Baker Hughes 270 Tandem Axle Fullback Truck

SYNERGY INDUSTRIES LP

Operations and Maintenance Manual

May 29, 2014

Synergy Industries 1 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Operations and Maintenance Manual

Synergy Industries 2 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Table of Contents

Contents

1.0 Scope 6

2.0 Safety 6

3.0 General Specifications 6

3.1 Truck Chassis and Engine Specifications 6

3.2 Logging Cabin Specifications 7

3.3 Hydraulic System 7

3.4 Electrical System 8

3.5 Pneumatic System 8

3.6 Overhead Spooler 8

3.7 Benchmark Panel 8

4.0 Starting the Unit 8

4.1 After-Start Checks 9

4.2 Overhead Spooler Setup 9

5.0 Hydraulic System Settings and Operations 10

5.1 Hydraulic Generator Settings and Operations 10

6.0 Electrical Distribution System 11

7.0 Line Oiler Operations 12

Synergy Industries 3 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Table of Contents 8.0 Stopping the Unit 12

8.1 Normal Stop Procedure 12

8.2 Emergency Stop Procedure 13

9.0 Drum Information 13

10.0 Cable Spooling Operation 13

11.0 Operational Check and Unit Test Procedures 14

11.1 Start Engine and Check Operation Checks 14

11.2 Hydraulic System - Drum Drive Checks 14

11.3 Hydraulic System Generator 14

11.4 Hydraulic Fluid Level 15

11.5 Hydraulic Hoses 15

11.6 Filters 15

11.7 Overhead Spooling System 15

12.0 Unit Maintenance 16

12.1 Pre-Departure Checks 16

12.2 Daily Maintenance 16

12.3 After Job Maintenance 17

12.4 General Maintenance Intervals 21

Synergy Industries 4 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Table of Contents 13.0 Unit Maintenance 22

13.3 Annual Maintenance 23

13.4 Level 1 Preventative Maintenance and Inspection 400 Hr Inspection Sheet 24

13.5 Preventative Maintenance Inspection Guide 400 Hr PM Inspection 26

13.6 Preventative Maintenance Inspection Annual Inspection 32

13.7 Preventative Maintenance Inspection Guide Annual Inspection 34

13.8 Preventative Mainenance Inspection Report 37

14.0 270 Tandem axle full back diagram 39

15.0 Replacement 40

16.0 Images 41

16.1 Interior Electrical 42

16.2 Interior body 86

16.3 Interior lights 100

16.4 Chassis interior 103

16.5 Underbody 106

16.6 Exterior Body and Electric 119

16.7 Exterior Lights 165

Synergy Industries 5 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

1.0 Scope

This document provides descriptive and operational information solely for the SYNERGY unit(s) specified. All users should familiarize themselves with the content of this manual prior to operating or performing maintenance on the specified unit(s).

2.0 Safety

Before engaging in the operations of the unit(s) specified in this document, all users should read and familiarize themselves with the instructions in the following document. Failure to do so could result in damage to equipment and/or increase the danger to personnel operating the equipment.

3.0 General Specifications

3.1 Truck Chassis and Engine Specifications

Chassis Make and Model • Peterbuilt 367 Dimensions • Height 12’ 10” (measured from ground to top of roof mount A/C units) • Width 8’ • Length 56.6’ • Wheel Base 22.6’ • Cab to rear axles 23.6’

Note: For more details regarding the engine, please refer to the Chassis Specifica- tions provided.

Synergy Industries 6 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 3.2 Logging Cabin Specifications

Exterior • Material: Aluminum • Construction: CNC punched, riveted, welded base • Insulation: 2” urethane foam, .250” plywood • Entrance(s): Single door Interior • Material: Brushed anodized aluminum skin • Console: Winch operator console with Benchmark, hoist controls, gauges • Window: One large sliding window facing reel & frame assembly Power Distribution Panel Direct Lights: 12 VDC LED direct lights Floodlights: 12Volt DC LED Air Conditioners: Two (2); 13,500 BTU cooling and 5,600 BTU heating each Intercom Hailer Upperbody Curbside Tool Racks (with air bags) • Top: Capable of holding five 2-3/4” diameter tools, max length 5-1/2’ • Lower: Each capable of holding three (3), 2.5” diameter tools, max length 11’

3.3 Hydraulic System

Below are general specifications for unit hydraulics: • Main Hoist System drives the main drum and the 3-speed funk transmission. • Main Pump Rexroth 90cc variable displacement pump • Motor Rexroth 80cc variable displacement motor • Electrical Hydraulic System piggyback to main • Pump Rexroth 56cc variable displacement pump Synergy Industries 7 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck • Motor Rexroth 32cc fixed displacement

3.4 Electrical System

• Electric Generator 30Kw, hydraulic driven • Power Dist. Panel 120 VAC • House Power Inlet Located in curbside storage compartment • Included Cables (2) Grounding, Intercom, Wellhead pressure • Controller High Country Tech generator speed controller, number 69.40442

3.5 Pneumatic System

Air for the pneumatic syst`em is drawn from the truck auxillary system air tanks, which are filled by an engine-mounted compressor. The rear of the truck is mounted on an air suspension system to reduce shock to the instrumentation.

3.6 Overhead Spooler

The support arm, for the Benchmark 3K measuring head, up and down movement is controlled by the mini air regulator increasing air volumne to the air cylinder. The side-to-side mivement is controlled via a joystick using the hydraulic system charge pressure.

3.7 Benchmark Panel

• Power 12 VDC operations • Display Depth, Line Tension, Speed

4.0 Starting the Unit

Ensure the hydraulic pump control handle is in the neutral position Check that the drum brake is in the ON position Put truck gear in NEUTRAL, start engine Engage clutch and PTO drive (Do not engage PTO without a minimum of 90 PSI)

Synergy Industries 8 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck The unit can now be controlled from the hoist cabin

4.1 After-Start Checks

The hydraulic system pressure, hydraulic charge pressure, air pressure and hydraulic temperature are viewed on the Beijer gauge mounted in the power distribution panel. Charge pressure should run between 350-470 PSI. Check the hydraulic pump charge pressure.

NOTE: If the control pressure is below 200 PSI, switch the diesel engine OFF and check the following: Hydraulic oil level; refill if necessary Check for leaks NOTE: If the control pressure remains low (below 200 PSI) or high (above 500 PSI) when the diesel engine is running and after previous checks are made, consult SYNERGY. 4.2 Overhead Spooler Setup

The regulator joystick is located under the operator’s console. To raise the overhead spooler, rotate the regulator clockwise, to lower the overhead spooler rotate the regulator counter-clockwise. The lift cylinder is used to balance the overhead spooler. A hydraulic joystick (located on the operator’s console) controls side-to-side movement. Movement is achieved by use of a hydraulic cylinder that moves in and out, causing the arm to move left and right. The main hydraulic system charge pressure pump supplies the necessary pressure. The steps required to set up the spooling arm are as follows: • Remove measuring head from transport mount. • Adjust spooling arm to a floating position by increasing the air pressure which pumps pressure into the system to counterbalance the arm weight. • Insert the wireline into the spooling head and replace the second pressure wheel assembly. Insert the pins into the head to secure the system. Synergy Industries 9 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck • Spool wireline out to wellhead. When adequate cable tension allows, adjust air pressure to allow the measuring head to float on the cable. Refer to Benchmark documentation for detailed information regarding the measuring head.

5.0 Hydraulic System Settings and Operations

The hydraulic system consists of two separate closed-loop systems powered by a set of in-line pumps. One system powers the drum motor and a cylinder for the measure head movement; the other provides power for the generator. Before operating the hydraulics, the following system settings should be made: The hoist system should be in the STATIC mode with the following settings: • Drum Brake ON • Motor control Low • Pump control…………………………..…..Normal (Middle Position) • The engine should be running at 960 (PTO re-gen friendly for Peterbuilt 365). • Set the line tension control to a low setting by turning the handle counterclockwise. This limits the pressure that the system will apply to the winch. This control is used in the mooring system to regulate the spool in tension. • Release the hand brake. • Select LOW gear during rig-up; HIGH gear for going in the hole.

5.1 Hydraulic Generator Settings and Operations

The unit is equipped with a 30Kw electric generator driven by a hydraulic pump and motor with an electric control circuit to increase or decrease hydraulic system pressure depending on power requirements. It can easily power the entire logging system and auxiliary devices. The truck engine drives the hydraulic pump through a PTO mounted to the transmission. Check the cables that supply power to the unit. The cables can be used to supply power from the unit or from the rig power if desired. The two plugs should be labeled “system” and “utility.” Rig power should only be used on the utility circuit. Synergy Industries 10 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Before starting the generator: • Check the power distribution box to make sure that the 12-volt breakers are ON, all other breakers are OFF, and that the power shut down switch is OFF. • Press the main generator START button to start up generator. It will take about 30 seconds for the delay to enable the generator to “ramp up.” • Check the voltage and frequency for stable operation. • Turn ON the desired breakers. Full power is now applied to the circuits selected above. • Turn ON air-conditioners, lights, rig lights, etc. • During operation monitor voltage, frequency and load meters constantly.

REMINDER: WHEN TURNING AIR CONDITIONER OFF, WAIT 3-MINUTES BE- FORE RESTARTING.

WARNING! Be careful not to engage the power shut down switch or the engine kill button during logging operations except in EXTREME conditions. Shut down the electrical system in reverse order.

WARNING! When in the well, the free wheel position should NEVER be used.

6.0 Electrical Distribution System

120-Volt AC System • The electrical system supplies 120-volt AC power to the logging system. It consists of a 30-Kilowatt power generator that runs off a hydraulic pump driven by the truck engine and PTO. • The power is wired directly into two quick connect cables for the “system” and “utility” circuits in the generator compartment. The “system” line provides power to the system, and the

Synergy Industries 11 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck “utility” line provides power to the auxiliary devices such as lights, air conditioners, etc. To enable both circuits, the generator must be switched on and started. 12-Volt System • The main truck batteries supply power for the 12-volt DC electrical system.

