ISSN: 1402-1544 ISBN 978-91-7583-XXX-X Se i listan och fyll i siffror där kryssen är
DOCTORAL T H E SIS Giuseppe Caprolu Evaluation of Splitting Capacity Bottom Rails in Partially Anchored Timber Frame Shear Walls
Department of Civil, Environmental and Natural Resources Engineering Division of Structural and Construction Engineering Evaluation of Splitting Capacity of Bottom ISSN 1402-1544 ISBN 978-91-7583-149-7 (print) ISBN 978-91-7583-150-3 (pdf) Rails in Partially Anchored Timber Frame Luleå University of Technology 2014 Shear Walls
Giuseppe Caprolu
Evaluation of Splitting Capacity of Bottom Rails in Partially Anchored Timber Frame Shear Walls
Giuseppe Caprolu
Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering Division of Structural and Construction Engineering – Timber Structures
Printed by Luleå University of Technology, Graphic Production 2014
ISSN 1402-1544 ISBN 978-91-7583-149-7 (print) ISBN 978-91-7583-150-3 (pdf) Luleå 2014 www.ltu.se Abstract I
ABSTRACT The horizontal stabilization of timber frame buildings is often provided by shear walls. Plastic design methods can be used to determine the load-carrying capacity of fully and partially anchored shear walls. In order to use these methods, a ductile behaviour of the sheathing-to-framing joint must be ensured. If hold-downs are not provided, the vertical uplifting forces are transferred to the substrate by the fasteners of the sheathing-to-framing joints. Since the forces in the anchor bolts and the sheathing-to-framing joints do not act in the same vertical plane, the bottom rail will be subjected to bending in the crosswise direction, and splitting of the bottom rail may occur. If the bottom rail splits the applicability of the plastic design method for partially anchored shear walls is questionable. This doctoral thesis addresses the problem of brittle failure of the bottom rail in partially anchored timber frame shear walls. The first part of the study comprised of two basic experimental programs, for single-sided and double-sided sheathed shear walls. The aim was to evaluate the different failure modes and the corresponding splitting capacity of the bottom rail. Two brittle failure modes were observed: (1) a crack opening from the bottom surface of the bottom rail; and (2) a crack opening from the side surface of the bottom rail along the line of the fasteners of the sheathing-to-framing joints. It was found that the distance between the washer edge and the loaded edge of the bottom rail has a decisive influence on the type of failure mode and the maximum failure load of the bottom rail. Two theoretical models for the load-carrying capacity for each type of failure mode based on a fracture mechanics approach are studied and validated. The two analytical closed-form solutions are in good agreement with the test results. The fracture mechanics models seem to capture the essential behaviour and to include the decisive parameters of the bottom rail. These parameters can easily be determined and the fracture mechanics models can be used in design equations for bottom rails in partially anchored shear walls. Also, an extended fracture mechanics model for the load-carrying capacity for each type of failure mode is presented and evaluated. The present study discusses the splitting behaviour of the bottom rail and provides methods to determine the splitting capacity for two brittle failure modes, splitting of the bottom surface (mode 1) and of the side surface of the rail (mode 2). By these means brittle failure of the bottom rail can be avoided and the full plastic load-carrying capacity of the sheathing-to-framing joints can be utilized.
Sammanfattning III
SAMMANFATTNING Horisontalstabiliseringen av byggnader med trästomme sker ofta via skivverkan. Plastiska dimensioneringsmetoder kan användas för att bestämma bärförmågan för fullt och partiellt förankrade skjuvväggar. För att kunna använda dessa metoder, måste ett duktilt beteende hos förbandet mellan skiva och stomme säkerställas. Om förankringsjärn inte används, kommer de vertikala lyftkrafterna att överföras till underlaget via förbindare mellan skiva och stomme. Eftersom krafterna i förankringsbultarna och förbindarna mellan skiva och stomme inte verkar i samma vertikala plan kommer syllen att utsättas för böjning vinkelrätt fibrerna och uppsprickning av syllen kan resultera. Om syllen spricker är det tveksamt om en plastisk dimensioneringsmetod kan användas för partiellt förankrade skjuvväggar. Den första delen i studien innehöll två experimentella delstudier, en för enkelsidig och en för dubbelsidiga skivor. Syftet var att utvärdera olika brottmoder och tillhörande kapacitet för syllen. Två spröda brottmoder observerades: (1) en spricka längs syllen öppnas från botten på syllen och uppåt och (2) en spricka längs syllen öppnas från sidan på syllen och propagerar i huvudsak horisontellt längs förbindarna mellan skiva och stomme. Avståndet mellan brickans kant och den belastade änden av syllen har en avgörande påverkan på brottmod och maximal last för syllen. Två teoretiska modeller för bärförmågan för varje brottmod har härletts, båda baserade på brottmekanik. De två analytiska lösningarna överensstämmer väl med testresultaten. De brottmekaniska modellerna fångar det grundläggande beteendet hos syllen och innehåller de avgörande parametrarna. Dessa parametrar kan enkelt bestämmas och brottmekaniska modeller kan användas i dimensioneringssituationen av syllen i partiellt förankrade skjuvväggar. En vidareutveckling av de brottmekaniska modellerna med förfinad modellering presenteras och utvärderas också. Studien diskuterar uppsprickning av syllen och visar på metoder för att bestämma bärförmågan för två spröda brott: uppsprickning av undersidan på syllen (mod 1) och av sidan på syllen (mod 2). Genom att använda metoderna kan spröda brott i syllen undvikas och full plastisk bärförmåga hos förbanden mellan skiva och stomme utnyttjas.
Acknowledgements V
ACKNOWLEDGEMENTS First of all I would like to express my sincere gratitude to my supervisors, Professor Ulf Arne Girhammar and Associate Professor Helena Lidelöw for their support during these five years. I would also like to thanks Professor Bo Källsner for sharing his broad knowledge in timber structures and to Professor Barbara De Nicolo and Professor Massimo Fragiacomo for helping me to start this journey. Many thanks to all my colleagues at the University, for all I learned from them and for their help. I would like also to thank the staff working at the laboratory at Umeå University and SP laboratory in Stockholm, where I performed all my experimental studies. I take this chance to thank the Sardinian Region for its financial support with the PhD scholarship program “Master and Back” that gave me the idea and possibility to do this experience. Finally I would like to thank my family for their mental support and all friends and people I have met during these five years, you are too many to be mentioned one by one, but I have to mention my best friends Nicola and Damiano, you made my stay in cold Luleå warmer.
Giuseppe Caprolu Luleå, November 2014
List of publications VII
LIST OF PUBLICATIONS The thesis is based on studies presented in the following publications: I. Caprolu G., Girhammar U. A., Källsner B. and Lidelöw H. (2014) Splitting capacity of bottom rail in partially anchored timber frame shear walls with single-sided sheathing. Published in The IES Journal Part A: Civil & Structural Engineering, 7:83 – 105. II. Caprolu G., Girhammar U. A. and Källsner B. (2014) Splitting capacity of bottom rail in partially anchored timber frame shear walls with double-sided sheathing. Published online in The IES Journal Part A: Civil & Structural Engineering, November 2014. III. Caprolu G., Girhammar U. A. and Källsner B. (2014) Analytical models for splitting capacity of bottom rails in partially anchored timber frame shear walls based on fracture mechanics. Submitted to Engineering Structures in November 2014. IV. Jensen J. L., Caprolu G. and Girhammar U.A. (2014) Fracture mechanics models for brittle failure of bottom rails due to uplift in timber frame shear walls. Submitted to Structural Engineering and Mechanics in November 2014. V. Caprolu G., Girhammar U. A. and Källsner B. (2014) Comparison of models and tests on bottom rails in timber frame shear walls experiencing uplift. Submitted to Material and Structures in November 2014. In addition to the publications listed above, conference contributions have been written during the project: x Caprolu G., Girhammar U. A., Källsner B. and Johnsson H. (2012) Tests on splitting failure capacity of the bottom rail due to uplift in partially anchored shear walls. In Proceedings of the 12th World Conference on Timber Engineering, Auckland, New Zealand. x Caprolu G., Girhammar U. A., Källsner B. and Vessby J. (2012) Analytical and experimental evaluation of the capacity of the bottom rail in partially anchored timber frame shear walls. In Proceedings of the 12th World Conference on Timber Engineering, Auckland, New Zealand.
