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Optical Comparator Charts, Fixtures, and Accessories

Effective May 2012 Introduction

A Complete Source For All Your Optical Inspection Needs Quality Vision International, Inc. has been a leading supplier of precision measurement equipment since 1945. Since that time, over 35,000 satisfied customers have relied on the quality of QVI products and the experience of our staff.

Optical Comparator Glass Replacement Screens and Overscreen Charts QVI replacement screens and overscreen chart gages are produced from CAD generated masters scribed on a high precision plotter. Uniform line weight and accurate location are assured.

Replacement screens are made of glass, while overscreen charts are made of dimensionally stable plastic. Plastic charts are produced with our exclusive Permaline™ sealed image process. The chart lines are actually sealed into the plastic for unmatched durability.

The precision screens and charts described in this catalog are specifically designed for CCP, Bausch & Lomb, Bendix, Ex-Cell-O, Kodak, and OGP comparators. The following table summarizes the physical dimensions of our standard charts.

Standard Chart Dimensions

Comparator Size/Model Material Diameter (in.) Thickness (in.)

14” Plastic 13.88 0.05 With Protractor Ring Glass 14.50 0.12

TB; FC; CC-14L/CC-14 Glass 16.38 0.19

CC-16L/CC-16; FC Advance Glass 18.00 0.19

20” Plastic 19.75 0.05 With Protractor Ring Glass 20.25 0.25

QL-20/CC-20* Glass 25.25 0.25

30” Plastic 29.88 0.05 With Protractor Ring Glass 30.75 0.25

TB = OGP Top Bench; FC = OGP Basic Bench, Focus, Focus Lite; CC = CCP comparators *Screen size for comparators without a Metal Protractor Ring

Standard Fixtures QVI provides a complete range of standard fixtures for use with optical comparators and video measuring systems. From precision clamps and v-blocks to staging centers and rotary tables, you’re sure to find a fast and economical way to stage your part.

Custom Engineering Services In addition to the standard items shown here, our Custom Engineering Group offers services ranging from custom fixtures to complete, turn-key systems. Specialists in mechanics, optics, electronics, and software work with you to analyze your requirements and recommend a practical, cost-effective solution.

2 Notes forRadius,Angle,andT QVI centerlinescreensareofferedintwostyles: Centerline Screens Standard ReplacementScreensandOverscreenCharts ! ! style andpartnumberforyourcomparatorwhenordering The sizesofthesetwostyleschartsareslightlydifferent.Besuretonotethecorrect 30° and45°linesintwoadjacentquadrants. adds 30°linesineachquadrant,C Within thosetwostyles,fourdesignsareoffered:C ! ! CCP CC Glass screensforOGPBasicBench,F and deliveryquotation. no partnumberislistedforthe styleandsizeyouwishtoorder Glass screensandplasticcharts aregenerallyavailableinallstandardstylesandsizes. If protractor ring ring include fouroverlaychartclipsattachedtoglass. F Glass centerlinescreensforOGPT without MetalP Glass CenterlineScreensforComparators with MetalP Glass CenterlineScreensforComparators ocus Lite,andCCPCC F F or comparatorswithoutametalprotractorringwherethescreenridesonrollers. or comparatorswithametalprotractorringwhichcanberotatedatanyangle. . Allotherscreenslistedaredesignedforuseoncomparators withafixedmetal Size 30” 20” 14” -14L andCC Size 20” 16” 14” rotractor Rings . rotractor Rings -14/14L -14, aredesignedforuseoncomparatorswithoutametal protractor 125301 125201 125141 C -1 , CC op Bench,Basic -16/16L 428535 639755 428281 oolroom Charts(P -3 adds30°and45°linesinonequadrant,C C , &CC -1 call fordetails call fordetails ocus, andF 125302 -20, C -2 ocus Lite(FC),OGPT -1 features90°centerlinesonly ages 4-5): 125303 125203 125143 . C -3 , pleasecallusforaprice call fordetails op Bench(TB),and 125304 125144 C -4 -4 adds , C -2 C Comparator withMetalP Metal P Comparator without Ring andC -2 StyleCenterlineScreen rotractor Ring -3 CenterlineScreen rotractor 3 Precision for People Standard Replacement Screens and Overscreen Charts

Radius Screens and Charts 360° radius screens/charts are designed for multi-purpose use. Each screen/chart includes 360° radius lines (with single magnification scale), 90° centerlines, and 30° and 45° lines in one quadrant.

