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Are Your Digital Microscope Measurements Accurate and Reliable?

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Are Your Digital Microscope Measurements Accurate and Reliable? Living up to Life Living up to Life INDUSTRIAL MANUFACTURING APPLICATION NOTE Are Your Digital Microscope Measurements Accurate and Reliable? 2 INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? Are Your Digital Microscope Measurements Accurate and Reliable? Introduction For certain applications, such as the production and maintenance of automobiles, aircraft, or power plants, quality control and reliability assurance, as well as safety and health inspec- tion, accurate and reliable image data with precise calibration are very important. Digital microscopes, i.e. microscopes with no eyepieces and a digital camera detector, are appealing for a wide range of technical applications in various industries, such as automotive, aerospace, precision engineering, microelectronics, and medical devices. Examples of these applications are fast and easy documentation of parts and samples during manufacturing, assembly, quality control, and failure analysis. Digital microscopes allow the rapid acquisition of a high-quality digital image which is calibrated, i.e. precisely quantified. The image can be easily analyzed to make measurements, annotated, and stored in a standard format for later use in reports, presentations, and publications. If precision, accuracy, reliability, and efficiency are critical for your field of work, you can learn more about how the Leica DVM2500 digital microscope from Leica Microsystems can be beneficial for your daily work routine from this technical report. The Leica DVM2500 offers the following advantages: > Reliable image data in both 2 and 3 dimensions > Real-time indication of precise calibration during operation > Accurate calibration data stored with each image > Easy and rapid image acquisition over a large magnification range AUTHORS James DeRose Scientific Writer in the Marketing Division of Leica Microsystems AG, Switzerland Georg Schlaffer Product Manager, Leica Microsystems AG, Switzerland September 2014 INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? 3 These advantages make the Leica DVM2500 easy to use and versatile and enable users to attain a fast workflow. It also provides image data with high integrity. The following describes the way in which these advantages are achieved. Accurate and Reliable Analysis To ensure that image analysis leads to accurate measurement and quantification data, the precise calibration data, normally dimensions in the x, y, and z directions, and crucial parameters, such as magnification and the corresponding scale bar, are recorded directly with each image. Typically, users acquire images by using a specific objective lens and zoom lens setting to determine the overall magnification. For the zoom lens, Leica VZ series, there are click-stop positions which indicate a calibrated magnification value. If during operation users should happen to select a zoom setting that falls in between click-stop positions, then the scale bar in the image reflects this fact by displaying units of pixels rather than distance (mm or μm). The calibration data are then recorded in that way with the stored image. Plus, the Leica VZ zoom lenses have a light emitting diode (LED), which glows blue whenever the zoom is in a calibrated click-stop position. Figure 1 shows the Leica DVM2500 with the Leica VZ700 C zoom lens operated with a zoom setting both in and out of a click-stop position. The original calibration data are stored with all images recorded with the Leica DVM2500 in either two dimensions (2D) or three dimensions (3D) and remain unaltered. Storage of the accurate calibration data with the saved images allows users to make reproducible measure- ments and analysis at any time. Additionally, 3D images acquired with the Leica DVM2500 show a realistic representation of the sample surface and preserve fine details. Leica LAS software gives users full control over the amount of image processing, permitting a balance between nice visualization and real- istic display of the 3D surface topography. There is no unwanted smoothing of topographic features. Examples of these advantages are shown below in Figure 2. 4 INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? Figure 1a–b: Leica DVM2500 operated with the Leica VZ700 C zoom lens: 1a) in a click-stop position, indicated by the LED glow- ing blue and showing an image with a calibrated scale bar (units of mm); 1b) in-between click-stop positions (LED off) and showing an image with an uncalibrated scale bar (units of px referring to pixels). 1a 1b INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? 