7.0 Line Oiler Operations

• The cable spraying or line oiling system uses a pressurized oil tank to apply lubrication on the cable or wireline. A drip tray is located under the drum to catch excess lubricant that runs off. A ball valve is to be used to drain the drip tray. Follow all applicable ordinances and laws for disposal of the excess cable lubricant. • Tank capacity is approximately 5.3 US Gallons. Follow the cable or wireline manufacturer’s recommendations regarding the frequency of cable lubrication to ensure maximum life and performance of the cable or wireline. To spray lubricant on the cable position the valve for the appropriate reel. Activate the oiler switch on the operator’s console.

NOTE: The oiler tank is set at 20-40 PSI. Shut off air supply ball valve and vent pressure through the top vent BEFORE removing plug to fill with lubricant.

8.0 Stopping the Unit

8.1 Normal Stop Procedure

• After rigging down tools and shutting down the computer logging system, perform the following procedures to cut power to the unit. • Remove the wireline from the measure head and secure the spooling arm. • Spool up excess wireline on drum • Turn OFF all exterior lights (if applicable) • Turn OFF air conditioners • Turn OFF the 110-Volt breakers located in the Power Distribution Panel

Synergy Industries 12 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck • Turn OFF the main power switch. • Reduce engine speed. • Turn OFF 12V breakers (this disables any drum movement and DC lights) • Allow engine to idle down for three to five minutes. • Turn OFF the 12-Volt breakers.

WARNING! It is very important to allow this idle down time in order to prevent damage to the turbo. 8.2 Emergency Stop Procedure

Raise protective cover and move toggle switch up.

WARNING! BE CAREFUL NOT TO ENGAGE THE EMERGENCY STOP BUTTON DURING LOGGING OPERATIONS EXCEPT IN EXTREME SITUATIONS. 9.0 Drum Information

This unit employs a 69.30029S-WLDL split 29 welded Lebus reel.

10.0 Cable Spooling Operation

* When operating the system in a tension-controlled mode, the line tension adjustment valve serves to limit the amount of tension being applied to the cable. The line tension adjustment valve controls the swash plate of the pump; if set pressure is reached, the pump will de- stroke and stop pumping. It will, however, maintain system pressure. This will prevent the system from overheating. The operator can use the regulator to stop the system and hold the line in place as long as required. * Procedures for implementing tension control during normal, logging-out-of-hole operations are as follows: • Set the Motor ratio selector switch to the HIGH position and lock the Pump Control Joy- stick to the MIDDLE (neutral) position. • Turn the line tension adjustment valve to the MAXIMUM setting (clockwise fully seated).

Synergy Industries 13 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck • SLOWLY move the Pump Control Joystick to the UPHOLE position until the desired speed is attained. • SLOWLY decrease the line tension adjustment valve until the cable speed begins to decrease. • Turn the Line Tension adjustment valve in (knob turned to right) just enough to return to the original logging speed, and then turn an additional quarter turn of the knob. • This new setting will allow sufficient cable tension while logging out of the hole and prevent the system from applying excessive tension to the cable. • Repeat Steps 4 and 5 every 2000 feet as the load on the string decreases. Pay close attention to the proper setting of the valve when approaching hazard points such as the cas- ing shoe and wellhead.

11.0 Operational Check and Unit Test Procedures

11.1 Start Engine and Check Operation Checks

• Check gauges for normal operation • Check throttle control by increasing and decreasing switch

11.2 Hydraulic System - Drum Drive Checks

• Check for hydraulic fluid leaks • Apply brakes and pressure system to 5000 PSI and recheck for leaks • Check mooring system in uphole mode. System should be able to operate from 500 to 5800 PSI • Check mooring valve setting (700 PSI) • Check case pressure by mounting a pressure gauge on the hydraulic pump case • Cold not to exceed 35 PSI • Hot (100°F) not to exceed 25 PSI

11.3 Hydraulic System Generator

• Check for hydraulic leaks Synergy Industries 14 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck • Check for frequency stability of 58 to 62 Hertz with load on, and load off • Check for voltage output of 110 to 120 Volts AC • Check for vibration of generator (should be totally free of vibration) • Check for shaft seal leaks on motor

11.4 Hydraulic Fluid Level

• Fluid should be free of water or other contaminants

DO NOT mix fluid types, Use ATF Type F hydraulic fluid 11.5 Hydraulic Hoses

• Extreme care should be taken when installing or replacing hoses. Ensure that all hoses match the pressure requirements and are installed correctly. • High-pressure hose: 5000PSI • Low pressure hose: 3000PSI • Hoses should not be exposed to sharp surfaces • Hoses should not be pinched or restricted • Hoses should not hang loose or hang in a precarious position • Use proper tie downs to secure hoses

11.6 Filters

• Change all charge filter elements prior to shipping

11.7 Overhead Spooling System

• If arm is telescopic, adjust to maximum arm extension for operation • Check for proper pressurization of vertical system (measuring head should float freely) • Horizontal controller should move freely from side to side and be free floating with joystick in the center position • System should be bled to free trapped air in the system

Synergy Industries 15 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 12.0 Unit Maintenance

This section provides general preventive maintenance for the Logging Unit. A table near the end of this section lists primary maintenance intervals. Detailed maintenance instructions and intervals specific to the Peterbuilt chassis and the Cummins engine can be located in the documents or manuals supplied by Peterbuilt and Cummins. “Pre-departure” checks should be done each time the truck departs to or from a job site. Maintenance expressed as “Daily” should be performed every 24 hours the truck is in use. Maintenance listed under “After Job” is to be performed after a wireline job is completed. The “100-Hour”, “250-Hour”, “500-Hour” and “1000-Hour” maintenance should be performed at those respective intervals of unit operation. Maintain and retain all maintenance records with the unit.

12.1 Pre-Departure Checks

Before leaving the base on a logging job the following pre-departure checks should be performed. Check engine oil level Inspect overall condition of engine belts and pulleys Check coolant level Fill fuel tanks with diesel fuel Check air pressure in tires Start engine and check brake system air pressure Check truck gauges for proper readings Ensure that all equipment is secured properly before departure Check hour meter reading and note next scheduled maintenance

12.2 Daily Maintenance

The following maintenance procedures are to be performed once every 24 hours while the logging truck is in use. Diesel Engine

Synergy Industries 16 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Check oil level Check diesel tank and fill if necessary Check coolant level Hydraulic System Check hydraulic fluid level. If necessary, fill with transmission fluid ATF Type F fluid Check Delta P indicators on all hydraulic filters (if applicable) Air Tank Drain water from air tank by opening valve under tank and allowing any accumu- lated water to drain out Line Oiler Tank Check level and fill as needed with recommended cable inhibitor

12.3 After Job Maintenance

The following procedures are to be performed after each job: Thoroughly clean the entire logging truck: Use soap and degreaser (where required) to completely remove all dirt, salt, oil, hydraulic fluid, etc. from the drum deck, reel and frame assembly, cabin and Line Load Measurement System rigging components. Pull plugs and drain drip pans. Collect fluid in containers for proper disposal. Rinse truck thoroughly with clean water. Remove mats from inside of cabin and clean Clean cabin interior. Use rags and appropriate cleaners for the computers, monitors, operator’s console, etc. Mop all dirt and water from floor. Use window cleaner to clean windows and rig lights Replace mats in cabin Check consumable supplies in cabin and replenish where necessary Perform daily maintenance Clean and service the measuring head: Clean with soap and water

Synergy Industries 17 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Apply grease to all fittings Check rollers for free movement, and check wheels and rollers for wear Inspect all connections between pneumatic lines and devices. Apply soapy water to each fitting and watch for bubbles indicating air leaks. Check that each fitting is securely attached. Check fittings for corrosion. Inspect all pneumatic devices for general condition and security of installation Repeat above for all pneumatic lines and devices located in the reel and frame assembly, in the drum deck and in the air bag deployment system on the tool racks Replace or repair any bad lines, fittings or components Perform hydraulic system leak and condition check: Inspect all hydraulic lines on the truck for general condition. Look for tears, kinking, and abrasions. Inspect all connections between hydraulic lines and devices. Check at each fitting for hydraulic fluid, indicating leaks. Check that each fitting is securely attached. Check each fitting for corrosion. Inspect all devices for general condition and hydraulic fluid, indicating leaks. Inspect cooler for corrosion in core or fins. Check that pumps and motors are securely fastened. Repeat above for all hydraulic lines and devices on the drum deck Replace or repair any defective lines or components Inspect and lubricate reel and frame: Ensure reel and frame mounting bolts are tight Ensure slip ring is securely mounted to reel shaft Check all reel and frame components for corrosion Inspect the drum brake: Inspect disc brake pads. Replace if worn. Remove cover under control panel to access brake components. Check that hand brake tightens to full position before it reaches the limit of travel. Inspect fittings and hoses for leaks Synergy Industries 18 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck If needed, add regular brake fluid to the reservoir

Synergy Industries 19 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

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Synergy Industries 20 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

12.4 General Maintenance Intervals Following is a table listing all general maintenance intervals. Refer to the legend below for an explanation of the table listings.

Legend: A=Adjust C=Clean I=Inspect L=Lubricate R=Replace Maintenance Interval Table Component Post Job 400 Hr Annual Air Tanks I I I Hydraulic Tank I I CI Hydraulic Lines and Connections I I I Filters, Hydraulic, High Pressure I IR IR Hydraulic Pumps I I I Hydraulic Motors I I I Hydraulic Oil I CI IR Planetary Drive I CIL CIL Reel and Frame CI CIL CIL Disc Brake I AI AI Overhead Spooler C AIL AIL Benchmark Measuring Head AIL AIL AIL Line Oiler IL IL IL Electrical Cables and Reels I I I Lighting CI CI IC Instruments CI I I Air Conditioners I I IC Cabin Interior I CI IC Engine Oil Level I I I Fuel Line Filters I I I Engine Air Filters I I I Engine Coolant I I I Diesel Fuel I I I Cabin Exterior CI CI CI Measuring Head Components (sheave, elevator, hook) CI I I

Synergy Industries 21 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

13.0 Unit Maintenance

13.1 400-Hour Maintenance The following procedures are to be performed after every 400 hours of logging truck operation, and are primarily confined to the hydraulic system. • Hydraulic Maintenance The Rexroth pumps and motors are relatively maintenance free. Maintenance work is confined to the system by way of oil changes and renewal of filter elements. Mon- itoring and periodic maintenance of the system can prevent premature breakdowns and repairs. Under normal conditions, the following maintenance intervals are sug- gested: • 400 hours: First filter change, two charge pressure filters. Perform 400 hour PM pg 22. • 800 hours: Second filter change, two charge pressure filters • 1200 hours: Third filter change, two charge pressure filters • Annual: Hydraulic oil change. Fourth filter change

WARNING! Most errors during a hydraulic fluid change occur due to: • Use of unsuitable hydraulic fluid • Use of contaminated hydraulic fluid • Failing to thoroughly clean the reservoir • Performing the fluid change in a contaminated area

Synergy Industries 22 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 13.3 Annual Maintenance

• PM form for annual maintenance

WARNING! It is of the utmost importance to ensure the area is clean and free of contaminants when performing maintenance on any hydraulic system. • Measure the temperature of the hydraulic fluid after the system has been operated under pressure for approximately one hour

Synergy Industries 23 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 13.4 Level 1 Preventative Maintenance and Inspection 400 Hr Inspection Sheet

Level 1 Preventive Maintenance and Inspection Perform Every 400 Hyd Hours PM SAFETY FIRST - LOCK OUT TAG OUT REMOVE IGNITION KEYS & LOCK OUT BATTERIES Unit No.______Code ______Date

Make ______Serial No.

