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Installation Instructions Instructions Before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail Installing Handrail

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Installation Instructions Instructions Before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail Installing Handrail Please read all Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. Important 2” 1 1/2” 5/16” 1. Acclimate materials 24 hrs [51] [38] [9] before installation. Maintain temperature controlled environment after installation CONTINUOUS WOOD 2. Install in accordance with STAINLESS HANDRAIL manufacturer’s installation STEEL MTG. instructions. Failure to do so BRACKET W/ will void the warranty. PLASTIC BASE COVER 4 9/16” .080” [2] [115] Installation tips CONTINUOUS ALUMINUM 1. Cut covers up to 1/16” RETAINER (1.6mm) .080” [2] 7 7/8” longer to ensure a tight fit. [199] 2. Lubricate blades when cutting aluminum to reduce burrs. 3. Wood is a natural material, therefore component color may vary. Sort the parts by color (light to dark) before use. Parts may appear CONTINUOUS different when viewed IMPACT from the left or the right 1/4-20 X 3/4” BUMPER (metamerism). Keep this in 1/4-20 X 5” [6 X 19] .070” [1.8] mind when sorting parts. [6 X 127] HEX HEAD HEX HEAD BOLT W/ SERRATED SCREW W/ FLANGE NUT HANDRAIL HEIGHT PHILLIPS HEAD PER LOCAL CODE SLOT SECTION VIEW Recommended tools Safety Glasses, Tape Measure, 3/8” socket for machine screw hex bolt, 7/16” socket for wood screw hex bolt Level, Power Drill, Drill Bits - 1/4” masonry (concrete/concrete block), Power Miter Saw, 1O” Blade with 60-80 Carbide Tipped Teeth IPC.2270/REV.1 Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA Please read all Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. HR912INT HR913INT HR912 HR9 HR9WDG LEFT RETURN RIGHT RETURN INSIDE/OUTSIDE WOOD TOP DOWEL CORNER PROFILE GUIDE CONTINUOUS WOOD HANDRAIL COVER .080” [2] 3503SP 3502SP 3504 3505 RIGHT RETURN LEFT RETURN OUTSIDE CORNER INSIDE CORNER CONTINUOUS ALUMINUM RETAINER .080” [2] 3500A-P 1500V 3500-RVL 3505IC-RVL 1400B 1001 1001-SP 3501 CONTINUOUS COVER REVEAL INSIDE BUMPER MOUNTING BRACKET BRACKET AL. RETAINER CORNER BRACKET SPACER REVEAL CONTINUOUS IMPACT BUMPER .070” [1.8] 804 SPLICE 1/4-20 1/4-20 X 1” 1/4-20 X 3/4” THREADED HR9IG SERRATED SERRATED HEX HEAD HEX HEAD INSERT BRACKET FLANGE NUT BOLT BOLT DRILL GUIDE Wall Condition Specified Fasteners Inpro Part# Steel Stud/Gypsum Wall 1/4-20 x 5" Phillips hex head bolt with toggle wing and lock washer HWK-1001D Concrete/Concrete Block 1/4-20 x 5" Phillips hex head bolt with lead anchor and lock washer HWK-1001C Wood Stud/Gypsum Wall 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001W 16 gauge steel Backer/Gypsum wall #14 x 4" Indented hex washer, zink-plated TEK screw HW69 Steel Stud or Metal Backer/Drywall (OSHPD) 1/4-20 x 5" Phillips hex head Bolt with lock washer and 1/4" Hilit Toggler HWK-1001OD Concrete/Concrete Block (OSHPD) 1/4" x 4" Torx Hex Washer Head Screw (Hilti Kwik-Con II) and lock washer HWK-1001OC Wood Stud or Wood Backer/Gypsum Wall (OSHPD) 1/4" x 5" Hex Head Wood Screw and lock washer HWK-1001OW Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA Please read all Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. Layout Views RETURN DISTANCE DETERMINED 2” BY INSTALLER DISTANCE TO BE [51] (TYPICAL) DETERMINED BY INSTALLER 3 5/16” FIELD DIMENSION [84] (TYPICAL WALLS) OUTSIDE CORNER 4” [102] MAX FIRST BRACKET LOCATION FROM WALL 5” [127] 32" INSIDE [813] CORNER MAX BRACKETS ON CENTER 4” [102] SPLICE REVEAL RETURNS DISTANCE TO BE DETERMINED BY INSTALLER 3 3/8” [86] Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA Please read all Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. HR912 INSIDE/OUTSIDE CORNERS HR9 3505 WOODTOP INSIDE CORNER 1001 BRACKET 1001SP SPACER 1/4” [6.4] TOGGLE HR913INT RIGHT RETURN HR912INT 1/4-20 X 5” [6 X 127] 1400B PHILLIPS HEX LEFT RETURN HEAD BOLT BUMPER 1500V 3503SP COVER RIGHT RETURN 1/4-20 X 3/4” [6 X 19] 3501 HEX HEAD BOLT BRACKET 3500A-P 3502SP ALUMINUM LEFT RETURN RETAINER Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA Please read all Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. 