Packaging Machinery Advanced Automation Solutions

• Maximized flexibility • Proven reliability • Fast machine design and development

industrial.omron.eu/packaging 2 Packaging Machinery - Advanced Automation Solutions 3

What’s your speciality?

Primary packaging Secondary packaging Speed Flexibility Speed is the main challenge here. But there is also a need for product batch size The key challenges here are to match the production speeds of the primary independence, easy-to-clean and easy-to-operate machines as well as the need to packaging, to ensure individual pack or multi-pack integrity, and to ensure easy maintain hygiene standards. Omron solutions for primary packaging increase both adaptation of linear guides to convey both primary and secondary packages. the speed and the flexibility of your primary packaging machines – thanks to our Omron solutions help you build more flexibility into your machines. We can provide new leading-edge controller, which combines the latest real-time Ethernet fieldbus the latest robotics and vision systems to help create, for example, robotic cartoners

technology, EtherCAT, with our “One Software Environment” concept. This unique > that pick and load 12 products simultaneously, using a pack pattern of either one, > combination empowers you to phase-out conventional mechanical systems, > two or three layers. With a set-up like this, increasing the speed is simply a question > >

and replace them with highly versatile Delta-robot and vision systems. > of increasing the number of products picked per operation.

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Manufacturing process > Quality Final packaging Even before the end-product is wrapped, canned, bottled or bagged, many Robustness packaging machine builders take time to consider their customers operations from The main challenge here is to ensure that high loads can be reliably handled at start to finish. The repeatability of operations with high productivity and high quality continuous high cycle frequencies. Omron solutions include a wide range of highly standards is a daily challenge. That’s why Omron offers a wide product portfolio robust electromechanical linear axes. Ready-to-install linear modules with different adapted to recipe-driven batch production, this requires technologies such as high- drive variants and turn/gripper modules complete the fully equipped handling speed, high-resolution multi-loop regulation control, high-speed data processing modules. The ability to use electric actuators in any combination also increases and storage as well as seamless vision-based quality inspection. the versatility for cost-effective adaptations.

Fresh food Dry & snack foods Bakery & biscuits Beverage (alcoholic, non-alcoholic, dairy, oil & CSD) Pharmaceuticals

Ready meals Confectionary Liquid & canned food Cosmetics & healthcare Homecare & other 4 Packaging Machinery - Advanced Automation Solutions 7 Your needs as a machine user ... Your needs as a machine builder ...... our future-proof answers ... our future-proof answers

High flexibility Enhanced safety Maximum versatility Fast detection & Reliable inspection Simplicity All-in-one platform Openness Performance Flexibility is the ability to change product, We manufacture a wide variety of safety With Omron robotics and vision systems, Omron offers a complete portfolio of vision products ranging You need simplicity in your machine’s automation solutions – it Integrating robotic, motion and sequential We exclusively use internationally-accepted A high-performance machine (combining quantity and format as quickly as possible – components, controllers and networks, you can offer versatile packaging solutions from application-specific vision sensors up to PC-based vision will minimise your development times and maximise your ROI. logic control into a single multitasking communication standards (see next page) high-speed sequential tasks and complex and it is key to your customers’ profitability. and our intelligent safety concepts allow with automatic changeover functions systems with EtherCAT embedded. Omron vision systems That’s why our field application engineers have concentrated controller platform. One of the latest and programming languages (IEC61131-3). motion and robotic kinematics) needs a What’s more Omron can help you improve manual intervention on individual stations which reduce maintenance and machine can be employed for object detection or quality inspection the best of their knowledge into dedicated function blocks. solutions that takes full advantage of This ensures transparent data traffic between high-performance fieldbus. That’s why it in a variety of ways. For example, by without having to shut down the entire downtime. These technologies are now or a combination of both applications. Place it downstream These ready-made pieces of software are key to easily integrating the Omron experience in automation the individual modules and machines. This Omron uses EtherCAT for processing, it replacing mechanically coupled machine. We also offer a complete safety much easier to integrate. So no matter how of a packaging machine and get a reliable final packaging third-party devices. They also ensure easy communication with is Sysmac. This is a totally new type of openness also means easy integration of is the fastest real-time Ethernet-based movements with intelligent servo drives. design consultancy from risk assessments many different package shapes or sizes inspection from content detection, label defect and position international standards as well as proprietary protocols. And, they controller, combining EtherCAT with our non-Omron automation products for you – fieldbus available. Just one Ethernet This reduces product changeovers to mere to CE marking, which can take care your customers need, you can now offer a inspection, to barcode verification up to OCR/OCV inspection encapsulate and protect your machine module program. So next “One Software – One connection” approach as well as easier factory-wide networking for cable carries sequential logic and motion software commands. It also helps improve of all the safety requirements of your single machine that can handle them all – and printed elements check such as “best-before” date or lot time you need some code, call one of our application engineers. to machine automation. Imagine, a single your customers. data control. The entire network can hygiene standards as it reduces the total machine while you focus on optimizing its without sacrificing speed and productivity. numbers. Use it upstream of a robotic handling module and you You might save some time. environment for programming, simulating, be addressed in a few microseconds, number of machine parts by up to 20%. performance. can simultaneously track “on-the-fly” the product position on a and monitoring motion, sequential logic, regardless of what slave devices you use. conveyor, detect the positioning angle relative to the conveying robotics and vision. With this all-in-one With such a deterministic solution, high- direction and sort the product by pattern, color or surface. Omron platform it has never been easier to design performance is certain. vision systems can support most of the high-speed, random and develop your machine automation. product identification and location required in many pick- and- place applications. Primary packaging Secondary packaging Final packaging