HYDRAULIC HOUR METER READING

INSPECTION CODE: √ O.K. 0 ADJUSTMENT MADE ∆ RE PAIRS X FOLLOW UP NEEDED N/A NOT APPLICBLE Battery Inspection (Unit & Generator if applicable) Insp. Code Hydraulic Systems Insp. Code Check Cables and Terminals Clean Oil with Filter Cart Check, Clean Hold Downs Rack & Cover Check All Hoses and Fittings Check DC Breaker and Wiring Check Oil Level in Reservoir Change Filters

Under Vehicle Inspection Insp. Code Check for Leakage Check PTO’s for Leaks Check Oil Cooler Condition Check and Grease Drivelines Check Oil Cooler for Operation Collect Sample of Oil and Send in for Anal- Check & Grease Direct Drive PTO & Pump Shaft ysis Check Hydraulic Pumps for Leaks Check Charge Pressure Check All Fittings and Hoses Check System Pressure Check Body Hold Downs and Positions Check Auxiliary Pressure Check Generator Compartment Mounting Drain Air Tanks Inside Cabin Insp. Code Check Pressure Gauge Operation

Outside Body Inspection Insp. Code Check Drum Control Operation Check Placards and Holders Check Brake Operation Check all Glass Check Air Conditioner Operation Check for Physical Damage Check Heater Operation Check Load Bearing Structural Components Check Lighting Operation Check Cabin Step Check Rear Step Engine Driven Generators Insp. Code Check Compartment Doors Latch Change Air Cleaner Check Electrical Lighting Change Crank Case Oil Prime and Repaint any Rust Area Change Oil Filter

Synergy Industries 24 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Check Electrical Connections Drum Compartment Insp. Code Check Load Operations Voltage & Freq Check Chain Oiler Check Line Oiler Hydraulic Generator Insp. Code Check Tool Trays Inspect Hoses and Fittings Inspect Spooler Hold Down Check Electrical Connections Check Air Bags for Leaks Check Start Up and Running Steady Inspect and Grease Spooler Arm Check System for Leaks Under Pressure Inspect and Grease Measuring Head Check Load Operations Voltage & Freq Inspect Mea Head Sheave Wheels for Wear Grease zert on generator shaft and Hyd mtr Clean and Oil Mea Head Sheave Wheels Check Drum Drive Transmission for Leaks Safety Equipment Insp. Code Check Drum Drive Transmission Fluid Level Check Fire Extinguisher Verify Transmission Shifts Properly if Applicable Check Hazard Triangles Check Drum Chain For Wear & Slack Check First Aid Kit Check Sprocket Alignment Accident Reporting Kit Inspect & Torque All Drum Mounting Bolts Check and Grease Brake Bearings Insp. Code Check and Grease Drum Bearings

Synergy Industries 25 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 13.5 Preventative Maintenance Inspection Guide 400 Hr PM Inspection

Preventative Maintenance Inspection Guide 400 Hr preventative maintenance inspection Level 2 Inspection

Battery Inspection (Unit & Generator)

Check Cables and Terminals Check cables for tight connection, corrosion, signs of rubbing

Check, Clean Hold Downs Rack & Cover Check hold downs for corrosion, hold down bolts for condition, cover for damage, missing parts

Check DC Breaker and Wiring Check DC breaker in battery box for loose wires, damage

Under Vehicle Inspection

Check PTO’s for Leaks Check PTO’s for leaks, mounting bolts tight

Check and Grease Drivelines Check Slip Yoke for wear, U-joints for wear, Yoke locks screws for tightness, lock wires in lock bolts, grease all grease fittings

Check & Grease Direct Drive PTO & Pump Shaft Remove pump from PTO and check splines for wear, grease spline and remount pump to PTO

Check Hydraulic Pumps for Leaks Check for signs of leakage, mounting bolts missing or loose

Check All Fittings and Hoses Check for signs of leakage, damaged fittings and hoses, cracking, chafing

Synergy Industries 26 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Check Body Hold Downs and Positions Check hold downs on body for looseness, check for signs of body shifting, condition of barrier between body and chassis.

Check Generator Compartment Mounting Check for signs generator compartment coming loose (door trim not lining up), visually check compartment mounting

Drain Air Tanks Drain all air tanks

Outside Body Inspection

Check Placards and Holders Check condition of placards/holders

Check all Glass Check condition of all glass

Check for Physical Damage Check unit for physical damage

Check Load Bearing Structural Components Check drum mounts at frame and drum cradle

Check Cabin Step Check condition of steps to cabin for cracks, missing parts, safe condition

Check Rear Step Check condition of steps to back of truck for cracks, missing parts, safe condition

Check Compartment Doors Latch Check condition of mounting hardware, latches close securely

Check Electrical Lighting Check all lights for operation, condition, missing or cracked lens

Synergy Industries 27 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Prime and Repaint any Rust Area Sand, clean, use rust converter, prime and repaint any rusted areas

Drum Compartment

Check Chain Oiler Check condition, operation, refill

Check Line Oiler Check components of system for damage and functionality, refill reservoir

Check Tool Trays Check tool racks for cracking, securely mounted

Check Spooler Hold Down Check spooler hold down cracks, looseness, functionality

Check Air Bags for Leaks Check air bag system for leakage, damage, function of controls

Check and Grease Spooler Check line spooler for operation, damage and grease all fittings

Check and Grease Measuring Head Check measuring head bearings for wear, wheels for grooving, mechanical cables for operation, and integrity of unit, grease all fittings, check all electrical cables and connectors for chafing, connector integrity

Check Transmission for Leaks Check hoist transmission for signs of leakage

Check Transmission Level Check oil level of transmission, fill to proper level

Check Drum Chain For Wear & Slack Check drum chain and sprocket for condition and wear, tighten chain if too slack.

Check Sprocket Alignment Check alignment of chain and sprockets

Synergy Industries 28 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Check and Grease Brake Bearings Check bearings for wear and grease

Check and Grease Drum Bearings Check bearings for wear and grease

Hydraulics

Clean oil with filter cart Connect filter cart to unit and filter oil

Check All Hoses and Fittings Check hoses and fittings for damage, cracking, chafing

Check Oil in Reservoir for Proper Level

Change All Hydraulic Filters

Check for leakage Run unit and verify no leaks

Check Oil Cooler Condition Inspect oil cooler for damage, Rusting Check Oil Cooler Operation

Check Oil Cooler for Blockage Inspect for bent fins, plugged up core

Check Oil For Water & Metallic Particles Take sample of oil from bottom of reservoir and send in for analysis

Check Charge Pressure Check and record

Check System Pressure Check and record

Check Auxiliary Pressure

Synergy Industries 29 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck Check and record

Inside Cabin

Check Pressure Gauge Operation With unit running, verify all gauges operational, note abnormal pressures

Check Drum Control Operation Check drum for normal operation, all speeds/ranges

Check Brake Operation Verify parking brake and service brake operation

Check Air Conditioner Operation Check air conditioner for proper cooling, clean filters

Check Heater Operation Verify heater operational, all speeds

Check Lighting Operation Verify all lights work

Engine Driven Generators

Change Air Cleaner Replace element

Change Crank Case Oil

Change Filters

Check Electrical Connections Check power cords for cracking, chafing, other damage

Check Load Operations Using a load bank or turning on all electrical loads, note frequency and voltage for normal readings

Hydraulic Generator

Synergy Industries 30 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Check Electrical Connections Check power cords for cracking, chafing, other damage

Check start up and running steady Start Generator and check for normal operation

Check system for leaks under pressure Run unit and verify no leaks

Check Load Operations Using a load bank or turning on all electrical loads, note frequency and voltage for normal readings

Safety Equipment

Check fire extinguisher Ensure extinguisher charged and inspected

Check hazard triangles Ensure triangles in good condition

Check First Aid Kit Ensure first aid kit stocked

Check accident reporting kit Ensure kit is compete

Synergy Industries 31 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 13.6 Preventative Maintenance Inspection Annual Inspection

Annual Preventive Maintenance Inspection

Equip. No.

