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2020 Training Cata

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2020 Training Cata Training for the Military HIGH MOBILITY MULTIPURPOSE WHEELED VEHICLE 0665 FIELD SERVICE AND MILITARY TRAINING COURSE CATALOG Aftermarket Fulfillment and Training Center (AFTC) 5448 Dylan Drive, South Bend, Indiana 46628 Contents General Information 4 Student Registration 5 Payment Information 5 Advanced Mobility / Maintenance / BDAR 6 Field Maintenance Training 8 Sustainment Maintenance Training 10 4L80E Transmission Maintenance Training 12 “ Whether it is ‘training readiness,,’’ combat operations, Air Conditioning Systems Maintenance 14 oror domesticdomestic response to floods and other natural disasters, itit isis thethe soldiersoldier inin hishis oror herher HumveeHumvee thatthat AmeriAmerica sees Alternator / Starter / Electrical Systems Maintenance 16 ccoming to their aide.” —Major—Major GeneGenerral Courtneeyy CarCarrr,, IIndiana Naationaltional GuaGuarrd Diesel Fuel Injection Pump Maintenance Training 17 Visitor Information 18 2 3 2 Our program development experience has been Training gained throtugh the development of training on a myriad of equipment from the Humvee through Program various tactical bridging equipment, such as the Improved Ribbon Bridge, the Rapidly Emplaced Bridge Development System, all of the MK II series Bridge Erection Boats, as well as MRAP, LTAS Wrecker, water purification and AM General’s Military Training Department fuel distribution systems. is a TRADOC certified world leader in All of our training programs are written to comply with training program development. TRADOC Regulation 350-70. Our expert program writers and Military Training Department Staff graphic llustrators are highly trained, AM General’s Training Department provides and credentialed professionals. professional training programs at all military skill (echelon) levels for Army systems used in the military inventory. Our technical writers and program to develop professional programs of instruction (POI). Many of our instructors have previous military experience in Army, Navy, and Marine Corps. Mobile Training Teams General Information Most of this classroom and technical training also can be provided through Mobile Training Teams, who can be deployed anywhere in the United States and Who needs this training? around the world. Individuals who are directly or indirectly responsible for operating, servicing, maintaining or conducting training using the High Mobility Multipurpose Wheeled Vehicle (Humvee). To Register for Courses Why your organization should consider this training. For seat availability, student registration, general inquires, regional maps, orinformation regarding In an era of constrained budgets, vehicle operation, servicing, and maintenance are local hotels honoring government Per Diem rates, course availability and major cost drivers, we at AM General believe training is the key to mitigating cost current pricing please contact: drivers through continued and updated knowledge. John Stearns, Nick Messick, Senior Instructor Training Manager What benefits can you expect from this training? [email protected] [email protected] C: (574) 876-1505 C: (574) 876-1007 Operators - will benefit from an increased knowledge of how to properly inspect, O: (574) 247-0371 negotiate extreme terrain, vehicle self-recovery, and understand battle damage assessment techniques for their Humvees. This increased knowledge results in higher Payment Information readiness rates, survivability and safety. MasterCard®, Visa®, American Express®, Discover®, and U.S. Government Credit Cards are accepted. Maintainers - at all levels Field to Sustainment benefit from an increased understand- ing of detailed automotive principals, troubleshooting, service and repair. Skills learned allow technicians/maintainers to accurately diagnose vehicle systems in a Costs relating to travel, lodging, meals, medical expenses, entertainment, laundry, rental cars, phone and fax services, and other timely and cost eective manner. related expenses are the responsibility of customers. 