Guide for Partial- and Full-Depth Pavement Recycling in California
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December 2020 Guideline: UCPRC-GL-2020-01 Guide for Partial- and Full-Depth Pavement Recycling in California Authors: D. Jones, S. Louw, and J. Harvey Partnered Pavement Research Center (PPRC) Contract Strategic Plan Elements 4.59, 4.65, 4.69, and 4.70 (DRISI Tasks 2707, 3194, 3195, and 3196): Improved Guidance and Specifications for In-Place Recycling PREPARED FOR: PREPARED BY: California Department of Transportation University of California Division of Research, Innovation and System Information Pavement Research Center Office of Materials and Infrastructure Roadway Research UC Davis and UC Berkeley TECHNICAL REPORT DOCUMENTATION PAGE 1. REPORT NUMBER 2. GOVERNMENT ASSOCIATION NUMBER 3. RECIPIENT’S CATALOG NUMBER UCPRC-GL-2020-01 4. TITLE AND SUBTITLE 5. REPORT PUBLICATION DATE Guide for Partial- and Full-Depth Pavement Recycling in California December 2020 6. PERFORMING ORGANIZATION CODE 7. AUTHOR(S) 8. PERFORMING ORGANIZATION REPORT D. Jones, S. Louw, and J. Harvey NO. UCPRC-GL-2020-01 UCD-ITS-RR-21-11 9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. WORK UNIT NUMBER University of California Pavement Research Center Department of Civil and Environmental Engineering, UC Davis 11. CONTRACT OR GRANT NUMBER 1 Shields Avenue 65A0542 and 65A0628 Davis, CA 95616 12. SPONSORING AGENCY AND ADDRESS 13. TYPE OF REPORT AND PERIOD COVERED California Department of Transportation Guideline Division of Research, Innovation, and System Information 14. SPONSORING AGENCY CODE P.O. Box 942873 Sacramento, CA 94273-0001 15. SUPPLEMENTAL NOTES doi:10.7922/G2TX3CN8 16. ABSTRACT This document has been prepared to guide practitioners on project investigation, recycling strategy selection, pavement structural design, environmental life cycle and life cycle cost assessment, mix design, and construction of in-place pavement recycling projects on flexible pavements in California. It provides information specific to California conditions to supplement the California Highway Design Manual (HDM), specification documents, and other available design guides. The main changes and updates to the 2017 version of the guide (UCPRC-GL-2017-04) include the following: Updates to terminology used for in-place recycling. Updates to the project investigation chapter, including alignment with the new Caltrans site investigation guide, which was under review at the time of writing this guide. Updates throughout the guide to include cold central plant recycling (CCPR). Inclusion of mechanistic-empirical design procedures (CalME) in the design chapter. Updates to the mix design chapter to align with the new California Test Method (CT-315) for mix design for partial depth recycling. Inclusion of a provisional laboratory procedure for mix designs for full-depth recycling with cement (FDR-C). Updates to the construction chapter to align with recent specification changes. 17. KEY WORDS 18. DISTRIBUTION STATEMENT In-place pavement recycling, partial-depth recycling, full-depth No restrictions. This document is available to the public through recycling, cold central plant recycling the National Technical Information Service, Springfield, VA 22161 19. SECURITY CLASSIFICATION (of this 20. NUMBER OF PAGES 21. PRICE report) 186 None Unclassified Reproduction of completed page authorized UCPRC-GL-2020-01 i UCPRC ADDITIONAL INFORMATION 1. DRAFT STAGE 2. VERSION NUMBER Final 1 3. PARTNERED PAVEMENT RESEARCH CENTER STRATEGIC PLAN 4. DRISI TASK NUMBER ELEMENT NUMBER 2707, 3194, 3195, and 3196 4.59, 4.65, 4.69, 4.70 5. CALTRANS TECHNICAL LEAD AND REVIEWER(S) 6. FHWA NUMBER A. King CA213195A 7. PROPOSALS FOR IMPLEMENTATION Use this guide to design in-place recycling projects in California 8. RELATED DOCUMENTS UCPRC-GL-2008-01, UCPRC-RR-2008-07, UCPRC-RR-2015-02, UCPRC-RR-2020-05, UCPRC-RR-2016-07, UCPRC-RR-2019-05 UCPRC-RR-2020-04, UCPRC-GL-2020-02 9. LABORATORY ACCREDITATION The UCPRC laboratory is accredited by AASHTO re:source for the tests listed in this report 10. SIGNATURES T.J. Holland J.T. Harvey A. King CALTRANS D. Jones J.T. Harvey D. Spinner PRINCIPAL CALTRANS TECH. CONTRACT FIRST AUTHOR TECHNICAL REVIEW EDITOR INVESTIGATOR LEADS MANAGER Reproduction of completed page authorized ii UCPRC-GL-2020-01 DISCLAIMER STATEMENT This document is disseminated in the interest of information exchange. The contents of this report reflect the views of the authors who are responsible for the facts and accuracy of the data presented herein. The contents do not necessarily reflect the official views or policies of the State of California or the Federal Highway Administration. This publication does not constitute a standard, specification, or regulation. This report does not constitute an endorsement by the Department