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Cylinder Head / Engine Block ENGINE - CYLINDER HEAD / ENGINE BLOCK Innovation is our mission! GD_KP_$KT-K14-$KP-AUTO-ZYLINDERKOPF_#SALL_#APR_#V1.indb 206 27.03.2015 10:17:38 1 PAGE 2 TOOLS FOR ENGINE BLOCK SCREWS 208 - 209 3 TOOLS FOR CYLINDER BLOCK SCREWS 209 - 212 4 VIBRATION DAMPER TOOLS 213 5 SERVICE STANDS AND PARTS STATIONS 213 6 SLIDE RAIL BOLTS EXTRACTION TOOLS 213 7 GUIDE SLEEVES INTERNAL EXTRACTOR 213 8 EXTRACTION TOOL AND SPIRAL PROFILE SOCKETS 213 - 216 9 NUT SPLITTER 216 - 217 10 THREAD BORING TOOL AND BORE JIGS 217 11 CRANK SHAFT FACING TOOLS 218 12 VALVE GAUGES 218 13 VALVE PNEUMATIC ADAPTER 218 14 VALVE RETAINER AND VALVE SPRING TENSIONER 218 - 220 15 VALVE SHALT SEALING TOOLS 220 - 221 16 GASKET SCRAPER 221 - 222 17 SEALING RING TOOLS 222 - 223 18 VALVE SEAT CUTTER 224 19 VALVE CUTTER 224 20 VALVE WEDGE ASSEMBLY 224 21 VALVE ADJUSTMENT TOOLS 224 - 225 22 PISTON RING TOOLS 225 23 CYLINDER LINER TOOLS 225 24 CYLINDER HON DEVICES 226 25 TEST AND MEASURING TOOLS 226 - 228 26 i GD_KP_$KT-K14-$KP-AUTO-ZYLINDERKOPF_#SALL_#APR_#V1.indb 207 27.03.2015 10:17:38 TOOLS FOR ENGINE BLOCK SCREWS Bit socket for five star tamperproof screws CLASSIC Bit set for tamperproof five star screws • Five star bit, tamperproof • Five star bit, tamperproof • Internal square drive to DIN 3120 / ISO 1174 with ball recep- • With external hexagon drive to DIN 3126 / ISO 1173 - C 6.3 VAG Engine support socket set, extra short tion • Can be used by hand or with an electric screwdriver • For manual operation • Ideally suited for fittings in trade and industry • 12-point • Matt finish • Nickel plated • For the assembly and removal of the aluminium engine sup- • Chrome vanadium • Special steel port (hard to reach sites) • Ideal for timing belt change Application range: Control devices, alternator, air quantity Application range: Control devices, alternator, air quantity • Internal square drive to DIN 3120 / ISO 1174 with ball recep- meter, exterior mirror, insertion pumps for pump-line-nozzle meter, exterior mirror, insertion pumps for pump-line-nozzle tion system, door lock fastening screw for Volkswagen, Audi, Ford, system, door lock fastening screw for Volkswagen, Audi, Ford, • Extra-short design Mercedes, Rover, Seat, Škoda, Volvo etc. Mercedes, Rover, Seat, Škoda, Volvo etc. • For manual operation • Matt finish • Chrome vanadium Application range: For timing belt change on Volkswagen Golf IV, Audi, Škoda, Seat etc. 911.2471 TS8 12.0 25.0 5.0 10 911.1471 TS10 12.0 25.0 6.0 10 VAG Engine support socket set, 911.1472 TS15 12.0 25.0 6.0 10 911.1295 2 pcs 110 extra short 911.1473 TS20 12.0 25.0 7.0 10 911.1474 TS25 12.0 25.0 7.0 10 consists of: 911.1475 TS27 12.0 25.0 8.0 10 911.1476 TS30 12.0 25.0 8.0 10 TS10 - TS15 - TS20 - TS25 - TS27 - 911.1480 8 pcs 50 911.1477 TS40 12.0 25.0 9.0 10 TS30 - TS40 911.1293 12-point socket, 16.0 mm, L=30 mm 40 911.1294 12-point socket, 16.0 mm, L=47.5 mm 67 Five star profile tamperproof key wrench set Bit socket set for tamperproof five star screws • Long design TX-E socket for Mercedes, extra-short • Five star bit, tamperproof • Bore hole at the short and long end • Internal square drive to DIN 3120 / ISO 1174 with ball recep- • Continuous hardened • TX-E tion • Matt chrome • Ideally suited for various engine screws • For manual operation • Special steel • Internal square drive to DIN 3120 / ISO 1174 with ball recep- • Matt finish tion • Chrome vanadium Control devices, alternator, air quantity • Extra-short design • Includes storage rail Application range: • For manual operation meter, exterior mirror, insertion pumps for pump-line-nozzle system, door lock fastening screw for Volkswagen, Audi, Ford, • Matt finish Application range: Control devices, alternator, air quantity Mercedes, Rover, Seat, Škoda, Volvo etc. • Chrome vanadium meter, exterior mirror, insertion pumps for pump-line-nozzle system, door lock fastening screw for Volkswagen, Audi, Ford, Application range: Engine screws (e.g. various supports, Mercedes, Rover, Seat, Škoda, Volvo etc. housing cover, etc.) on Mercedes diesel engines 642, 651 and petrol engines 276, 278, 271 TS10 - TS15 - TS20 - TS25 - TS27 - 911.1470 7 pcs 160 TS30 - TS40 CLASSIC Bit for tamperproof five star bits TS10 - TS15 - TS20 - TS25 - TS27 - 151.2470 9 pcs 330 • Five star bit, tamperproof TS30 - TS40 - TS45 - TS50 • With external hexagon drive to DIN 3126 / ISO 1173 - C 6.3 • Can be used by hand or with an electric screwdriver • Ideally suited for fittings in trade and industry • Nickel plated ERGOTORQUE® screwdriver for TX screws, long • Special steel 911.1288 E12 22.0 25.0 40 • One component