Liquid filling Capping, Closing or Seaming Assortment packer or Solid filling Vertical form fill & seal Horizontal form fill & seal Thermoform, fill & seal or Label, Code or Sleeve applicator Carton erector & collator End-load or Top-load or Glue, fold & tuck closing unit Shrink wrapper Erect, Form or Close Case packer De-palletizer/palletizer • Rotary bottle filler • Screw capping Tray loading unit • Nett weighing machine • Vertical flow wrapper • Horizontal flow wrapper Blister sealing • Glue labelling • Carton blank erecting Side-load cartoner Wrap-around cartoner • Carton closing • Shrink-wrap machines (tunnels) • Tray / case erector • Drop packing • Low-level palletising • Linear bottle filler • Crown capping • Vision-guided cross-flow Delta Robot feed • Gross weighing machine • Vertical form, fill and seal • Horizontal form, fill and seal • Tray sealer, fill & seal • Heat seal labelling • Tray erecting • Tray erect, load & seal • Vertical cartoner • End flap carton closing • Stretch-wrap machines • Tray / case forming • Top-load case packing • High-level palletising • Tube filling machine • Press-on lidding placer for stacking and placing products • Linear multi-head weighing machine • Aseptic carton packer • Stretch film wrapper • Tray thermoform, fill & seal • Pre-gummed label applicators • Rotary carton feeder • Carton form, load & seal • Top-load cartoner • Three flap carton closing • Tray shrink machines • Tray denester / stacker • Side-load case packing • Column or gantry palletiser • Aerosol filler • Can seaming into lug-chain of flow-wrapper • Circular multi-head weighing machine • Stick FFS packaging (sugar) • Side seal “L” wrapper • Cup thermoform, fill & seal • Tag labelling • Rotary pick & place feeder / inserter / • Sleeve wrapping • Inline-flow Delta Robot carton loader • Stretch banding machines • Crate stacking / unstacking • Bottom-load case packing • Multi-axis robot palletiser • Vial filler • Aerosol valve closing • Vision-guided inline-flow Delta Robot • Auger filler • Large tubular bag / sack FS (fertiliser) • Modified atmosphere packaging HFFS • Blister thermoform, fill & seal • Hot foil coding lid fitter / tray denester • Horizontal end-load cartoners • Multi-axis pick & place robotic cartoner (stretch film bander) • Division inserting machine • Crate packer • Layer palletising • Rotary cup filler • Mascara closing assortment packer • Volumetric cup filler • Baler FFS • Stand-up Pouch/Sachet packer • Blow mould, form, fill & seal (eye drop doses) • Wet ink coding machines • Linear carton feeder • Horizontal cartoner • Pre-made bag-in-box cartoners • Spiral wrapping machines • Partition placer and lid fitter • Wrap-around case packing • Roller-shutter palletiser • Can overcapping • Vision-guided multi-Delta Robot tray • Count filler • Modified atmosphere packaging TFFS • Continuous stream ink-jet coding • Collator • Reel fed bag-in-box cartoners • Sleeve wrapping machines • Case tapers (case sealer) • Wrap-around lidding machine • Pallet stackers / de-stackers • Finger pump placer loader • Vacuum belt wrapper • Laser coding • Stacker • Wrap-around cartoning • Case strapping machines • Pallet strapping • Shrink sleeve applicator • Wrap-around carton sleeving • Pallet shrink-wrapping • Temper evident sleeve applicator • Pallet stretch-wrapping 8 Packaging Machinery - Advanced Automation Solutions 9

