Gaiser® Precision Bonding Tools Product Catalog TECHNICAL CERAMICS EXPERTS Leaders in Advanced Technical Ceramics CoorsTek® is the world’s largest manufacturer of technical ceramics and serves almost every industry in the global economy. From advanced material design and production to our varied forming and finishing operations, CoorsTek is vertically integrated throughout. Proven Supplier of Components for Front-End Semiconductor Capital Equipment CoorsTek develops and produces CoorsTek has supplied advanced ceramic components for top- advanced ceramic materials for industry-specific applications. level semiconductor capital equipment for decades. We continue to develop innovative materials and processes for: • Etch • Lithography • Wafer inspection • Implant • High-temperature – RTP, EPI • CVD, PVD, ECP Superior Quality Our signature OpX™ quality and manufacturing excellence system We supply premium, high-purity combines best-practice methods including lean manufacturing, ceramic components for front- CoorsTek exclusive six-sigma, and ISO-certification to ensure high-quality products, end semiconductor equipment. OpX manufacturing and quality system on-time delivery, and exceptional service. Combined Resources for Superior Products Established in 1962, Gaiser® originally collaborated with CoorsTek (established 1910) to invent the industry-changing ceramic capil- lary. Since then, both companies have served their segments of the semiconductor industry with a number of technical innova- tions leading to significant gains in quality and productivity. In 2007, CoorsTek purchased Gaiser and continues to infuse its vast CoorsTek provides quick-turn R&D, materials, and manufacturing experience to ensure the Gaiser prototyping to help shorten new brand remains a symbol of innovative, high-quality bonding tools. product development cycle. Serving Customers Where They Need Us Most! CoorsTek has over 400,000 square meters (4 million square feet) of manufacturing floor space in 50 manufacturing locations worldwide. © 2015 CoorsTek, Inc. PRECISION BONDING TOOLS Superior Bonding Tools for Semiconductor For over four decades, we’ve served the semiconductor industry with a variety of long-life, high-quality precision tools including: • Fine-Pitch Ceramic Capillaries – We invented the ceramic capil- lary and continue to refine and improve our class-leading designs with state-of-the-art process and material innovations. capillaries We invented the first ceramic • Broad Selection of Wire Wedges capillary and continue to lead the - Small Wire Wedges – Our next-generation MaxiBond™ small high-precision capillary market. wire wedge design utilizes a unique raised pocket / dropped foot architecture providing a complete back radius for optimal 1st bond heels and 2nd bond tailing, precise wire centering, minimum “W” dimensions, and access into recessed bond pads. - Large Wire Wedges - Standard Wire Wedges - Deep-Access Wedges - Ribbon Wedges wedges • Single Point TAB Tools – Designed specifically for optimal com- High-quality wire wedges ensure patibility with ultrasonic energy, our tape automated bonding superior performance. tools are available in tungsten carbide or titanium carbide with Cermet or diamond tips. • Die Collets and Vacuum Pick-Up Tools – Our static-dissipative ceramic materials ensure superior performance. • Parallel Gap Electrodes – Available for Unitek, Hughes, and cus- tom designs. • Custom Micro-components – We’re known for extensive micro- molding and machining capabilities with exceptionally hard mate- tab tools rials. Bring your design challenge to our team of ceramics experts! CoorsTek offers custom high-pre- Expert Assistance cision tools with extremely stable Call our precision bonding tool experts today for personal assistance and durable ceramic materials. at +1.805.644 5583 or e-mail us at [email protected]. die attach Improve bonding performance CoorsTek Ventura Operations — dedicated to development and with Gaiser brand precision production of Gaiser® brand precision bonding tools. ceramic capillaries. other CoorsTek, Inc. 4544 McGrath Street T +1 805 644 5583 [email protected] Gaiser Precision Tools Ventura, CA 93003 F +1 805 644 2013 www.gaisertool.com 1 Table of Contents CoorsTek Technical Ceramics. Inside Front Cover Gaiser Precision Bonding Tools Overview ............................................................... 1 I. Capillaries Capillary Wire Bonding .......................................................................5-23 How to Order ..................................................................................24 Shank Styles & Cone Angles .....................................................................25 Tip Modifications ............................................................................26-27 Thermosonic Capillaries 1513 & 1513N Series .............................................................................28 1572 & 1572N Series. 