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0 0 18 Apr 2015 1149427201 FINAL REPORT ON ENVIRONMENTAL IMPACT ASSESSMENT FOR PROPOSED EXPANSION OF UNSATURATED POLYESTER RESIN & ALKYD RESIN MANUFACTURING (FROM 1200 TPM TO 3500 TPM) NATURAL PETROCHEMICALS PVT. LTD. S No. 443, Village: Bhimasar, Anjar-Bhimasar Road, Taluka: Anjar, District: Kutch, Gujarat. Prepared By: (QCI-NABET ACCREDITED EIA CONSULTANT) 3rd Floor, Akashganga Complex, B/s. Suvidha Shopping Centre, Nr. Parimal Underpass, Paldi, AHMEDABAD-380 007, Gujarat. Telefax: (079) 2665 0473, 2665 0878; E-mail: [email protected] April, 2015 EIA-EMP REPORT Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins TABLE OF CONTENTS Contents i List of Tables vii List of Figures x List of Annexure xii List of Abbreviations xiii List of Symbols / Notations xiv Copy of TOR issued by MoEF xv TOR Compliance xxi CONTENTS SR. PAGE TITLE NO. NO. CHAPTER – 1: INTRODUCTION 1.1 Preamble 1.1 1.2 Promoters & their Background 1.1 1.3 Need of the EIA study 1.2 1.4 Objectives of EIA Study 1.3 1.5 Purpose of EIA Study 1.3 1.6 Structure of Report 1.4 1.7 Regulatory Framework 1.6 CHAPTER – 2: PROJECT DESCRIPTION 2.1 Preamble 2.1 2.2 Justification of the Project 2.1 2.3 Project Location 2.2 2.4 Justification of site selection 2.7 2.5 Product Profile 2.7 Table of Contents Page | i Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins SR. PAGE TITLE NO. NO. 2.6 Manufacturing Process 2.8 2.7 Solvent Requirements & Recovery System 2.13 2.8 Details of Raw materials 2.13 2.9 Energy Balance 2.14 2.10 Resource Requirements 2.15 2.10.1 Land 2.15 2.10.2 Machineries & Utilities 2.18 2.10.3 Capital Cost 2.19 2.10.4 Power / Electricity 2.19 2.10.5 Water 2.19 2.10.6 Fuel 2.20 2.10.7 Man Power 2.20 2.11 Pollution Potential & Management 2.21 2.11.1 Water Pollution 2.21 2.11.2 Air Pollution 2.26 2.11.3 Hazardous waste 2.28 2.11.4 Noise & Vibration 2.29 CHAPTER – 3: BASELINE ENVIRONMENTAL STATUS 3.1 Preamble 3.1 3.2 Approach & methodology of baseline study 3.1 3.2.1 Study Area 3.1 3.2.2 Study Period 3.1 3.2.3 Sampling Location 3.2 3.2.4 Frequency of Monitoring 3.4 3.2.5 Method of Sampling & Analysis 3.4 3.3 Baseline environment 3.5 3.3.1 Topography & Geology 3.6 3.3.2 Seismology 3.6 3.3.3 Land use Pattern 3.6 3.3.4 Meteorology 3.10 Table of Contents Page | ii Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins SR. PAGE TITLE NO. NO. 3.3.4.1 Temperature 3.11 3.3.4.2 Humidity 3.12 3.3.4.3 Cloudiness 3.12 3.3.4.4 Wind Speed & Wind Direction 3.12 3.3.4.5 Rainfall 3.12 3.3.4.6 Mixing Height 3.12 3.3.5 Micrometeorology 3.13 3.3.6 Ambient Air Quality 3.15 3.3.7 Hydrology 3.17 3.3.8 Soil Quality 3.23 3.3.9 Noise Level 3.25 3.3.10 Ecological Status 3.26 3.3.10.1 Flora 3.26 3.3.10.2 Fauna 3.30 3.3.11 Socio-economic Structure 3.34 3.3.11.1 Population Growth 3.34 3.3.11.2 Literacy 3.35 3.3.11.3 Occupational Structure 3.38 3.3.11.4 Infrastructural Facilities 3.38 CHAPTER- 4: ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES 4.1 Preamble 4.1 4.2 Identification of Environmental Impacts 4.1 4.2.1 Construction Phase 4.2 4.2.2 Operation Phase 4.2 4.3 Prediction of Environmental Impacts 4.5 4.4 Impacts During Construction Phase and Its Mitigative Measures 4.7 4.5 Impacts During Operation Phase and Its Mitigative Measures 4.11 4.5.1 Water Environment 4.11 4.5.2 Air Environment 4.13 4.5.3 Land/ Soil Environment 4.23 Table of Contents Page | iii Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins SR. PAGE TITLE NO. NO. 4.5.4 Noise Environment 4.24 4.5.5 Ecological Environment 4.25 4.5.6 Aesthetic Environment 4.26 4.5.7 Socio-Economic Environment 4.26 CHAPTER – 5: ENVIRONMENTAL MANAGEMENT PLAN (EMP) 5.1 Preamble 5.1 5.2 Objectives of the EMP 5.1 5.3 Environmental Management Plan (EMP) 5.2 5.4 Greenbelt Development Plan 5.5 5.5 Rainwater Harvesting System 5.7 5.6 Application Of Cleaner Production Technology 5.11 5.6.1 Pollution Prevention 5.11 5.6.2 Water Conservation 5.11 5.6.3 Energy Conservation 5.12 5.6.4 Reuse / Recycle 5.12 5.6.5 Good Housekeeping 5.12 5.7 Budgetary Allocation for Environment protection 5.13 CHAPTER – 6: ENVIRONMENTAL MONITORING PROGRAM 6.1 Preamble 6.1 6.2 Monitoring Program 6.1 6.3 