We have people to support you ...... and your customers

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Amsterdam Hamburg Berlin Warsaw Den Bosch Düsseldorf Milton Keynes Brussels Frankfurt Krakow Stuttgart Prague Paris Munich Vienna Piestany Steinhausen Nantes Lausanne Budapest Lyon Velenje Milan Bucharest Toulouse Zagreb Bologna Belgrade Pleven

Terni Sofia Istanbul Vitoria Barcelona Porto Skopje Thanks to our relationships with Madrid Valencia Athens packaging associations and Lisbon Sevilla Tunis universities, we are able to keep Alger always informed on machine builders

Omron technical offices across the World needs and to support customers Casablanca Tsunagi laboratory Automation Technical office Premium partner with state of the art solutions. Presence Kusatsu (JPN), Shanghai (CHN), Competence Centre Den Bosch (NL)

Competence Confidence Assurance

Share your ideas with our sales As your project matures make use of our As soon as our involvement starts, During your prototyping phase you will As a global manufacturer, we can provide Throughout the life-cycle of your machine, representatives. They have the experience Automation centers to test and catch-up a dedicated application engineer is need flexibility in technical support, our services anywhere in the world. Omron offers reliable supply, regular and competence, and are empowered to with technology trends in motion, robotics, appointed to coordinate all of the technical product supply and product exchange. For Wherever you are installing your machines, software upgrades, rapid repair service and make decisions. Thousands of OEMs have networking, safety, quality control etc. Make aspects of your project. Our engineers have those reasons, we will assign a dedicated we can arrange, on-site, a liaison sales effective global support to your end users. put their trust in our people. Find out how use of our Tsunagi (connectivity) laboratory in-depth expertise in and knowledge of Customer Service member, available to engineer to facilitate training, spare parts Our standard commitment includes: you can also benefit – just give us a call. to interface, test and validate your networks, PLCs, motion, safety and HMIs handle all logistic enquiries and to ensure supply or even machine commissioning. • 5 day repair door to door complete system with our new machine when applied to machine automation. you can keep your mind on the real issues. All this in the local language with local • 3 day delivery network (EtherCAT) and factory network documentation – giving you complete (EtherNet/IP). peace of mind. 10 Packaging Machinery - Advanced Automation Solutions 11

Your specialist automation partner ...... in packaging machinery

Function-key Compact Scalable Handheld SCADA system & OPC server HMI

Providing solutions is all about skilled people ... robotic and vision integration, and more recipe-driven changeovers Compact Controller Modular Controller Machine Controller At Omron, we believe that assisting you with a hands-on approach that take place at the touch of a screen. Our expertise is yours. Use benefits both you and ourselves. When we assist you in integrating it to turn your ideas into solutions. Control automation solutions we gain key insights to your challenges – knowledge that not only enables us to provide the most optimized ... and quality products EtherCAT PROFINET PROFIBUS-DP CompoNet DeviceNet Wireless Switch Gateway solution but also helps us evolve our future products and services. Having a wide selection of products is vital for best-fit solutions.

But having high-quality products with extremely low failure rates is Gateway Modular IO That’s why our engineers are totally committed to providing you essential for your profitability. Fortunately, Omron gives you both, EtherCAT EtherCAT DeviceNet CompoNet Harsh environment with flexible solutions that include more intuitive and advanced and sets the standards in reliability and robustness in the harshest control, more real-time continuous-motion operation, easier of environments. IP67 IO Block IO Modular IO

JX MX2 RX Smart Step2 G-Series G5-Series Up to 1.5 kW Up to 15 kW Up to 132 kW (Pulse) (A/P, MLII) (A/P, ECT, 50 W to 750 W 50 W MLII) Servo

Inverter to 750 W 50 W to 15 kW

G-Series G5-Series 50 W to 7.5 kW 50 W to 15 kW Rotary

Accurax GW Accurax FW Accurax Linear Axes Delta Robots Scara Robots 26.5 to 348 N 48 to 760 N 48 to 760 N Robot Linear Timer Counter Display On-panel In-panel temperature temperature controller controller Monitoring

Electromechanical Solid State Relays Contactor Circuit-breaker Phase-loss detection Power supply Pushbutton Relays Switching

Photoelectric Oil-resistant Cylindrical & Fork shape Black & Colour print mark Fiber-optic Inductive Encoder Limit switch Sensing

Inspection Positioning Pick & Place Distance / Displacement Width Profile Vision Measuring

Sensor Emergency stop Limit switch Door switch Relay Controller I/O Safety Networks Would you like to know more?

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Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document. CD_EU_03_Packaging_brochure We reserve the right to make any changes at any time without prior notice.