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RicardoFeature heading Quarterly Review Q3 2011 Super Car, Super A focus on the latest in technology, innovation and sustainability ENGINE How Ricardo helped McLaren design and develop the world’s greenest supercar engine – and created a super-lean assembly facility to build it Interview President Jin An of Chinese vehicle maker JAC Carbon accounting The latest thinking on life cycle carbon dioxide emissions Corporate social responsibility Selecting vehicles that meet environmental and commercial objectives A Product of Hard Work A Product of Hard Work The world’s fastest The world’sdiesel fastest car, powered diesel by car, the powered byJCB the JCBDieselmax DieselmaxThe world’s engine engine fastest 350.092mph/563.418kphThe world’sdiesel fastest car, powered diesel by car, the poweredBonneville byBonnevilleJCB the Salt JCB DieselmaxSaltFlats, Flats, Dieselmax USA USA 23rd - 23rd August engineAugust engine 2006 350.092mph/563.418kph BonnevilleBonneville Salt SaltFlats, Flats, USA USA 23rd - 23rd August August 2006 New generation, NOT re-generation The JCB Ecomax T4 engine meets Tier 4i emissions legislation without the need for a Diesel Particulate NewFilter. This innovative, generation, highly effi cient design will provide NOT OEMs with re-generation improved packaging, signifi cantly lower Theoperating JCB costsEcomax and T4up toengine 10% meetsbetter Tierfuel economy 4i emissions compared legislation with without Tier 3. Withthe needoutputs for from a Diesel 74-173hp, Particulate peak Filter.torque This up to innovative, 553lb/ft and highly a team effi cient of highly design experienced will provide Applications OEMs with Engineers improved ready packaging, to tailor signifi products cantly to lower your operatingrequirements, costs JCB and upis the to 10%clear betterchoice fuel for economyOEMs and compared the leader with in engine Tier 3. technology With outputs for from the new 74-173hp, generation. peak Fortorque further up to 553lb/ftinformation and a teamcontact: of highly [email protected] experienced Applications Engineerswww.jcbpowersystems.com ready to tailor products to your requirements, JCB is the clear choice for OEMs and the leader in engine technology for the new generation. For further information contact: [email protected] www.jcbpowersystems.com 16267 Ecomax Ad_eng.indd 1 03/12/2010 13:41 16267 Ecomax Ad_eng.indd 1 03/12/2010 13:41 A Product of Hard Work A Product of Hard Work The world’s fastest The world’sdiesel fastest car, powered diesel by car, the powered byJCB the JCBDieselmax DieselmaxThe world’s engine engine fastest 350.092mph/563.418kphThe world’sdiesel fastest car, powered diesel by car, the poweredBonneville byBonnevilleJCB the Salt JCB DieselmaxSaltFlats, Flats, Dieselmax USA USA 23rd - 23rd August engineAugust engine 2006 350.092mph/563.418kph BonnevilleBonneville Salt SaltFlats, Flats, USA USA 23rd - 23rd August August 2006 10 CONTENTS Ricardo Quarterly Review • Q3 • 2011 08 NEWS FEATURES Industry news ..................04 Motorsport & High Performance Vehicles Automotive, motorcycles, marine, rail Super car, super engine .....................10 RQ Viewpoint ....................07 McLaren is famous for demanding the On the new frontier of battery systems, the absolute best, and no less. That’s why gold-rush is in full swing it turned to Ricardo for assistance in designing, developing and manufacturing a landmark V8 engine for its groundbreaking Ricardo news ...................24 MP4-12C roadgoing supercar. Electric vehicle design; new concepts Jesse Crosse tells the whole story in heavy duty combustion; advances in flywheel technology; University of Michigan Clean Energy solar powered car What’s the real carbon Q & A footprint? ...........................18 18 Tailpipe CO2 emissions have become the JAC: Jin An ........................08 basis for vehicle taxation in the majority of As president of this fast-growing Chinese mature car markets. But are we measuring vehicle maker, Jin An is masterminding the right things, and how should electric the shift from commercial vehicles to and alternative-fuel vehicles be assessed? passenger cars and the adoption of global Anthony Smith talks to the Ricardo standards of quality. He explains his engineers working to produce a balanced strategy to Tony Lewin comparison that takes into account the whole-life emissions of different vehicle types at every stage from manufacture through use to final disposal Ricardo contacts and locations: The task of RQ is to highlight Client confidentiality is of the utmost importance www.ricardo.com/contacts the latest thinking in global to Ricardo, which means that we can only report New generation, NOT re-generation RQ subscriptions: engineering and technology