Table of contents IX
TABLE OF CONTENTS ABSTRACT ...... I SAMMANFATTNING ...... III ACKNOWLEDGEMENTS ...... V LIST OF PUBLICATIONS ...... VII PART I ...... XI NOTATIONS AND SYMBOLS ...... 1 1 INTRODUCTION ...... 3 1.1 BACKGROUND ...... 3 1.2 AIMS AND SCOPE ...... 7 1.3 LIMITATIONS ...... 8 1.4 OUTLINE OF THE THESIS ...... 8 2 THEORETICAL CHAPTER ...... 11 2.1 MODELLING OF SHEAR WALLS ...... 11 2.1.1 Elastic models ...... 13 2.1.2 Finite element models ...... 17 2.1.3 Plastic models ...... 18 2.1.4 Design method according to Eurocode 5...... 20 2.2 FRACTURE MECHANICS ...... 21 2.2.1 Strain energy release rate ...... 23 3 EXPERIMENTAL STUDIES...... 27 3.1 SPLITTING CAPACITY OF BOTTOM RAIL ...... 27 3.1.1 Material properties ...... 27 3.1.2 Test programmes ...... 27 3.1.3 Test set-up ...... 28 3.2 MATCHING TESTS OF BRITTLE FAILURE OF BOTTOM RAIL, FRACTURE ENERGY AND TENSILE STRENGTH PERPENDICULAR TO THE GRAIN ...... 30 3.2.1 Bottom rail experimental program ...... 32 3.2.2 Fracture energy ...... 33 3.2.2.1 Material properties ...... 33 3.2.2.2 Test program ...... 33 3.2.2.3 Test set-up ...... 34 3.2.3 Tensile strength perpendicular to the grain ...... 35 3.2.3.1 Material properties ...... 35 3.2.3.2 Test program ...... 35 3.2.3.3 Test set-up ...... 35 4 ANALYTICAL MODELS ...... 39
X Table of contents
4.1 FAILURE MODE 1 ...... 39 4.2 FAILURE MODE 2 ...... 41 5 RESULTS ...... 43 5.1 BOTTOM RAIL TEST RESULTS ...... 43 5.1.1 Failure modes ...... 43 5.1.2 Load-time curves and crack development ...... 46 5.1.3 Failure loads ...... 48 5.2 MATCHING TESTS OF BRITTLE FAILURE OF BOTTOM RAIL, FRACTURE ENERGY AND TENSILE STRENGTH PERPENDICULAR TO THE GRAIN ...... 57 5.2.1 Bottom rail ...... 57 5.2.2 Fracture energy ...... 58 5.2.3 Tensile strength perpendicular to the grain ...... 60 6 ANALYSIS AND DISCUSSION ...... 61 6.1 BOTTOM RAIL EXPERIMENTAL PROGRAMMES ...... 61 6.1.1 Distance s ...... 61 6.1.2 Pith orientation ...... 62 6.2 BOTTOM RAIL ANALYTICAL MODELS ...... 63 7 CONCLUSIONS ...... 69 8 FUTURE WORK ...... 73 REFERENCES ...... 75 PART II Appended papers PAPER I PAPER II PAPER III PAPER IV PAPER V
PART I
Notation and symbols 1
NOTATIONS AND SYMBOLS A area of the crack [mm2] C compliance [mm/N] DOF degree of freedom DS double-sided E modulus of elasticity [MPa] FEM finite element method G shear modulus [MPa]
Gc critical fracture energy [N/m]
Gf fracture energy [N/m] LEFM linear elastic fracture mechanics LR longitudinal-radial crack orientation LT longitudinal-tangential crack orientation NLFM nonlinear fracture mechanics Ø diameter [mm] P bottom rail failure load [kN]
Pu failure load of a loaded elastic body [kN] PD pith downwards PU pith upwards R radial direction R2 coefficient of determination RL radial-longitudinal crack orientation RMSE root mean square error RT radial-tangential crack orientation SS single-sided T tangential direction TL tangential-longitudinal crack orientation TR tangential-radial crack orientation XFEM extended finite element method a crack length [mm] b width of the bottom rail [mm]
2 Notations and symbols
bcrack1 distance between a vertical crack and the loaded edge of the bottom rail [mm] bcrack2 length of a horizontal crack before change to the vertical direction [mm] be “cantilever span” for the geometry used to derive formulas for failure mode 1 [mm] c additional cantilever length [mm] d thickness of the fracture energy specimen [mm] e depth of the tensile strength perpendicular to the grain specimen [mm] ft,90 tensile strength perpendicular to the grain [MPa] h depth of the bottom rail [mm] hc distance between the notch and the upper edge of the fracture energy specimen [mm] he depth of the “cantilever beam” used to derive formulas for failure mode 1 [mm] l length of the bottom rail [mm] s distance between the edge of the washer and the loaded edge of the bottom rail [mm] t depth of the fracture energy specimen [mm] u width of the tensile strength perpendicular to the grain specimen [mm] v thickness of the tensile strength perpendicular to the grain specimen [mm] į deflection of the loading point [mm]
įb contribution from bending to the deflection of the loading point [mm]
įr contribution from shear to the deflection of the loading point [mm]
įv contribution from rotation to the deflection of the loading point [mm]
Introduction 3
1 INTRODUCTION
This chapter outlines the motivation for this thesis followed by the aim of the research, its limitations and outline of the thesis structure.
1.1 Background Timber frame building systems are a commonly used solution in timber housing construction. Timber frame buildings are made up by a frame of timber joists and studs, sheathed with panels joined to the wood elements. Wood-based panels, such as plywood, OSB, fibre- board or chipboard, are commonly used in timber frame buildings. Gypsum panels or similar products are also widely used in combination with timber, mainly to provide fire resistance. The timber frame concept is also competitive for multi-storey and multi-residential buildings (Thelandersson and Larsen 2003). In Figure 1.1 examples of multi-storey timber frame house are shown.
a) b) Figure 1.1 Examples of multi-storey timber frame buildings built in Stockholm (Sweden): (a) 2011; and (b) 2009. (Lindbäcks Bygg). One of the main issues to ensure when designing timber frame buildings is the horizontal stability. Since timber structures are light- weight, due to the high strength to weight ratio of wood, actions of horizontal force as wind and earthquake can cause high load concentrations and large deformations in timber structures. With increasing number of storeys the issue becomes more severe, as the self-weight of the structure is not sufficient to provide the necessary
4 Introduction stabilising force to counteract overturning, Thelandersson and Larsen (2003). The stabilisation of timber frame building is often provided by shear walls. Shear walls are structural elements designed to transmit forces in its own plane. They carry wind or other horizontal forces, called racking loads, in the plane of the wall (shear loads) in addition to the vertical loads and lateral pressure on their surface. They are composed of a frame made of vertical elements, studs, connected to two horizontal elements, top and bottom rail, and sheathed with panels. In Figure 1.2 the behaviour of a shear wall subjected to wind load and its typical construction details are shown.
Figure 1.2 Typical shear wall behaviour: (a) the building is loaded by wind load and one half of the total wind load is transferred to the roof level; (b) the roof diaphragm, acting as a deep horizontal beam, transmits the load to the shear wall; (c) the shear wall transfers the load to the foundation; and (d) construction details of the shear wall structure.
Introduction 5
The lateral wall, Figure 1.2a, is considered to be simply supported at roof and foundation, transferring one half of the total wind load to the roof level. Then the roof diaphragm, acting as a deep horizontal beam, transmits the load to the shear wall, Figure 1.2b. In turn, the shear wall transfers the load to the foundation, Figure 1.2c. The structural behaviour of shear walls is to a large extent determined by the sheathing-to-framing joints and by the connection between walls and the surrounding structure. Of particular importance is the anchoring of the shear wall to the floor/foundation. Sometimes tie-down devices are used for anchorage of the end studs of the shear wall. On other occasions only the bottom rail is anchored to the floor foundation, Källsner and Girhammar (2009). As pointed out by Prion and Lam (2003) it is important to understand the difference in the anchorage systems: anchor bolts and hold-downs, Figure 1.3.
a) b) Figure 1.3 Different ways to anchor a shear wall: (a) the anchor bolt provides horizontal shear continuously between the bottom rail and the foundation; and (b) the hold-down serves as a vertical anchorage device between the leading stud and the foundation. Anchor bolts provide horizontal shear continuity between the bottom rail and the foundation. Hold-downs serve as vertical anchorage devices between the vertical end studs and the foundation. In fully anchored shear walls, where both of them are provided, the vertical loads are directly transferred to the substrate, resulting in a concentrated force at the end of the wall, as shown in Figure 1.4a. The notation fully anchored means that the bottom rail fully interacts with the substrate and that there is no uplift of the studs of the walls, especially of the leading stud. When hold-downs are not provided, in
6 Introduction partially anchored shear walls, the corresponding tying-down forces may be replaced by vertical loads from dead-weight or anchorage forces transferred from transverse walls. The bottom row of nails transmits the vertical forces in the sheathing to the bottom rail (instead of the vertical stud) where the anchor bolts will further transmit the forces to the foundation. This results in a distributed force, as shown in Figure 1.4b.
Figure 1.4 Two principal ways to anchor timber frame shear walls subjected to horizontal loading: (a) fully anchored shear wall – concentrated anchorage of the leading stud, i.e. using a hold-down; and (b) partially anchored shear walls – distributed anchorage of the bottom rail through the sheathing-to-framing joints. Since the forces in the anchor bolts and the sheathing-to-framing joints do not act in the same vertical plane, the bottom rail will be subjected to crosswise bending and shear, and splitting of the bottom rail may occur, as shown in Figure 1.5.
a) b) Figure 1.5 Examples of splitting failure of the bottom rail in partially anchored timber frame shear walls: (a) splitting failure along the bottom side of the rail; and (b) splitting failure along the edge side of the rail. For both cases the left pictures refers to a bottom rail with single-sided sheathing and the right pictures to a bottom rail with double-sided sheathing. Nowadays, in Europe, two design methods of shear walls exist. They are given in Eurocode 5 (2008): (1) method A, with a theoretical background, can only be applied to shear walls with a tie-down at the loaded leading stud in order to prevent uplift; and (2) method B (together with the test protocol according to EN 594, 2008), which is a soft conversion of the procedure developed in the United Kingdom for racking strength given in BS 5268 (1996), (Porteous and Kermani, 2007), which can be used to design shear walls where the corresponding stud is free to move vertically and the bottom rail is anchored to the substrate. Method A corresponds to a fully anchored
Introduction 7 shear wall, while method B corresponds to a partially anchored shear wall. Brittle failure of the bottom rail is not taken into account in Eurocode 5 (2008). Despite method B is used also for partially anchored shear walls, no recommendation is given on how to avoid possible bottom rail splitting. Vessby (2011) pointed out that both methods are to be considered as plastic methods, but if the bottom rail fails in a brittle manner, the applicability of plastic methods can be questioned. It is important to avoid brittle failure of the bottom rail in order to enable the development of the force distribution shown in Figure 1.4b and hence be able to apply plastic methods. 1.2 Aims and scope The aim of this research is to identify the main factors influencing the splitting of the bottom rail in partially anchored timber frame shear walls. Further, the aim is to evaluate different developed models for calculating the splitting failure capacity of the bottom rail. First, the splitting capacity of the bottom rail in partially anchored timber frame shear walls was measured in two experimental programs for single- and double-sided sheathing. Data was collected about the failure modes and failure loads of the bottom rail. Then theoretical models for the load-carrying capacity of the bottom rail, based on a fracture mechanics approach, were studied and validated. Two of the main parameters in the studied fracture mechanics models were the fracture energy and the tensile strength perpendicular to the grain values. Due to the orthotropic characteristics of wood, it was difficult to find values in literature for the same timber used in our studies and for the same crack orientation. It was then decided to carry out an additional matching experimental program, with bottom rail tests after which both fracture energy and tensile strength perpendicular to the grain were evaluated with specimens cut from the bottom rail specimen used in the tests. Then really explicit values were collected and used to compare model predictions to test results. Specific questions addressed by the work presented in this thesis are: ¾ How do the varied parameters during the bottom rail tests, distance between the washer edge and the loaded edge of the bottom rail and the pith orientation of the bottom rail, influence the failure mode and load of bottom rail in partially anchored timber frame shear walls? ¾ Which of the evaluated models, based on a fracture mechanics approach, show the best fit with the experimental results, in terms of failure load, from the tests of bottom rail subjected to uplift in partially anchored timber frame shear walls?
