AN INDUSTRY 4.0 APPLIED TO CAN PRODUCTION
From the metal sheet to the terminated can, the Can 4.0
Stefano Severi Vision Systems Sales Area Manager SACMI IMOLA
Emilio Chiesi General Manager PARMACONTROLS
1 About us…
2 . SACMI was founded in 1919 . SACMI is an Italian Cooperative: it designs, produces and sells manufacturing systems for the ceramic and packaging industries. . SACMI is one of the leading Italian companies in terms of Billing in this worldwide sector.
3 SACMI, a major group
International development, enthusiasm for innovation, a solidity that allows ambitious, wide-ranging planning: these factors have made SACMI a worldwide success and the leading provider of cutting-edge technology for the ceramic and packaging industries.
Thanks to constant commitment, SACMI is a partner customers can count on, capable of identifying and developing optimal solutions to ensure the highest standards.
4 Company Profile TODAY: 270,000 M2
5 MAIN STRENGTHS
provider of plants to st provider of 1 the global ceramics st st 1st machines for cap industry 1 1 manufacturing in the world
1 476 million euros 4 341-strong of sales workforce
INDUSTRY 4.0
6 Our Vision is Your Quality Revenues from sales and services
1 476
1 394 in millions of Euro 1 354
1 303 1 243 1 227 1 196
12 14.6 13% 15% 15% 11 11 % % % %
Italy
2011 2012 2013 2014 2015 2016 FORECAST 2017
7 4.341 . More than 80 companies with SACMI EMPLOYEES employees, sales and support services, including 30 production facilities in Italy, in the World 1,335 Germany, Egypt, Iran, USA, Mexico, Outside Italy Brazil, India, Indonesia, China
Germany Italy 237 2870 Russia 28 China North & Korea Europe America 454 México 201 155
Middle East Far East 31 Índia 71 South 64 America Africa 8 61
8 Our Vision is Your Quality Group investments
65
47 40 40 38 35
2012 2013 2014 2015 2016 FORECAST 2017
In millions of euros
9 Business Divisions
Ceramics Packaging Food Automation . Tiles . Caps . Cocoa . Vision Systems . Sanitaryware . PET preforms . Chocolate . Line supervisors . Plates and cutlery . Packaging . Wrapping . Automation . Heavy clay . Beverage lines machines . Special pressure . Technical ceramics
10 Our Vision is Your Quality
Ceramics Packaging Food Automation
11 Food and Beverage Industry Vision Systems
Ceramic industry
12 INDUSTRY 4.0
Applied to the Canmaking Industry
13 Our Vision is Your Quality Interconnectivity
• Interconnectivity is the heart of 4.0 approach and the way that SACMI MVS Vision Systems communicate and operate with your plant. • MVS can be easily interconnected thanks to the support of communication protocols such as: • OPC – UA • MODBUS • HTTP • Data such as counters, alarms, machine status and other information become visible remotely, without being in front of the equipment. • Interconnectivity permits to operate MVS remotely, avoiding any direct interaction of the operator
14 Our Vision is Your Quality Remote connection, Home Page
The Home Page provides real-time information about the Vision System
15 Our Vision is Your Quality Remote connection, Charts of statistic data
16 Our Vision is Your Quality Charts of statistic data by tool number
The system allows visualization of specific statistical chart by tool number, informing the defects number of defects by tool. The darker the color, the higher the number of defects
17 Our Vision is Your Quality OEE – Overall Equipment Effectiveness
18 Our Vision is Your Quality Panorama Supervisor
• PANORAMA supervisor allows the visualization in a window of all SACMI MVS vision systems installed in a production plant, providing in real time the main information such as alarms, main statistical data, active inspection recipe and OEE. • PANORAMA allows to interact directly and remotely with a specific vision system. • PANORAMA can interchange information with your ERP system
19 Enterprise Resource Planning system
20 Our Vision is Your Quality Panorama supervisor
Enterprise Resource Planning system
21 Our Vision is Your Quality
We Close The Loop!
