056-046-003 3232A-ETE-750TD-056-046-003

150 Dimensions ininchesunless otherwisespecified. should notexceed three timesthetipdiameter. Note: For tipdiameters less than0.010 in./0.25mm, thetipheight **Material isstandard asStainless Steel (“-SS”) *Specify lengthfor 01, 02, &60shanksonly Example: 3D32-030-120-SS Series/Shank Style -Tip Diameter -Height ofDiameter -*ShankLength -**Material Specify: Example: 3932-006-012-VES Series/Shank Style -HoleDiameter -Tip Diameter -Material Specify: Epoxy DaubTools 11.8mm 0.465 (For thePalomar Machines) 16.9mm 3.18mm 0.665 Ø0.125 HEIGHT #32 Shank #32 Shank Gaiser PrecisionGaiser Tools CoorsTek, Inc. 60° SPHERICAL TIP TIP DIAMETER 12.7mm 0.500 16.9mm 0.665 Ventura, CA93003 4544 McGrath Street

11.8mm 0.465 3.18mm #32 DeepReach Ø0.125 F T +1 805644 2013 +1 805644 5583 19.0mm 0.750 23.2mm 0.915 For thePalomar 3500, 6500, &LDA www.gaisertool.com [email protected] The #32 Shank 05 0 0 0 0 0 0 0 0 0 07 0 0 0 0 0 0 08 05 0 0 00 0 03 02 D D ...... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 im 0 0 0 0 0 0 0 0 0 im I 0 I n n A A 3 3 1 5 5 2 4 7 7 0 4 1 6 6 8 H 0 2 1 3 0 0 1 2 2 1 . . M M 5 0 5 0 5 5 5 0 5 T 5 0 0 0 5 0 5 0 0 0 8 6 2 5 0 5 O / C C / I E L E P / / / / / / / / / / / / / / / O / / m / / / / / / / O / µ T E T 0 0 0 1 1 0 1 1 1 0 1 0 1 1 2 T 1 5 2 7 2 1 3 6 0 T N 3 N E E ...... Y 2 0 5 6 0 5 0 3 . Y 8 F 8 7 F 3 2 4 6 1 7 9 1 0 2 5 6 0 5 R R 7 8 4 P 2 3 2 5 5 P I 1 I 9 6 8 7 0 4 4 8 0 3 2 5 2 5 3 1 G G I I C C U U A A R R L L A A 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 T D T T . T . . 0 ...... 0 . 0 . . 0 . . . I I 1 I 0 0 0 1 0 1 im 0 I 0 0 0 0 0 . im I H O n O P n 4 5 6 2 P A 4 5 7 1 0 8 2 1 2 2 1 3 1 . E . 0 0 0 N 0 N M T 0 0 0 5 0 0 0 6 4 0 0 0 2 I / 0 / S I S G / / / E P / / / / / / / / / / m / / / µ / H 1 1 1 T 3 1 1 0 2 2 3 4 6 5 2 7 3 0 2 5 5 E T ...... 0 1 0 5 6 0 5 2 7 3 5 0 0 1 7 2 . R 6 0 4 1 6 8 8 4 6 4 151 other die attach tab tools wedges capillaries The #05 Shank For Conical Vacuum Pick-up Tools For the Newport/MRSI 505, 5005, 605, & M5

Ø0.1249 Ø0.1249 3.17mm 3.17mm

TYPICAL TIP CONFIGURATIONS

HOLE TIP DIAMETER DIAMETER imn. / µ imn. / µ 0.530 13.5mm 0.005 / 127 0.008 / 203 0.685 04.005 / 127 0.010 / 25 17.4mm 0.006 / 152 0.010 / 254

Ø0.1249 0.875 Ø0.1249 05.006 / 152 0.012 / 30 3.17mm 22.2mm 3.17mm 0.008 / 203 0.013 / 330 06.008 / 203 0.016 / 40 0.010 / 254 0.020 / 508 30° Ø0.050 0.500 02.015 / 381 0.030 / 76 12.7mm 1.3mm 0.020 / 508 0.040 / 1016 0.350 06.030 / 762 0.040 / 101 30° 8.9mm #05 Shank 0.040 / 1016 0.050 / 1270 02.060 / 1524 0.080 / 203 0.070 / 1778 0.100 / 2540