4 5 ► ADVANCED MOBILITY / Training Schedule MAINTENANCE / (Classes added upon request) BDAR Date Class No. Jan 13-17 OMB000101 Jan 27-31 OMB000102 Feb 10-14 OMB000201 Feb 24-28 OMB000202 Mar 9-13 OMB000301 Mar 23-27 OMB000302 Apr 20-24 OMB000401 Apr 27-1 OMB000402 May 4-8 OMB000501 Advanced Mobility / May 18-22 OMB000502 Jun 8-12 OMB000601 Maintenance / BDAR Jun 22-26 OMB000602 Operator (10) Level Training Jul 6-10 OMB000701 One Week, Forty Hours (5 training days / 8 hours per day) Jul 27-31 OMB000702 The Advanced Mobility Operator Maintenance and Battle Damage Assessment Aug 10-14 OMB000801 Repair Training course is designed for Operators responsible for the preventative maintenance inspections, operation, operator level mainte- Training is conducted at the suggested 3 to 1 student instructor Aug 24-28 OMB000802 nance and battle damage assessment on all Humvee platforms. ratio to ensure maximum hands-on experience. Aug 31-4 OMB000803 This course will ensure operators understand the Humvee’s functions and All segments of training consist of 10% classroom theory and Sep 14-18 OMB000901 capabilities allowing them to safely negotiate extreme o-road conditions 90% hands-on instruction. This training course is one week in Oct 12-16 OMB001001 while maintaining a high level of performance. Utilizing our 320 plus acre length (five training days), eight hours per day. Oct 26-30 OMB001002 proving grounds and testing center located in South Bend, Indiana students are exposed to hills and slopes of sand, mud, rock, and water which simulate Each student will be provided one copy of the Nov 2-6 OMB001101 global areas of operation while practicing multiple vehicle recovery Following OEM training manuals: Nov 16-20 OMB001102 techniques in a real world training environments. • Advanced Mobility Operations Nov 30-4 OMB001103 Battle damage assessment of both mechanical and electrical failures inherent • Component Testing and Troubleshooting Dec 14-18 OMB001201 to battle field operations, teach students safe field expedient procedures for • Battle Damage Assessment and Repair Handbook continued maneuverability. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids. in-house 6 7 ► FIELD Training Schedule MAINTENANCE (Classes added upon request) TRAINING Date Class No. Jan 6-17 FM000101 Feb 3-14 FM000201 Mar 2-13 FM000301 Apr 20-1 FM000401 May 4-15 FM000501 Jun 1-12 FM000601 Jul 6-17 FM000701 Aug 3-14 FM000801 Sep 14-25 FM000901 Field Maintenance Training Oct 5-16 FM001001 Nov 30-11 FM001101 Field (20-30) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day) The Field Maintenance Training Course is designed for Technicians / Maintainers responsible for conducting Preventative Maintenance checks, semi and annual services, systems troubleshooting, component replacement and repair at the Field Maintenance Level (formerly Training is conducted at the suggested 8 to 1 student instructor organizational-20 and Direct Support-30 echelons). ratio to ensure maximum hands-on experience. This comprehensive course emphasizes component theory of operation, All segments of training consist of 10% classroom theory and proper maintenance techniques, use of special tools and shop equipment 90% hands-on instruction. This training course is two weeks in across all Humvee platforms in our state of the art training center located length (ten training days), eight hours per day. in South Bend, Indiana. Each student will be provided one copy of the Students are trained within the guidelines of military doctrine utilizing the following OEM training manuals: latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational • Introduction to Vehicle Systems cut-away training aids. • Introduction to 4L80 E Automatic Transmission • Troubleshooting 4L80E Automatic Transmission • DB2 Fuel Injection Pump System • 6.5L Diesel Engine Systems • Introduction to Air Conditioning • Component Testing & Troubleshooting 8 9 ► SUSTAINMENT Training Schedule MAINTENANCE (Classes added upon request) TRAINING Date Class No. Feb 3-14 SM000201 Mar 16-27 SM000301 May 11-22 SM000501 Jun 15-26 SM000601 Jul 13-24 SM000701 Aug 17-28 SM000801 Oct 19-30 SM001001 Dec 7-18 SM001201 Sustainment Maintenance Training Sustainment(40) Level Training Two Weeks, Eighty Hours (10 training days / 8 hours per day) The Sustainment Maintenance Training Course is designed for Techni- cians/Maintainers responsible for the rebuilding and repair of the Engine, Training is conducted at the suggested 8 to 1 student instructor Transmission, Transfer Case, Dierential, Geared Hub, and Electrical ratio to ensure maximum hands-on experience. components at the Sustainment Maintenance Level (formerly General Support-40 echelon). All segments of training consist of 10% classroom theory and This comprehensive course emphasizes component theory of operation, 90% hands-on instruction. This training course is two weeks in disassembly, cleaning, inspection, precision measurements, assembly, length (ten training days), eight hours per day. and testing adjustments, of all major vehicle systems and sub systems Each student will be provided one copy of the across all Humvee platforms. following OEM training manuals: In our state of the art training center located in South Bend, Indiana, • Introduction
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