An Application Example
22 Our Vision is Your Quality We close the loop!
Enterprise New SKU Resource Planning system
23 Our Vision is Your Quality We close the loop!
• Help to maintenance
Defects by tool number
24 Our Vision is Your Quality We close the loop!
• Help to maintenance
Defects by tool number
25 Our Vision is Your Quality We close the loop!
26 Our Vision is Your Quality We close the loop!
Enterprise Production Data Resource Planning system
27 Our Vision is Your Quality Outstanding Advantages
• Reduces line down-time • Improves line efficiency • Reduces ejectionsSAVE MONEY! • Increases productivity
• Helps Maintenance
• Helps Quality Control
28 SACMI MVS Vision Systems
Our Team for the Canmaking Industry
29 Our Vision is Your Quality Vision Systems for the Canmaking Industry
• Eclipsim-COAT – Coating inspection in metal sheets • Eclipsim-DECO – Decoration inspection in metal sheets • iCanEnd – multi-line inspection of can-ends • Ulysse – “All-in-One” system for can ends and lugged caps • iCan – Inside Can Inspection • LabelCheck-360 –Seaming or Labelling inspection • ElioSCan – Decoration inspection in beverage cans • DecoCap360-3D – Decoration inspection in lugged caps
30 Our Vision is Your Quality Eclipsim-COAT - Coating inspection
Main features: • Line scan color camera • Precision down to 0.15 mm/pixel • Patented Chrometriq Illuminator, for "Chromatic" and "3D" defects • 100% FULL production inspection. • 100% control of sheet • Up to 6,000 sheets / hour. • Max sheet size (mm): 1200x1200.
31 Our Vision is Your Quality
Patented Chrometriq illumination
Target: Achieve maximum visual evidence of the defect by using Real different geometric and colorimetric components of light.
R G B Results Acquired image 2
Diffused light
1 Direct light
SMART RGB FILTER
32 Our Vision is Your Quality Eclipsim-COAT - Detectable defects
• Oxidations • Grease strips • Dirty inkwell • Drops • Water Marks from the inkwell • Grid marks • Lack of coating • Drops of varnish • Soot • Smears • Smudges • Scratches • Dirt and contaminations • Hickeys • …others…
33 Our Vision is Your Quality Some detectable defects
BUBBLES 34 Our Vision is Your Quality Eclipsim-DECO - Lithographed sheet inspection
Main features: • Line scan color camera • Precision down to 0.15 mm/pixel • LED Illuminator for Matte colors • LED Illuminator for Bright colors (Gold, Silver) • 100% FULL production inspection. • 100% control of each sheet • Up to 6,000 sheets / hour. • Max Sheet Size (mm x mm): 1200 x 1200
35 Our Vision is Your Quality Eclipsim-DECO – Detected defects
Diffused defects Color plane presence/absence Color registration Wrong colors Color variations - E (Warning / Alarm) Position (with respect to the edges) Double print
Punctual defects Smears Smudges Scratches Dirt and contaminations Hickeys …others…
36 Our Vision is Your Quality Some detected defects
Double print
37 Our Vision is Your Quality iCanEnd – Multi-line Can End Inspection
iCanEnd family is based on SACMI patented Chrometriq illuminator, available in three different sizes
• iCanEnd-70 for beverage ends and aerosols • iCanEnd-100 for ends having any shape and a maximum size < 100 mm • iCanEnd-200 for ends having any shape and a maximum size > 100 mm
38 Our Vision is Your Quality
Ulysse – «All-In-One» Vision System for can end inspection
Main features • Compact “All-in-One” unit • Computer integrated inside the illuminator • Based on Chrometriq illuminator • Easy installation • No electrical wiring (shorter installation time required) • 5M pixels colour camera • Also available in UV (ultraviolet) and IR (infrared) versions
39 Our Vision is Your Quality
Range of applications
40 Our Vision is Your Quality iCan – Inside Can Inspection iCan family of Vision System are dedicated to the ICI – Inside Can Inspection.
Main features: • Two different size of illuminators • iCan-100: Ø < 100 mm, H < 240 mm • iCan-200: Ø < 200 mm, H < 240 mm • 1, 2 or 3 cameras, depending on the can height • An additional camera dedicated to the neck inspection is available for beverage cans • It can inspect both round and shaped cans
41 Our Vision is Your Quality Some detectable defects
42 Our Vision is Your Quality LABELCHECK-360 – Seaming inspection
View 1 – 0°
View 2 – 90°
View 4 – 270°
View 3 – 180°
43 Our Vision is Your Quality
LABELCHECK-360 - Seaming inspection
44 Our Vision is Your Quality LABELCHECK-360 - Decoration or labelling inspection
Main features • Real 3D inspection through 4 side cameras and CVS360 inspection module • High protection grade to allow easy cleaning
45 Our Vision is Your Quality
ElioSCan – Decoration inspection in beverage cans
Main features • 4 high resolution colour cameras (5M pixel) • 1 top camera • CVS360 inspection module • Real 3D inspection of decoration • Up to 2500 cans/minute • No changeover required
46 Our Vision is Your Quality
47 Our Vision is Your Quality Some detectable defects
48 Our Vision is Your Quality
DecoCap360-3D – Decoration inspection in lugged caps
Main features • CVS360 inspection module • 4 side cameras • 1 top camera • Precise inspection of the decoration on top and sidewall
49 Our Vision is Your Quality Some detectable defects
50 Thank you very much for your kind attention
For any request please contact: Parmacontrols SRL Mr. Emilio Chiesi General Manager [email protected] Phone +39 0521 1797270 www.parmacontrols.it
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