#05 Shank Deep Reach

Specify: Series/Shank Style - Hole Diameter - Tip Diameter - Material

Example: 3905-010-020-VES

Material: VES = Vespel DEL = Delrin WC = Tungsten Carbide ESD01 = Static Dissipative ESD Material

152 3205P -ETETip Length -Tip Width -Wall Thickness 3305P -ETETip Length -Tip Width - Wall Thickness 3305P -Cavity Length -Cavity Width - Wall Thickness 3905P -HoleDiameter -Tip Diameter -Tip Material 3805P -HoleDiameter -Tip Length -Tip Width -Tip Material 3705P -InsideWall Angle-DieLength -DieWidth - DieThickness 3605P -InsideWall Angle -DieLength -DieWidth -DieThickness Specify: Not recommended for 3900 series,for 3900 seriesseeadjacent page (on same axisaslongertipsideshown) Note: Pinorientation isonsamesideassmallertipshown 17.5mm 0.688 Gaiser PrecisionGaiser Tools CoorsTek, Inc. GEOMETR Ø0.1249 Ø0.2492 3.17mm 6.3mm LARGE Y Ø0.1249 3.17mm 3.18mm Ø0.065 0.125 Ventura, CA93003 4544 McGrath Street SS PIN Ø0.0625 1.59mm GEOMETR SMALL #05P Shank Y F T For theNewport/MRSI 505,5005,605,&M5 +1 805644 2013 +1 805644 5583 For Rectangular/Square Tip Geometries

The #05PPinType Shank Custom configurations available - Contact factory www.gaisertool.com [email protected] 153 other die attach tab tools wedges capillaries Shank Styles Die Collets & Vacuum Pick-Up Tools

SHANK DIAMETER D SHANK LENGTH #01, #02 Shank MACHINE NUMBER imn. / m NUMBER imn. / m Diameter D 01 0.0625 / 1.58 Esec 01 0.3150 / 08.00 082 0.125 / 3.1 W1est Bond 7300 0ySpecif K&S 642 02 0.750 / 19.05 M2ech El 703 050.750 / 19.0 Small Large Mullen 8-140 02 0.750 / 19.05 Geometry Geometry S2EC 4000 041.00 / 25. Length Specified in Part Number

0.125 Note: Vertical wall height is 0.100 inch for 3.18mm small geometry - for very small die this dimension is reduced for structural integrity *0.100 2.54mm

Small Large Geometry Geometry Optional Outside Vertical Walls

#03 Shank #04 Shank #12 Shank

Ø0.125 Ø0.1180 3.18mm 3mm

1°30’±2° Ø0.125 Ø0.110 2.79mm 2.79mm

15/32 0.312 0.984 7.9mm 0.750 25mm 0.4375 19.05mm 11.1mm 30° 0.125 3.18mm 1/16 Vacuum Hole

Small Large Small Large Geometry Geometry Geometry Geometry for AMI Automatic die bonders for K&S 643 and 648 die bonders for Tresky bonder Daub Tools-3DXX Series Ø0.1249 3.17mm #32 & #32A Shank #05 & #05P Shank

LENGTH AS SPECIFIED 60° IN PART NO.

TIP DIAMETER HEIGHT

for Newport/MRSI Machines SPHERICAL TIP see pages 152 & 153 (3D02 shown above - available to all for Palomar Machines shank styles) see page 151 for typical see pages 150 & 151 Daub Tool tip configurations

154 #28, ? Shank N N Model 8-140 heated Model 8-157 heated #25, #26, #27, S S #21, #22,#23, #21, U U for Mullen/Unitek for Mullen/Unitek H H & #24 Shank M M 25 2 22 6 2 22 2 25 2 A A 6 7 8 3 5 4 2 3 1 B K&S 6300 bonder B N N die bonders die bonders E E K K #60 Shank R R Gaiser PrecisionGaiser Tools CoorsTek, Inc. for the D D 0 0 0 0 0 0 0 0 0 I I ...... A 5 1 2 3 1 A im 1 2 3 1 im n n 0 2 3 1 8 2 3 1 8 M M . . 0 5 4 2 7 5 4 2 7 / / E E / / / / / T / / / / T m m E E 1 3 5 7 4 3 5 7 4 R R 2 ...... 1 9 9 7 1 9 9 7 . 7 8 4 8 4 D D