For metric, substitute 2 in the last digit of the part number. 360° Radius Screens/Charts (inch) (Ex. - p/n for metric 20x/20” plastic chart = 151622)

10x* 20x* 50x* .010”** .005”** .002”**

14” Plastic 151411 151421 360° Radius Chart 20” Plastic 151621 Glass 151751

*Magnification **Increments

Grid and Toolroom Screens and Charts Grid screens/charts turn any comparator into a coordinate measuring instrument. By making simultaneous horizontal and vertical measurements, it’s a snap to inspect contours, shoulder lengths, diameters, hole locations, and tapers. For ease of use, every fifth line is bold and identified for direct reading.

Grid Screens/Charts (inch) For metric, substitute 2 in the last digit of the part number. (Ex. - p/n for metric 10x/14” plastic chart = 161412)

10x* 20x* 50x* .005”** .002”** .0005”** Grid Chart

14” Plastic 161411 Glass 161521 161501

20” Plastic 161621

*Magnification **Increments

Toolroom screens/charts simplify inspection and save money. This unique tool combines all the features of radius, grid, and angle charts in one convenient arrangement. With a toolroom screen or chart, you’ll handle almost any measuring application. Mounting one in the rotary screen ring of your comparator allows you to check parts in any orientation on the screen. For ease of use, every fifth line is bold and identified for direct reading.

For metric, substitute 2 in the last digit of the part number. Toolroom Screens/Charts (inch) (Ex. - p/n for metric 20x/14” plastic chart = 171422)

10x* 20x* 31¼x* 50x* 62½x* 100x* .005”** .002”** .001”** .001”** .001”** .0005”** Toolroom Chart 14” Plastic 171411 171421 171431 171451 Glass 171511 171521 171531 171551 See note on previous page. TB/CC-14L/CC-14/FC Glass 171111 171121 BB Glass 171211 171221 20” Plastic 171611 171621 Glass 171711 171721 171751 171761 30” Plastic 171811 171821 171831 171851 Glass 171911 171921 171951 171901

*Magnification **Increments 4 9 a 3 0 direct reading centerlines, and30°45°linesineachquadrant.Everyfifthlineisboldidentifiedfor Radius andanglescreens/chartscombine180°radiuslines(multiplemagnification),90° Standard ReplacementScreensandOverscreenCharts *Magnification *Magnification **Increments *Magnification **Increments n 6 0 . 0 0 d ° r 0 S 3 Screens/Charts (inch) 0.001” Radius Screens/Charts (inch) Radius andAngle TB/CC ° 3 1 6 c a m 0 0 ” r r d 30” 20” 14” e ° ° FC u i e u M a a l t n n s l i d p u s -14L/CC d i / l l u e i C t n i 4 14” 30” 20” s - BB h m M e 30” 20” 14” 5 a s ( ° . r a a c l t g g i r s n w e n e ( R -14/FC Plastic Plastic Plastic e i i i Glass Glass Glass n s f t a n i h s c c d i s n h a i / u t ) c i i e s n o h a n g a c l r h r e m t a s a q d u i u a l a l s g o Plastic Plastic Plastic d Glass Glass Glass Glass Glass n w e s r 153811 153611 153511 153411 a c i f 10x* n r i e c t a . e a s E (Ex. -p/nformetric10x-50x/14”plasticchart=158472) (Ex. -p/nformetric20x/14”plasticchart=153422) (Ex. -p/nformetric10x-100x/14”plasticchart=152492) F F F n t Plastic Plastic Plastic y c i v Glass Glass Glass or metric,substitute2inthelastdigitofpartnumber or metric,substitute2inthelastdigitofpartnumber or metric,substitute2inthelastdigitofpartnumber s o e / n s c r h h y e a c f r c i .01”-.005”-.002”-.001”** f a t k t s l h i e n i 10x-20x-50x-100x* n ) i l g o i n c 153921 153821 153621 153521 153421 n 0 l e u 20x* f r d i s . e 0 152991 152891 152791 152691 152291 152191 152591 152491 a b 0 3 d o 6 1 i l i d 0 ” i . E ° a n r a n a c c d d r h c e i u i d m s e h 153231 .01”-.005”-.002”** e 31¼x* ( n m a n t r i 10x-20x-50x* t f u t h i s i e l t d i - n a a 158971 158871 158771 158671 158571 158471 m f s 9 o a r d g 0 d j ) a ° c .004”-.002”** , i 31¼”-62½”* r c 9 e e 0 e c n 152781 152481 ° t n t q c 153651 153451 r t e e e 50x* a r u n l d i t a n e i d n e r l g r s a i a n . n e s t n s . . . , d . 0.001” R R R 360° MultipleMagnification adius andAngleChart adius Chart adius Chart 5 Precision for People Certification Accessories