8 Introduction
1.3 Limitations The research has several limitations. All tests performed during the study were short-term tests. No full size shear wall has been tested; however, data has been collected from previous studies. The cross section of the bottom rail used in the experiment was always the same: 120×45 mm. The species was spruce (Picea Abies). Only hardboard sheathing 8 mm from Masonite AB was used in the tests. During the bottom rail tests a small distance, 25 and 50 mm, between the nails in the sheathing-to-framing joints was used. This distance was applied, despite it is not a distance used in reality, in order to have a strong sheathing-to-framing joint and obtain splitting as the failure mode of the bottom rail. Finally, all models derived and validated in this study are 2D models that do not take into account that the anchor bolts were discretely placed along the bottom rail and are based on linear elastic fracture mechanics, even if a nonlinear approach is recommended for wood. 1.4 Outline of the thesis This thesis is divided in two parts: part I gives a summary of the research carried out, while part II collects all journal articles written. In part I some additional information not included in part II are included; a literature review on shear wall modelling. Part I This part is divided in eight chapters. Chapter 2 gives a literature review on shear wall modelling and the fracture mechanics concepts used in the thesis are included. Chapter 3 gives a background on the experimental studies. Chapter 4 collects the models evaluated for calculating the splitting failure capacity of the bottom rail. Chapter 5 collects the test results. Chapter 6 is a collection and discussion of the main findings of the study while chapter 7 summarizes the main conclusions. Finally chapter 8 gives suggestions about the future work. Part II Paper I “Splitting capacity of bottom rail in partially anchored timber frame shear walls with single-sided sheathing” by Giuseppe Caprolu, Ulf Arne Girhammar, Bo Källsner and Helena Lidelöw was published in The IES Journal Part A: Civil & Structural Engineering in May 2014, 7:83 – 105. Giuseppe Caprolu’s contribution to this paper was participating and performing the bottom rail tests, evaluating the test results and carrying out the analysis suggested by the senior authors. Furthermore, the introduction, the experimental part of the paper including test results presentation, was
Introduction 9 written by Caprolu. The experimental purpose was to study the influence of the distance between the edge of the washer and the loaded edge of the bottom rail and of the pith orientation on the failure mode and the failure load of the bottom rail with single-sided sheathing subjected to uplift in partially anchored timber frame shear walls. Paper II “Splitting capacity of bottom rail in partially anchored timber frame shear walls with double-sided sheathing” by Giuseppe Caprolu, Ulf Arne Girhammar and Bo Källsner was published online in The IES Journal Part A: Civil & Structural Engineering in November 2014. Giuseppe Caprolu’s contribution to this paper was participating and performing the bottom rail tests, evaluating the test results and carrying out the analysis. Furthermore, the introduction, the experimental part of the paper including test results presentation, the analysis and the discussion were mainly written by Caprolu. The experimental purpose was to study the influence of the distance between the edge of the washer and the loaded edge of the bottom rail and of the pith orientation on the failure mode and on the failure load of the bottom rails with double- sided sheathing subjected to uplift in partially anchored timber frame shear walls. Paper III “Analytical models for splitting capacity of bottom rails in partially anchored timber frame shear walls based on fracture mechanics” by Giuseppe Caprolu, Ulf Arne Girhammar and Bo Källsner was submitted to Engineering Structures in November 2014. Giuseppe Caprolu’s contribution to this paper was to provide the experimental background and performing the analysis. Furthermore, the introduction, the experimental background of the paper, and part of the analysis and the discussion was written by Caprolu. The purpose was to present and validate analytical models based on a fracture mechanics approach, able to predict the splitting capacity of bottom rails. Paper IV “Fracture mechanics models for brittle failure of bottom rails due to uplift in timber frame shear walls” by Jørgen L. Jensen, Giuseppe Caprolu and Ulf Arne Girhammar was submitted to Structural Engineering and Mechanics in November 2014. Giuseppe Caprolu’s contribution to this paper was to provide the experimental background. Furthermore, the experimental part of the paper including test results presentation was written by Caprolu. The purpose was to present and validate additional analytical models based on a fracture mechanics approach, able to predict the splitting capacity of bottom rails.
10 Introduction
Paper V “Comparison of models and tests on bottom rails in timber frame shear walls experiencing uplift” by Giuseppe Caprolu, Ulf Arne Girhammar and Bo Källsner was submitted to Material and Structures in November 2014. Giuseppe Caprolu’s contribution to this paper was participating and performing the bottom rail, the fracture energy and the tensile strength perpendicular to the grain tests, evaluating the test results and carrying out the analysis. Furthermore, the introduction, the experimental part of the paper including test results presentation, the analysis and the discussion were mainly written by Caprolu. The purpose was to have explicit values for evaluating tests and analytical results in order to be able to state which of the previously presented models show the best fit with the bottom rail test results.
Theoretical chapter 11
2 THEORETICAL CHAPTER
The chapter starts with a literature review of modelling of shear walls. Due to the high number of studies in this area, the most important studies are chosen on basis of the number of citations. Studies relative to seismic action are not taken into account. The review is grouped based on the modelling used for their derivation: (1) elastic; (2) plastic; and (3) finite element. Where possible, the derived equation for the load-carrying capacity of shear walls is presented. The two official design methods given in Eurocode 5 (2008) are explained. The purpose of the literature review was to highlight strong, weak and missing points of the different methods and also to show the simplicity of plastic methods, which, if the splitting of the bottom rail can be avoided, could be applied to partially anchored shear walls. Finally, a theoretical background for linear elastic fracture mechanics (LEFM), used to derivate the failure load models presented for the bottom rail, is explained. The notation used in this chapter does not follow the general thesis notation.
2.1 Modelling of shear walls Wood shear walls have been a research subject since the 1920’s with activities focused both on experimental and theoretical modelling approaches, Källsner and Girhammar (2009). Dolan and Foschi (1991) pointed out that the construction of timber buildings today is not the same as decades ago. Multifamily structures are larger. In addition, concrete overlayments on floors, concrete tile on roofs, and other new, heavier materials are used in the upper stories for fire protection, sound control, aesthetics, and reduced cost. Due to these and other changes to the construction of timber buildings, the assumption of past experience proving the reliability of timber structures is questionable. Therefore, modelling of wood shear walls has evolved over the last three decades from simple equations for the prediction of strength, stiffness and deformation to complex nonlinear finite element models detailed enough to include nonlinear elements for each fastener, van de Lindt (2004). Models have been developed both for hand calculation and computer based numerical models, usually based on the finite element method. These are based both on linear elastic and nonlinear elastic properties. They are applicable to fully and, in a few cases, to partially anchored shear walls, both for shear walls with and without openings and both for static and dynamic loads. Further, models have been developed considering the influence of vertical loads and lateral walls.
12 Theoretical chapter
Some of the simplest, and most used, models for analysis of the capacity of shear walls are based on the theory of elasticity, Vessby (2011). The basic assumptions for the elastic models are: rigid framing and sheathing, framing members connected by frictionless hinges and bottom rail assumed to interact fully with the foundation. The results in these models are determined using the elastic approach where the shear wall capacity is based on the most loaded fastener. The plastic approach has the potential to specify more realistic load paths than is the case in an elastic analysis. The fasteners are assumed to reach their maximum capacity and, except for the corner ones, carry the full design load. The framing members are assumed to be completely flexible, which implies that the force distribution from the fasteners will become parallel with the framing members. This can be of great importance for load levels approaching the ultimate capacity as the load transferred by a single fastener changes both in terms of magnitude and direction. According to the assumptions above, plastic design methods are the only method that may be used to design partially anchored timber frame shear walls, on condition that a ductile behaviour of the sheathing-to-framing joint is provided and splitting of the bottom rail avoided. Källsner et al. (2001) pointed out that the elastic model and the plastic lower bound model give almost the same load-carrying capacity for the shear wall. However the distribution of the fastener forces is fairly different, as shown in Figure 2.1. F F
a) b) c)
Figure 2.1 (a) A shear wall unit built up of a timber frame and a sheet; (b) forces acting on the sheet according to a linear elastic model; and (c) forces acting on the sheet according to a plastic lower bound model. Källsner et al. (2001) highlighted that at ultimate limit state the force distribution according to the plastic lower bound model can be justified for different reasons. One reason is that the joints between the timber members often tend to yield, which means that the force components perpendicular to the length direction of the timber members cannot be fully built up. Another reason is that at high loads some bending deformations in the timber members can almost always be seen, that also lead to reduced force components perpendicular to the timber members.