SAFETY FIRST - LOCK OUT TAG OUT

REMOVE IGNITION KEYS & LOCK OUT BATTERIES HYD. ENG. HOURS HOURS

INSPECTION CODE: √ O.K. 0 ADJUSTMENT MADE ∆ REPAIRS X FOLLOW UP NEEDED N/A NOT APPLICABLE

Safety Equipment Insp. Code Hydraulic Systems Insp. Code

Check Fire Extinguishers Drain Oil & Insp Hyd Reservoir For Contamination

Check Hazard Triangles Repair All Leaks

Check First Aid Kit Inspect Sight Glass For Good Condition

Accident Reporting Kit Check Filler Cap / Vent

Wheel Chocks Proper Mounting Of Hydraluic Tank

Inspect All Vacuum Gauges For Good Condition

Battery Inspection (All) Insp. Code Change All Hydraulic Filters

Cables and Terminals Fill Hydraulic Reservoir With New Oil

Clean Hold Downs Rack & Cover All Filter Indicator Circuits

Confirm Each Battery Holding Proper Voltage

Hydraulic Generator Insp. Code

Under Vehicle Inspection Insp. Code Check Electrical Connections All Mechanical Drive Systems Are In Good Condition Grease Mechanical Coupling Lubricate Electrical Connectors W/ Dielectric Inspect and Grease All Drivelines Grease

Check for All Signs of Leaks

Grease Direct Drive PTO & Pump Shaft Splines

Ensure Hoses & Fitting’s Are In Good Condition Road Power Generators Insp. Code Verify All Body Hold Down Bolts & Brackets In Place Check and Grease All Bearings

Component Mounting Fasteners In Place Change Belts

Drain Air Tanks Adjust Belt Tension & Alignment

Check Electrical Connections

Outside Body Inspection Insp. Code

Synergy Industries 32 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Placards and Holders Engine Driven Generators Insp. Code

All Glass In Good Condition Change Air Cleaner

Check for Physical Damage Change Oil Filter

Cabin Step Change Crank Case Oil

Rear Step Check Electrical Connections

Compartment Integrity & Door Latches Inspect & Clean Cooling System

Address Corrosion Areas

Functional Checkout - Remove Lock Out Tag Out Insp. Code

Drum Compartment Inspection Insp. Code Start Truck & Engage All Systems

Chain Oiler Inspect & Repair All Hyd / Air Leaks

Tool Storage Racks Check Oil Cooler Condition & Operation

Inspect Air Bag Assemblies Inspect All Gauges For Condtion & Operation

Inspect Mount & Grease Spooling Arm Assembly Electrical Load Operations Voltage & Frequency

Inspect and Grease Measuring Head Verify & Repair All Lighting

Change Lubricant in GFT Gearbox / Unit Specific Verify All Hoist Functions Change Lubricant in Auburn Gearbox / Unit Specific - Hoist Charge Pressure

Change Lubricant in Funk Gearbox / Unit Specific - System Pressure

Inspect Drum Drive Transmission for Leaks - Generator Charge Pressure

Inspect GFT Bolts - Auxiliary Pressure

Inspect & Torque All Drum Mounting Bolts Verify Functionality Of Controls & Switches

Safety Equipment Insp. Code Hydraulic Systems Insp. Code

Check Drum Chain For Wear & Slack Verify All Climate Control Functions

Verify Proper Sprocket Alignment Line Sprayer

Inspect Drum Bearings Pressurization Fan

Ensure All Lights Are Mounted Properly Spooling Arm Functionality

Inspect All Cable Reels for Mounting & Condition Hydraulic Oil Temperature

Tail Board In Good Condition Pressure Check Hydraulic Hoist System

Inspect All Hoses & Cables Grease Drum Bearings

Verify Sliding Glass Operational Verify Pressure Control System / GIT

Synergy Industries 33 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

13.7 Preventative Maintenance Inspection Guide Annual Inspection

SAFETY FIRST - LOCK OUT TAG OUT REMOVE IGNITION KEYS & LOCK OUT BATTERIES

Annual Hoist Unit Safety Equipment Check fire extinguisher Ensure extinguisher charged and inspected Check hazard triangles Ensure triangles in good condition Check First Aid Kit Ensure first aid kit stocked Wheel Chocks Verify wheel chocks in unit Check accident reporting kit Ensure kit is compete Battery Inspection (Unit & Onan) Check Cables and Terminals Check cables for tight connection, corrosion,signs of rubbing Check, Clean Hold Downs Rack & Cover Check hold downs for corrosion, hold down bolts for condition, cover for damage, missing parts Confirm Each Battery Holding Voltage Proper Voltage 12.5+ Under Vehicle Inspection Check PTO’s for Leaks Check PTO’s for leaks, mounting bolts tight Check and Grease Drivelines Check Slip Yoke for wear, U-joints for wear, Yoke locks screws for tightness, lock wires in lock bolts, grease all grease fittings Check & Grease Direct Drive PTO & Pump Shaft Remove pump from PTO and check splines for wear, grease spline and remount pump to PTO Check Hydraulic Pumps for Leaks Check for signs of leakage, mounting bolts missing or loose Check All Fittings and Hoses Check for signs of leakage, damaged fittings and hoses, cracking, chafing Check Body Hold Downs and Positions Check hold downs on body for looseness, check for signs of body Synergy Industries 34 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck shifting, condition of barrier between body and chassis. Check Generator Compartment Mounting Check for signs generator compartment coming loose (door trim not lineing up), visually check compartment mounting Drain Air Tanks Drain all air tanks Outside Body Inspection Check Placards and Holders Check condition of placards/holders Check all Glass Check condition of all glass Check for Physical Damage Check unit for physical damage Check Load Bearing Structural Components Check drum mounts at frame and drum cradle Check Cabin Step Check condition of steps to cabin for cracks, missing parts, safe condition Check Rear Step Check condition of steps to back of truck for cracks, missing parts, safe condition Compartment Integrity & Door Latches Check condition of mounting hardware, latches close securely Address Corrosion Areas Sand, clean, use rust converter, prime and repaint any rusted areas Drum Compartment Inspection Check Chain Oiler Check Tool Storage Racks Inspect Air Bar Assembly Inspect Mount & Grease Spooling Arm Assembly Inspect and Grease Measuring Head Inspect Drum Drive Transmission for Leaks Check Transmission Level Check Drum Chain For Wear & Slack Verify Proper Sprocket Alignment Inspect and Grease Brake Bearings Hydraulics Systems Drain Oil in Reservoir (Every 12 Months) Fill Hydraulic Resevoir With New Oil Repair All Leaks Change Filters

Synergy Industries 35 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Hydraulic Generator Check Electrical Connections Lubricate Electrical Connectors w/ Dielectric Grease Grease Mechanical Coupling Electrical Load Operations Voltage & Frequency Road Power Generators Check and Grease all Bearings Replace Belts and adjust Tension and Alignment Check Electrical Connections Engine Driven Generators Change Air Cleaner Change Crank Case Oil & Filters Check Electrical Connections Electrical Load Operations Voltage & Frequency Function Checkout - Remove Lock Out Tag Out Start Truck & Engage All Systems Inspect All Guages for Condtion & Operation Pressurization Fan Hydraulic Oil Temperature Pressure Check Hydraulic Hoist Systems Grease Drum Bearings Check Electrical Light Check Line Oiler Check Oil Cooler Condition Check for Leakage Check pressure Gauge Operation Check Drum Control Operation

Synergy Industries 36 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 13.8 Preventative Mainenance Inspection Report

Preventive Maintenance Inspection

List Major Repairs & Parts Required Since Last PM

List Part& Fluids Used for This PM

Comments:

Synergy Industries 37 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Mechanic : Date :

Designated Supervisor: Date:

Synergy Industries 38 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 14.0 270 Tandem axle full back diagram

Synergy Industries 39 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

15.0 Replacement

The following section provides photos and tables that identify and provide the part numbers for replacing the given components.

Synergy Industries 40 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.0 Images

Figure 3.0

Fig 3.0 # Description OEM Part # Synergy # 1 Ground plate 69.50342

Synergy Industries 41 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.1 Interior Electrical

Figure 4.0

Figure 4.0 # Description OEM Part # Synergy # 1 Monitor double arm mount 0.56014 2 SST outlet cover 0.20077S 3 15A 125V black receptacle 3232BK 0.20126B 4 Sub ram mount 0.56015

Synergy Industries 42 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 5.0

Figure 5.0 # Description OEM Part # Synergy # 1 15A 125V black receptacle 3232BK 0.20126B 2 SST outlet cover 0.20077S

Synergy Industries 43 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 6.0

Figure 6.0 # Description OEM Part # Synergy # 1 Pioneer 6.5 radio speakers 0.50070 2 Speaker wall plate cover 0.20021 3 SST outlet cover 0.20077S

Synergy Industries 44 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure7.0

Figure 7.0 # Description OEM Part # Synergy # 1 Light SP black switch 0.20074B 2 1-Gang SST switch cover 0.20076S

Synergy Industries 45 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 8.0

Synergy Industries 46 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 9.0

Synergy Industries 47 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figures 8.0 and 9.0 Load # To GA Col Line To CB1-1 1 TB3 8 Red CB1-2 TB4 CB2-1 2 TB3 8 Red CB 2-2 TB9-45 CB3-1 3 TB3 10 Red CB3-2 TB10-14 CB4-1 4 TB3 8 Red CB4-2 TB9-48 CB5-1 5 TB4 10 Red CB5-2 TB9-47 CB6-1 6 TB1 10 Blk CB6-2 TB9-55 CB7-1 7 TB1 10 Blk CB7-2 TB9-56 CB8-1 8 TB1 10 Blk CB8-2 TB9-57 CB9-1 9 TB1 10 Blk CB9-2 TB9-58 CB10-1 10 TB1 10 Blk CB10-2 TB9-59 CB11-1 11 TB1 10 Blk CB11-2 TB9-60 CB12-1 12 TB1 10 Blk CB12-2 TB9-61 CB13-1 13 TB1 10 Blk CB13-2 TB9-62 CB14-1 14 TB2 10 Blk CB14-2 TB9-63 CB15-1 15 TB2 10 Blk CB15-2 TB9-64 CB16-1 16 TB2 10 Blk CB16-2 TB9-65 CB17-1 17 TB2 10 Blk CB17-2 TB9-66 CB18-1 18 TB2 10 Blk CB18-2 TB9-67 CB19-1 19 TB2 10 Blk CB19-2 TB9-68 CB20-1 20 TB2 10 Blk CB20-2 TB9-69

Figures 8.0 and 9.0 cont. DPF/DEF light 21 From GA Color # To DS3-1 18 Red TB9-6 13

DS3-2 18 Gry TB9-41 6

Synergy Industries 48 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figures 8.0 and 9.0 cont. Intercom 22 To GA Color # To 12V+ 14 Red TB9-46 12V- 14 Bkj/wht TB9-43 1C1 18 Blk TB9-79 1C1 18 WHt TB9-80 1C1 18 Red TB9-78 1C2 18 Blk TB9-82 1C2 18 Red TB9-81 AFT 18 Blk TB9-77 AFT 18 Red TB9-76