46.02mm 38.9mm 1.812 1.531 22.2mm 33.3mm 0.875 1.312 Part Number Specified in Length Ventura, CA93003 4544 McGrath Street Va Dia. D Dia. D 1.52mm Hole 16.5mm Ø0.060 8.38mm cuum 0.650 0.330 3.18mm Ø0.125 3.18mm 3.18mm Ø0.125 Ø0.125 12.7mm Va 2.29mm 0.500 Hole 2.29mm 0.090 cuum 0.090 1/8 F T use3901C shank *Note: For otherlengths ormaterials, +1 805644 2013 +1 805644 5583 #29 >Shank N Model8-140 heated S U H for Mullen/Unitek M Combination for 2 62 A pick-and-place 9 2 #61 Shank* #45 Shank B for Westbond N andK&S 643 Mech El703 die bonders die bonders E K R Die Collets &Vacuum Pick-Up Tools bonders D 0 0 I . . A 1 3 im n 2 1 M . 5 2 / E / / T m E 3 7 R . . 1 9 8 D www.gaisertool.com [email protected]

51mm 2.000

19.05mm 15.88mm Shank Styles 0.750 0.625 21.8mm 13.4mm Ø0.0625 1.58mm 0.860 0.526 3.18mm Va Ø0.125 11.6mm Hole cuum 0.455 0.100 (REF) 1/8 10° ±.020 0.080 0.060 Dia. D Ø0.1250 3.18mm Ø0.100 +.0000 -.0005 Shank (REF) Delrin Ø0.030 Ti SS 4.8mm 0.190 p 155

other die attach tab tools wedges capillaries Parallel Gap Electrodes Styles & Applications

PGE-Dash Number-60D Used in Unitek Welders as an equivalent to the UTM-C series

PGE-Dash Number-15D Used in Unitek Welders as an equivalent to the UTM-L series

PGE-Dash Number-DUS Used in Hughes Welders as an equivalent to the DUS series

PGE-Dash Number-ESQ Used in Hughes Welders as an equivalent to the ESQ series

PGE-Dash Number-ESQA Used in Hughes Welders as a fixed-gap optioned equivalent to the ESQ series

PGE-Dash Number-ESQ-20D Used in Hughes Welders as an equivalent to the angled ESQ series

PGE-Dash Number-ESQA-20D Used in Hughes Welders as a fixed-gap optioned equivalent to the angled ESQ series

PGE-Dash Number-DUO Used in Hughes Welders as an equivalent to the DUO series

156 Dimensions ininchesunless otherwisespecified. N -0 - -8 - - -0 -0 - U D 2 2 1 1 1 1 1 0 M 0 0 8 5 0 0 A 0 9 3 2 2 1 0 1 0 1 S B 0 0 0 5 5 0 5 0 H E 7 4 2 2 2 2 1 1 R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 05 0 0 00 00 00 0 DET ...... WT 0 0 0 0 0 0 0 0 60° 0 1 2 1 1 1 2 1 AIL A 9 0 0 5 31.8mm 1.250 00 0 0 00 00 00 0 0 ...... 0 0 0 0 0 0 0 0 1 2 1 2 3 0 1 0 0.51mm 0 0 5 5 0.020 9.53mm 0.375 Ventura, CA93003 4544 McGrath Street 00 00 00 05 0 0 0 0 ...... 0 0 0 0 0 0 0 0 GC 0 0 0 0 0 0 0 0 3.18mm 2 4 2 2 1 2 1 7 Ø0.125 0 0 0 0 DET AIL B 0 0 0 0 0 0 0 0 ...... 0 0 0 0 0 0 0 0 30° REQUIRED FOR 5 5 5 5 2 2 1 1 0 0 0 5 ASSEMBL Y F T +1 805644 2013 +1 805644 5583 Molybdenum Material: PGE-09101-60D Example: Parallel Electrode Gap -DashNumberStyle Specify: PGE-Dash Number-60D W±0.002 www.gaisertool.com [email protected] For The Unitek Welder DET DET T±0.001 AIL A AIL B +0.0005 -0.0004 G +0.002 +0.002 -0.005 -0.005 C C 157 other die attach tab tools wedges capillaries PGE-Dash Number-15D For The Unitek Welder