Certification Reticles The QVI Magnification Checker Kit allows fast, easy checking of comparator magnifications. This chrome-on-glass reticle has four sizes of precision circles and one line for checking the screen image at any magnification. Just stage the reticle and compare the image to the accompanying reference scale.

The QVI Video and Comparator Reticle Kit is used to certify the measurement accuracy of optical comparators and video measuring systems. Each reticle includes 12” and 300 mm linear scales, six-position 5” x 11.5” grid array, magnification checking circles, three calibrated squares, three sets of perpendicular lines for checking squareness, calibration Video and Comparator Certification Reticle Kit certificate (traceable to NIST), two leveling fixtures, and a storage case.

Certification Accessories

Magnification Checker Kit (includes reticle, scale, and case) 113200 Magnification Checker (reticle only) 424780 Magnification Checker (scale only) 133900 Video and Comparator Certification Reticle Kit 425404 25-Point Grid Video and Comparator Certification Reticle Kit (ISO 17025 Certified) 427488 Calibration Reticle Support Blocks 425402 25-Point Grid Calibration Reticle, 18” x 6” 640271 25-Point Grid Calibration Reticle, 15” x 5” 640298 Vertical Stage Calibration Reticle Kit, 18” x 6” — Vertical Stage Calibration Reticle Kit, 15” x 5” —

Optical Comparator Custom Fixture Kit The custom fixture kit for optical comparators consists of a set of interchangeable fixture devices that can be arranged in various configurations to stage parts not easily held by traditional comparator fixtures. It is a T-slot system that offers multi-axis adjustment of the part holding components. The kit includes a fixture base with five or seven T-slots, laser engraved reference scales, laser engraved 6-inch vertical risers with six T-slots, self- wedging clamps, sliding locators, and a jackstand with spherical fixture pins and conical locators. All components are corrosion-free anodized aluminum or stainless steel. Magnetic locators, swivelheads, and a rotary vise are available as options. Optical Comparator Custom Fixture Kit