Theoretical chapter 13
2.1.1 Elastic models In this section, where possible, equations derived in the presented studies are shown. The parameters in the equations refer to Figure 2.2.
Figure 2.2 Sheet dimensions and nail patterns. Tuomi and McCutcheon (1978) developed a method based on the energy formulation where linear elastic nails absorb the internal energy and the external energy is given by the racking load. The model is able to predict the racking load of frame panels. The input data required are the panel geometry, the number and spacing of nails, and the lateral resistance of a single nail. Both small-scale and full-scale tests were run to verify the accuracy of the model. The theoretical results were found to give close agreement with experimental data for two panel sizes. The total racking strength F of a panel is computed by:
F rªº K K wK22 cK wK 2 cK 2 (2.1) ¬¼n mp na nb ma mb f where the subscripts p and f are the contribution of the perimeter and field nails, respectively, r is the individual nail resistance, wHH f , cBB f , according to Figure 2.2, and Kn , Km , Kna , Knb , Kma , and Kmb are given in Tuomi and McCutcheon (1978). The model is elastic and fully anchored to the foundation. McCutcheon (1985) highlighted that this method assumes a linear load-displacement relationship for a single nail, while in reality it is highly nonlinear, hence it cannot adequately predict the real behaviour of the wall. Further, as pointed out by Källsner and Girhammar (2009), the applicability of this model is limited by the hypothesis chosen. In fact the corner fasteners are supposed to displace along the diagonals of the sheathing, but this is
14 Theoretical chapter true only if the same number of fastener spacings are used in the rails and in the studs. Itani et al. (1982) presented a methodology for calculating the racking performance of sheathed wood-stud walls with and without door and window openings. In their model each sheet is replaced by a pair of diagonal springs, with the stiffness of each spring calculated from the stiffness of an individual nail of the sheathing-to-framing joint. The stiffness of the diagonal springs K is calculated according to:
22 knªº21§·22 m 1 Knm «»¨¸cosEE sin (2.2) 43¬¼©¹nm where k is the nail slip modulus, n, m, and ȕ are given in Figure 2.2. An equation was then used to fit the load F to the slip of the nails. The equation was based on unpublished experimental data collected at the U.S. Forest Products Laboratory. The model is based on Tuomi and McCutcheon (1978), hence the same objections about the linear behaviour of the fasteners may be made. Further, when calculating the stiffness, only the perimeter fasteners of the sheathing-to-framing joints are considered, while internal ones are neglected. However, this may be a good approximation since they contribute with only 5% of the total stiffness. The connection between bottom rail and foundation is modelled with linear springs. Finally, the model does not take into account the load carried by the parts above and below the openings. In Rainer et al. (2008), where three mechanics-based models were compared, it was found an increase of calculated load-carrying capacity between 20% and 34% when the panels above and below the openings were added to the prediction. Easley et al. (1982) derived equations for the sheathing fastener forces, for the linear shear stiffness of a wall and for the nonlinear shear load-strain behaviour of a wall. The equations were based on deformation patterns observed during testing, which were verified using linear and nonlinear finite element analyses. For the 2D finite element model the sheets were modelled as plane stress isotropic element with eight nodes. The frame was also modelled with eight- nodes and a linear isotropic material. Two springs were used to model the sheathing-to-framing connection, one in each perpendicular direction. They concluded that their equation for sheathing forces should only be applied in the linear range, with the exception of the side and maximum end fastener force, which is accurate well into the nonlinear range. The model is elastic and fully anchored to the foundation. Further, as pointed out by Källsner and Girhammar (2009), the fasteners along the vertical studs were assumed to be loaded only in
Theoretical chapter 15 the vertical direction. This assumption is an approximation. Due to the number of equations, they are not presented here. Gupta and Kuo (1985) presented a simple numerical model, based on a generalized coordinate approach to derive equilibrium equations, to represent the shear behaviour of shear walls. Nonlinear properties were used for the sheathing-to-framing joints. The model includes the bending stiffness of the stud and shear stiffness of the sheathing. The model was compared to a finite element model and shear wall tests performed by Easley et al. (1982) and Foschi (1982). The comparison showed the adequacy of the model. They concluded that their model was accurate and simple enough to be used in repetitive analysis, e.g. nonlinear dynamic analysis. This model considers only fully anchored shear walls. Further, Robertson (1980) indicated that the shear strength per unit length of wall increases with the increase in the vertical loading on the wall and with the increase in the length of the wall. This dependence of the shear strength on the vertical load and the wall length cannot be explained by the model of Gupta and Kuo (1985). At a later stage, Gupta and Kuo (1987a) made a modification of the model, taking into account the uplift of the studs (assuming fully anchored bottom rail). The proposed model had five degrees of freedom (DOF) for a single-storey wall and two additional DOF for walls of two or more stories. The studs were modelled as continuous through all stories and each storey had a separate sheet. In Gupta and Kuo (1987b) an analytical three-dimensional model of a complete house was presented. A major part of the effort went into perfecting the shear wall behaviour suitable for house analysis. The model was extended in order to consider uplift of the bottom rail, in addition to that of the stud. The model prediction was compared to the test results from a full scale house, presented in Tuomi and McCutcheon (1974), giving results that were in good agreement with the experimental results. The derived equations are given in matrix form and hence they are not presented here. Mallory and McCutcheon (1987) extended a previous elastic model for shear wall performance developed by McCutcheon (1985), to model the nonlinear racking load-displacement behaviour of fully anchored shear walls sheathed on both sides with dissimilar materials. Four types of curves were used to model the fastener load slip: power, logarithmic, hyperbolic and asymptotic, with the latter found to give the best agreement with test results. The model prediction was compared to the results of numerous small wall tests, and predicted the racking behaviour well. The derived equation for the racking load F was:
16 Theoretical chapter
§·Q2' FS ¦¨¸f (2.3) ©¹ZQ'f
where Q is the wall horizontal racking displacement, ȴf is the fastener slip and S and Z are constants. Schmidt and Moody (1989) developed a simple structural analysis model to predict the nonlinear deformations of three-dimensional light frame buildings under lateral load. Openings are not included in the model. The model is based on the energy method and is an extension of the previous work of Tuomi and McCutcheon (1978), which is combined with nonlinear load-slip curves for fasteners presented by Foschi (1977) and McCutcheon (1985). A comparison of the predicted behaviour to the results from two full-scale house tests, Tuomi and McCutcheon (1974) and Boughton and Reardon (1984), reveals reasonable agreement with the test results. The derived equations are given in matrix form and they are not given here. Filiatrault (1990) developed a simple structural analysis model to predict the behaviour of timber shear walls under lateral static loads and earthquake excitations. The model is restricted to two-dimensional shear walls with arbitrary geometry of the framing, sheathing and connections, and wall discontinuities, i.e. openings. Nonlinear load-slip characteristics of the fasteners are used in a displacement-based energy formulation to develop the static and dynamic equilibrium equations. The model was verified with full-scale shear wall racking and shaketable tests, and was found to be accurate. The derived equations are given in matrix form not given here. Källsner and Girhammar (2009) presented an analysis of fully anchored light-frame timber shear walls. The analysis was based on an elastic model with the assumption of a linear elastic load-slip relation for the sheathing-to-framing joints. Only static loads were considered. Equations both for the load-carrying capacity and the deformation of the shear walls for ultimate and serviceability limit state were derived. Openings in the shear walls were not considered. Forces and displacements of the fasteners and sheathing were also derived. Other influences discussed were: discrete point or continuous flow per unit length modelling of the fasteners, effect of different patterns and spacing of the fasteners, influence of flexible framing member and shear deformations in the sheets and also the effect of vertical loads. The model was compared to the results from an experimental study and reasonable agreement was found. The equation proposed for the horizontal load-carrying capacity F of the wall unit was:
Theoretical chapter 17
r F (2.4) 22 ªºªº xyˆˆcorner corner H «»«»nn «»«»xyˆˆ22 ¬¼¬¼¦¦ii 11ii where r is the shear capacity of the fastener, H as given in Figure 2.2 and xˆ and yˆ are the fastener coordinates referring to the new coordinate axes, which are referred to the centre of gravity of the fasteners. 2.1.2 Finite element models Foschi (1977) presented a structural analysis for wood diaphragms based on finite element model. Four different structural elements were considered in the analysis: the sheet, assumed to be elastic and orthotropic, the frame, represented by linear beam elements and the connections between frame members and sheet-frame connections, assuming a nonlinear behaviour. A comparison was made with experimental results on 6×18 m plywood and decking roof diaphragms. The comparison showed that the analysis gives reliable estimates for diaphragm deformations and is capable of providing an approximation for ultimate loads based on connection yielding. Falk and Itani (1989) presented a two-dimensional finite element model for analysing the nonlinear load displacement of vertical and horizontal wood diaphragms. Their formulation included a nonlinear finite element model that accounted for the distribution and stiffness of fasteners connecting the sheet to the framing. A parametric study was performed and it showed that both nail stiffness and nail spacing, the latter with a greater effect, influenced the diaphragm stiffness. Blocking was shown to increase the diaphragm stiffness due to the greater number of nails used with blocking and the increased frame action provided. A comparison of the model results with experimental tests reported in Falk and Itani (1987) indicated a good prediction. This model is a respond to the finite element model proposed by Itani and Cheung (1984) for the static analysis of wood diaphragms. That model needed a large number of DOF when modelling large diaphragms. The model presented by Falk and Itani (1989) require fewer DOF and gives a better representation of the distributed fasteners if larger ceiling and floor diaphragms have to be analysed. A numerical model, based on a finite element analysis procedure for nonlinear static analysis of wood shear walls was developed by Dolan and Foschi (1991). The model is an improved version of that developed by Foschi (1977) and the improvements are the possibility to include: (1) nonlinearities in the sheathing due to bending and
18 Theoretical chapter buckling of the sheathing; (2) modification of the fastener in the sheathing-to-framing joint in order to include three directions of movement and the ultimate capacity of the connector; and (3) the bearing between adjacent sheathing elements. The model has been verified by comparison with the load-deflection curves from full-scale shear wall tests presented by Dolan (1989) and good prediction was found. The authors conclude that their model is general and capable of modelling irregular shapes as well as adhesive connections. In order to reduce the total number of DOF Kasal and Leichti (1992) developed a two-dimensional model that was equivalent to a detailed three-dimensional model. The equivalent model was formulated using equivalent energy concepts, and yielded the global behaviour of the structure in reasonable time. The model can treat a wall with or without openings. 2.1.3 Plastic models In Ni and Karacabeyli (2000; 2002) one mechanical-based method and one empirical method were developed to account for effects of vertical loads and perpendicular walls on the performance of shear walls with and without hold downs. The methods were found to be in reasonable agreement with test data from a previous study. The proposed equation to calculate the lateral capacity F for the mechanical-based method is given as:
FfL 12IJ J2 J p (2.5)
Where fp is the plastic capacity of a panel per unit length,I PfHRp, where PR is the uplift restraint force on the end stud of a shear wall segment H is given in Figure 2.2, and J HL, where L is the full wall length. The mechanical-based option has been adopted in Canada in the CSA-O86 (2001) Standard for wood design and in the Wood Design Manual. Eq. (2.5) was then changed by simply introducing the hold down effect reduction factor Jhd, to Eq. (2.5). The reduction factor is calculated as:
2 Pij §·HH Jhd 1 2 ¨¸ d 1.0 (2.6) VBBhd ©¹
With Pij and Vhd as given in Ni and Karacabeyli (2002) and H and B as given in Figure 2.1.
