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Green Gear Cycling, Inc. 3364 W 11Th Ave Using Your Bike Friday® Silk Green Gear Cycling, Inc. 3364 W 11th Ave. Eugene, OR 97402 800-777-0258 USA & Canada +1-541-687-0487 Int’l • +1-541-687-0403 Fax www.bikefriday.com • [email protected] version 6/4/13 800-777-0258 • +1-541-687-0487 www.bikefriday.com 1 Table of Contents Table of Contents Congratulations / If You Need Help 4 Remove Stem/Stem Riser 32 A Word on Safety / Your Tools 5 Packing Materials 33 Anatomy of a Bike Friday Silk 6 Align Cranks 34 Anatomy of a Bike Friday Silk: Closeup 7 Install Foam 34 Quick Folding your Silk 8-9 Fold Silk 34 Using a Quick Release 10-11 Place Silk in Case 35 Getting Started 12 Add Accessories 36-37 Unpacking: From a Box 13 Adjusting Threadless Headset 38 Unpacking: From a TravelCase 14-15 Adjusting Rear Dropouts 39 Unfolding Silk Frame 10 Fit Stem Adjustment 40 Assembly: Folding Seat Mast 16 Packing Folding Stem 41 Easy Pack Mast 17 Accessories: Travel Trailer Parts and Build 42-44 Remove Fork Spreader 17 Rear Rack 45-46 Install Wheel QR 17 Front Rack 47-48 Front Brake, Disc 18 Internal Hub Information 49 Front Brake, Caliper Brake 10 Bike Friday Service Overhauls 49 Front Brake, Linear Pull/V-Brake 20 Bike Friday Service 50 Adding Brake Cable Slack 21 More Maintenance Tips and Information 51-53 Reconnect V-Brake 21 Airport and Travel Tips 54 Mount the Stem 22 Warranty Information 55-56 Tighten the Stem 22 Your Personal Notes 57 Adjustable Stem 23 Insert Handlebars 23 Set Handlebar Height 24 Tighten Handlebars 24 Install Seatpost 25 Tighten Seatpost 25 Install Pedals 26-27 Quick Folding your Silk 28 Packing in TravelCase: 29 Remove Accessories 29 Remove Pedals 29 Remove Seatpost 29 Open Front Brake 30 Remove Front Wheel 31 Install Fork Spreader 31 Remove Handlebars, 2 bolt 31-32 2 www.bikefriday.com 800-777-0258 • +1-541-687-0487 800-777-0258 • +1-541-687-0487 www.bikefriday.com 3 Welcome to the Community A Word on Safety Congratulations! Bicycles are a lot of fun, but improper use can result in You have just purchased the finest travel bicycle available today. harm. Please, always ride safely! Your bike has been carefully designed and constructed for your • Always wear a helmet. personal travel needs. All of our bikes are manufactured in our • Follow the rules of the road, and be courteous. Eugene, Oregon factory by real cyclists who care about our cus- • Use front and rear lights after dark. tomers and our products. • Dress appropriately for the weather, the season, and lighting- conditions. Be seen! Please take your time reviewing this manual and, if possible, • Always carry a spare tube, patch kit, pump and a tool kit. watch the video before you assemble your new Bike Friday. You • Keep your bicycle in good shape. will find your new bicycle simple and reliable anywhere you go! • Check your tire pressure before every ride. If You Need Help . • Make sure all quick releases are secure. If you need technical assistance with any Green Gear® Cycling • Have your bicycle routinely serviced for trouble-free travels. product, or are unclear on the proper operation of your Bike Friday, please call us and a Service Technician will help you get back on the road. Our toll-free number in the US and Canada is Your Tools 800-777-0258; international is +1-541-687-0487. Normal business All Bike Friday bicycles are delivered with a combi- hours are 8 a.m. to 5 p.m. Monday through Friday, and 9 a.m. to nation 5/6mm S-wrench [right] that is attached to 4 p.m. Saturdays, Pacific Time. You can also email service ques- your water bottle cage. This wrench should get your tions to [email protected]. new bike on the road (along with your own pedal Because we understand the needs of world travelers, we offer wrench). Leave it in your bottle cage so that you 24-hour technical support in emergencies. If necessary, please call always have it handy. our regular number and our answering service can forward you to All bikes ordered with a Service Technician on call. a TravelCase™ suitcase also come with a tool Extra Accessories pouch [right]. In the We also sell an extensive line of bicycle and travel accessories. tool pouch you will find Whether you are riding the local back roads or venturing into some cotton gloves to foreign lands we have the gear you need. Call us for information keep your hands clean, on spare tires, tubes, replacement parts, fenders, racks, bags, a folding tool set, and or other items to complete your