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Automotive Application Guide

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Automotive Application Guide AUTOMOTIVE APPLICATION GUIDE AUSTRALIA PTY LTD | ABN: 89 147 781 431 www.thebatterystore.com.au CONTENTS SAFETY WARNINGS & INFORMATION 4 LADA 36 BATTERY REPLACEMENT GUIDE 5 LAMBORGHINI 36 TERMINAL TYPES 6 LANCIA 36 BATTERY LAYOUTS 6 LANDROVER 37 CROSS REFERENCE & SPECIFICATION GUIDE 7 LEXUS 37 CROSS REFERENCE & SPECIFICATION GUIDE 8 LEYLAND 38 ALFA ROMEO 9 LOTUS 38 ASIA / GB 10 MAHINDRA 38 ASTON MARTIN 10 MASERATI 38 AUDI 10 MAZDA 38 AUSTIN 13 MERCEDES BENZ 40 BENTLEY 13 MG 44 BMW 13 MINI 45 CADILLAC 16 MITSUBISHI 45 CHEVROLET 16 NIKI 47 CHERY 17 NISSAN 47 CHRYSLER 17 OPEL 50 CITROEN 17 PEUGEOT 50 DAEWOO 18 PORSCHE 51 DAIHATSU 19 PROTON 53 DATSUN 20 RANGE ROVER 53 DODGE 20 RENAULT 54 FERRARI 20 ROLLS ROYCE 55 FIAT 21 ROVER 55 FORD 22 SAAB 56 FOTON 25 SEAT 56 GREAT WALL 25 SKODA 56 HOLDEN 25 SMART 56 HONDA 29 SSANGYONG 57 HYUNDAI 31 SUBARU 57 INFINITI 32 SUZUKI 58 ISUZU 33 TATA 59 IVECO 33 TOYOTA 59 JAGUAR 33 VOLKSWAGEN 63 JEEP 34 VOLVO 66 KIA 35 WARRANTY INFORMATION 68 SAFETY WARNINGS AND INFORMATION Corrosive Hazard: • The product is hazardous according to the definition of WorkSafe Australia. • All relevant safety precautions should be followed. Warning: • Keep battery and acid out of reach of children at all times. • Always store in a safe place, preferably in a plastic tray. • Keep battery out of direct sunlight, away from any heat sources. • When charging battery, ensure good ventilation. • Polypropylene casing can be subject to static electricity. Do not rub casing; wear rubber gloves when handling. • Batteries are heavy in nature - use correct lifting procedure. • Do not tilt the battery - this allows acid to leak out of vents. • Use baking soda (Soda-Ash) and water to dilute any acid spillage. Warning statements: • Observe the precautionary information on the battery label and the vehicle’s operational manual regarding handling and safety requirements of the battery. Protective clothing: • Always wear eye protection and appropriate clothing as a precautionary measure when working with the battery. • A damp towel covering the battery when handling will minimise some splash and spark dangers. Handling Warning: • Naked fames, sparks, and smoking are potential ignition sources for explosions when in the vicinity of batteries. • Avoid shorting any wiring, terminals or spanners when working around the battery, including electrostatic discharge. • A short circuit has the potential to cause fire or the explosion of the battery, even burns to the operator/technician. • Only use a damp cloth with mild soap to clean the battery case, only clean terminals with battery removed from vehicle and avoid shorting terminals with brush to prevent explosion. Explosion Danger: • Explosive gases are emitted when batteries are charged or in service; these gases can cause injuries such as burns and blindness. Corrosive Warning: • The contents of lead-acid batteries are very corrosive. Any direct contact with skin or eyes can result in burns and blindness. • Protective clothing and safety glasses should be worn when handling to help prevent injury. • Do not allow electrolyte to escape from the battery casing; it is a hazardous material and should not make contact with ground water or drainage systems, intentionally or otherwise. First Aid: • Immediately rinse eyes with water or milk if they come into contact with acid mix, then seek medical advice without delay. • If contact with skin occurs, wash off with water and mild soap at earliest opportunity. Clothes should be washed the same way and rinsed thoroughly. Disposal: • Always dispose of scrap batteries at an accredited collection station. Never place batteries with household waste. Do not allow battery electrolyte (acid) to leak. If the casing is damaged, place into a plastic collection tray to contain leaking acid prior to disposal. (Enquire regarding local regulations) • Damaged and scrap lead-acid batteries can be returned to any branch of The Battery Store Wholesalers for disposal / recycling. BATTERY REPLACEMENT GUIDE Please ensure extreme care is taken when replacing the battery in your vehicle. Also please make sure the engine, lights and all accessories are turned off before removing old battery. Check if vehicle has a computerised electrical system. Most vehicles with on-board computer systems require an alternative power source or memory minder to maintain electronic memory when the battery is disconnected. Disconnecting the battery on such a vehicle without a memory minder may cause damage to the main computer or other electrical equipment. We recommend you wear safety glasses during the replacement procedure. Ensure replacement battery meets or exceeds minimum capacity and CCA rating for your vehicle. Safety First! Do The Right Thing. 