Custom Fixture Kit In Use

6 C a T w r ( m S V heights. Constructedfromhardened, groundsteel,QVIRiserBlocksaresoldinpairs only Riser Blocksareapproximately 2.5”widexdeep,andareavailablein1”,2”, 3” Riser Blocks 360° andincludesaprotractorringwith5°graduations.Jaws opento1-3/8”(35mm). The RotaryStagingViseprovidesquick,convenientstaging foravarietyofparts.Itrotates Rotary StagingVise V S Standard F 1 e d - h 8” heavydutyreplacementcenter 8” heavydutystagingcenters,matchedpair 5” replacementcenter 5” stagingcenters,matchedpair - a t t o 2 t B m a B a j r e r u 5 r Rotary StagingVise V Staging Centers Other SpecializedF g 3” highriserblocks, pair 2” highriserblocks, pair 1” highriserblocks, pair Replacement vise(only) Rotary stagingvise 3” horizontalv-block,single 3” horizontalv-blocks,matchedpair 2” horizontalv-block,single 2” horizontalv-blocks,matchedpair 1” horizontalv-block,single 1” horizontalv-blocks,matchedpair b a l g l k o ) s o 8 i c -Blocks i m t n i d c t d a n ” t c a g a k e i b m g b k h a b s l C t s l m e e l e ) i C a e p a e d r f e f e p v n i t e o x i t o y a e n t e r t e a m d u t r p d r l , v e o r s e u e r 7 a i r n c e r t t s a i / m a l y e g 3 p a r t r e 2 l b i s i a s n t ” o t l c l s a g e o e n t e o g o t a i m t l . c n i ixtures d s h n ixtures R 2 a y e e , taperedshank,carbidetipped,leftorright g t ” i r e h n n b p w p ( c r t i 5 a p e l d e o a c r - a e n e 5 t e c r i k t r 0 e n l s t e o s p i m i t p r m z a e i a s e e p d r e n c m s s a e i n n e d , carbidetipped , . c d t ) . g s 1 , straightshank,carbidetipped,leftorright c a c d D o c . ” e r e , e i A l p e o a d n n 2 t u m a t t ” t s e p b h e v , e e r a u l r a a s e p t s r m i e n , l t . a a c s r s d r T , b l b o a a u h a , carbidetipped s 3 l t m l e p n e d c e ” r l d i p y t r v e s n o , i s e - w g 1 b h t p 8 / h a w 2 l a a c ” s o t v ” o r l s c h a ( a e u 2 t k m a s o t 0 r s e a i n e z 0 p l 3 d e s y 1 s p ” , t s m ” a c o . h ( e e g d 1 m T s a a n e i 2 i v h a c t ) t - i e h m e e p v 7 d r e a 5 a 5 c i e a r i e ” l s t m t # m o e s n c s c r 1 m t e e f p k e r s t n M i r o r e ) t n i r t n r m d t e g a o , o g i r i a r a g s t s 3 a n o m l h e o / n h d 3 t t a y e o t h 2 s a d b t l e h ” c d e p e o o a r e t d w t , p o n h m r r a o a k 421952 421909 426790 426791 421903 421902 421901 421900 e X X X s 1 c p r . n r s h t ” 421935 421914 421923 421913 e -1301 -1300 -1299 k a s d p a t n r ( a e u n 2 a t b e c t p - k o 2 l r t . e s i r 5 t v . o a e r 5 . l y e ” . 1” V 5” StagingCenters Riser Block 8” HeavyDutyStagingCenters R otary StagingV -Blocks ise 7 Precision for People Standard Fixtures

Other Specialized Fixtures The Right Angle Backing Plate fits into a fixturing slot on a comparator worktable, and is used to position parts square to the stage.

The Vertical Glass Holding Fixture has a glass holding area with spring clips. It is designed to obstruct as little of the image as possible while still holding parts securely in a vertical

position. This fixture is ideal for thin, flat, or flexible parts. Right Angle Backing Plate

Other Specialized Fixtures

Right angle backing plate X-1360 Vertical glass holding fixture X-1297

Vertical Glass Holding Fixture

Manual Rotary Indexer The Manual Rotary Indexer provides precision rotation of cylindrical parts. The Manual Rotary Indexer comes complete with a three-jaw chuck, and mounts directly into the stage dovetail.

Manual Rotary Indexer Manual Rotary Indexer

Manual Rotary Indexer X-1290

Precision Stepper Rotary Indexer The Precision Stepper Rotary Indexer is a programmable angular positioning device that provides smooth, precise part indexing and rotation with 1 degree resolution. The Precision Stepper Rotary Indexer includes a mounting bracket, cables, interface, dovetail mount, and 3-jaw chuck.

Optional Precision Stepper Rotary Indexer Collet Kit This optional collet kit includes a faceplate with centering screws, a collet holder, and 12 collets. Collet sizes included are 1/16”, 3/32”, 1/8”, 3/16”, 7/32”, 1/4”, 5/16”, 11/32”, 3/8”, Precision Stepper Rotary Indexer 13/32”, 7/16”, and 1/2”.

Precision Stepper Rotary Indexer

Precision Stepper Rotary Indexer VP14-MSR Optional Collet Kit X-1328

Optional Collet Kit

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Rochester, New York, USA Copyright © 2012 Quality Vision International Inc. All rights reserved. Trademarks are the properties of their respective owners. Specifications subject to change without notice. Printed in USA. Publication Number 790702-1112-RevD