Travel System. You can purchase a 4mm ball-end driver. these products from our online store: The ball-end driver is store.bikefriday.com perfect for mounting bottle cages, racks, and More Information other accessories. To check out our products, find other useful information, dis- We also sell more extensive tool kits for home repair work. We cover Bike Friday events and Yak with other Bike Friday owners encourage you to learn how to work on your own bike. If you on the bulletin board, go to our main website at: are not familiar with bicycle maintenance, consider taking a local www.bikefriday.com class. It will improve your confidence and self-sufficiency as you Blue skies and happy trails from the team at Green Gear Cycling venture across the globe. 4 www.bikefriday.com 800-777-0258 • +1-541-687-0487 800-777-0258 • +1-541-687-0487 www.bikefriday.com 5 Anatomy of a Silk Anatomy of a Silk: Closeups 6 www.bikefriday.com 800-777-0258 • +1-541-687-0487 800-777-0258 • +1-541-687-0487 www.bikefriday.com 7 Quick Folding your Silk Quick Folding your Silk Quick Fold Quick Fold [continued] Your Silk can be put in the “Quick Fold” position, ideal for 5) Loosen the quick release quickly stashing the bike in a or clamp bolt and remove the trunk or corner of a room. stem riser. 1) Open (release) the rear end quick release. NOTE: Depending on your crankset, you may need to put your left (non drive side) crank arm down to the 6 o’clock posi- tion prior to folding the bicycle. 6) Keep it in your hand. 2) Grasp the bike by the stem and seatpost. 7) Fold the seatmast down- ward, gently pushing the 3) Lift the bicycle straight up water bottle cage to the side. and the rear wheel will swing downward and forward. NOTE: The first few attempts might be stiff, but it will loosen over time. 8) Place the handlebars on top and parallel to the main 4) With the goal of moving the frame. Use the velcro strap to rear wheel forward toward secure your bike. the front wheel, you can use your foot to assist the rear wheel’s movement forward. Be gentle however, you never want to force things. Unfolding From the Quick Fold Reverse the operations of put- ting the Silk in Quick Fold. 8 www.bikefriday.com 800-777-0258 • +1-541-687-0487 800-777-0258 • +1-541-687-0487 www.bikefriday.com 9 Using a Quick Release Using a Quick Release Using Those Nifty Quick Releases Adjust Knurled Nut On a cold and snowy day in the 1927 Gran Premio della Vittoria, With the wheel installed and a tired and numb Tullio Campagnolo struggled with the frozen the axle properly seated in wing nuts on his rear wheel while trying to change gears. In a the frame (or the frame moment of frustration and inspiration Campagnolo envisioned joint closed), position the the modern quick release. The bicycle world was transformed. quick release lever so that it The quick release is one of those simple but great inventions that is in line with the axle. Then really makes life better. However, if used incorrectly, you can turn the knurled nut on the potentially endanger yourself. Although a reliable and safe prod- other side clockwise until uct, some people have been injured because they didn’t know it is snug. When the quick Fig. 1 Quick release operation. how to properly use this elegant device. Your Bike Friday Silk release is properly adjusted, you should be able to freely swing has several of them. If you are not familiar with their operation, the quick release lever for the first half of its arc, at which point PLEASE study these directions carefully. If you are still unclear on the lever should offer resistance. their operation, call us or contact your favorite local bike shop before you ride! Continue Closing QR Quick Release Operation Using the palm of your hand A quick release is a simple cam with a lever that swings through an press the quick release arc that is square to the axle. As the lever moves, the cam clamps lever through the rest of its the wheel to the frame, or secures the frame joint. It is not a wing arc until the lever is closed nut to be rotated around the axle. and parallel to the wheel. The tension on the quick release is controlled by how tight the You should feel very firm knurled nut on the other end is set. Only wheel quick releases resistance when the quick have the small cone-shaped springs. Note that the small ends of release is properly adjusted the springs face toward the center of the hub. (the lever may even leave a Fig.
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