Ø0.125 3.18mm

REQUIRED FOR ASSEMBLY

C +0.002 -0.005

G +0.0005 -0.0004 W±.002 1.250 31.8mm DETAIL A

0.020 0.51mm 30°

C +0.002 -0.005

0.375 9.53mm T±0.001 15° DETAIL B

DETAIL A DETAIL B

DASH Specify: WT GC NUMBER Parallel Gap Electrode - Dash Number - Style -09101 0.009 0.010 0.0010 0.020 -010051 05.01 00.00 05.001 0.01 Example: PGE-09101-15D -10052 0.010 0.005 0.0020 0.015 -010102 00.01 00.01 00.002 0.02 Material: -15152 0.015 0.015 0.0020 0.050 Molybdenum -818202 00.01 00.02 00.002 0.05 -20204 0.020 0.020 0.0040 0.050 -020307 00.02 00.03 00.007 0.05

Dimensions in inches unless otherwise specified.

158 Dimensions ininchesunless otherwisespecified. N -0 -0 - - U D 2 1 1 0 M 0 0 5 7 A 2 1 2 0 S B 0 0 0 5 H E 3 2 3 2 R 6.10mm 0.240 Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 00 00 0 DET . . . . WT 0 0 0 0 0 2 1 1 30° 7 5 12.95mm AIL A 0.510 38.9mm 00 00 0 0 1.530 . . . . 0 0 0 0 2 1 2 0 0 5 Ventura, CA93003 4544 McGrath Street 00 00 0 0 . . . . 0 0 0 0 GC 0 0 0 0 DET 3 2 3 2 0 0 AIL B 3.05mm REQUIRED FOR 0.120 0 0 0 0 ASSEMBL . . . . 0 0 0 0 15° 4 4 2 1 0 2 Y 3.05mm F T 0.120 +1 805644 2013 +1 805644 5583 Molybdenum Material: PGE-07052-DUS Example: Parallel Electrode Gap -DashNumberStyle Specify: PGE-Dash Number-DUS www.gaisertool.com [email protected] For The HughesWelder +0.0005 -0.0004 T±0.001 G DET DET AIL A AIL B W±0.002 +0.002 +0.002 -0.005 -0.005 C C 159

other die attach tab tools wedges capillaries PGE-Dash Number-ESQ For The Hughes Welder

0.125 3.18mm

1.500 38.1mm

0.100 +0.002 20° -0.005 (SYM) 2.54mm

A±0.001

B±0.001 20°

Note: Part is a mirror image pair as shown

Specify: Parallel Gap Electrode - Dash Number - Style - Optional Material DASH AB NUMBER Example: -0815 0.008 0.015 PGE-1015-ESQ -01015 05.01 0.01 PGE-2545-ESQ-W -1525 0.015 0.025 Material: -81825 05.01 0.02 Molybdenum Standard -2323 0.023 0.023 RWMA Class 2 Optional (Specify “-CU2” in part number) -52545 05.02 0.04 Tungsten Optional (Specify “-W” in part number)

Dimensions in inches unless otherwise specified.

160 Dimensions ininchesunless otherwisespecified. N -2 -8 -2 - - - U D 5 3 2 4 3 1 M 2 8 2 8 2 8 A 4 2 1 2 2 1 S B 5 5 5 5 5 5 H E 2 2 2 2 2 2 R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 0 0 05 05 05 0 ...... 6.40mm WT 0 0 0 0 0 0 0.252 4 1 3 5 2 3 8 8 2 20° 02 02 02 0 0 0 ...... 0 0 0 0 0 0 4 2 1 2 2 1 5 5 5 3.18mm 0.125 38.1mm 1.500 Ventura, CA93003 4544 McGrath Street 00 00 00 0 0 0 ...... 0 0 0 0 0 0 GC 0 0 0 0 0 0 2 2 2 20° 0 0 0 0 0 0 ...... 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 Molybdenum Material: PGE-32252-ESQA Example: Parallel Electrode Gap -DashNumberStyle Specify: electrodes. exclusiveGaiser longlife insulator isusedto separate the gap may bespecified at 0.002 inchor 0.004 inch. sembled version oftheconventional two piece design.The The PGE-Dash Number-ESQA seriesisafixed-gap, as- Features: F T +1 805644 2013 +1 805644 5583 N -4 -0 -4 - - - U D 5 4 2 5 3 2 G W±0.002 M 4 0 4 0 4 0 A 4 2 1 2 2 1 S +0.002 B -0.005 5 5 5 5 5 5 H E 4 4 4 4 4 4 PGE-Dash Number-ESQA R C 0 0 05 0 05 05 ...... WT 0 0 0 0 0 0 TIP DET 5 2 4 3 5 2 T±0.001 0 0 4 www.gaisertool.com [email protected] AIL 04 04 04 0 0 0 For The HughesWelder ...... 0 0 0 0 0 0 4 2 1 2 2 1 5 5 5 00 0 00 0 00 0 ...... 0 0 0 0 0 0 GC 0 0 0 0 0 0 4 4 4 0 0 0 0 0 0 ...... 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 161 other die attach tab tools wedges capillaries PGE-Dash Number-ESQ-20D For the Hughes Welder