in the on a small fraction of the work carried out by the www.ricardo.com/rq transportation and clean energy company. So we are especially grateful to those The JCB Ecomax T4 engine meets Tier 4i emissions legislation without the need for a Diesel Particulate Sales enquiries: sectors and related industries. Ricardo customers who have kindly agreed to [email protected] We aim to achieve this by presenting an up-to- co-operate with RQ and allow their programmes NewFilter. This innovative, generation, highly effi cient design will provide NOT OEMs with re-generation improved packaging, signifi cantly lower Head office: date mix of news, profiles and interviews with top to be highlighted in print: without such help from Theoperating JCB costsEcomax and T4up toengine 10% meetsbetter Tierfuel economy 4i emissions compared legislation with without Tier 3. Withthe needoutputs for from a Diesel 74-173hp, Particulate peak Ricardo plc, Shoreham-by-Sea, Conceived and produced West Sussex, BN43 5FG, for Ricardo by: business leaders, as well as in-depth features on customers it would not be possible to present such Filter.torque This up to innovative, 553lb/ft and highly a team effi cient of highly design experienced will provide Applications OEMs with Engineers improved ready packaging, to tailor signifi products cantly to lower your United Kingdom TwoTone Media Ltd programmes – both from within Ricardo and other a fascinating insight into the development of new leading companies. products, technologies and innovations. requirements, JCB is the clear choice for OEMs and the leader in engine technology for the new generation. Tel: +44 (0)1273 455611 Editor: Tony Lewin operating costs and up to 10% better fuel economy compared with Tier 3. With outputs from 74-173hp, peak Contributors: torque up to 553lb/ft and a team of highly experienced Applications Engineers ready to tailor products to your Jesse Crosse and Anthony Smith RQ magazine is printed on paper For further information contact: [email protected] www.jcbpowersystems.com $" certified as being in compliance TwoTone Media Ltd contacts: "!"# requirements, JCB is the clear choice for OEMs and the leader in engine technology for the new generation. Anthony Smith: [email protected] ! !! " with the environmental and ### ! social standards of the Forest Tony Lewin: [email protected] % !!# " Stewardship Council. For further information contact: [email protected] www.jcbpowersystems.com 16267 Ecomax Ad_eng.indd 1 03/12/2010 13:41 16267 Ecomax Ad_eng.indd 1 03/12/2010 13:41 Industry news INDUSTRY NEWS The latest in technology, innovation and sustainability across world industries Passenger Car The industry’s future face With an impressive array of production- for launching the world’s ready advanced technologies on first custom-designed display in its dozen-plus halls, the 2011 carbon-bodied electric vehicle, Frankfurt show may come to be seen the i3, exhibited in near-production as a defining moment in auto industry form alongside the i8 plug-in hybrid history, in the same way that the 1981 supersports car, a vehicle that promises show ushered what then seemed an to redefine the relationship between exciting new era of streamlining and power, speed and energy efficiency. aerodynamics. And Mercedes-Benz, celebrating its BMW will certainly go down in history 125th birthday, has chosen to display a luxury-car concept revealing not Volkswagen’s sub added to the Panda and Punto ranges. next-generation technologies but those 100g/km Up! city car Ford, with a prototype Focus with it expects to be building in 2025 when (above), and Ford’s its EcoBoost 1.0 litre gasoline three- zero emissions become de rigueur for new 1.0L 3-cylinder cylinder, is claiming 120 g/km, while EcoBoost engine (left) extravagant and expensive vehicles. Kia’s Rio – powered by a new 1.1 diesel – In the real world much closer to claims to be the lowest-CO2 non-hybrid, the heart of the market, downsized at 85 g/km. Volkswagen claims under three-cylinder engines are beginning to 100 g/km for the three-cylinder gasoline challenge hybrids for low-CO2 honours, unit in its new Up! city car and Volvo – with Ford, Volkswagen, Renault, Kia, and see below – has declared a fundamental Peugeot-Citroën fielding new designs; change in strategy towards fewer Fiat has taken the process a step further, cylinders, smaller engines and lighter with its two-cylinder TwinAir unit now weight. Passenger Car that would take care of Volvo’s future powertrain requirements, he added. The Time to stop spectrum of engine variants would share 40 percent commonality, he claimed. counting “It’s about time to stop counting cylinders,” observed R&D director Peter cylinders, says Mertens. “Our four-cylinder focus is the perfect way for us to quickly reduce