Figures 8.0 and 9.0 cont. Radio 23 To GA Color # To 12V+ 18 Yel TB3 12V+ IGN 18 Red TB4 12V- 18 Blk/wht Tb5 Right+ 18 Red TB9-72 Right- 18 Blk TB9073 Left+ 18 Red TB9-74 Left- 18 Blk TB9-75

Fig 8.0 and 9.0 cont. #24 Volts GA Color To 18 Blk Hertz 18 Blk Amp select switch B4 2 T 18 Wht Hertz

18 Wht TB7

Synergy Industries 49 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 8.0 and 9.0 cont. #25 Hertz To GA Color To Volt 18 Blk Amp A Volt 18 Wht Amp B

Fig 8.0 and 9.0 cont. #26 Amps To GA Color To A 18 Blk Hertz B 18 Wht Volt CT 18 Wht TB1403 CT 18 Wht Amp select B3 1 T

Fig 8.0 and 9.0 cont. Gen on 27 From GA Color # To S5-1-3 18 Red TB9-45 S5-1-4 18 Red TB9-31 S5-2-4 18 Blu TB9-39 S52-3 18 Brn TB9-40

Fig 8.0 and 9.0 cont. Gen start 28 From GA Color # To S6-1-3 18 Blu § S5-2-4 S6-1-4 18 Orn TB9-38

Synergy Industries 50 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 8.0 and 9.0 cont. Amp select 29 From GA Color # To S7-1-1 18 Blk § S7-1-3 S7-1-3 18 Blk TB1 S7-1-2 18 Blk TB2 S7-1-4 18 Blk S7-2-4 S7-2-2 18 Wht § Thru amp meter to TB11-3 S7-2-1 18 Wht TB11-1 S7-2-1 18 Wht TB11-2

Fig 8.0 and 9.0 cont. 12V Main 30 From GA Color # To DS2-1 18 Red TB4 DS2-2 18 Gry TB5

Fig 8.0 and 9.0 cont. Drum Lights 31 From GA Color # To S80103 12 Red TB9-51 S8-1-4 12 Gry TB9-17

Fig 8.0 and 9.0 cont. Deck lights 32 From GA Color # To S9-1-3 12 Red TB9-52 S9-1-4 12 Yel TB9-19

Synergy Industries 51 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 8.0 and 9.0 cont. Rig lights 33 From GA Color # To S10-1-3 12 Red TB9-53 S10-1-4 12 Red TB9-21 S10-2-4 12 Red TB9-53 S10-2-3 12 Red TB9-22

Fig 8.0 and 9.0 cont. Quartz lgihts 34 From GA Color # To S11-1-3 12 Blk TB9-69 S11-1-4 12 Blk TB9-25

Fig 8.0 and 9.0 cont. Cell booster 34 From GA Color # To S12-1-3 14 Blk TB9-60 S12-1-4 14 Blk TB9-71

Synergy Industries 52 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 8.0 and 9.0 cont. # Description OEM Part # Synergy # 1 50A breaker W91X15250VDC 0.10074 2 40A breaker W91X15240 0.10071 3 30A breaker W91X15230 0.10073 4 50A breaker W91X15250VDC 0.10074 5 20A breaker S281UC-K20 0.88663 6 30A breaker 30A breaker W91X11230 7 30A breaker 30A breaker W91X11230 8 20A breaker W91X11220 0.10049 9 30A breaker 30A breaker W91X11230 10 30A breaker 30A breaker W91X11230 11 30A breaker 30A breaker W91X11230 12 30A breaker 30A breaker W91X11230 13 30A breaker 30A breaker W91X11230 14 30A breaker 30A breaker W91X11230 15 20A breaker W91X11220 0.10049 16 30A breaker 30A breaker W91X11230 17 30A breaker 30A breaker W91X11230 18 30A breaker 30A breaker W91X11230 19 30A breaker 30A breaker W91X11230 20 30A breaker 30A breaker W91X11230 21 Yellow indicator light 0.20190 22 30W black loud hailer STDVLH3000PN110288 0.83008 23 Alpine CD player radio CDE100 0.50039 24 Datel LED AC volt meter DMS20PC1LMC 0.20307 25 Datel LED frequency meter DMS20PS1FMC 0.20308 26 Datel LED amp meter ACA520PC5AC1 0.20309 27 Maintained lever switch E22V51 0.20196 28 Maintained lever switch E22V51 0.20196 29 Maintained lever switch E22V51 0.20196 30 Green 12V indicator light HW491FQDG12V 0.88590 31 Maintained lever switch E22V51 0.20196

Synergy Industries 53 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

32 Maintained lever switch E22V51 0.20196 33 Maintained lever switch E22V51 0.20196 34 Maintained lever switch E22V51 0.20196

Synergy Industries 54 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 10.0 TB9 Synergy Industries 55 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 10.0 TB-9 Description GA Col Jump # Description GA Col § 1 Ambulance lights 12 Vio § 2 Step lights 12 Vio 12 Brn 3 Rear horn --> 41 12 Brn 18 Red 12 Grn 4 Hyd fan gnd (relay) 12 Grn 18 Orn 5 Hydraulic oil temp 14 Orn 18 Red 6 Def/dpf light 18 Orn 14 Gry 7 Cabin pressure fan 14 Gry 12 Red 8 Engine stop 12 Orn 9 Engine stop 18 Orn 10 Throttle 5VDC supply 18 Wht 11 Throttle position supply 18 Grn 12 Throttle ECM return 18 Red 13 Ignition 12V+ 14 Blk 12 Blu 14 Line oiler 12 Blu --> 41 18 Red 10 Red 15 Hyd fan load 10 Red 10 Red 16 Cabin pressure fan load 10 Red 12 Orn § 17 Drum lights 12 Orn 12 Orn § 18 12 Yel § 19 Deck lights 12 Yel 12 Yel § 20 12 Red § 21 Rig lights 12 Red 12 Red § 22 12 Red 14 Brn § 23 Clearance lights 14 Brn 14 Brn § 24 14 Brn 14 Blk § 25 Quartz lights 12 Blk 14 Blk § 26 18 Red 27 J-1939 tach 18 Yel 18 Blk 28 J-1939 tach 18 Grn 18 Yel § 29 Mag pickup pin A

Synergy Industries 56 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 10.0 TB-9 cont. 18 Vio § 30 Mag pickup pin B 18 Red 31 12V+ pin C 18 Red 18 Gry 32 12V- pin D 18 Gry 18 Grn 33 Pump shield pin E Pump shield 18 Blk 34 120V+ pin F 14 Blk 18 Wht 35 120V- pin G 14 Wht 18 Blu/Wht 36 Pump + pin H Pump Blk 18 Vio/Wht 37 Pump - pin J Pump Wht 18 Orn 38 Start pin K 18 Blk 18 Blu 39 Common 18 Blu 18 Brn 40 Stop 18 Brn 18 Gry 41 TB-5 12V- 10 Grn Def/dpf light 18 Wht 18 Gry 42 SP grn pin D 14 Blk/wht 43 Intercom 14 Blk/wht 44 Cabin pressure fan 10 Grn 18 12 Red 45 CB-2-2 interior/hyd gen on 8 Red 18 Red 14 Red 46 Intercom 10 Red 47 CB-5-2 system 8 Red 48 CB-4-2 exterior 12 Red 49 Line oiler/methanol 12 Red 50 Rear horn 12 Red 51 Drum lights 12 Red 52 Deck lights 12 Red 53 Rig lights 5 10 14 Blk 54 Front/cab. Lights 14 10 Blk 55 System rack CB-6 10 Blk 14 10 Blk 56 System rack CB-7 10 Blk 1 12 Blk 57 Printer CB-8 10 Blk 12 12 Blk 58 Monitor CB-9 10 Blk 17 12 Blk 59 120V lights/light table CB-10 10 Blk

Synergy Industries 57 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 10.0 TB-9 cont. 2 14 Blk 12 Blk 60 Utility/cell booster CB-11 10 Blk 7 14 Blk 8 12 Blk 61 Utility outlet CB-12 10 Blk 26 10 Blk 62 A/C curbside CB-13 10 Blk 27 10 Blk 63 A/C roadside CB-14 10 Blk 9 12 Blk 64 13 12 Blk 65 Aux system CB-16 10 Blk 19 12 Blk 66 Door outlet CB-17 10 Blk 12 Blk 67 Rear outlet roadside CB-18 10 Blk 12 Blk 68 Rear outlet curbside CB-19 10 Blk 12 Blk 69 Quartz lights CB-20 10 Blk 14 Blk 70 P.E. lights 14 Blk 14 Blk 71 Cell booster 14 Blk Speaker wire + 72 Right speaker + 18 Red Speaker wire - 73 Right speaker - 18 Blk Speaker wire + 74 Right speaker + 18 Red Speaker wire - 75 Left speaker - 18 Blk 18 Red 76 PA speaker + AFT 18 Red 18 Blk 77 PA speaker - 18 Blk 18 Red 78 Front intercom + ICI 18 Red 18 Blk 79 Front intercom - 18 Blk 18 Wht 80 Front intercom sig 18 Wht 18 Red 81 Intercom reel 1C2 18 Red 18 Blk 82 Intercom reel 18 Blk

Fig 10.0 Description OEM Part # Synergy # Medium Terminal Block 0.88672

Synergy Industries 58 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 11.0

Synergy Industries 59 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 11.0 TB 1-8 GA Col TB GA Col Amp Line 1 4 Blk 1 Amp select S7-1-2 18 Blk F-1 120V 4 Blk 80

Line 2 4 Blk 2 Amp select S7-1-4 18 Blk F-2 120V 4 Blk 80

Battery 0/1 Red 3 Radio 12V+ (inline fuse) 18 Yel 10 F-3 12V+ 0/1 Blk 100 F-4 12V+ Heater 10 Red 30 F-5 12V+ Cab press fan (reset) 10 Red 30 F-6 12V+ hyd fan (reset) 10 Red F-7 12V+ radio (inline fuse) 18 Yel 12V Main 4 Blk 4 Radio 12V+ ign 18 Red Main light 12V+ DS-2-1 18 Red KF hyd fan 86 14 Red

12V Gnd 4 Blk 5 TB-9 12V- Def/dpf light 10 Grn Radio 12V- 18 Blk/wht Main light 12V+ DS-2-2 18 Gry

Line 1 common 4 Blk 6 System outlet 10 Wht System outlet 10 Wht

Synergy Industries 60 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 11.0 TB1-8 cont. TB11 To GA Col To CT1 18 Blk/wht TB2 CT2 18 Blk/wht TB2 Amp select 18 Wht S7-2-1 Amp select 18 Wht S7-2-3

Fig 11.0 TB1-8 cont. # Description OEM Part # Synergy # TB1-6 Modular marathon blocks 0.20122 TB11 Three-terminal block Synergy 9 Cell phone amplifier kit 841245AG SOHO 60Amp 0.85181

Synergy Industries 61 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 12.0 Fig 12.0 TB1-8 cont.