1. Cut the wood handrail and aluminum FIG. 1 WOOD TOP OUTSIDE CORNER retainer to the desired lengths leaving ADD 1/2” [13] ALLOWANCE) WOOD TOP INSIDE CORNER allowances for returns, outside corners and (5” [127] ALLOWANCE) inside corners. See Figure 1. WOOD TOP RETURNS 2. Drill 7/ 8” deep holes for threaded inserts using a (3” [76] ALLOWANCE) 11/32” [9mm] drill bit and insert guide for hole placement. Screw threaded inserts into the handrail with 6 mm power bit or hex key. See Figure 2. WALL GUARD RETURNS 3. For Wood Returns and Corners: Drill holes for wood dowels using a 13/ 32” [10.3mm] drill (3 3/8” [88] ALLOWANCE) bit and a dowel guide for hole placement in WALL GUARD INSIDE CORNER each section of handrail. Glue and clamp the (5 3/16” [132] ALLOWANCE) handrail and return/corner assembly until WALL GUARD OUTSIDE CORNER the glue is set. Align the surfaces of the rail (ADD 5/16” [8] ALLOWANCE) and returns/corners. Minor Adjustment Tip: If needed, filing a slight taper at the end of the dowel on one side will provide more play between the mating pieces. See Figure 3. Note: Joining wood rail to wood rail FIG. 2 INSERT GUIDE WITH without using a stainless steel splice, follow 11/32"[9] DIAMETER instructions 1/4"-20 X 3/4" [6.4 X 19.1] in step 3. HOLE THREADED INSERT SPACE HOLES A MAX OF EVERY 32"[813] O.C. DRILL 4"[102] FOR BRACKETS FROM EACH END FOR BRACKETS FIG. 3 WOOD RETURN/CORNER WOOD HANDRAIL 3/8"[10] DIAMETER DOWEL DOWEL GUIDE WITH 13/32"[10] DIAMETER HOLE Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA Please read all 3500VWB Installation Instructions instructions before 3520WV/3520WFV/G2-3520WV Internationally Compliant Handrail installing handrail. FIG. 1 HANDRAIL LEFT RETURN 4. Screw bracket extensions into the threaded inserts (3-3/16" ALLOWANCE) FIG. 4 HANDRAIL HANDRAIL RIGHT RETURN on the handrail and align bracket extensions. CONTINUOUS (3-3/16" ALLOWANCE) See Figure 4. HANDRAIL ALUMINUM SPLICE RETAINER 5. Snap a chalk line on the wall 4-9/16” [115mm] .080" #1/4-20 SERRATED below the top of the handrail. Drill 3/4” [102mm] FLANGE HEX NUT holes for toggle bolts (drywall/metal stud STAINLESS STEEL #1/4-20 X 3/4" BRACKET ORIENTATION installation), 1/2” [13mm] holes for lead anchor HEX HEAD BOLT BRACKET EXTENSION (concrete wall installation) or 1/8” [3mm] pilot hole FIG. 5 (wood screw into wood studs). Attach the molded HANDRAIL OUTSIDE CORNER WOOD bracket and stainless steel bracket extension to (3/16" ALLOWANCE) the wall. See Figure 5. WALL GUARD HANDRAIL LEFT RETURN (3-11/32" ALLOWANCE) 6. Measure and transfer the wall guard mounting hole locations from the top of the bracket extensions to the wall guard aluminum retainer WOOD WALL GUARD WALL GUARD RIGHT RETURN making sure you allow for the returns and corners. (3-11/32" ALLOWANCE) Drill 5/16” [8mm]holes at these marks on the WALL GUARD v-groove. Also drill 3/8” [9.5mm] holes from the OUTSIDE CORNER (0" ALLOWANCE) 1/4”-20 X 5” end of the wall guard aluminum retainer for IMPACT BUMPER HEX HEAD W/ returns and corners. See Figure 6. PHILLIPS HEAD SLOT 7. Attach the wall guard aluminum retainer to the bracket extensions. Attach wall guard returns and corners to the wall guard aluminum retainer. See Figure 7. FIG. 3 HANDRAIL FIG. 4a FIG.FIG. 6 4b ALUMINUM HANDRAIL RETAINER LEFT RETURN BRACKET 8. Cut the wall guard inner bumper to the length 1/4" SERRATED EXTENSION between the wall guard returns and corners. FLANGE HEX NUT Position and snap the inner bumper in place. Cut the wall guard covers to the lengths between MARK HOLE HANDRAIL returns and/or corners. (Note: Trim factory edges LOCATIONS ALUMINUM square before installation). Position cover on retainer at one end and work to the other end by 1"PHILLIPS WALL GUARD SELF-TAPPING SCREW snapping the cover over the retainer. See Figure 8. STAINLESS STEEL ALUMINUM COVERRETAINER PLATE BRACKET EXTENSION (included with return Color: silver) HANDRAIL 1/4-20X3/4” [6.4 X 19] OUTSIDE CORNER FIG.1-5/8" 7 BUGLE HEADHEX HEAD CAP SCREW WOOD DRYWALL SCREW FIG. 8 (INSTALLER SUPPLIED) HANDRAIL 1/4-20X3/4” [6.4 X 19] HEX HEAD BOLT BRACKET EXTENSIONS WALL GUARD WALL GUARD FIG. 7 900V INNER BUMPER FIG. 6 COVER COVER FIG. 5c .080" FIG. 5a FIG.5b WALL GUARD ALUMINUM RETAINER Installation Hotline • 866.EZINPRO Inprocorp.com • 800.222.5556 • 262.679.9010 #1/4-20 SERRATED World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA FLANGE HEX NUT 1/4-20 X 3/4" HEX HEAD BOLT METAL PLATE SPLICE 1/4-20 X 3/4" HEX HEAD BOLT WALL WALL #1/4-20 SERRATED FLANGE HEX NUT #1/4-20 SERRATED FLANGE HEX NUT IMPACT BUMBER.
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