of any product described herein. For individuals with sensory disabilities, this document is available in alternate formats. For information, call (916) 654-8899, TTY 711, or write to California Department of Transportation, Division of Research, Innovation and System Information, MS-83, P.O. Box 942873, Sacramento, CA 94273-0001. PROJECT OBJECTIVES The objective of this project is to prepare guidance on cold in-place pavement recycling in California, based on the findings of research projects that investigated partial- and full-depth recycling procedures using asphalt recycling agents and/or portland cement stabilization. UCPRC-GL-2020-01 iii Blank page iv UCPRC-GL-2020-01 TABLE OF CONTENTS LIST OF TABLES ...................................................................................................................... viii LIST OF FIGURES ...................................................................................................................... ix LIST OF ABBREVIATIONS ........................................................................................................ xiv TEST METHODS CITED IN THE TEXT ........................................................................................ xvi CONVERSION FACTORS ......................................................................................................... xvii 1. INTRODUCTION .................................................................................................................. 1 1.1 Purpose of this Guideline ................................................................................................. 1 1.2 Terminology ...................................................................................................................... 1 1.2.1 Inconsistencies in Past Pavement Recycling Terminology.................................... 4 1.3 Background to In-Place Recycling in California ................................................................ 6 1.4 Advantages of In-Place Recycling as a Maintenance or Rehabilitation Strategy ............. 7 1.5 Structure of this Guideline ................................................................................................ 8 1.6 Supporting Studies ............................................................................................................ 9 1.7 Other Published Guidelines .............................................................................................. 9 1.7.1 United States and Canada ..................................................................................... 9 1.7.2 Wirtgen Manuals (Germany) .............................................................................. 10 1.7.3 Other Countries................................................................................................... 10 2. PROJECT INVESTIGATION ................................................................................................. 11 2.1 Introduction .................................................................................................................... 11 2.2 Desktop Study ................................................................................................................. 12 2.3 Preliminary Site Investigation ......................................................................................... 13 2.3.1 Introduction ........................................................................................................ 13 2.3.2 Visual Assessment ............................................................................................... 15 2.4 Detailed Site Investigation .............................................................................................. 17 2.4.1 Introduction ........................................................................................................ 17 2.4.2 Visual Assessment ............................................................................................... 19 2.4.3 Structural Assessment: Layer Thickness from Cores .......................................... 25 2.4.4 Structural Assessment: Dynamic Cone Penetrometer ....................................... 29 2.4.5 Structural Assessment: Falling Weight Deflectometer ....................................... 30 2.4.6 Structural Assessment: Layer Thickness Using Ground Penetrating Radar........ 31 2.4.7 Pavement Layer Assessment from Test Pits ....................................................... 32 2.4.8 Laboratory Testing .............................................................................................. 34 2.4.9 Material Sampling for Mix Design ....................................................................... 35 2.4.10 Analysis Summary ............................................................................................... 35 2.5 Project Study Report