Line 2 common 4 Blk 7 A/C 10 Wht Utility outlet 12 Wht Utility outlet 12 Wht 120V light 14 Wht Safety ground 4 Blk 8 System outlet 12 Grn System outlet 12 Grn A/C 12 Grn Utility 14 Grn Utility 14 Grn 120V light 14 Grn

Synergy Industries 62 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 11.0 TB1-8 cont. # Description OEM Part # Synergy # Modular marathon blocks 0.20122 9 15A 125V black receptacle 3232BK 0.20126B 10 SST outlet cover 0.20077S 11 4-Hub box 0.20081

Synergy Industries 63 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 13.0

Fig. 13.0 # Description OEM Part # Synergy # 1 12V PotterBrumfield Fuse 80A 0.10091 2 12V PotterBrumfiled Fuse 80A 0.10091 3 100A 250V Fuse DLNR100 0.10045

Synergy Industries 64 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 14.0

Fig 14.0 # Description OEM Part # Synergy # 1 High country tech 40442 69.40442 2 Datel transformer 7020-01040-0 0.20316

Synergy Industries 65 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 15.0

Synergy Industries 66 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig. 15.0 cont. To Volt GA Col Amp # To 4 Line 12+ 10 Red 30 F-4 TB-3 Load 10 Red TB-10-20 5 Line 12+ 10 Red 30 F-5 TB-3 Load 10 Red KP-30 6 30 10 Red F-5 Load 85 14 Gry TB-9-8 86 14 Red F-5 Load 87 10 Red TB-9-16 7 30 10 Red F-6 Load 85 12 Grn TB-9-4 86 14 Red TB-4 87 10 Red TB-9-15 8 30 10 Red F-6 Load 85 12 Grn TB-9-4 86 14 Red TB-4 87 10 Red TB-9-15

Fig. 15.0 cont. # Description OEM Part # Synergy # 1 Cell phone amplifier kit 841245AG SOHO 60Amp 0.85181

2-4 30A reset breaker CBC30B 0.20090 5-6 Hella 12V relay w/diode 4RA933.791-091 0.85316 7 50A 12V relay R515D4012F 0.10108

Synergy Industries8 Hella 12V relay w/diode 4RA933.791-091 0.85316 67 12963 Oak Grove Rd. South Burleson, Texas 760289 Rextoth RC program controller P/N 40338 69.40338 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 16.0

Fig 16.0 TB-10 GA Col Amp Jump # GA Col 1 18 Blu 1 Reel motor sig (30) 18 Red 1 18 Orn 2 18 Orn 2 Pump A uphole (15) 18 Red 1 18 Brn 2 18 Brn 3 Pump B downhole (29) 18 Red 12 Vio 4 Dump valve sig 18 Red 1 18 Red 5 Fine speed (load) 18 Red 2 18 Red 1 18 Wht 6 Pump A&B solenoid gnd (3) 18 Blk

Synergy Industries 68 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 16.0 TB10 cont. 2 18 Wht 14 Blk/wht § 7 TB-5 12V/hyd temp 10 Grn § 8 Reel motor solenoid gnd 18 Blk 1 18 Blk § 9 RC cont. gnd (2 & 28) shields 2 18 Blk 10 Dump valve solenoid gnd 18 Blk 11 12 Over tension contact 18 Wht/blu 13 -31 18 Wht/blu -31 14 Red 10 § 14 CB-3-2 drawworks hyd temp 10 Red 18 Red § 15 Fine speed 18 Red § RC front/rear switch 1 18 Red 10 § 16 RC cont. (10A fuse 1,27) 1,2 2 18 Red 10 § § 17 Dump valve 12 Red 2 18 Wht/red 18 Rear PQ vs (36) 18 Red 2 18 Wht/grn 19 Rear PQ gnd (38) 18 Blk 2 18 Wht/brn 20 Rear PQ sig (35) 18 Wht 1 18 Wht/red 21 Front PQ vs (36) 18 Red 1 18 Wht/grn 22 Front PQ gnd (38) 18 Blk 1 18 Wht/brn 23 Front PQ sig (35) 18 Wht Fig 13.0 TB-10 cont. 1 18 Wht/orn 24 Reel motor vs (47) 8 Red 1 18 Yel 25 Reel motor gnd (49) 18 Blk 1 18 Wht/blk 26 Reel motor sig (46) 18 Wht 1 18 Red 3 27 Front RC 12V+ (41,42) 2 18 Red 3 28 Rear RC 12V+ (41,42)

Fig 16.0 TB10 cont. Description OEM Part # Synergy # Medium Terminal Block 0.88672

Synergy Industries 69 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 17.0

Fig 17.0 Engine Kill 1 From GA Color # To 1 14 Red 9-8 2 14 Orn 9-9

Fig 17.0 cont. Dump valve 2 From GA Color # To 1 14 Red 10-17 2 14 Vio 10-4

Synergy Industries 70 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 17.0 cont. Heater 3 From GA Color # To 1-3 12 Red § 10-20 jump to 2-4 1-4 12 Red/wht 10-19 2-3 12 Orn/wht 10-18

Fig 17.0 cont. Beijer 3cond 4 From GA Color # To 24V+ 18 Red 14-1 24V- 18 Blk 14-3 Gnd 18 Wht 14-6

Fig 17.0 cont. Hyd temp 3cond 6 From GA Color # To I 18 Red TB10-14 G 18 Gry TB10-7 S 18 Orn TB9-5

Fig 17.0 cont. Fine Speed 7 From GA Color # To 1-3 18 Red 10-15 1-4 18 Red 10-5

Fig 17.0 cont. Horn 8 From GA Color # To 1-3 12 Red 9-50 1-4 12 Brn 9-3

Synergy Industries 71 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Fig 17.0 cont. Line oiler 9 From GA Color # To 1-3 12 Red 9-49 1-4 12 Blu 9-14

Fig 17.0 cont. Throttle excel 8 pin 13 From GA Color # To GA Col Pin1 18 Red 9-13 18 Red Pin2 18 Blk 10-7 18 Gry Pin3 18 Orn 9-10 18 Orn Pin4 18 Wht 9-11 18 Wht Pin5 18 Grn 9-12 18 Grn Pin6 Yel to Pin1 Red 3cond 12 pin Pin9 18 Blk 9-28 Pin10 18 Red 9-27

Fig 17.0 cont. Pump From GA Color # To VS 18 Red TB10-021 Gnd 18 Blk TB10-22 Sig 18 Wht TB10-23

Synergy Industries 72 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

# Description OEM Part # Synergy # 1 Switch guard 55049-01 0.10041 2 Switch guard 55049-01 0.20252 3 Maintained lever switch E22V51 0.20196 4 Benchmark tension panel 69.20762 5 Air pressure gauge 1-150 0.40037 6 Hyd oil temp gauge 82740 0.10222 7 Maintained lever switch E22VG1 0.20502 8 Push button switch GA#P9CPNNG 0.20197 9 Push button switch GA#P9CPNNG 0.20197 10 Ohm meter and panel w/ 69.20939 11 Ohm meter and panel w/ 69.20939 12 Ohm meter and panel w/ 69.20939 13 Throttle Cummins ElA201-A00 0.20502 14 Air brake control valve P26715-2 0.40054 15 Spooler control valve 0.40075 16 7500 PSI gauge 213.4 0.40076 17 0-600 PSI gauge 213.40 00931F35170 0.40029 18 Pressure control valve RR DBDH R900385305 BUNA 0.40056B 19 Controller PQ M115DL15F58UNI 0.40211 20 Rexroth controller PQ M115-SL15F-58 0.42097 21 Push/pull PTO valve ACVR26LT 0.40006

Synergy Industries 73 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 18.0

Fig 18.0 Description OEM Part # Synergy # 1 Push/pull valve 0.40006 2 Push/pull valve 0.40006 3 Air regulator 0.40223

Synergy Industries 74 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 19.0

Figure 19.0 12V Main To Jump # Volt 12V System § 1 12+ 12V System § 2 12+ 12V System § 3 12+ 12V System § 4 12+ 12V System § 5 12+ 12V System § 6 12-

Synergy Industries 75 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 19.0 cont. 12V System § 7 12-

12V System § 8 12- 12V System § 9 12- 12V System § 10 12-

Figure 19.0 cont. Description OEM Part # Synergy # # 1-10 Medium terminal block 70.30840 11 In differing orders see Roxtec 12 Slip ring cable 13 Backup depth cable 14 Tension load cell cable 15 Mag cable 16 Wellhead pressure cable 17 Grease cable 18 Transducer cable 19 Antenna cell booster cable 20 Intercom cable 21 Blank blank 22 Blank blank 23 Blank blank 24 Blank blank 25 Blank blank 26 Blank blank 27 Blank blank 28 Blank blank 29 Roxtec bulkhead wedge WEDGE316SS 0.42068 30 Roxtec alum stay plate 0.42069 31 Roxtec module 0.4207

Synergy Industries 76 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 20.0 TB15

Synergy Industries 77 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 20.0 TB15 From GA Col # To Air gauge 12V+ 12 Red 1 TB10-16 18 Blk 2 Wellhead transducer Air Gauge 12V- 10 Grn 3 TB5 12 Wht 4 Air heater 18 Wht 5 Grease Transducer 18 Wht 6 Wellhead transducer TB9-81 18 Blk 7 Intercom TB9-82 18 Wht 8 Intercom TB9-76 18 Red 9 PX TB9-77 18 Blk 10 PX 10 Red 11 TB4 12 Blk 12 Air heater

