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24 ResearchHorizons CHAR similarly density willescalate Functional system centimeter by2020. per square to aboutamillion density willclimb component in 2004, square centimeter 50 componentsper months. doubles every18 tr the numberof which holdsthat Moore's Law, the promiseof beyond Center willmove Packaging Research Microsystems from Geor (SOP) system-on-package integration using BELOW: ansistors onan FACULTY COLUMN systems. electronic mega-function paves theway for which package,” “system-on- concept called technology new electronics has deviseda research team @ T COUR A Georgia Tech TESY OFRAO TUMMALA F . rom about gia System T ech's @ cases, Butinmany more onachipmeansmore speed. doubles e that thenumberoftr components, showingupasanarray ofdiscrete passive tem isstillthere, Theother90percent ofthesys- percent ofthetotalsystem. Such technicaltricksr phone oraddingacelltoPDA seemeddaring? biomedical applications. consumerand , it willcombinecomputing, often referred toasthe “Digital Convergence ,”and the nexttrillion-dollarindustry willbevastly different; it's electr milliscale componentsthatmakeup90percent oftypical still makesforabulky system. nected o at theGeorgia Institute of Technology's Microsystems ver Fall 2006 M Electronics BeyondMoore’s Law Moving Next-Generation ietr Georgia TechDirector, MicrosystemsPackaging Research Center B fordigitalandbio-electronicsconvergence. Law ofElectronics” Georgia Tech developsthefundamentalconceptbehind “Second ec h ol a enepcig o aresearch team So, gence theworld hasbeen expecting. Y Remember whencombiningacamera withacell Combining today's advanced nanoscaleICswiththe onic systemsw the ICsaffectedb P ROFESSOR e rne-ici or rto That90percent ver aprinted-circuit board ortwo. ey1 ots ntecmuigwrd having Inthecomputingworld, very 18months. adae otae evcsadapiain.But services andapplications. , hardware, wide informationtechnologyindustry through oore's Law helpedcreate thetrillion-dollarworld- packages, on't pr ansistors onanintegr R elied onMoor AO connectors andswitchesinter y Moor the IC-orde percent ofsystemintegration at whichaddresses 10 Moore's Law, contrast to function systems.”In the w of theelectronic systemandpaves It addresses the percent “other”90 called system-on-package(SOP). demonstrated anew technology m Packaging Research Centerunder oduce theemer y dir T UMMALA e's La a ection pr y forwhatIcall e's La w accountforjust10 vice-le oposed and w ated cir ging digitalcon whichholds , vel only— “mega- cuit (IC) con - - aged inade nential increase inthenumberofsystemfunctionspack- leadingtoanexpo- nent densitywilldoubleevery few years, compo- ponents shrinkfrom milli-tomicro- tonanoscale, a ne SOPsetsup Ineffect, hence thenamesystem-on-package. leading topackage-sizedsystems- them nearlydisappear, bulk Itshrinks approach toelectronic andbio-electronic systems. shrink thesesystemsby afactorof100ormore. SOP-basedbio-electronics can being implementedtoday, places withinthebod also coulddeliverdrugsatpr thecapsule Fittedwithareservoir, mation toaphysician. The capsulewould then wirelessly communicatetheinfor- bloodpressure andeven signsofcancer. as glucoselevels, example, monitor personalhealthdaily small enoughtobeintroduced intothehumanbody to chemistry anddigitaltechnologytoproduce capsules gy, and thehumanbody. and benign—includingchemicalsinfood, also forsystemstodetectallmannerofsubstances—toxic computing, developed notjustfor convergent electronics thatcombine SOPproducts are being multi- ormega-functionsystems. so smallthatiteventually willtransform handheldsinto embeds bothofthesecomponentsinanew typeofpackage It thin-film versionsofdiscrete andothercomponents. nanoscale ICswithnewly developed micro- tonanoscale, leadingtothe “Second Law ofElectronics.”tion problem, called theFirstLaw —SOPaddresses thesystem integra- w la y cir SOP technologyr This lastapplicationwillseethecon Itcombines SOP leapfrogs wellbeyond Moore's Law. w forsystemintegr cuit boar to checkvitalsignsandmonitorparameters such andconsumerelectr vice thesizeoftoda ds withtheirmany componentsandmakes .Whilesomeoftheseconceptsare y. epr esents ar ation. ogr

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We began this research in 1993 with a proposal to the Service quad-band cell phones to gain about a 40 Rao Tummala at U.S. National Science Foundation (NSF) for an percent reduction in board area. The module contains all the 404-894-9097 or Research Center, which NSF then funded for 11 years. We critical cell phone functions: RF processing, base-band sig- rao.tummala@ also have received funding from the Georgia Research nal processing, power management, and audio and memory ece.gatech.edu

Alliance and 167 electronics companies from the United sections. Not only does the module free up space for new PHOTO ILLUSTRA States, Europe and Asia. We have raised about $200 million features, it is also the foundation around which new cell to carry out SOP research and educate more than 500 tech- phones with different shapes and features can be rapidly nical leaders. We have also made packaging and systems designed. The company reports it has shipped more than 20 TION BY BRIAN CHRISTIE at Georgia Tech an academic subject for the first million SOP-based phones. time. At Georgia Tech, we believe the market for multifunc- We are not alone anymore in this SOP endeavor. tional products and the advantages of designing chips Researchers worldwide are using SOP to combine diverse and system packages concurrently are so compelling in new, unusual and cost-effective ways. that companies simply will have to design and fabricate Everyone is after ultra-compact products built with everything together. And as the SOP concept takes off, combinations of digital, analog, radio-frequency (RF), design-tool and fabrication houses will turn their attention ABOVE: System-on- optoelectronic and sensing technologies. to developing powerful programs for concurrent design and package technology For more than 40 years, circuit designers have counted advanced , just as they did in the past decade developed at Georgia Tech will transform on the steady increase in density in their pursuit when SOC technology was in its infancy. handheld electronic of convergence. For example, at Instruments @ Read online at: gtresearchnews.gatech.edu/ devices into small, are building entire signal-processing subsystems with reshor/rh-f06/SOP.html multi- or mega- diverse functions on a chip of silicon — a system-on-chip, function systems that combine computing, or SOC, as it's called. The SOP from Georgia Tech offers an Parts of this article were excerpted from “Moore's Law Meets Its Match” by Rao Tummala,IEEE Spectrum Magazine, June 2006. It is available communication and alternative way to accomplish the same goal at a lower cost on the Web at: www.spectrum.ieee.org/ jun06/3649 consumer electronics. and faster time to market. Unlike SOC, we're not forced to use dissimilar technologies that take time to design and fab- ricate. We need not compromise speed, cost, time to market LEFT: Professor Rao or reliability, as in the SOC approach. Tummala is the Since we began developing the SOP concept in 1993, director of the we have worked with 167 electronics companies from the Georgia Tech United States, Japan, Korea and Europe. Included are Microsystems Packaging Research Advanced Micro Devices, Asahi, Ericsson, Ford, Hitachi, Center, which IBM, Intel, Matsushita, Motorola, NEC, , , Y MEEK developed system-on- and Texas Instruments. In addition, more than 70 package technology that represents the

researchers have visited our center to study SOP and its PHOTO BY GAR “Second Law of application to their diverse requirements. Electronics.” So far, at least 50 companies have taken parts of our technology and applied them to their automotive, , consumer, and applications. We also have built a number of test systems that integrate different combinations of analog, digital, RF, optical and sensor components in a single package. For example, Motorola, which was one of the Packaging Research Center's founding partners, uses parts of SOP technology in two models of its GSM/General Packet