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Compression Blow Forming for the Dairy Industry Superior Quality Containers for the D AIRY Industry

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Compression Blow Forming for the Dairy Industry Superior Quality Containers for the D AIRY Industry CBF Compression Blow Forming for the Dairy Industry SuperIor QualIty ContaInerS For the D aIry InDuStry SUPERIOR NECK QUALITY AND CONSISTENCY SUPERIOR PROCESS QUALITY Improved sealing performance, higher Superior sustainability and purity due to consistency and repeatability of all bottle lower melt temperature. specifications. higher consistency and repeatability of all bottle specifications, delivering the highest performance levels. SUPERIOR CONTAINER PROPERTIES Mean 7,0 100% PERFECT BOTTLES lower Spec 6,0 limit 5,0 4,0 thanks to a fully integrated quality upper Spec 3,0 limit 2,0 control vision system, CBF ensures full 1,0 0,0 compliance with specifications for all process 88 ,5 9 9,51 0 10,5 distribution produced bottles. Weight [g] - X ray photo of a bottle normal distribution NO GATE Superior performance against stress cracking & improved product appearance. In recent years the DaIry market has shown DaIry industry. this includes complete filling clear signs of strong worldwide growth. Sa CMI, lines for dairy products, the widely acclaimed which has long been active in this sector, is range of thermoforming machines and fully now strengthening its presence and extending tested and approved end-of-line solutions. its already-comprehensive range of technical CBF machines reinforce SaCMI’s presence solutions thanks to the introduction of CBF in a highly strategic market segment and technology. CBF (Compression Blow Forming) represent clear evidence of SaCMI Group’s machines constitute the technological link that renewed commitment to leading this segment completes the SaCMI solution range for the by introducing innovative technologies. Technical content on this innovative process Compression Blow Forming Key process factors The competitive advantages of an innovative technology State-of-the-art technology Total cost of the bottle Superior Bottle Quality CBF (Compression Blow Forming) is a unique is then activated and the preform is blown into • higher efficiency • CBF technology reduces variability, improving tolerances and statistical capability combination of compression molding and blow the final desired shape without requiring any • lower start-up time forming. From resin to bottle in one single trimming, thus dramatically reducing scrap. • highly repetitive manufacturing process • lighter bottle with improved rotary station: the process begins with the resin the container is then transferred by a positive delivering superior consistency mechanical properties being introduced into a continuously operating control system to the exit conveyor and during • no hot-runner on extrusion system extruder. the continuous extruder itself provides this part of the process leak detection as well • reduced labour requirements • no gate, no welding lines a constant supply of molten resin which is cut as visual quality control is carried out on every • less floor space into precisely pre-sized pellets which are then single container. CBF is a continuous process • Zero resin scrap during production inserted into an open compression mold. this and allows for maximum machine compactness Sustainability • Improved sustainability and purity due to compression cycle molds the preform to have and fully integrated quality control. From resin lower melt temperature • lowest power consumption in the industry exactly the same weight as the final container. to bottle with a single, compact and highly the preform is temperature controlled to provide controlled unit: CBF is a game-changing • lower scrap rate during production the best blow process properties. the blow mold technology for the dairy industry. • less material wastage during color change find out more about CBF GaMe-ChanGInG teCHNOLOGy For plaStIC CONTAInerS PROCESS MODULAR tool one continuous process designed for maximum flexibility to manufacture bottles straight from pellets. 4 3 POSITIvE CONTROL of the bottle Blow Stretch Total QUALITY CONTROL performed on each bottle produced bottle vision system leak test 5 2 Moulding preform 1 compression pellet insertion and bottle removal Sacmi product development lab 100% perfect bottles The advantages of a partner with development and testing skills Case studies Case Study - Summary Data nominal capacity 100 ml In the Closures and Containers laB, the CBF-laB provides all customers with complete development of resin hDpe dairy packaging solutions, from the initial idea to final testing and start up on the line: • 3D modelling, rendering and mock up, container prototyping master none • Material and additive testing and characterization (DSC, DMa, crystallinity, viscosity) overall weight 4.7 g • Container sizing (optical, CMM, thickness, statistical analysis) bottle weight St. Dev 0.02 g • Container performance (mechanical performance, sealing performance, OTR , WVtr) bottle weight range ± 0.06 g bottle height 89 mm bottle diameter 43 mm mean body thickness 0.4 mm top load resistance 