0.124 3.15mm

0.079 2.0mm

0.255 6.48mm

0.125 3.18mm

0.046 1.000 C 1.17mm 38.1mm +0.002 -0.005 TIP DETAIL A±0.001

B±0.001

20°

Note: Part is a mirror image pair as shown

Specify: Parallel Gap Electrode - Dash Number - Style - Optional Material

Example: DASH ABC PGE-0610-ESQ-20D NUMBER PGE-1019-ESQ-20D-W -0205 0.0025 0.005 0.017 -40408 08.00 02.00 0.02 Material: -0610 0.006 0.010 0.026 Molybdenum Standard -80815 05.00 03.01 0.03 RWMA Class 2 Optional (Specify “-CU2” in part number) -1019 0.010 0.019 0.039 Tungsten Optional (Specify “-W” in part number)

Dimensions in inches unless otherwise specified.

162 Dimensions ininchesunless otherwisespecified. N - - - -9 -7 U D 2 1 0 0 1 M A 1 3 6 9 7 1 1 0 0 1 S B 9 0 5 8 5 H E 1 1 1 1 1 R Gaiser PrecisionGaiser Tools CoorsTek, Inc. 6.48mm 1.17mm 0.255 0.046 3.18mm 20° 0 08 05 0 0 0.125 . . . . . WT 0 0 0 0 0 0 0 1 1 2 6 3 1 2.0mm 0.159 0 0 01 0 01 . . . . . 0 0 0 0 0 1 1 0 0 1 9 0 5 3.15mm 0.124 38.1mm Ventura, CA93003 4544 McGrath Street 1.000 0 0 0 02 03 . . . . . 0 0 0 0 0 GC 0 0 0 0 0 1 1 1 W±0.002 20° 0 0 0 0 0 . . . . . 0 0 0 0 0 3 2 1 2 3 9 6 7 PGE-Dash Number-ESQA-20D F T G Molybdenum Material: PGE-14102-ESQA-20D Example: Parallel Electrode Gap -DashNumberStyle Specify: used to separate theelectrodes. ToolGaiser Company’s exclusive longlife insulator is The gapmay bespecified at 0.001 inchor 0.002 inch. design. gap, assembled version oftheconventional two piece The PGE-Dash Number-ESQA-20D series isafixed- Features: +0.002 -0.005 +1 805644 2013 +1 805644 5583 N C - - - -8 -0 U D 2 1 0 1 1 M 2 4 7 8 0 A 20° 1 1 0 1 0 S B 9 0 5 5 8 H E 2 2 2 2 2 R T±0.001 TIP DET 0 08 05 0 0 . . . . . WT 0 0 0 0 0 0 1 1 1 2 7 4 2 AIL www.gaisertool.com [email protected] 0 0 02 0 02 For The HughesWelder . . . . . 0 0 0 0 0 1 1 0 0 1 9 0 5 0 03 0 02 0 . . . . . 0 0 0 0 0 GC 0 0 0 0 0 2 2 2 0 0 0 0 0 . . . . . 0 0 0 0 0 3 2 1 3 2 9 6 7

163

other die attach tab tools wedges capillaries PGE-Dash Number-DUO For The Hughes Welder

0.240 0.120 6.10mm 3.04mm 0.060 1.52mm

30° 60°

REQUIRED FOR ASSEMBLY C +0.002 -0.005

G +0.0005 -0.0004 W±0.002

DETAIL A 1.500 38.1mm

C +0.002 -0.005

0.215 T±0.001 5.46mm 30° (TYP) 60° DETAIL B

DETAIL A DETAIL B

Specify: DASH WT GC Parallel Gap Electrode - Dash Number - Style NUMBER -07052 0.007 0.005 0.0020 0.012 Example: -010102 00.01 00.01 00.002 0.02 PGE-10102-DUO -15203 0.015 0.020 0.0030 0.040 Material: -333153 05.03 00.01 00.003 0.06 Molybdenum

Dimensions in inches unless otherwise specified.