If the shear wall is fully anchored Jhd is considered as being unity, otherwise it is determined using Eq. (2.6). The model is not able to take into account openings in the shear wall.
Theoretical chapter 19
Later, Källsner et al. (2001; 2002), developed a plastic lower bound method, meaning that the force distribution was chosen in order to fulfil the conditions of force and moment equilibrium. The method is able to calculate the load-carrying capacity of fully and partially anchored timber frame shear walls at ultimate limit state. The model covers only static loads and can only be applied when mechanical fasteners with plastic characteristics are used. The influence of vertical loads is also taken into account. Only walls without openings were dealt with in this study. Many equations have been presented depending on the anchorage system and external loads acting on the shear walls. Due to the number of equations, they are not presented here. In Källsner and Girhammar (2004) a plastic lower bound method was presented to study the influence of the stud-to-rail joint on the load-carrying capacity of partially anchored timber frame shear walls. The calculations showed that considering this, the load-carrying capacity can be increased by 10 to 15%. In this method the full vertical shear capacity of the wall was utilized, which not fully fulfil the conditions of equilibrium. The calculated load-carrying capacity was equal or slightly higher than the method presented in Källsner et al. (2001; 2002), but it was much easier to calculate. In Källsner and Girhammar (2005) this theory was presented in a simple format and it was shown that the theory can also be applied to shear walls with openings. Vertical point and distributed loads acting on the wall were considered. The model assumptions were: x The model covers only static loads; x The sheathing-to-framing joints in the vertical studs and top rail are assumed to transfer only shear forces parallel to the timber members; x The sheathing-to-framing joints in the bottom rail are assumed to transfer forces both parallel and perpendicular to the bottom rail; x The framing joints can transfer tensile or shear forces; x Compressive forces can be transferred via contact between adjacent sheets and in the framing joints.
This analytical model has different advantages. It is able to calculate the load-carrying capacity of shear walls with and without openings. It can be used in design of shear walls with different sheet materials, sheathing-to-framing joints, geometric layout, anchoring conditions and load configurations. The main problem has been that the shear
20 Theoretical chapter walls are fastened to the substrate in different ways in different countries. This fact must be reflected in national codes but it is not. The model can be applied to shear walls that are fully or partially anchored to the substrate, giving a solution to this problem. The authors derived easy used closed form equations for the wall configurations needed by a designer. They are presented in Källsner and Girhammar (2005). 2.1.4 Design method according to Eurocode 5 In Eurocode 5 (2008) two methods are given for the design of shear walls, method A and method B. Method A is based on a theoretical background, while method B is a soft conversion of the procedure developed in the United Kingdom for racking strength and given in BS 5268 (1996), (Porteous and Kermani, 2007). In both models, the design racking load-carrying capacity is based on the lateral design capacity of the individual fasteners in the sheathing-to-framing joints. The capacity of the single fastener is then multiplied by the number of spacings between these connections and the design load-carrying capacity of the wall panel is obtained. If the wall assembly is composed of several wall panels, the total load-carrying capacity is given by the sum of their single load-carrying capacities. In method A, the capacity of areas around door and window openings in the wall panels are not considered to contribute to the total load-carrying capacity, while in method B no mention is made concerning this. The fastener spacing is constant along the shear wall perimeter and all fasteners are considered to reach their maximum lateral load capacity. It should be noted that the two methods have different boundary conditions: method A corresponds to a fully anchored shear wall while method B corresponds to a partially anchored shear wall, meaning that the studs are allowed to separate from the bottom rail when subjected to uplift and that the bottom rail can be subjected to transverse bending. It is obvious that the two methods are not consistent with one other, except in the case where vertical loads of sufficient magnitude to stabilize the wall are applied in method B. As already highlighted, the structural behaviour in the case of partially anchored shear wall introduces different failure modes than the fully anchored, for example splitting failure of the bottom rail could happen. However, no recommendations are given with respect to this. Vessby (2011) pointed out that both methods are to be considered as methods based on theory of plasticity since they assume the same load (magnitude) being transferred by all the fasteners. However, no recommendations are given on any larger scale than parts of walls, i.e. single shear walls. Much of the benefits of an overall plastic analysis,
Theoretical chapter 21 with possibilities to e.g. include the effects of lateral walls, are not indicated and thus not regulated in Eurocode 5 (2008). 2.2 Fracture mechanics Aicher et al. (2002) pointed out that when a body made of a solid material is loaded it will ultimately respond by undergoing large deformations or fracture. Fracture is the loss of contact between parts of the body resulting in a creation of two new surfaces and it is the topic of interest in fracture mechanics. The concern is partly with the microscopic mechanism, which govern the separation and partly with predictions from a macroscopic point of view. Of prime concern is the development of criteria and methods by which it is possible to predict the load-carrying capacity of structural members based on knowledge about the material properties. The factors that govern fracture are: loading conditions, material properties, size and shape of body and defect in material or body. Fracture mechanics is a branch of mechanics of materials. It is used in situations where large stress or strain concentrations arise, such as close to holes or notches. Serrano and Gustafsson (2006) highlighted that the geometrical features of timber structures, including the ultra- structure of the wood material, are such that flaws, cracks or sharp corners always induce stress or strain singularities. The presence of knots, drying cracks and other anomalies in timber also represent stress or strain concentrations, which can be considered as crack equivalents. Consequently, traditional approaches based on stress and strain criteria, can give poor predictions of the load-carrying capacity in many cases, and a fracture mechanics approach can give better predictions. Three basic types of loading and fracture are defined for a body, as shown in Figure 2.3. Mode I is the opening mode, mode II is the in- plane shear mode and mode III the out-of-plane shear mode. Usually the bodies are not loaded in only one mode but in a combination of them, giving a mixed mode loading.
22 Theoretical chapter
Figure 2.3 The three modes of loading and fracture. Since wood is an orthotropic material, the three directions (longitudinal, radial and tangential) give six possible orientations of the crack, as shown in Figure 2.4. The possible orientations are: RL, TL, LT, RT, LR and TR. In this notation the first letter indicates the direction normal to the crack plane while the second letter indicates the direction of the crack growth.
