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STATEMENT of WORK A-10 Deceleron

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STATEMENT of WORK A-10 Deceleron FA8212-19-R-1096 Attachment 1 – SOW 19 June 2019 Page 1 of 12 STATEMENT OF WORK A-10 Deceleron Five Year Indefinite-Delivery, Indefinite-Quantity (IDIQ) Revision A Prepared by: AFMC 416 SCMS/GUMBA 6021 Gum LN, Bldg. 1228 Hill Air Force Base, Utah 84056 FA8212-19-R-1096 Attachment 1 – SOW 19 June 2019 Page 2 of 12 Revision Record Revision Date Description Pages A 19 June 2019 Initial Sow 12 FA8212-19-R-1096 Attachment 1 – SOW 19 June 2019 Page 3 of 12 Table of Contents 1. PURPOSE AND SCOPE .............................................................................................................................................. 4 1.1 Purpose .............................................................................................................................................................. 4 1.2 Scope .................................................................................................................................................................. 4 1.2.1 Baseline Technical Data Package (TDP) ...................................................................................................... 4 1.2.2 Manufacturing Tooling and Process Development .................................................................................... 4 1.2.3 Production Planning, Qualification, and Inspection ................................................................................... 4 2. REQUIREMENTS ....................................................................................................................................................... 4 2.1 Program Management ....................................................................................................................................... 5 2.1.1 Integrated Master Plan/Integrated Master Schedule ................................................................................ 5 2.1.3 Monthly Status Report ................................................................................................................................ 5 2.1.4 Meetings ..................................................................................................................................................... 6 2.2 First Articles ....................................................................................................................................................... 6 2.2.1 First Article Qualification Test Plan ............................................................................................................. 6 2.2.2 First Article Inspection ................................................................................................................................ 7 2.3 Production Assets .............................................................................................................................................. 8 2.3.1 Interchangeability and Replaceability ........................................................................................................ 8 2.3.2 Weight and Balance .................................................................................................................................... 8 2.4 Quality Assurance .............................................................................................................................................. 8 2.4.1 Non-Conforming Product............................................................................................................................ 8 2.4.2 Product Quality Deficiency Reporting ........................................................................................................ 9 2.4.3 Serial Number Control ................................................................................................................................ 9 2.4.4 Item Unique Identification (IUID) Requirements ........................................................................................ 9 2.5 Environmental, Health, and Safety .................................................................................................................... 9 2.5.1 Environmental Compliance ....................................................................................................................... 10 2.5.2 Hazardous Materials ................................................................................................................................. 10 2.5.3 Ozone Depleting Substances .................................................................................................................... 10 2.5.4 Health and Safety ...................................................................................................................................... 10 2.6 Travel Requirements ........................................................................................................................................ 10 2.7 Preservation, Packaging & Marking Requirements ......................................................................................... 11 2.7.1 Preparation for Delivery ........................................................................................................................... 11 2.7.2 Hazardous Materials ................................................................................................................................. 11 Attachment A – Contract Data Requirements List .................................................................................................... 12 FA8212-19-R-1096 Attachment 1 – SOW 19 June 2019 Page 4 of 12 ATTACHMENT A – Contract Data Requirements List (CDRL) 1. PURPOSE AND SCOPE 1.1 Purpose This Statement of Work describes the requirements to produce A-10 Enhanced Wing Assembly (EWA) Decelerons P/Ns 162J712100-1001 and 162J712100-1005. The Deceleron functions as both an aileron and speed brake providing roll control as well as stabilizing dive speeds and reducing airplane speed in flight and on landing. The Deceleron Assembly is comprised of multiple subcomponents including the Deceleron Leading Edge, Upper Speed Brake, Lower Speed Brake, and Deceleron Trim Tab. The Deceleron Assembly is classified as a Critical Safety Item (CSI). 1.2 Scope 1.2.1 Baseline Technical Data Package (TDP) The Deceleron TDP shall serve as the engineering baseline. The prime contractor shall produce the Deceleron assemblies utilizing the existing TDP and Engineering Data Requirements (EDR). 1.2.2 Manufacturing Tooling and Process Development Government furnished tooling is not available for this acquisition. All contractor generated tooling and processes must meet technical data requirements. Quality control processes are critical to meeting required delivery schedules while ensuring structural integrity is maintained throughout the manufacturing process. Legacy tooling main assembly drawings are included in the TDP and are identified by a part number “160DXXXXXX-XXX”. The legacy tooling main assembly drawings are provided as a reference only and may not be all-inclusive. The contractor is responsible to determine required changes between the legacy and enhanced wing assembly (EWA) tooling. 1.2.3 Production Planning, Qualification, and Inspection The prime contractor shall use the Deceleron assembly TDP and EDR as the basis for all manufactured and assembled parts. Additionally, the prime contractor shall outline their manufacturing and fabrication system prior to starting any fabrication/assembly work. 1.2.3.1 Critical Safety Items The prime contractor shall comply with policy, procedures and responsibilities outlined by AFI 20-106 Management of Aviation CSIs. CSIs for the Deceleron are listed in document number A3G-2016-185485 contained in the TDP. 2. REQUIREMENTS FA8212-19-R-1096 Attachment 1 – SOW 19 June 2019 Page 5 of 12 The prime contractor shall produce Decelerons that are complete and ready for installation on the A-10 aircraft. The prime contractor shall be responsible for verifying the TDP is complete prior to start of First Article production. Physical Configuration Audits (PCA) shall be performed by the contractor and verified by the Government throughout the production of the First Article. 2.1 Program Management The prime contractor shall provide documentation and communication required to efficiently and effectively manage the contract. All communications pertinent for the execution of this contract shall be flowed to both the Procuring Contracting Officer (PCO) and Program Manager. 2.1.1 Integrated Master Plan/Integrated Master Schedule The Contractor shall implement and maintain an integrated master plan (IMP) for this program. The IMP is an event driven plan that defines a program’s major tasks and activities and lays out the necessary conditions to complete them. This plan shall include the manufacturing/production approach, methodologies, tools, tasks, activities and procedures to be used during the production of the EWA Deceleron. The IMP shall be a single plan for the entire effort, including associate and/or major subcontractor activities. [CDRL A001] The Contractor shall implement and maintain an integrated master schedule (IMS) for this program. A baseline IMS shall be developed at the start of the program. An IMS shall be developed and maintained throughout the program (applicable delivery orders), using the original baseline schedule as an unchanging reference. [CDRL A002]. The IMS shall include a detailed timeline of the following (list is not all-inclusive): • Tooling design and tooling production • Critical subcomponent production and inspections
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