1. Lower the driver’s window enough to access the ignition keys via window. (A safety measure against total-close central-locking systems) 2. Turn of the engine, place into a neutral gear or park position and engage the handbrake. 3. Fit memory minder into the cigarette lighter socket or OBD / OBD II port and turn ignition key to the accessory position. *NOTE: Radio memory can only be saved if radio is still operating prior to engaging minder. 4. It is preferable to perform replacement in a well ventilated environment. (To minimise the potential of explosion from hydrogen gas emitted from the faulty battery) 5. Remove the negative terminal first, then positive terminal and wrap the terminal securely in a rag to insulate from shorting to ground. (This precaution is necessary to avoid potential damage to the wiring and / or electrical systems as a terminal may still be alive) 6. Remove the hold-down clamp and carefully remove the battery, taking note of the battery terminal positions, both positive and negative. 7. Corroded steel parts should be cleaned and neutralised, (use Bi-Carb Soda or terminal cleaning spray), dried and painted. 8. Terminals should be thoroughly cleaned. 9. Battery cable and starter motor connections should be checked and tightened if necessary. 10. If terminal clamps or cables are badly corroded, they should be replaced. 11. Clean the battery tray of all debris, stones, etc. to ensure no sharp objects can damage the battery casing. 12. Check the height of the replacement battery to ensure there is sufficient bonnet clearance to avoid terminals shorting/ fouling on the closed bonnet. 13. Place the new battery in the tray, ensuring it sits level and that terminal posts are positioned exactly the same as the battery being replaced. 14. Replace and tighten hold-downs securely so that the battery cannot move in the tray. Do not over- tighten as this can distort the plastic battery casing. Be sure to check that radiator fan, hoses and drive belts do not make contact with the battery. 15. Re-fit cables and tighten terminals, (do not overtighten), ensuring that the negative ground terminal is connected last. 16. If a spark occurs during reconnection of the negative terminals, have an auto electrician check for a current drain at your earliest convenience. 17. Never hammer terminal connections onto battery posts as this can damage the battery terminals or cause internal damage to the battery. 18. Apply a coating of battery terminal protector to the posts and bare cable connections. 19. Carefully remove memory minder from cigarette socket or OBD port and start the engine. Check that Charge Warning indicator light goes out and the charge gauge, (if fitted), shows a normal level. TERMINAL TYPES & BATTERY LAYOUTS TERMINAL TYPES BATTERY LAYOUTS CROSS REFERENCE & SPECIFICATION GUIDE Auto Start CCA ES Range CCA SSB CCA L W H TH Layout Terminal Power Century Supercharge Exide RACQ Eco Crank Lawn Mower 350 SSU1R 380 196 132 160 186 0 LUG 12N24-3 C12N24-3 MFU1 N05 - 350 SSU1 380 195 132 160 186 1 LUG 12N24-4 C12N24-4 MFU1R N06 - Passenger Vehicle AS40ZMF 300 ES40ZMF 400 SS40Z/ZAMF 380 195 127 200 221 1 JIS NS40Z NS40Z MF40B20 40DP 2383 AS40ZLMF 300 ES40ZLMF 400 SS40ZLMF 380 195 127 200 221 0 JIS NS40ZL NS40ZL MF MF40B20L 40CP 2384 AS40ZSMF 300 ES40ZSMF 400 SS40ZAL 380 195 127 200 221 1 SAE NS40ZA NS40ZS MF40B20ZA 40D 2381 AS40ZLSMF 300 ES40ZLSMF 400 SS40Z/ZA 380 195 127 200 221 0 SAE/DF NS40ZAL NS40ZLS MF MF40B20ZAL 40C 2382 330 SS41 400 236 128 178 198 1 SAE 41 41 MF43 43D 2133 330 SS43 400 236 128 178 198 0 SAE 43 43 MF43 43C 2134 AS60ZA 400 ESS60ZA 400 SS40T 500 236 127 200 221 1 SAE NS60 NS60S MF MF55B24RS X60D 2135 AS60 400 ESS60 400 SS60 500 236 127 200 221 1 JIS N/A NS60 MF MF55B24R X60DP N/A AS60ZAL 400 ES60ZAL 400 SS40TL 500 236 127 200 221 0 SAE NS60L NS60LS MF SMFNS60LS X60C 2136 AS60L 400 ES60L 400 SS60L 500 236 127 200 221 0 JIS - NS60L MF MF55B24L X60CP 2138 AS50PMF 450 ES50PMF 550 SS50P 600 236 170 187 208 1 SAE NS50P 57 MF MF50 52D 2501 AS50PLMF 450 ES50PLMF 550 SS50PL 600 236 172 187 208 0 SAE/DF NS50PL 58 MF MF51 54C 2502 55D23L 450 ES55D23L 600 SS55D23L 600 230 171 200 221 0 SAE 55D23L 55D23LMF MF75D23L 55D23C 2544 55D23R 450 ES55D23R 600 SS55D23R 600 230 171 200 221 1 SAE 55D23R 55D23RMF MF75D23R 55D23D 2543 European Vehicle (DIN Fitment) AS55MF 480 ES55MF 580 SS55 600 242 174 174 174 0 SAE - DIN53L MF MF55 DIN55 3552 AS66MF 600 ES66MF 700 SS66 670 276 174 174 174 0 SAE DIN66 DIN65L MF MF66 DIN66 3662 600 ES66HMF 700 SS66T 700 274 174 190 190 0 SAE - DIN65LH MF MF66H 66H 3664 AS88MF 720 ES88MF 880 SS88 790 353 175 173 173 0 SAE DIN88 DIN85L MF MF88 DIN88 3882 720 ES88HMF 880 SS88T 850 353 174 190 190 0 SAE - DIN92L MF MF88H - 3884 CROSS REFERENCE & SPECIFICATION GUIDE Auto Start CCA ES Range CCA SSB CCA L W H TH Layout
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