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Site Profile for the Kansas City Plant Pdf Icon[1.1 MB (78 Pages)] Page 1 of 78 DOE Review Release 01/12/2017 ORAUT-TKBS-0031 Rev. 01 Site Profile for the Kansas City Plant Effective Date: 01/06/2017 Supersedes: Revision 00 PC-1 Subject Expert(s): Jackson R. Ellis, Richard J. Traub Document Owner Signature on File Approval Date: 12/21/2016 Approval: Jackson R. Ellis, Document Owner Concurrence: Wade C. Morris Signature on File for Concurrence Date: 12/21/2016 John M. Byrne, Objective 1 Manager Concurrence: Scott R. Siebert Signature on File for Concurrence Date: 12/21/2016 Edward F. Maher, Objective 3 Manager Concurrence: Vickie S. Short Signature on File for Concurrence Date: 12/20/2016 Kate Kimpan, Project Director Approval: Signature on File Approval Date: 01/06/2017 James W. Neton, Associate Director for Science FOR DOCUMENTS MARKED AS A TOTAL REWRITE, REVISION, OR PAGE CHANGE, REPLACE THE PRIOR REVISION AND DISCARD / DESTROY ALL COPIES OF THE PRIOR REVISION. w Ne Total Rewrite Revision Page Change Document No. ORAUT-TKBS-0031 Revision No. 01 Effective Date: 01/06/2017 Page 2 of 78 PUBLICATION RECORD EFFECTIVE REVISION DATE NUMBER DESCRIPTION 05/31/2005 00 New document to establish the technical basis for the development of a radiation exposure profile for the Kansas City Plant. First approved issue. No training required. Initiated by Donald E. Bihl. 01/06/2006 00 PC-1 Approved page change revision. Incorporates changes for environmental ambient external and internal doses for unmonitored, non-radiological workers as a result of formal internal review and informal OCAS comments. Page change includes new content added to pages 7 and 22 (Sections 1.0 and 5.1.4). Removed definition of unmonitored worker on page 26 (Section 6.4.1). Minor revisions were made to pages 17, 18, 19, and 23 (Sections 4.0, 5.0, 5.1.2, 5.2 and 6.2.1). As a result of NIOSH formal review, incorporates Attachment A on pages 43–46, into Site Profile. This attachment describes technical basis of ambient environmental dose estimate for unmonitored workers. No sections were omitted. Retraining is not required. Initiated by Jack J. Fix. Approval: Document Owner: Signature on File 12/19/2005 Jack J. Fix, TBD Team Leader Signature on File 12/20/2005 Judson L. Kenoyer, Task 3 Manager Signature on File 12/28/2005 Kate Kimpan, Project Director Signature on File 01/06/2006 James W. Neton, Associate Director for Science 01/06/2017 01 Revision initiated to incorporate changes to include information from the SEC-0210 Petition Evaluation Report and updated medical X-ray organ dose determination using guidance in ORAUT-OTIB-0006. Affected all sections. Expanded on the Machining Area operations, ThO2 powder sources, and to expand on Mg-Th operational periods. Incorporates formal internal and NIOSH review comments. Constitutes a total rewrite of the document. Training required: As determined by the Objective Manager. Initiated by Jackson R. Ellis. Document No. ORAUT-TKBS-0031 Revision No. 01 Effective Date: 01/06/2017 Page 3 of 78 TABLE OF CONTENTS SECTION TITLE PAGE Acronyms and Abbreviations ............................................................................................................... 6 1.0 Introduction .............................................................................................................................. 8 1.1 Purpose ........................................................................................................................ 9 1.2 Scope ........................................................................................................................... 9 2.0 Site Description ...................................................................................................................... 10 2.1 Facilities ..................................................................................................................... 10 2.2 Process Descriptions .................................................................................................. 12 2.2.1 Natural Uranium Operations ......................................................................... 12 2.2.2 Magnesium-Thorium Alloy Machining ........................................................... 13 2.2.3 Depleted Uranium Operations ...................................................................... 14 2.2.4 Thorium Oxide Powder Operations .............................................................. 14 2.2.5 Tritium Work and Operations ....................................................................... 14 2.2.6 Nickel Plating ............................................................................................... 14 2.2.7 Decontamination and Decommissioning ...................................................... 14 2.3 Occupational Safety Program ..................................................................................... 14 2.4 Radiation Monitoring Program .................................................................................... 15 2.5 Radiation Sources ...................................................................................................... 15 2.6 Radiation Detection Instrumentation ........................................................................... 18 2.7 Radiological Records .................................................................................................. 18 3.0 Occupational Medical Dose .................................................................................................... 20 3.1 Examination Frequency .............................................................................................. 20 3.2 Equipment and Techniques ........................................................................................ 21 3.3 Organ Dose Estimates................................................................................................ 22 3.4 Uncertainty ................................................................................................................. 25 4.0 Occupational Environmental Dose ......................................................................................... 26 4.1 External Ambient Dose ............................................................................................... 26 4.2 Internal Environmental Dose ...................................................................................... 26 5.0 Occupational Internal Dose .................................................................................................... 27 5.1 Depleted Uranium ....................................................................................................... 27 5.1.1 Physical and Radiological Characteristics .................................................... 27 5.1.2 Workplace Monitoring .................................................................................. 28 5.1.3 Bioassay ...................................................................................................... 28 5.1.4 Unmonitored Workers .................................................................................. 32 5.2 Other Nuclides ............................................................................................................ 33 5.2.1 Natural Uranium Operations, May 1, 1950, to February 28, 1955 ................. 33 5.2.2 Uranium Postoperations Period, March 1, 1955, to August 31, 1959............ 34 5.2.3 Uranium Postoperations Period, January 1, 1972, to May 31, 1984 ............. 34 5.2.4 Magnesium-Thorium Exposures, August 23, 1961, to March 31, 1963, and August 28, 1970, to December 31, 1977 ............................................... 37 5.2.5 Routine Radiological Waste Handlers and Decontamination Workers .......... 40 5.2.6 Thorium Oxide Powder Operations .............................................................. 40 5.2.7 Tritium Operations ........................................................................................ 40 5.2.7.1 Hi-Lo Switch Plates, 1963 to 1968 ............................................. 40 5.2.7.2 Manufacturing of Tritium Monitors, 1959 to 1975 ....................... 41 Document No. ORAUT-TKBS-0031 Revision No. 01 Effective Date: 01/06/2017 Page 4 of 78 5.2.8 Nickel Plating ............................................................................................... 42 5.2.9 Decontamination and Decommissioning ...................................................... 42 5.3 Recycled Uranium ...................................................................................................... 43 5.4 Incidents ..................................................................................................................... 44 6.0 Occupational External Dose ................................................................................................... 45 6.1 Basis of Comparison .................................................................................................. 45 6.2 Workplace External Radiation Fields .......................................................................... 45 6.2.1 Beta Radiation ............................................................................................. 45 6.2.2 Photon Radiation.......................................................................................... 45 6.2.3 Neutron Radiation ........................................................................................ 46 6.3 Dosimeter Technology ................................................................................................ 46 6.3.1 Beta/Photon Dosimeters .............................................................................
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