Figure 2.4 Crack orientations in wood. Since there are three loading modes for crack orientation, there are a total of 18 crack situations, with different values of the crack resistance. Fracture mechanics theory is divided in two branches, linear elastic fracture mechanics (LEFM) and nonlinear fracture mechanics (NLFM). In LEFM the material under consideration is assumed to exhibit linearly or very nearly linearly elastic behaviour right up to the point where fracture occurs and it is supposed that all the available strain
Theoretical chapter 23 energy goes into propagating a crack. However, in almost all materials there are several microstructural mechanisms that are capable of dissipating energy strain energy. If these microstructural mechanisms are taken into account NLFM should be used. The influence of the microstructural mechanisms depend on the size of the body compared to the fracture process zone. In Smith and Vasic (2003) a work aimed at identifying the crack evolution in softwood, including any restraining mechanisms due to bridging and micro-cracking at crack tips was reported. It was shown that behind the crack tip partially delaminated longitudinally oriented cells (tracheids) bridged the crack. This fibre bridging provided crack closure forces proportional to the local crack opening displacement. Bridging was found to be the main mechanism of crack tip shielding in spruce and presumably other softwood species. It has an influence on the fracture energy. Obviously, there is no contribution to the fracture energy from the bridging stresses prior to the crack initiation and evolution, but once established, the bridging zone was found to contribute with about 10% to the total fracture energy release rate. When activated, they decrease the strain energy G in the sense that not all strain energy is used for the crack growth but a part of it will be dissipated by the microstructural mechanism and will increase the crack resistance R in the sense that the fibres will tend to counteract crack opening. Since the size of the fracture process zone is essentially invariant, its influence changes with the size of the specimen. Larger specimens will have behaviour closer to LEFM and smaller specimens closer to NLFM. 2.2.1 Strain energy release rate The main point in fracture mechanics is to find a criterion that can be used in order to predict when a crack present in a body starts to propagate. Griffith (1921) made a study in order to provide a quantitative criterion for crack growth. His approach was to consider the thermodynamic equilibrium of a system with a crack. The total energy 3 of a loaded system can be written as:
3 ULW (2.7) where U is the elastic strain energy stored in the body loaded by an external force, L is the negative work of load due to the change in the potential energy of the system and W is the surface energy associated with the crack formation. The Griffith criterion for crack growth can then be written as:
ddW LU (2.8) ddAA
24 Theoretical chapter
where dA is the incremental change in the crack area. The left-hand side of Eq. (2.8) is commonly referred to as the strain energy release rate G, while the right-hand side of Eq. (2.8) is commonly referred to as the crack resistance R. Therefore G is interpreted as the energy available to grow a crack of unit area, while R is interpreted as the energy required for propagating a crack of unit area. Hence G = R is considered as the critical condition for the crack propagation. The critical strain energy, Gc, is the value of G when the crack starts to propagate and it is often used as a condition for crack growth. The value of G depends on the mode of loading, but in case of mixed mode fracture G = GI + GII + GIII, where the subscript refers to the mode of loading. This quantity can be measured by test of an elastic body subjected to a load, and it is given by the area under the load-displacement curve. The load can be either an applied load or a result of displacement control, but since it is important to have stable crack growth, displacement control is suggested. Serrano and Gustafsson (2006) pointed out that in order to avoid catastrophic failure upon and after reaching the maximum stress, the amount of strain energy released during the course of fracture must be less than or equal to the amount of energy needed to continue the fracture softening process. Smith et al. (2003) showed that a stable crack growth is possible only if displacement control is applied. If the compliance C is introduced and defined as the reciprocal of the slope of the load-displacement curve, it has been shown that G becomes:
1dC GP 2 (2.9) 2dba for both load and displacement control. In Eq. (2.9) b is the thickness of the specimen, P is the value of the force which cause the crack growth and a is the crack length. The failure load can then be obtained as:
2 P c (2.10) dCA dA where A is the area of the crack considered. The area can be calculated using the initial crack length ac according to Eq. (2.11) given in Serrano and Gustafsson (2006):
E c ac 2 (2.11) S ft
Theoretical chapter 25
where E is the modulus of elasticity and ft is the tensile strength.
Experimental studies 27
3 EXPERIMENTAL STUDIES
Three different types of experiments were carried out: 1. Splitting capacity of bottom rail in partially anchored timber frame shear walls with single- and double-sided sheathing; 2. Fracture energy of spruce (Picea Abies) in the RT and TR plane; 3. Tensile strength perpendicular to the grain of spruce (Picea Abies) in tangential and radial direction.
3.1 Splitting capacity of bottom rail 3.1.1 Material properties The details of the test specimens were as follows: x Bottom rail: spruce (Picea Abies), C24 according to EN 338 (2009), 45×120 mm; x Sheathing: hardboard, 8 mm (wet process fibre board, HB.HLA2, EN 622-2 (2004), Masonite AB); x Sheathing-to-framing joints: annular ringed shank nails, 50×2.1 mm (Duofast, Nordisk Kartro AB). The joints were nailed manually and the holes were pre-drilled in the sheets, Ø 1.7 mm; x Anchor bolt: Ø 12 (M12). The holes in the bottom rail were pre-drilled, Ø 13 mm. 3.1.2 Test programmes The splitting capacity and failure mode of the bottom rail was studied varying the distance between the edge of the washer and loaded edge of the bottom rail, distance s according to Figures 3.1c and 3.1d. This distance was varied using different washer sizes and moving the anchor bolt of the bottom rail along the width of the bottom rail, for specimens with single-sided sheathing, and by the variation of the washer size for specimens with double-sided sheathing (for this case, the anchor bolt was located at the middle). Two experimental programs were run, at different times, for specimens with single- and double-sided sheathing. Here they are called study A and study B. The influence of pith orientation of the bottom rail, with the major effort in study B, was also studied. In study A, a total of 89 and 40 specimens were tested for single- and double-sided sheathing, respectively, whilst
28 Experimental studies for study B, a total of 144 and 64 specimens for single- and double-side sheathing were tested, according to Table 3.1. Table 3.1 Test programmes of study A and B. PD = pith downwards, PU = pith upwards, SS = single-sided specimens, DS = double-sided specimens, b = width of rail (notations as in Figure 3.1).
Study A Study B a)
Number Number Number Number b) s of tests of tests of tests of tests bolt Size of Anchor washer position position Distance Distance SS DS SS DS Set Series PD PD PD PD PD PU PU PU PU PU PU [mm] [mm] [mm]
1 8 2 10 - 8 8 8 8 b/2 40×40 40 2 8 2 8 2 8 8 8 8 60×60 30 1 60 mm 3 8 2 7 3 8 8 8 8 from 80×70 20 4 8 2 10 - 8 8 8 8 sheathing 100×70 10 1 8 2 7 7 3b/8 40×40 25 2 2 8 2 - 8 8 - 45 mm 60×60 15 from 3 8 2 8 8 sheathing 80×70 5 1 9 1 8 8 b/4 40×40 10 3 - - 30 mm 2 8 1 8 8 from 60×60 0 sheathing a) The depth of all washers was 15 mm. b) Distance from the washer edge to the loaded edge of the bottom rail. The studies have been presented in detail in Paper I and Paper II. 3.1.3 Test set-up The test set-up is shown in Figure 3.1, both for single- and double- sided sheathing. The bottom rail was fastened to a supporting welded steel structure by two anchor bolts. The distance between the bolts was 600 mm and the distance between the bolt and the end of the bottom rail was 150 mm. A rigid square- or rectangular-shaped washer was inserted between the bottom rail and the bolt head throughout all tests. The thickness of the washer (15 mm) was chosen so that there would not arise any visible bending in the washers. A hydraulic piston (static load capacity 100 kN) was attached to a steel bar, which was connected to the upper panel using C-shaped steel profiles and four bolts Ø16. Different boundary conditions were used in the two studies: in study A, the vertical load was transferred to the C-shaped steel profiles via a welded connection; introducing some bending moments in the test specimens (cf. Figure 3.1a). The bracing bars reduced the rotation of
Experimental studies 29 the specimen. Since it was argued that this arrangement did not render full rotational restraint and, also, to simulate the behaviour in practice closer (believed to be more “uneven”, failure starting at one end), it was decided to have more clearly defined boundary conditions in study B by removing the inclined bars and only using the hinge according to Figure 3.1b. There were few differences between the two studies for specimens with single-sided sheathing: in study A, the distance between the nails in the sheathing-to-framing joint was 25 mm with a few exceptions where the distance was 50 mm. The main reason to have such a small distance was to have a strong joint in order to avoid a ductile failure of the fasteners, because the aim of the experimental study was to study the possible brittle failure modes of the bottom rail. In study B, the distance was kept constant in all series at 50 mm. Other differences were the torque moment used to tighten the bolts, 40 Nm in study A and 50 Nm in study B, and the displacement rate, 2 mm/min in study A and, by mistake, 10 mm/min in study B for specimens with single-sided sheathing. The influence of this difference in displacement rate has not been evaluated. However, as a rule of thumb, a tenfold increase of rate gives a 10% increase of strength. Regarding specimens with double-sided sheathing the only difference between the two studies was the boundary conditions. For both of them a nail distance of 50 mm, a torque moment of 50 Nm to tighten the bolts and a displacement rate of 2 mm/min were used. For each specimen, the moisture content and density of the bottom rail were measured after the test, according to ISO 3130 (1975) and ISO 3131 (1975), respectively.
30 Experimental studies
Figure 3.1 The test set-up and boundary conditions of sheathed bottom rails subjected to single- and double-sided vertical uplift. (a) Boundary conditions of study A; (b) boundary conditions of study B; (c) section of the single-sided specimen: the distance s is the distance between the washer edge and the loaded edge of the bottom rail; and (d) section of the double-sided specimen: the distance s is the distance between the washer edge and the edge of the bottom rail. 3.2 Matching tests of brittle failure of bottom rail, fracture energy and tensile strength perpendicular to the grain This experimental program was composed of three tests: (a) bottom rail tests; (b) fracture energy; and (c) tensile strength perpendicular to the grain. The aim was to have fracture energy and tensile strength perpendicular to the grain measured from the same specimen already tested in the bottom rail experimental program in order to have comparable material properties.
Experimental studies 31
The board from where the specimens were cut initially had a length of about 5 m and a cross section of 120×45 mm. Each board was cut in four parts; then two parts were used to build bottom rail specimens with possible failure mode 1 and the other two to build bottom rail specimens with possible failure mode 2, according to Figure 3.2. Figure 3.3 from Paper I was used to foresee what failure mode that would occur in the bottom rail. It refers to study A of Paper I. In that study, the distance between nails in the sheathing-to-framing joint was 25 mm, which was chosen also here. For the bottom rail experimental program, the same characteristics as in study A of Paper I were used.
The plan was to test 15 specimens for Gf tests for side crack and 33 for bottom crack, and 15 specimens for ft,90 in radial direction and 33 in tangential direction. According to Figure 3.3, one can predict a bottom crack failure mode for the rails in Series 1, Set 1, 2 and 3 and a side crack failure mode for rails in Series 2, Set 3 and Series 3, Set 1 and 2.
Figure 3.2 Scheme of the way the cut and selection of the boards for the specimens were made (PU = pith upwards, PD = pith downwards). The left pair of specimens were used for failure mode 1 and these boards were selected for tests for Gf in TR direction and ft,90 in tangential direction. The right pair of specimens were used for failure mode 2 and these boards were selected for test for Gf in RT and TR direction and ft,90 in radial and tangential direction. For the bottom rail with possible failure mode 2, it was decided to test the fracture energy in both RT and TR orientations and the tensile strength perpendicular to the grain in both radial and tangential direction. This was done in order to evaluate the influence of any of these orientations on the failure modes and loads of the bottom rail.