Figure 20.0 cont. Description OEM Part # Synergy # # 1-10 Medium terminal block 70.30840

Synergy Industries 78 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 21.0

Figure 21.0 # Description OEM Part # Synergy # 1 15A 125V black receptacle 3232BK 0.20126B 2 2-Gang outlet cover SS82 0.20078S

Synergy Industries 79 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 22.0

Figure 22.0 To Jump # Volt 12V System § 1 12+ 12V System § 2 12+ 12V System § 3 12+ 12V System § 4 12+

Synergy Industries 80 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 22.0 cont. 12V System § 5 12+ 12V System § 6 12- 12V System § 7 12- 12V System § 8 12- 12V System § 9 12- 12V System § 10 12-

Figure 22.0 cont. Description OEM Part # Synergy # # 1-10 Medium terminal block 70.30840

Synergy Industries 81 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 23.0

Figure 23.0 # Description OEM Part # Synergy # 1 Red Lion Assy 70.30445 2 Benchmark backup depth display 69.60123

Synergy Industries 82 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 24.0

Figure 24.0 # Description OEM Part # Synergy # 1 Double arm monitor mount VPTAXUL02 0.56014 2 3-Way black switch 0.20601 3 SST 1-gang plate 0.20282S 4 Sub ram mount 0.56015

Synergy Industries 83 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 25.0

Figure 25.0 # Description OEM Part # Synergy # 1 15A 125V black receptacle 3232BK 0.20126B 2 SST outlet cover 0.20077S

Synergy Industries 84 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 26.0

Figure 26.0 # Description OEM Part # Synergy # 1 Customer seat cushion 70.30181 2 Seat cushion 69.50692C 3 Bunkbed seat cushion 70.30182C

Synergy Industries 85 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.2 Interior body

Figure 27.0

Figure 27.0 # Description OEM Part # Synergy # 1 Bunk bed leg 69.60069 2

Synergy Industries 86 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 28.0

Figure 28.0 # Description OEM Part # Synergy # 1 Piano hinge A806X96 0.50052

Synergy Industries 87 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 29.0

Figure 29.0 # Description OEM Part # Synergy # 1 Mr. Coffee Coffeemaker ISTX95 0.59995 2 Microwave CSMW07B 0.59994 3 Microwave/coffee door w/70.10017 70.20075 4 Upper storage cabinet w/70.10016 70.20068 5 Adjustable black lever latch C2-32-35 0.53026 6 Southco positioning hinge G601 0.53027

Synergy Industries 88 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 30.0

Figure 30.0 # Description OEM Part # Synergy # 1 Mr. Coffee Coffeemaker ISTX95 0.59995 2 Mr. Coffee cord ISTX95 0.59995

Synergy Industries 89 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 31.0

Figure 31.0 # Description OEM Part # Synergy # 1 Prntr/light table door w/70.30234 70.30288 2 Adjustable black lever latch C2-32-35 0.53026

Synergy Industries 90 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 32.0

Figure 32.0 # Description OEM Part # Synergy # 1 Pioneer radio speaker 6.5 0.50070 2 First aid kit 240AN 0.60014 3 Bulb old #0.20084 w/0.80196 0.80198 4 Slip ring 0.88689

Synergy Industries 91 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 33.0

Figure 33.0 # Description OEM Part # Synergy # 1 Bulb old #0.20084 w/0.80196 0.80198 2 Bulb 150 W 12V Quartz Q150 118 0.20112B 3 Slip ring MXV-2WG 0.20293 4 Slip ring MXV-2WG 0.20293 5 Pioneer radio speaker 6.5 0.50070

Synergy Industries 92 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 34.0

Figure 34.0 # Description OEM Part # Synergy # 1 Access door base cabinet w/ r/s and c/s 70.30296 2 Monitor rack screws w/ 0.54041 screws 3 Hammond monitor rack RCBS1900513BK1 0.54041

Synergy Industries 93 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 35.0

Figure 35.0 # Description OEM Part # Synergy # 1 Plexiglass 69.60122

Synergy Industries 94 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 36.0

Figure 36.0 # Description OEM Part # Synergy # 1 Cat-6 cable 0.40450 2 VGA cable 0.40449 3 Coax cable 0.40451

Synergy Industries 95 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 37.0

Figure 37.0 # Description OEM Part # Synergy # 1 Synergy mat 0.59801

Synergy Industries 96 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 38.0

Figure 38.0 # Description OEM Part # Synergy # 1 Air box ceiling unit kit 3105457.018 0.50137

Synergy Industries 97 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 39.0

Figure 39.0 # Description OEM Part # Synergy # 1 Fire extinguisher ABC#5 0.60008

Synergy Industries 98 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 40.0

Figure 40.0 # Description OEM Part # Synergy # 1 Freezer door latch 503/5032 0.50005 2 9.875x23.875 Window smoked 0.60001 3 9.875x14.875 Window smoked 0.60002 4 Chrome polar hinge 0.50051

Synergy Industries 99 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.3 Interior lights

Figure 41.0

Figure 41.0 # Description OEM Part # Synergy # 1 3Ft radius light cover 69.50350 2 LED puck light mount 69.60123 3 LED puck light 6268 wh 0.10230 4 Cell phone amplifier kit 0.85181

Synergy Industries 100 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 42.0

Figure 42.0 # Description OEM Part # Synergy # 1 LED puck light 6268 wh 0.10230 2 LED puck light mount 69.60123

Synergy Industries 101 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 43.0

Figure 43.0 # Description OEM Part # Synergy # 1 3Ft radius light cover 69.50350

Synergy Industries 102 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.4 Chassis interior

Figure 43.0

Figure 44.0

Figure 44.0 # Description OEM Part # Synergy # 1 Toggle switch 683-0063 0.82216 2 Owl backup camera 0.20530

Synergy Industries 103 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 45.0

Fig 45.0 # Description OEM Part # Synergy # 1 Yellow indicator light 0.20190

Synergy Industries 104 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 46.0

Fig 46.0 # Description OEM Part # Synergy # 1 Owl backup camera 0.2053 2 Hailer STD-MLS300I 082182

Synergy Industries 105 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.5 Underbody

Figure 47.0

Figure 47.0 # Description OEM Part # Synergy # 1 PTO 828B-U6810-Q1CX 0.31018 2 Mooring valve 0.40074S to Rexroth 90 Pump see Rexroth documentation 3 to X3 on pump X1 4 to X1 on pump X2 5 to Power port P 6 to tank T

Synergy Industries 106 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 48.0

Figure 48.0 # Description OEM Part # Synergy # 1 90CC Rexroth pump (reel) AA4VG90EP3DT1/32LNUF52 0.40062 2 56CC Rexroth pump (generator) AA4VG56EP3DMT1.32 0.40061 3 90 Pump solenoid override # 902603439 (EP-3) 0.42110

Synergy Industries 107 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 49.0

Figure 49.0 # Description OEM Part # Synergy # 1 Artic Fox hydraulic tank heater AFH400012 0.43020 2 Ball valve 0.85326

Synergy Industries 108 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 50.0

Figure 50.0 # Description OEM Part # Synergy # 1 Comes with chassis Peterbuilt

Synergy Industries 109 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 51.0

Figure 51.0 # Description OEM Part # Synergy # 1 Donaldson filters P163681 0.40141

Synergy Industries 110 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 52.0

Figure 52.0 # Description OEM Part # Synergy # 1 Bent axis Rexroth 80CC motor AA6VM80EP0/70WVSC520HBE 0.40064

Synergy Industries 111 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 53.0

Figure 53.0 # Description OEM Part # Synergy # 1 Ball valve 0.40110 2 PTO priority pressure valve 0.40053

Synergy Industries 112 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 54.0

Figure 54.0 # Description OEM Part # Synergy # 1 Ball valve 0.40110

Synergy Industries 113 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 55.0

Figure 55.0 # Description OEM Part # Synergy # 1 Bin boits Synergy

Synergy Industries 114 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 56.0

Figure 56.0 # Description OEM Part # Synergy # 1 Chassis Peterbuilt 2 Yoke end 3477211 69.50321

Synergy Industries 115 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 57.0

Figure 57.0 # Description OEM Part # Synergy # 1 Bendix tank 0.50134 2 Chassis Peterbuilt

Synergy Industries 116 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 58.0

Figure 58.0 # Description OEM Part # Synergy # 1 Bin boits Synergy

Synergy Industries 117 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 59.0

Figure 59.0 # Description OEM Part # Synergy # 1 Chassis Peterbuilt

Synergy Industries 118 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck 16.6 Exterior Body and Electric

Figure 60.0

Figure 60.0 # Description OEM Part # Synergy # 1 Extension antenna 0.20009

Synergy Industries 119 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 61.0

Fig. 61.0 # Description OEM Part # Synergy # 1 14” Flexible rubber antenna 0.20801

Synergy Industries 120 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 62.0

Figure 62.0 # Description OEM Part # Synergy # 1 Dometic air conditioner 604315301 0.50136 2 Curtain strap 0.54000

Synergy Industries 121 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 63.0

Figure 63.0 # Description OEM Part # Synergy # 1 CYLINDER, HYDRLC TQ2010 P/N 639142 0.52026 2 KERR MOUNT WELDMELT BM 70.30118 3 CURTAIN, 270 206 X 72 W 45DEG 69.50186

Synergy Industries 122 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 64.0

Figure 64.0 # Description OEM Part # Synergy # 1 Air Prince cylinder .40022 2 to cooling fan cable 3 Hoffman enclosure junction box 0.10060 4 to rear lights cable 5 to clearance lights cable 6 Hydraulic cooling fan 0.88748 7 Hydraulic cooling fan bracket w/0.30374 70.30015

Synergy Industries 123 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 65.0

Figure 65.0 # Description OEM Part # Synergy # 1 160PSI Gauge 0.42013 2 Hydraulic Hose Manufacturer 3 .25 Air regulator 0.40096 4 Parker solenoid 71215SN2MN00N0C111C1 0.30251 5 In-line filter 00066X11108 0.40050 6 Line oiler tank handle 69.50024 7 Weldment line oiler tank 69.50136 8 Line oiler tank bracket 69.50054

Synergy Industries 124 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 66.0