164 Dimensions ininchesunless otherwisespecified. Ø0.010 LENGTH Gaiser PrecisionGaiser Tools CoorsTek, Inc. Cut Tungsten Wire 100 Pieces Per Set DIAMETER 3" 3/4" Pull Force Hooks A DIMENSION West Bond Ventura, CA93003 4544 McGrath Street DIAMETER SPECIFY Ø0.0006 F T Contact thefactory for available sizes, sizes subject to change P +1 805644 2013 +1 805644 5583 A B1 B7 B R B2 B B B2 B6 B B6 B B - - - T ------3 3 3 C 3 3 3 3 3 3 3 3 3 9 9 9 N a 9 9 9 9 9 9 9 9 9 5 5 5 p U 5 5 5 5 5 5 5 5 5 8 8 8 i 8 8 8 8 8 8 8 8 8 M l - - - l ------0 04 0 - a 1 1 1 04 0 0 06 08 08 0 6 9 7 8 4 3 2 5 0 B 1 r . . . 0 2 1 1204 UnpluggingProbe . . 0 . 0 . 0 . . . . y E 0 0 0 0 0 0 0 im 0 n 0 0 0 R 0 0 0 0 0 0 0 0 H . 5 4 4 3 3 1 2 1 1 1 2 o 0 5 0 / 0 5 5 5 0 7 3 0 l W µ e / / / / / / / / / / / 1 1 1 D e 7 8 3 6 2 4 3 0 01 05 01 0 0 5 D 2 1 0 05 01 0 0 0 04 i s 6 9 8 4 5 3 3 ...... 1 a 25 Pieces Per Set 7 4 2 0 . . . . . 0 0 0 0 0 im I . t n 0 0 0 0 0 m A 0 0 0 0 0 0 0 . 0 0 0 0 0 0 M B 9 5 4 4 4 4 e 3 3 3 3 3 / 2 t T o E / e / / / / / µ / / / / / / T u r n 2 1 1 1 1 1 7 7 7 7 7 E 5 n 2 2 0 0 0 0 d 6 6 6 R 9 2 2 g www.gaisertool.com [email protected] P s u t e l l n F 08 W 0 0 0 0 0 0 08 08 08 08 08 o . . . . 0 ...... 0 0 0 0 0 0 0 0 im r 0 0 0 S n i 0 c 3 2 2 1 1 0 2 2 r 1 1 1 u Accessories . 4 e e 3 0 0 0 0 6 5 5 5 5 5 g A 5 / g / / / / / / / / / / / µ H / e f 8 5 5 2 2 1 6 6 3 3 3 o s 1 0 0 o 3 0 0 5 5 5 3 3 0 0 0 0 0 0 0 0 0 8 8 8 r t 1 . . o e 8 8 8 4 4 2 . . . . . 0 . 0 . . . U 0 0 0 0 0 0 0 0 0 i d n 0 0 k 0 0 0 0 0 0 0 0 0 n . 4 4 s W 3 2 2 1 1 2 1 1 0 p 1 4 / 5 7 2 5 1 9 7 3 9 l i u µ r / / / / / / / / / / / g e m 1 1 1 g 8 6 5 3 2 7 4 3 2 1 1 1 1 1 1 1 1 1 1 1 D 0 1 . i 9 9 3 3 3 im ...... 1 n L 2 i n 2 2 2 2 2 2 2 2 2 2 2 a 5 g E . 5 5 5 5 5 5 5 5 5 5 5 m 6 N / / / / / / / / / / / / e G / m t 3 3 3 3 3 3 3 3 3 3 3 T e 2 1 1 1 1 1 1 1 1 1 1 1 r H 9 ...... 8 8 8 8 8 . 4 165

other die attach tab tools wedges capillaries Common Abbreviations & Acronyms

Packages:

BGA Ball Grid Array CUEBGA Copper via Metallization for Ball Grid Array De- vices DIP Dual In-line Package mBGA Micro Ball Grid Array MBGA Metal Ball Grid Array PGA Pin Grid Array PLCC Plastic Leaded Chip Carrier QFN Quad Flat Non-leaded QFP Quad Flat Pack SIP Single In-line Package SOIC Small Outline Integrated Circuit SOJ Small Outline J-bend SOP Small Outline Package TSOP Thin Small Outline Package

Other:

ASIC Application Specific Integrated Circuit BPO Bond Pad Opening BPP Bond Pad Pitch COB Chip on Board CSP Chip Scale Package EFO Electronic Flame Off FAB Free Air Ball HDI High Density Interconnects I/O Input/Output IC Integrated Circuit LED Light Emitting Diode LTCC Low-Temperature Co-fired Ceramics MCM Multi Chip Module MCP Multi Chip Packaging MEMS Micro Electro Mechanical Systems MMS Micro Module System(s) PCB Printed Circuit Board SEM Scanning Electron Microscope SMT Surface Mount Technology SOC System on Chip Tg Temperature of Glassification VLSI Very Large Scale Integrated Circuit

166 Common Conversions & Terms

Common English/Metric Unit Conversions

Known Units Factor Desired Units Examples

0.0018 inch x 25,400 = 45.72 microns Therefore: 0.0018 in. = 46µm = 1.8 mil Inches Multiply by Microns (in.) or (”) 25,400 (µ) or (µm) 0.0059 inch x 25,400 = 149.86 microns Therefore: 0.0059 in. = 150µm = 5.9 mil capillaries

0.437 inch x 25.4 = 11.0998 mm Inches Multiply by Millimeters Therefore: 0.437 in. = 11.1 mm (in.) or (”) 25.4 (mm) 0.010 inch x 25.4 = 0.254 mm Therefore: 0.010 in. = 0.25 mm = 10 mil

100 microns ÷ 25,400 = 0.003937 inch Microns Divide by Inches Therefore: 100µm = 0.0039 in. = 3.9 mil (µ) or (µm) 25,400 (in.) or (”) 25 microns ÷ 25,400 = 0.000984 inch Therefore: 25µm = 0.0010 in. = 1 mil wedges

0.05 mm ÷ 25.4 = 0.001968 inch Millimeters Divide by Inches Therefore: 0.05 mm = 0.002 in. = 2 mil (mm) 25.4 (in.) or (”) 1 mm ÷ 25.4 = 0.03937 inch Therefore: 1 mm = 0.039 in.

English/Metric Equivalencies & Special Terms

Equivalencies Special Terms tab tools 1 inch = 25,400 microns 1 mil = 1/1,000 in. = 0.001 in. = 1 thou = 25µm

1 inch = 25.4 millimeters 1 tenth = 1/10,000 in. = 0.0001 in. = 2.5µm

1 inch = 2.54 centimeters 1 thou = 1/1,000 in. = 0.001 in. = 1 mil = 25µm

1 micron = 0.00003937 inch 1 micron = 1µ = 1µm (µ = µm)

1 millimeter = 0.03937 inch 1 inch = 1 in. = 1” (inch = in. = “)

1 centimeter = 0.3937 inch 1.0 mil = 0.001 in. = 0.001” = 25µm = 0.025 mm die attach

Note: Engineering data is representative. Property values vary somewhat with method of manufacture, size, and shape of part. Any suggested applications are not made as a representation or warranty that the material will ultimately be suitable for such applications. The customer is ultimately responsible for all design and material suitability decisions. Data contained herein is not to be construed as absolute and does not constitute a representation or warranty for which CoorsTek assumes legal responsibility. Any warranty or representation for which CoorsTek is responsible shall be subject to a separately negotiated agreement. CoorsTek, Amazing Solutions, and Gaiser are registered trademarks of CoorsTek, Inc.

Maxibond and OpX are trademarks of CoorsTek, Inc., Unitek is a trademark of Miyachi Unitek Corporation. other

CoorsTek, Inc. 4544 McGrath Street Tel +1.805.644.5583 [email protected] Gaiser Products Group Ventura, CA 93003 Fax +1.805.644.2013 www.gaisertool.com Notes

168 Notes capillaries wedges tab tools die attach other

CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com 169 Notes

170 Notes capillaries wedges tab tools die attach other

CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com 171 CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com