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Technical Service Training Classroom Training Student Reference Guide *FCS13387REF* FCS–13921–REF SEPTEMBER, 2003 COURSE CODE: 30N04T0 TABLE OF CONTENTS SVT OVERVIEW .....................................................................................................................1-1 Introduction ...................................................................................................................................... 1-2 SVT History..................................................................................................................................... 1-3 SVT Hallmarks ................................................................................................................................ 1-4 SVT LIGHTNING ....................................................................................................................2-1 Body Components ........................................................................................................................... 2-2 Exterior ............................................................................................................................................ 2-5 Interior .............................................................................................................................................. 2-6 Brakes .............................................................................................................................................. 2-8 Chassis ........................................................................................................................................... 2-10 4R100 Heavy Duty Transmission .................................................................................................. 2-14 Engine Performance ....................................................................................................................... 2-17 Technical Data ............................................................................................................................... 2-33 SVT FOCUS ...........................................................................................................................3-1 Body ................................................................................................................................................ 3-2 Interior .............................................................................................................................................. 3-7 Chassis ........................................................................................................................................... 3-10 Transaxle ........................................................................................................................................ 3-16 Powertrain ...................................................................................................................................... 3-20 Engine Performance ....................................................................................................................... 3-28 Technical Data ............................................................................................................................... 3-45 SVT COBRA ...........................................................................................................................4-1 Exterior ............................................................................................................................................ 4-2 Interior .............................................................................................................................................. 4-3 Electrical .......................................................................................................................................... 4-5 Climate Control ................................................................................................................................ 4-5 Steering and Suspension .................................................................................................................. 4-6 Independent Rear Suspension ........................................................................................................ 4-10 Brakes ............................................................................................................................................ 4-17 Transmission and Drivetrain........................................................................................................... 4-18 Powertrain ...................................................................................................................................... 4-22 Engine Performance ....................................................................................................................... 4-28 Technical Data ............................................................................................................................... 4-38 MODIFICATIONS ....................................................................................................................5-1 WORKSHEETS .................................................................................................................. WS-1 APPENDICES ......................................................................................................................... A- SVT Classroom Course September, 2003 TOC-i TABLE OF CONTENTS TOC-ii September, 2003 SVT Classroom Course DAY ONE LESSON 1: SVT OVERVIEW OBJECTIVES CONTENTS z Describe the history of the Special Vehicle z History of the Special Vehicle Team (SVT) Team (SVT). z SVT hallmarks z Describe the SVT hallmarks. SVT Classroom Course September, 2003 1-1 LESSON 1: SVT INTRODUCTION DAY ONE INTRODUCTION SVT is more than a product—it represents a complete ownership experience. SVT customers are deeply interested in the history, services and resources available to them as owners and drivers. Many times, this interest depends on technician knowledge and enthusiasm for the program which “polishes the Blue Oval.” 1-2 September, 2003 SVT Classroom Course DAY ONE LESSON 1: SVT INTRODUCTION SVT HISTORY SVTI006-A The First Cobra (1993) The Ford Special Vehicle Team (SVT) was established in 1991 to "Polish the Ford Oval" by creating low-volume, factory-produced vehicles designed for those select few whose idea of driving is a high-powered, passionate experience — not just a means of getting from point A to point B. In a move to support this spirited enthusiasm, Ford Motor Company carefully integrated the wide array of talent in the company into a small, cross-functional group of engineers, product planners, and marketing people, housed under one roof with a common mission: to create vehicles specifically designed to meet the unique needs and desires of the knowledgeable driving enthusiast. The engineers of the Special Vehicle Team brought the first SVT vehicles to market in the 1993 model year. The SVT Mustang Cobra and SVT F-150 Lightning were unveiled at the Chicago Auto show on February 6, 1992. Although the Special Vehicle Team products are high-performance and limited-production vehicles, they are also affordable and well-balanced enough to be driven every day. SVT Classroom Course September, 2003 1-3 LESSON 1: SVT INTRODUCTION DAY ONE SVT HALLMARKS The SVT hallmarks were created to guide product development with these objectives in mind: z Performance z Substance z Exclusivity z Value 1-4 September, 2003 SVT Classroom Course DAY ONE LESSON 1: SVT INTRODUCTION Performance SVTI007-A 1999 Lightning SVT builds vehicles that compete in different performance segments, against both domestic and foreign competitors. SVT performance begins with more powerful engines which produce quick acceleration and high top speed. However, SVT also focuses attention on other performance aspects of the vehicle, including handling and braking. The objective is a balanced performance vehicle that can stop and turn as well as it goes. SVT is committed to a continuing evolution of performance improvement in its vehicles. Over the years, SVT vehicles have become faster, better handling and more refined. SVT Classroom Course September, 2003 1-5 LESSON 1: SVT INTRODUCTION DAY ONE Substance SVTI008-A Cobra Independent Rear Suspension Race track performance is not SVT’s objective. SVT builds vehicles which have the handling characteristics and road finesse necessary for day-to-day driving, as well as deliver impressive performance. For SVT, “Substance” means a “form follows function” design philosophy. All features and systems of SVT vehicles are built with the driver and maximized driving enjoyment in mind. A well-balanced performance vehicle should include a tuned performance suspension and larger, more effective brakes, in addition to improved engine performance. SVT vehicles feature design enhancements that contribute to improved performance. SVT vehicles do not feature “add-on” modifications that do not provide a functional benefit. 1-6 September, 2003 SVT Classroom Course DAY ONE LESSON 1: SVT INTRODUCTION Exclusivity SVTI009-A Cobra Convertible Simply stated, SVT creates niche vehicles. SVT does not compromise the product in an effort to sell more—the product is designed with the knowledgeable performance enthusiast in mind. SVT products are uncompromised, more expensive, and by definition, more exclusive. Periodically, SVT releases limited numbers of certain color and trim packages, which provide customers with a “one-of-a-kind” ownership experience.