29 1570 & 1570N Series ............................................................................30 1574 & 1574N Series. 31 1548 & 1548N Series ............................................................................32 1573 & 1573N Series. 33 1551, 1520, 1553, & 1554 Series (Customer Specified Dimensions) .....................................34 1590, 1591, 1592, & 1593 Series .................................................................36-37 1732 & 1733 Series (Ball Bumping Capillaries) ...................................................38-39 1521, 1522, 1523, & 1524 Series (Optional Radiused Inside Chamfers) ...................................40 Fine-Pitch Capillaries Fine-Pitch Capillary Wire Bonding .............................................................41-54 1851, 1820, 1853 & 1854 Series (Customer Specified Dimensions) ...................................55-56 Troubleshooting Guide for Wire Bonding Applications ..............................................57 Ultra Fine Pitch Angle Bottleneck Capillaries (UFAB) .............................................58-59 II. Small Wire Wedges Wedge Bonding .............................................................................60-75 How to Order ..................................................................................76 Shank Design & Lengths ........................................................................77 Tip Modifications. .78-79 MaxiBond™ Bonding Wedges The MaxiBond Wedge .......................................................................80-81 2130MB, 2138MB, & 2145MB Series .............................................................82-83 2155MB & 2160MB Series .....................................................................84-85 4645MB & 4660MB Series ....................................................................86-87 4545MB & 4560MB Series ....................................................................88-89 4845MB, 4855MB, & 4860MB Series ...........................................................90-91 4155MB, 4160MB, & 4155VMB, 4160VMB Series ..................................................92-93 MaxiGuide™ Bonding Wedges 2130, 2138, & 2145 Series .....................................................................94-95 2155 & 2160 Series. 96-97 2131 Series ..................................................................................98-99 Microwave Bonding Wedges 2M30, 2M38, 2M45 Series ...................................................................101-102 2M55 & 2M60 Series. 103 Gold Wire Bonding Wedges 2G30, 2G30K, & 2G38 Series ................................................................104-105 2G45, 2G55, & 2G60 Series ................................................................. 106-107 2 Table of Contents Deep Access Bonding Wedges Standard Shank & Close Guide Shank Designs ................................................108-109 4445 & 4345 Series. 110-111 4645 & 4545 Series. .112-113 4660 & 4560 Series ........................................................................ 114-115 4160, 4160V, 4760, & 4760V Series (for Palomar and Hesse & Knipps Bonder) ......................116-117 Ribbon Bonding Wedges 2530, 2545, & 2560 Series .......................................................................118 4645R & 4660R Series. 120 4760VR Series (for Palomar and Hesse & Knipps Bonder) ...........................................121 Special Application Bonding Wedges 2100, 2100A, & 2100B Series (Customer Specified Dimensions) .....................................122 2300, 2300A, & 2300C Series (Customer Specified Dimensions) ....................................123 III. Large Wire Wedges 2830 Series & 2845 Series ...................................................................124-125 8101A, 8301, 8401, 8501, & 8601 Series (for Shinkawa Bonders) ......................................126 8301C & 8401C Series (for Shinkawa Bonders) ....................................................127 8236-UG Series & 8236-VE Series (for Ultrasonics (Cho-onpa) Bonders) ..........................128-129 8245-VE Series (for Ultrasonics (Cho-onpa) Bonders) ..............................................130 8870 Series (for F&K Delvotec, Hesse & Knipps, & K&S Bonders) .....................................131 Common Wedge Abbreviations .................................................................132 IV. Single-Point TAB Tools Single-Point Tape Automated Bonding (TAB) ..................................................133-134 Disk Drive Single-Point Bonding Tools ...........................................................135 Tip