Infrastructural requirement & procurement schedules 6.3 6.4 Corporate Environmental Responsibility 6.3 6.5 Environment management cell 6.5 6.6 Administrative actions & documentation 6.7 6.6.1 Data Analysis 6.7 6.6.2 Reporting Schedules 6.7 6.6.3 Environmental Monitoring Expenditure 6.7 CHAPTER – 7: ANALYSIS OF ALTERNATIVES (TECHNOLOGY & SITE) 7.1 Table of Contents Page | iv Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins SR. PAGE TITLE NO. NO. CHAPTER – 8: RISK AND SAFETY MANAGEMENT 8.1 Preamble 8.1 8.2 Objective, philosophy and methodology of risk assessment 8.2 8.2.1 Objective 8.2 8.2.2 Philosophy 8.2 8.2.3 Methodology 8.2 8.3 Hazardous material, process & safety management 8.3 8.3.1 Hazardous Chemicals 8.3 8.3.2 Safety measures for transportation, storage & handling of 8.5 chemicals 8.3.3 Critical safety measures for process units 8.5 8.3.4 Safety Measures For Preventive Maintenance 8.6 8.3.5 Safety measures to prevent spillage / leakage of toxic chemicals 8.7 8.4 Occupational Health & Safety Program 8.8 8.5 Risk assessment study 8.9 8.5.1 Identification of High Risk Areas 8.10 8.5.2 Modes of Failure 8.11 8.5.3 Maximum Credible Accident Analysis and Its Mitigation Measures 8.11 8.5.4 Consequences Analysis 8.13 8.5.4.1 Definitions & Explanation of Terms Used 8.13 8.5.4.2 Possible Accident Scenario 8.15 8.6 Risk Mitigative Measures 8.27 8.6.1 Fire Fighting System 8.27 8.6.2 Emergency Management 8.30 8.7 Onsite Emergency Plan And Disaster Management Plan 8.31 8.7.1 Emergency Control Centre 8.32 8.7.2 Assembly Points 8.33 8.7.3 Codification of Sirens 8.33 8.7.4 Training and Education 8.34 8.7.5 Mock Rehearsal 8.34 Table of Contents Page | v Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins SR. PAGE TITLE NO. NO. 8.7.6 Updating the Plan 8.34 8.7.7 Key Personnel & their Responsibilities 8.35 8.7.8 Emergency Organization Chart 8.38 8.7.9 Emergency Action Plan 8.38 8.8 Offsite Emergency Plan 8.45 8.9 Earthquake History & Management Plan 8.46 8.10 Landslide Hazard Map & Mitigation Plan 8.51 CHAPTER – 9: PROJECT BENEFITS 9.1 Employment Opportunities 9.1 9.2 Corporate Social Responsibility (CSR) & Socio-economic Development 9.1 9.3 Direct Revenue Earning to the National and State Exchequer 9.4 9.4 Infrastructural benefit 9.5 9.5 Other tangible Benefits 9.5 CHAPTER – 10: PUBLIC CONSULTATION 10.1 CHAPTER – 11: PROJECT SUMMARY & CONCLUSION 11.1 Salient Features of the Project 11.1 11.2 Conclusion 11.3 CHAPTER – 12: DISCLOSURE OF CONSULTANT 12.1 [ Table of Contents Page | vi Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins LIST OF TABLES TABLE PAGE TITLE NO. NO. 1.1 Promoters & Their Background 1.2 1.2 Structure of EIA Report 1.4 1.3 Applicable Regulatory Provision for Proposed Expansion Project 1.7 2.1 Salient features of the project site 2.2 2.2 List of Products & Production Capacity 2.8 2.3 Details of Products 2.8 2.4 List of Raw Materials with Requirement 2.13 2.5 Details of Products & Raw Materials storage & Handling 2.14 2.6 Energy Balance of Thermic Fluid Heater-3 2.15 2.7 Break-up of Area 2.16 2.8 Details of Machineries and Utilities 2.18 2.9 Capital Cost of the project 2.19 2.10 Details of Fuel requirement 2.20 2.11 Details of Manpower Requirement 2.21 2.12 Product wise Water Consumption & Wastewater Generation 2.22 2.13 Category wise Water Consumption & Wastewater Generation 2.22 2.14 Details of Effluent Treatment Plant 2.24 2.15 Stage-wise Characteristics of Effluent 2.25 2.16 Details of Flue Gas Stacks 2.27 2.17 Technical Specifications of Air Pollution Control Equipment 2.28 2.18 Details of Hazardous waste generation and management 2.29 3.1 Sampling & Monitoring Locations 3.2 3.2 Frequency of Environmental Monitoring and Method of Sampling & 3.4 Analysis 3.3 Land Use Pattern of the Study Area 3.7 3.4 Meteorological Parameters 3.10 3.5 Ambient Air Quality Status 3.16 3.6 Details of Nearby Wells 3.19 3.7 Physico-Chemical Characteristics of Water 3.21 3.8 Physico-Chemical Characteristic of Soil 3.24 Table of Contents Page | vii Environmental Impact Assessment (EIA) Report Proposed Expansion in Manufacturing of Synthetic Organic Resins TABLE PAGE TITLE NO.
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