handle • Optimal power transmission Application range: Control devices, alternator, air quantity • With hanging hole meter, exterior mirror, insertion pumps for pump-line-nozzle • Hardened blade system, door lock fastening screw for Volkswagen, Audi, Ford, VAG Bit socket for hexagon screws, extra long • Chrome finish with burnished tips Mercedes, Rover, Seat, Škoda, Volvo etc. • Blade made of chrome vanadium • Hexagon socket with ball head • For releasing and tightening the TDC sensor • Internal square drive to DIN 3120 / ISO 1174 with ball recep- tion • Extra-long design • For manual operation • Matt finish • Chrome vanadium Application range: VAG models from 2005, 4-cylinder 2.0l diesel engines 911.3101 TS10 30.0 1 5 911.3102 TS15 30.0 1 5 911.3103 TS20 30.0 1 5 911.3104 TS25 30.0 1 6 911.1670 T15 330.0 250.0 80.0 60 911.3105 TS27 30.0 1 6 911.1671 T20 343.0 250.0 93.0 60 911.3106 TS30 30.0 1 6 911.1672 T25 345.0 250.0 95.0 70 911.1598 4,0 11.0 300.0 80 911.3107 TS40 30.0 1 8 911.1673 T30 360.0 250.0 110.0 70 208 GD_KP_$KT-K14-$KP-AUTO-ZYLINDERKOPF_#SALL_#APR_#V1.indb 208 27.03.2015 10:17:47 1 ERGOTORQUEplus® T-handle TX key wrench, long TOOLS FOR CYLINDER BLOCK SCREWS Cylinder head bit socket for TX screws, extra-long 2 • Extra long execution • TX • With two component handle • Internal square drive to DIN 3120 / ISO 1174 with ball recep- precision • Continuous hardened ERGOTORQUE® torque wrench with rotary tion • Tip burnished mushroom ratchet head • Long execution 3 • Chrome plated and mirror polished • Actuation accuracy: ±3 % tolerance of the set scale value • Press fitted nickel plated insert bit • Special steel • Precise reading accuracy for a minimum 5.000 tightening • For manual operation cycles • Matt finish • For controlled fastening in clockwise and counter clockwise • Chrome vanadium 4 directions • Torque setting by pulling out and pushing in the slide in knob at the end of the handle • The direction of rotation (clockwise and counter clockwise) 5 can be changed by simply rotating the square drive piece • Double scale in N•m and lbf•ft divisions for precise adjustment • Includes micrometer scale in N•m divisions for precise and fine adjustment • Large vision panel, precise adjustment using a magnifying 6 glass • An audible and palpable signal when the desired torque value is achieved 158.8051 T10 403.0 373.0 80.0 30 • Exact gearing 72 teeth ratchet mechanism 7 158.8052 T15 403.0 373.0 80.0 30 • Torque setting is quick and easy using the locking knob in the 911.1937 T40 22 140.0 72.0 125 158.8053 T20 403.0 373.0 100.0 40 handle end 911.1938 T45 22 140.0 72.0 125 • Secure locking function within the handle 158.8054 T25 408.0 373.0 100.0 40 911.1939 T50 22 140.0 72.0 125 • Two component handle with a soft zone, is ergonomic in 8 158.8055 T27 408.0 373.0 100.0 40 design and comfortable in the hand 911.1940 T55 22 140.0 72.0 125 158.8056 T30 408.0 373.0 100.0 45 • Square drive adaptor to DIN 3120 - ISO 1174 with ball lock • Individually marked with serial number unique product identification Cylinder head bit socket for TX screws, long 9 ERGOTORQUEplus® T-handle TX key wrench set • Includes test certificate in accordance with DIN EN ISO 6789:2003 national standard • TX • Extra long execution • Internal square drive to DIN 3120 / ISO 1174 with ball recep- • With two component handle tion • Continuous hardened • Long design 10 • Tip burnished • With press fitted nickel plated insert bit • Chrome plated and mirror polished • For manual operation • Special steel • Matt finish • Chrome vanadium 11 Application range: e.g. Ford 1.8l Diesel (Turbo), Fiesta, Escort, Sierra and Mazda 121 >1996 12 13 14 516.1412 1/4" 1-25 0.10 0,8 - 18 289.0 35.0 18.0 0.46 15 516.1422 3/8" 5-50 0.25 4 - 37 350.0 45.0 23.0 0.61 516.1432 1/2" 10-100 0.50 8 - 75 412.0 45.0 23.0 0.91 911.1517 T70 22.0 110.0 72.0 120 16 Rotary angle disc Cylinder head bit socket for spline (XZN®) screws, long • For fastening screws at an angle • Device for angle regulated fastening with a torque wrench • Spline (XZN®) 17 • Flexible arm • For loosening and tightening cylinder head screws • Range 0° - 360° • Internal square drive to DIN 3120 / ISO 1174 with ball recep- 158.8050 6 pcs T10 - T15 - T20 - T25 - T27 - T30 375 • Square drive adaptor to DIN 3120 - ISO 1174 with ball lock tion • Optionally with a magnetic arm or claw arm • Long design 18 • With press fitted nickel plated insert bit CHROMEplus® T handle RIBE profile xtrae long • For manual operation • Matt finish • Extra-long design • Chrome vanadium • With 2 component handle 19 • Continuous hardened Application range: e.g.
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