Figure 66.0 # Description OEM Part # Synergy # 1 Split 950 reel 69.20039S-WDL 2 Sliding window 0.60023 3 Carlson brake caliper 0.85334

Synergy Industries 125 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 67.0

Figure 67.0 # Description OEM Part # Synergy # 1 Pillow block bearing 4-bolt 0.40301 2 Bolt Synergy 3 Copper tube soft 0.52062 4 Slip ring bracket 69.50268

Synergy Industries 126 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 68.0

Figure 68.0 # Description OEM Part # Synergy # 1 Pillow block bearing 4-bolt 0.40301 2 Slip ring kit 0.88689 3 Bolt Synergy

Synergy Industries 127 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 69.0

Figure 69.0 # Description OEM Part # Synergy # 1 Single fold-down step FS-200 0.54124 2 Perforated Funk cover 70.30017

Synergy Industries 128 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 70.0

Figure 70.0 # Description OEM Part # Synergy # 1 Rexroth cylinder 0.31027 2 Sheave hoses hydraulic 3 Sheave hoses hydraulic 4 Sheave hoses hydraulic 5 Sheave hoses hydraulic 6 Hydraulic high pressure hoses hydraulic 7 Funk air shift cylinder 0.40004 8 Funk 3-speed transmission YZ-18165 0.40123

Synergy Industries 129 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 71.0

Figure 71.0 # Description OEM Part # Synergy # 1 Rexroth 32 bent axis motor AA6VM80EP1/70W0VSC520HBE 0.40064 2 Solenoid valve 0.85245 3 Hydraulic high pressure hoses hydraulic 4 Solenoid Rexroth pump cable 0.40432 5 Hydraylic return hose hydraulic

Synergy Industries 130 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 72.0

Figure 72.0 # Description OEM Part # Synergy # 1 Disk brake caliper 76011 0.88666 2 Pad 0.49001

Synergy Industries 131 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 73.0

Figure 73.0 # Description OEM Part # Synergy # 1 Roxtec aluminum stay plate 0.42069 2 Roxtec bulkhead wedge WEDGE316SS 0.42068 3 Roxtec module RM20 0.42070 4 1Qt oiler chain 0.42014

Synergy Industries 132 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 74.0

Figure 74.0 # Description OEM Part # Synergy # 1 Geolog Inter-com reel 69.50575 2 Geolog Inter-com reel 69.50575 3 Wix air filter 0.50139

Synergy Industries 133 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 75.0

Figure 75.0 # Description OEM Part # Synergy # 1 Cell phone antenna 841245 AG SOHO 60 AMP W/OMNI&P 0.85181 2 Large intercom 110295 0.83006 3 Fire research intercom 69.50610 4 Ground reel, no hermenic 0.20369 5 Geolog Inter-com reel 69.50575 6 Geolog Inter-com reel 69.50575 7 Jumpers w/0.20369

Synergy Industries 134 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 76.0

Figure 76.0 # Description OEM Part # Synergy # 1 Body mount gusset 69.20231 2 Air bag cover 69.50451 3 Upper tool rack 69.50210 4 Air lines Synergy 5 Air lines Synergy 6 Air lines Synergy 7 Air lines Synergy

Synergy Industries 135 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 77.0

Figure 77.0 # Description OEM Part # Synergy # 1 Whitey valve 0.40060

Synergy Industries 136 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 78.0

Figure 78.0 # Description OEM Part # Synergy # 1 Water tank 70.30275 2 Galvanized cap 0.85229

Synergy Industries 137 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 79.0

Figure 79.0 # Description OEM Part # Synergy # 1 Benchmark 3K measuing head 0.20342

Synergy Industries 138 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 80.0

Figure 80.0 # Description OEM Part # Synergy # 1 Cox reel CL3505012A 0.20247

Synergy Industries 139 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 81.0

Figure 81.0 # Description OEM Part # Synergy # 1 5-Hub box WPB26 0.20080 2 Weatherproof cover 0.20123

Synergy Industries 140 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 82.0

Figure 82.0 # Description OEM Part # Synergy # 1 Gauge 446725005 0.40224 2 Chain w/snap w/0.82198 52034 3 Whitey valve 0.40060 4 Upper tool rack 69.50199

Synergy Industries 141 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 83.0

Figure 83.0 # Description OEM Part # Synergy # 1 Storage box in/69.50817

Synergy Industries 142 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 84.0

Figure 84.0 # Description OEM Part # Synergy # 1 Rear bumper tow pin 69.50116

Synergy Industries 143 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 85.0

Figure 85.0 # Description OEM Part # Synergy # 1 Whitey valve 0.40060 2 Chain w/snap w/0.82198 0.52034

Synergy Industries 144 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 86.0

Figure 86.0 # Description OEM Part # Synergy # 1 Owl backup camera SMC1086T 0.00530 2 Handrail small rear 80160 69.20501 3 Modified safety sign 70.30146 4 Grab handle 6.50025 5 Modified safety sign 70.30146

Synergy Industries 145 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 87.0

Figure 87.0 # Description OEM Part # Synergy # 1 Handrail large side 80160 69.20298

Synergy Industries 146 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 88.0

Figure 88.0 # Description OEM Part # Synergy # 1 Handrail large side 80160 69.20298 2 6” Polished hook DH6W50SS 0.50003 3 9.875x23.875 Window smoked 0.60001 4 9.875x14.875 Window smoked 0.60002

Synergy Industries 147 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 89.0

Figure 89.0 # Description OEM Part # Synergy # 1 Freezer door latch 503/5032 0.50005 2 9.875x23.875 Window smoked 0.60001 3 9.875x14.875 Window smoked 0.60002 4 Chrome polar hinge 0.50051

Synergy Industries 148 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 90.0

Figure 90.0 # Description OEM Part # Synergy # 1 Safety sign 0.60011

Synergy Industries 149 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 91.0

Figure 91.0 # Description OEM Part # Synergy # 1 Adapter 23856 0.50836

Synergy Industries 150 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 92.0

Figure 92.0 # Description OEM Part # Synergy # 1 Four folding step 69.50133

Synergy Industries 151 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 93.0

Figure 93.0 # Description OEM Part # Synergy # 1 3-Drawer tool box 70.10011

Synergy Industries 152 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 94.0

Figure 94.0 # Description OEM Part # Synergy # 1 5-Hub box WP26 0.20080 2 Weatherproof blank 0.20124 3 On/off switch 0.10024

Synergy Industries 153 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 95.0

Figure 95.0 # Description OEM Part # Synergy # 1 On/off switch WP26 0.10024 2 Weatherproof blank 0.20124 3 5-Hub box 0.20080

Synergy Industries 154 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 96.0

Figure 96.0 # Description OEM Part # Synergy # 1 Side box Synergy

Synergy Industries 155 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 97.0

Figure 97.0 # Description OEM Part # Synergy # 1 Wheel chock 0.85220 2 Triangle flare kit 9503009 0.60018 3 Pull out tray 69.50147 4 Sheave wheel holder 70.30066 5 5-Hub box WP26 0.20080 6 Weatherproof blank 0.20124

Synergy Industries 156 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 98.0

Figure 98.0 # Description OEM Part # Synergy # 1 Hydraulic generator 283PDL1766 0.20214

Synergy Industries 157 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 99.0

Figure 99.0 # Description OEM Part # Synergy # 1 Moisture separator 0.40231 2 Air lubricator 0.40230 3 50A male plug 0.20194 4 Hubble outlet .69055 0.20172 5 Hoffman enclosure 0.10060 6 On/off switch 0.20124 7 Weatherproof cover 0.20080 8 5-Hub box WP26 0.10024 9 Power shop cable 69.50443

Synergy Industries 158 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 100.0

Figure 100.0 # Description OEM Part # Synergy # 1 Hydraulic pressure hose hydraulic 2 Hydraulic return hose hydraulic

Synergy Industries 159 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 101.0

Figure 101.0 # Description OEM Part # Synergy # 1 5.0 PSI vent cap HC120PT12P5 0.30254 2 Hydraulic galvanized cap 0.85229 3 Extension handle 0.40704 4 Sight glass \ 0.35018 5 Hydraulic tank 69.50144

Synergy Industries 160 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 102.0

Figure 102.0 # Description OEM Part # Synergy # 1 Battery box cover 72.40014

Synergy Industries 161 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 103.0

Figure 103.0 # Description OEM Part # Synergy # 1 Latch assembly with lever 508 0.52011 2 CCL tray 69.20344

Synergy Industries 162 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 104.0

Figure 104.0 # Description OEM Part # Synergy # 1 Front bumper 70.30242

Synergy Industries 163 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 105.0

Figure 105.0 # Description OEM Part # Synergy # 1 Smoked window 0.60001

Synergy Industries 164 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

16.7 Exterior Lights

Figure 106.0

Figure 106.0 # Description OEM Part # Synergy # 1 36” LED light bar 0.85232 2 Hydraulic hoses 70.30236

Synergy Industries 165 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 107.0

Figure 107.0 # Description OEM Part # Synergy # 1 Evolution LED scenic light FCA570 V15DC15000 0.85337 2 LED red corner light 43252-3 0.20241 3 LED red safety 118516R00 0.20257 4 LED green safety P3624G1 0.20250

Synergy Industries 166 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 108.0

Figure 108.0 # Description OEM Part # Synergy # 1 Yellow tail board 70.30036Y 2 4” White LED light 62391 0.20012 3 Round 2” grote grommet 47112 0.20142

Synergy Industries 167 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 109.0

Figure 109.0 # Description OEM Part # Synergy # 1 White duro light 0.85206

Synergy Industries 168 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone Baker Hughes 270 Tandem Axle Fullback Truck

Figure 110.0

Figure 110.0 # Description OEM Part # Synergy # 1 Rig light FCA570D15 0.20110 2 Evolution scenic lgiht FCA570V15DC 0.85337 3 Red LED clearance grote 47072 0.20139 4 Emergency vehicle 900Q65 0.80214 5 Amber LED clearance grote 47073 0.20138 6 3” Yellow grote reflector 40233 0.50019 7 3” Red grote reflector 40232 0.50018

Synergy Industries 169 12963 Oak Grove Rd. South Burleson, Texas 76028 [email protected] 817-295-1161 phone