70 n max top load resistance > 100 n Case Study - Summary Data nominal capacity 350 ml FInISh & CLOSure FInISh & CLOSure resin hDpe WIth ALUMInIuM FoIl Seal WIth Internal PLUG Seal master none overall weight 20.7 g bottle weight St. Dev 0.02 g bottle weight range ± 0.06 g bottle height 170 mm bottle diameter 62 mm mean body thickness 0.55 mm top load resistance 150 n FInISh For FInISh & CLOSure Snap-on max top load resistance > 200 n ALUMInIuM FoIl Seal WIth Internal PLUG Seal A wide range of forms The huge potential of CBF the CBF range of machines covers a broad variety CBF is the ideal solution for container of products that respond to the demands of today’s manufacturers who, now more than ever, are DaIry market. this innovative technology allows looking for an optimum combination of key producers to manufacture all the most commonly factors such as high output rates and flexibility. used liquid yogurt and single-serve probiotic absolute container quality is made possible by the containers while maintaining excellent product numerous control devices integrated inside the quality standards. CBF aIso creates plenty of machine and can be combined with outstanding opportunities to make the container lighter. container lightness without modifying mechanical properties. Moreover, CBF provides competitive manufacturing solutions for higher-volume bottles, such as Moreover, CBF offers a perfect response to in the fresh milk industry. another interesting the needs of the DaIry market as all available field of application for this technology is the resins can be processed on this technology. CBF yogurt industry since CBF machines can also machines offer the best response to market needs produce wide-mouth containers suitable, for and can handle even the broadest output and/or example, for desserts. container requirements. Sacmi machines and plants for dairy containers: know-how and certified solutions 09/2016 LUXEMBOURG RUSSIA 71 Laeis 28 Sacmi Mosca 592 CHINA Italiansped Laeis China Beijing Office Sacmi Imola Moscow Representative Office Laeis (Dalian) Trading Sacmi Hong Kong UNITED GERMANY Italiansped Sacmi Machinery (Foshan Nanhai) KINGDOM 22 237 Sacmi Deutschland Sacmi Hong Kong Foshan Commercial Office Surface Inspection Sama Maschinenbau Sacmi (Changshu) Machinery Equipment Riedhammer Sacmi (Shanghai) Machinery Equipment Alpha Ceramics Sacmi Machinery (Foshan Nanhai) Zibo Branch Sacmi (Jiajiang) Representative Office POLAND Sacmi (Gaoan) Representative Office 13 Sacmi Polska KOREA 2 Sacmi Machinery Korea 50 UNITED STATES TURKEY IRAN Sacmi USA - Hayes 24 Sacmi Istanbul 27 Sacmi Iran Sazeh Ceramic Sacmi Molds & Dies USA & Material Iranian SPAIN Carle & Montanari USA Sacmi Molds & Dies Iran Sacmi Iberica 88 JAPAN 4 Riedhammer Japan PORTUGAL Sacmi Portugal 7 FRANCE VENEZUELA Sacmi West Europe 13 VIETNAM 5 Sacmi Beverage Venezuela EGYPT Sacmi Vietnam Sacmi Molds & 2 4 Dies Egypt UNITED ARAB THAILAND BRAZIL EMIRATES 2 Sacmi Thailand 60 Sacmi do Brazil Indústrial e Comércio NORTH AFRICA 4 Sacmi Middle East MEXICO Sacmi N.W.C. Africa 2 SINGAPORE Sacmi de Mexico 99 19 Sacmi Singapore ITALY Sacmi Moldes Ceramicos Mexico Sacmi Imola Sacmi Beverage de Mexico Sacmi Service 1531 Sacmi de Mexico Division Logistica Sacmi Forni COSMEC Sacmi Molds & Dies Nuova Sima Keratech Gaiotto IN.TE.SA. SOUTH AFRICA INDONESIA ARGENTINA Sacmi Carpmec 2 Sacmi South Africa 47 Sacmi Indonesia Sacmi Impianti Argentina Decodigit PT. Molds & Dies Indonesia 2 Sacmi Filling - Benco Pack Sacmi Verona - Sacmi Labelling Sacmi Packaging 112 INDIA Pet Projecta Sacmi Impianti India Carle & Montanari - Opm Sacmi Engineering (India) CMFima Sacmi Impianti India Morbi Warehouse Iprel Progetti Italiansped Protesa Sacmi Impianti CBF technology and products have already been chosen by customers in the biggest dairy markets worldwide: USA, CHINA and INDIA. SaCMI is a multinational cooperative and the world- customers can count not only on a fast, efficient leading designer, builder and distributor of plant spare parts warehouse but also on remote diagnostic engineering solutions in the ceramics, beverage services where specialised SaCMI technicians & packaging, food & pharma, automation and work alongside the customer to analyse individual service industries. the Group is present in no less machines and find solutions to any production issues. than 30 countries and consists of 80 companies. the Sacmi Group’s technological/market the SaCMI network provides advanced after sales leadership position within its various businesses service thanks to its far-reaching web of branches and areas, not to mention the Group’s financial solidity, assistance centres, located on all the main markets; provides customers with production effectiveness there is also an optional teleservice that can be and efficiency they can count on, achievement of used with all our plant solutions. the latter ensures expected results and a fast return on investment. SaCMI IMola S.C. Via Selice provinciale, 17/a - 40026 Imola Bo Italy tel. +39 0542 607111 - Fax +39 0542 642354 mail: [email protected] - [email protected] www.sacmi.com Sacmi reserves the right to introduce changes without notice.
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