32 Experimental studies
9 8 7 6 5 4 3 2 Mode 3 1 Mode 2 0 Mode 1 Set 3 (5)* PD 3 (5)* Set PU 3 (5)* Set PD 2 (0)* Set PU 2 (0)* Set Set 1 (40)* PD 1 (40)* Set PU 1 (40)* Set PD 2 (30)* Set PU 2 (30)* Set PD 3 (20)* Set PU 3 (20)* Set PD 4 (10)* Set PU 4 (10)* Set PD 1 (25)* Set PU 1 (25)* Set PD 2 (15)* Set PU 2 (15)* Set PD 1 (10)* Set PU 1 (10)* Set 40** 60** 80** 100** 40** 60** 80** 40** 60** Serie 1 (b/2)*** Serie 2 (3b/8)*** Serie 3 (b/4)*** Figure 3.3 Recorded failure modes for the different test series and sets belonging to study A of Paper I (PD = pith downwards, PU = pith upwards). *Distance from washer edge to loaded edge of the bottom rail [mm]; **size of washer [mm]; and ***bolt position. 3.2.1 Bottom rail experimental program The material properties and test set-up were according to section 3.1 above. A total of 54 specimens, according to Figure 3.1, were tested. The boundary conditions were according to Figure 3.1b. The test program is listed in Table 3.2. Table 3.2 Test program for bottom rail tests. PD = pith downwards, PU = pith upwards, b = width of rail (notations as in Figure 3.1).
Series Set Number of Anchor bolt position Size of Distance tests washer sa) PD PU [mm] [mm] 1 3 3 40×40×15 40 b/2 2 3 3 60×60×15 30 1 60 mm from 3 3 3 80×70×15 20 sheathing 4 3 3 100×70×15 10 1 3 3 3b/8 40×40×15 25 2 2 3 3 45 mm from 60×60×15 15 3 3 3 sheathing 80×70×15 5 1 3 3 b/4 40×40×15 10 3 30 mm from 2 3 3 60×60×15 0 sheathing a) Distance from washer edge to loaded edge of the bottom rail.
Experimental studies 33
3.2.2 Fracture energy 3.2.2.1 Material properties x Specimen: from the same wood board as for the bottom rail tests; x Glue (two different glues were used for the specimens): (1) Wood Glue PU Light 421 1-component moisture-curing polyurethane adhesive, water resistant according to EN 204 (2001) and EN 205 (2003) class D4; and (2) CASCO Adhesive, Adhesive 1711 + Hardener 2520 (Phenol Resorcinol). 3.2.2.2 Test program The two brittle failures found for the bottom rail correspond to an opening failure mode with orientation TR, for crack opening from the bottom surface of the bottom rail, and RT, for crack opening from the edge surface of the bottom rail along the line of the sheathing-to- framing joints. Figure 3.4 shows the two crack orientations. The dotted line shows the part of the rail that was cut for the fracture energy specimen.
Figure 3.4 Crack orientation for the two brittle failure mode of the bottom rail. The dotted line shows the part of the rail that was cut for the fracture energy specimen. (a) Crack from the bottom of the bottom rail, orientation TR; and (b) crack from the edge side of the bottom rail, orientation RT. A total of 48 specimens according to Table 3.3 were tested.
Table 3.3 Test program of Gf tests (notations as in Figure 3.5).
Series Crack orientation Specimen size [mm] Number of tests t d 1 RT 45 45 15 2 TR 45 45 33
34 Experimental studies
3.2.2.3 Test set-up The test set-up was chosen according to NT BUILD 422 (1993) and it is shown in Figure 3.5. The specimen was glued to two pieces of timber, according to Figure 3.5a. The dimension of the specimen and of the two timber pieces was chosen according to Figure 3.5a and 3.5b. The test specimens were simply supported at both ends by two steel cylinders, as shown in Figure 3.5f, and loaded at midpoint through a cone connected to the load cell, according to Figure 3.5e. A 1 mm thick rubber layer was placed between the wood test specimen and the supports. The same was done between the wood test specimen and the cone connected to the load cell. The machine used for the tests was a universal testing machine UTM “Alwetron” TCT 50. The displacement was recorded electronically at the tip of the cone as the movement of the hydraulic piston.
Figure 3.5 Test set-up of the fracture energy tests. (a) Specimen glued to two pieces of timber; (b) dimensions of the test specimen; (c) annual ring orientation for specimens tested in the RT crack orientation; (d) annual ring orientation for specimens tested in the TR crack orientation; (e) details of the test set-up; and (f) details of the test set-up. The tests were performed under displacement control and a compression load was applied by a hydraulic piston with a rate of 1.30 mm/min until failure. The displacement rate was decided according to NT BUILD 422 (1993), where it is suggested that it shall be adjusted so that collapse is obtained in about 3±1 minutes. Some trial tests were performed in order to find the right displacement rate. The fracture energy is calculated as the area below the load vs. deflection curve of the test. In order for the test to be valid, the softening part of the load vs. deflection curve must be stable, as shown in Figure 3.6. However,
Experimental studies 35 during the trial tests the behaviour was found to be unstable. As a solution, the length of the notch was increased by 3 mm using a razor blade, according to Figure 3.5e.
Figure 3.6 Example of stable load vs. deflection curve for fracture energy test. 3.2.3 Tensile strength perpendicular to the grain 3.2.3.1 Material properties The same materials, wood type and glue, were used as for the fracture energy discussed above. However for these tests fiberglass was used, applied with CASCO Adhesive, to reinforce the glued bond. The dimensions of the specimen were: 45×70×45 mm and 45×70×120 mm for radial and tangential direction, respectively. 3.2.3.2 Test program A total of 48 specimens, according to Figure 3.7, were tested: 15 for the radial direction and 33 for the tangential direction. The test program is shown in Table 3.4.
Table 3.4 Test program of ft,90 tests (notations as in Figure 3.7).
Series Direction Specimen size [mm] Number of tests
u v e 1 Radial 70 45 45 18a) 2 Tangential 70 45 120 34b) a) 15 tests were planned but the three trial tests have been added. b) 33 tests were planned but one of the three trial tests has been added. 3.2.3.3 Test set-up The tests were run according to EN 408 (2010). However, as for fracture energy tests, due to the experimental study purpose, it was not possible to follow all the requirements given, i.e. the dimensions of the specimens. For the details the reader should refer to Paper V.
36 Experimental studies
The test set-up is shown in Figure 3.7. The specimen was glued to two pieces of timber, according to Figures 3.7a and d. The dimensions of the specimen and of the two timber pieces were varied according to Figure 3.7a, b, d and e, depending on the direction tested. The specimen was then connected to steel bars which in turn were connected to the testing machine by dowels, as shown in Figure 3.7g. The machine used was the same as for fracture energy tests. The tests were performed under displacement control and a tensile load with a rate of 10 mm/min until a load of 20 N and then 0.5 mm/min until failure was applied by a hydraulic piston. The displacement rate was decided according to EN 408 (2010), where it is suggested that it shall be adjusted so that maximum load is reached within (300 ± 120) seconds. Some trial tests were performed in order to find the right displacement rate. During the trial tests the failure occurred in the glued interface instead of within the specimen. Two actions were then taken. The volume of the specimen was reduced by two half circles having a diameter of 18 mm. They were positioned at the middle of the specimen depth in the edges, as shown in Figures 3.7a and 3.7d. For the specimens tested in radial direction, since the tensile strength perpendicular-to-grain was found to be higher than that found for the tangential direction, the addition of the two half circles was not enough in order to have the failure in the specimen. The glued surface was then strengthened by addition of fiberglass (this was made also for a few specimens in the tangential direction), as shown in Figures 3.7c and 3.7f.
Experimental studies 37
Figure 3.7 Test set-up of the tensile strength perpendicular to the grain tests. (a) Specimen glued to two pieces of timber for tests in the radial direction; (b) dimensions of the test specimen in radial direction; (c) fiberglass reinforcement for specimens tested in radial direction; (d) specimen glued to two pieces of timber for tests in the tangential direction; (e) dimensions of the test specimen in tangential direction; (f) fiberglass reinforcement for specimens tested in tangential direction; and (g) the connection between the specimen and the steel bars connected to the hydraulic piston.
Analytical models 39
4 ANALYTICAL MODELS
During the experimental studies on the splitting capacity of bottom rail two brittle failure modes were found: (a) splitting along the bottom side of the rail; and (b) splitting along the edge side of the rail. Based on LEFM theory, the compliance method has been used to derive formulas to calculate the load- carrying capacity for each failure mode. One of the points of this study was to validate these formulas through experimental studies. The derived models and a summary of the used assumptions are listed in the two following subsections, one per failure mode. For their derivation the reader should refer to Papers III and IV.
4.1 Failure mode 1 The model in Figure 4.1 has been presented in Serrano et al. (2012), and evaluated in Paper III. The figure shows the bottom rail considered as a cantilever beam fully clamped at the crack position. Using Eq. (4.1) below, the failure load P can be calculated.
2G P c (4.1) u dCA dA The compliance has been calculated considering both flexural and shear deformations. Eq. (4.2) is then obtained. Simplified versions of Eq. (4.2) may be obtained if the initial crack length a is considered small, assuming that bending deformations can be ignored (G/E ĺ 0) or assuming both small crack length and that bending deformations can be ignored.