5 Figure 2a: A 3D image of a roughness standard sample taken at 500x total magnification with a Leica DVM2500. Figure 2b: The height (z) profile corresponding to the 30 white line from points 1 to 2 seen in the above image (2a).The maximum to minimum height difference is 25 approximately 6 μm. 20 15 10 Profile heigth (µm) heigth Profile 5 0 0 50 100 150 200 250 300 350 400 450 500 550 660 Profile length (µm) Figure 2c: Image of the roughness standard sample where the area analyzed is marked in yellow. A typical peak-to-valley distance for the analyzed area is specified as 4 µm. 6 INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? Work Efficiently with the Leica DVM2500 To ensure ease of use, fast workflow, and high output, the Leica DVM2500 can be Figure 3: Leica DVM2500 with the Leica VZ700 C zoom lens and revolving objective nosepiece. A magni- configured with the Leica VZ700 C zoom optics. These optics allow users to easily and quickly fied view of the nosepiece is inset. change the total magnification over a very large range from 35x to 2,500x with no need to swap out lenses or touch the sample. To achieve this rapid, seamless change in magnification, the Leica VZ700 C is equipped with a revolving objective nosepiece contain- ing 3 objective lenses. This feature is shown in Figure 3. INDUSTRIAL MANUFACTURING APPLICATION NOTE – ARE YOUR DIGITAL MICROSCOPE MEASUREMENTS ACCURATE AND RELIABLE? 7 Depth of Field and Digital Microscopy For microscopy using optical lenses, which includes both ocular and digital microscopes, the depth of field is determined by the relationships between the numerical aperture, resolution, and magnification (please refer to references 1 and 2 for more details). Digital microscopes, or ocular microscopes fitted with digital cameras, optimize the acquired im- age by finding a balance between the depth of field and resolution – parameters which are inversely correlated. Particularly at low magnifications, the depth of field can be significantly increased by reducing the numerical aperture, such as via a diaphragm [1, 2]. However, the smaller the numerical aperture, the lower the lateral resolution [1, 2]. Finding the optimal balance between resolution and depth of field will depend upon the morphology of the sample being imaged. Advantages of the Leica DVM2500 The Leica DVM2500 provides efficiency, ease of use, as well as highly reliable image data for analysis. It achieves these benefits for users via: > Direct storage of accurate calibration data with the recorded images in both 2D and 3D permitting reliable measurements from the image data at any time > Acquisition of 3D images with a realistic display of the sample surface and no unwanted smoothing due to the image processing capability of the Leica LAS software > Real time feedback during operation to ensure that the selected magnification has valid calibration data, as indicated by a blue LED > The ability to rapidly change magnification over a wide range from 35x up to 2,500x with- out having to touch the sample or change the lenses A digital microscope offering reliable image data and highly efficient workflow makes it ben- eficial to use. The Leica DVM2500 has been purpose-designed to provide all of these benefits. References / Additional Reading 1) How Sharp Images Are Formed: Depth of Field in Microscopy, R. Rottermann, P. Bauer, Science Lab, April 2010 2) 3D Visualization of Surface Structures: Vertical Resolution – Small Steps, Big Effect, D. Goeggel, G. Schlaffer, Science Lab, September 2012; pdf version for download: Leica DVM – 3D Visualisation: Vertical resolution in the balance between numerical aperture and depth of field www.leica-microsystems.com www.leica-microsystems.com The statement by Ernst Leitz in 1907, “With the User, For the User,” Leica Microsystems – an international company with a strong network describes the fruitful collaboration with end users and driving force of of worldwide customer services: innovation at Leica Microsystems. We have developed five brand Active worldwide Tel. Fax values to live up to this tradition: Pioneering, High-end Quality, Team Australia ∙ North Ryde +61 2 8870 3500 2 9878 1055 Spirit, Dedication to Science, and Continuous Improvement. For us, Austria ∙ Vienna +43 1 486 80 50 0 1 486 80 50 30 living up to these values means: Living up to Life. Belgium ∙ Diegem +32 2 790 98 50 2 790 98 68 Canada ∙ Concord/Ontario +1 800 248 0123 847 405 0164 INDUSTRY DIVISION Denmark ∙ Ballerup +45 4454 0101 4454 0111 The Leica Microsystems Industry Division’s focus is to support France ∙ Nanterre Cedex +33 811 000 664 1 56 05 23 23 Germany ∙ Wetzlar +49 64 41 29 40 00 64 41 29 41 55 customers’ pursuit of the highest quality end result. Italy ∙ Milan
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