2Gb ce Plha 2 (4.2) G §·be 12 ¨¸ Es Eha©¹
Figure 4.1 Geometry used to derive the first model in Paper III for failure mode 1. Using the same geometry as in Figure 4.1, another equation has been derived in Paper IV. In this case it is assumed that the cantilever is
40 Analytical models not completely rigidly clamped at the end, but that some finite rotation occurs. The deflection of the loading point, į, is then given by į = įb + įv + įr where įb is the contribution from bending of the cantilever, įv is the contribution from shear of the cantilever, and įr is the contribution from a rotation at the clamped end of the cantilever. If the compliance is chosen as in Paper IV, Eq. (4.3) is obtained. Simplified versions, shown in Paper IV, may be obtained if the initial crack length is not considered, or assuming negligible bending deformations or both small crack length and insignificant bending deformations.
2/GbG Plha ce (4.3) G b 12 e E Eh a s The third model, also presented in Paper IV, has been derived using the end-notched beam model, Gustafsson (1988), according to Figure 4.2. The cantilever has been assumed fixed to a rotational spring in exactly the same way as in the previous model. The compliance of the spring was in Gustafsson (1988) chosen as to result in a simple expression for the failure load. However, since the crack propagation considered in Gustafsson (1988) makes the length of the cantilever increase, while the crack considered here propagates so that the length of the cantilever is constant but its depth decreases, the influence of crack propagation becomes different in the two cases, and thus different expressions for the spring compliance optimize the simplicity. If the same spring compliance as given in Paper IV is used, Eq. (4.4) is obtained for the failure load in our case.
Figure 4.2 Geometry used to derive the third model in Paper IV for failure mode 1.
2/GbG Plh D ce (4.4) 2 3 GG§·bbee18 4 3DD 12 ¨¸Es Eh©¹DD5 E 11DD 3 h
Analytical models 41
As for the previous models, if the initial crack length is not considered, and if the deformations from bending are assumed to be negligible as compared to the shear deformations and for small crack length and negligible bending deformations, simplified versions of Eq. (4.4) may be obtained. 4.2 Failure mode 2 The model in Figure 4.3 has been derived by professor Bo Källsner and was first presented at the CIB-W18 meeting in 2011 (see Serrano et al. 2011). As the model in Eq. (4.2) for failure mode 1, the compliance has been calculated considering both flexural and shear deformations. Eq. (4.5) is then obtained and a simplified version may be obtained if the initial crack length a is considered as small.
2Gh ce Pl 2 (4.5) Ga§· 12 ¨¸ Es Eh©¹e
Figure 4.3 Geometry used to derive the first model in Paper III for failure mode 2. In Gustafsson (1988), splitting failure of an end-notched beam as shown in Figure 4.2 was considered. While the previous model presented in Paper III assumes that only shear and bending deformations of the cantilever beam shown in Figure 4.3 give contributions to the compliance, the model derived in Gustafsson (1988) also takes into account contributions from the part of the beam with depth h and from additional rotation of the cantilever due to the fact that the stiffness of the beam with depth h cannot be fully activated in the immediate vicinity of the corner of the notch. The solution given in Gustafsson (1988) if used on a bottom rail as considered in Figure 4.3, gives a failure load according to Eq. (4.6). Simplified versions may be obtained in the special case of a small crack or if assuming that the bending deformations are negligible as compared to the shear deformations.
42 Analytical models
GGc Plh h (4.6) 3 11D aG§· 5 61¨¸3 DDhE©¹ In Jensen (2005), a beam loaded perpendicular to the grain by a bolt located close to the edge and close to the end was considered. Figure 4.4 defines the geometry. The general expression for the failure load is not simple, but for small crack lengths (a ĺ 0), a simple solution was obtained. The horizontal crack in a bottom rail may be considered a special case of that solution, namely for (be ĺ 0), which leads to Eq. (4.7). In van der Put and Leijten (2000), a linear elastic fracture mechanics model was derived for a simply supported beam loaded perpendicular to grain by a single load at mid-span. For that model, if a small edge distance (he/h ĺ 0) is considered, the failure load P = P0, with P0 from Eq. (4.8). P0 may therefore be considered as a special case of the van der Put and Leijten (2000) model. A semi-empirical generalized version of Eq. (4.7) may be proposed, as in Eq. (4.10).
1 PP (4.7) 0 22] 1
PlCh01 2 e (4.8)
5 CG G (4.9) 1 3 c
h PlC 2 e (4.10) 1 h 1 e h
Figure 4.4 Geometry used to derive the third model in Paper IV for failure mode 2.
Results 43
5 RESULTS
In this chapter the main findings and test results of all experimental programmes are summarized. The results from the tests on the bottom rail have been presented in detail in Paper I and Paper II, for single- and double-sided sheathing, respectively, while those from matching tests of bottom rail, fracture energy and tensile strength perpendicular to the grain are presented in Paper V.
5.1 Bottom rail test results 5.1.1 Failure modes During the experiments three failure modes were found: x Splitting along the bottom of the rail, according to Figure 5.1a; x Splitting along the edge side of the rail according to Figure 5.1b; x Yielding and withdrawal of the nails in the sheathing-to-framing joints according to Figure 5.1c. The first two failure modes are considered brittle, while the third one is ductile. Failure mode 1 is due to crosswise bending of the bottom rail, introducing tension perpendicular to the grain. Failure mode 2 is due to vertical shear forces in the nails of the sheathing-to- framing joints, causing splitting failure along the edge of the bottom rail. Finally, failure mode 3 is due to yielding and withdrawal of the nails in the sheathing-to-framing joints. The first and third column of Figure 5.1 refers to bottom rails with pith downwards (PD = N) for both single- and double-sided sheathing, respectively, while the second and fourth column with pith upwards (PU = U) for both single- and double-sided sheathing, respectively. The picture of specimens 441 U and 446 U indicate a mixed failure mode. However, since the first noted failure mode for these specimens were number 2 and 3, respectively, it was assumed that these modes were the decisive ones.
44 Results
a) Mode 1
b) Mode 2
c) Mode 3 Figure 5.1 (a) Splitting failure along the bottom side of the rail; (b) splitting failure along the edge side of the rail; and (c) yielding and withdrawal of the nails in the sheathing-to-framing joints. In Figures 5.2 and 5.3 the number of observations of the three different failure modes is graphically shown for the series in study A and study B, respectively, with single-sided sheathing.
Mode 1 Mode 2 Mode 3 9 8 7 6 5 4 3 2 1 0 Set 3 (5)* PD Set 3 (5)* PU Set 2 (0)* PD Set 2 (0)* PU Set 1 (40)* PD Set 1 (40)* PU Set 2 (30)* PD Set 2 (30)* PU Set 3 (20)* PD Set 3 (20)* PU Set 4 (10)* PD Set 4 (10)* PU Set 1 (25)* PD Set 1 (25)* PU Set 2 (15)* PD Set 2 (15)* PU Set 1 (10)* PD Set 1 (10)* PU 40** 60** 80** 100** 40** 60** 80** 40** 60** Serie 1 (b/2)*** Serie 2 (3b/8)*** Serie 3 (b/4)***
Figure 5.2 Recorded failure modes for the different test series and sets belonging to study A (PD = Pith downwards, PU = Pith upwards). *Distance from washer edge to loaded edge of the bottom rail [mm]; **size of washer [mm]; and ***bolt position. Specimens with single-sided sheathing.
Results 45
It is noted that in study A only two specimens failed in mode 3. This is a consequence of the small nail distance used in the sheathing-to- framing joint in study A, 25 mm, instead of 50 mm as in study B.
Mode 1 Mode 2 Mode 3 8 7 6 5 4 3 2 1 0 Set 3 (5)* PD Set 3 (5)* PU Set 2 (0)* PD Set 2 (0)* PU Set 1 (40)* PD Set 1 (40)* PU Set 2 (30)* PD Set 2 (30)* PU Set 3 (20)* PD Set 3 (20)* PU Set 4 (10)* PD Set 4 (10)* PU Set 1 (25)* PD Set 1 (25)* PU Set 2 (15)* PD Set 2 (15)* PU Set 1 (10)* PD Set 1 (10)* PU 40** 60** 80** 100** 40** 60** 80** 40** 60** Serie 1 (b/2)*** Serie 2 (3b/8)*** Serie 3 (b/4)***
Figure 5.3 Recorded failure modes for the different test series and sets belonging to study B (PD = Pith downwards, PU = Pith upwards). *Distance from washer edge to loaded edge of the bottom rail [mm]; **size of washer [mm]; and ***bolt position. Specimens with single-sided sheathing. It seems that the distance s has a decisive influence on the failure mode. In fact, failure mode 1 is the only failure mode when s DQG 20 mm, for study A and B, respectively. When the distance s was decreased, failure modes 2 and 3 also appeared. The same result was found to be valid also for specimens with double-sided sheathing, as shown in Figures 5.4 and 5.5. In this case the limit between failure modes was found to be s PP
46 Results
10 9 8 7 6 5 4 3 Mode 3 2 1 Mode 2 0 Mode 1 Set 1 (40)* PD 1 (40)* Set PU 1 (40)* Set PD 2 (30)* Set PU 2 (30)* Set PD 3 (20)* Set PU 3 (20)* Set PD 4 (10)* Set PU 4 (10)* Set 40** 60** 80** 100** Bolt position (b/2) Figure 5.4 Recorded failure modes for the different sets belonging to study A (PD = pith downwards, PU = pith upwards). *Distance from washer edge to loaded edge of the bottom rail [mm]; and **size of washer [mm]. Specimens with double- sided sheathing.
8 7 6 5 4 3 2 1 0 Mode 3 Mode 2 Mode 1 Set 1 (40)* PD 1 (40)* Set PU 1 (40)* Set PD 2 (30)* Set PU 2 (30)* Set PD 3 (20)* Set PU 3 (20)* Set PD 4 (10)* Set PU 4 (10)* Set Set 1-BC(A) (40)* PD (40)* 1-BC(A) Set PU (40)* 1-BC(A) Set 40** 40** 60** 80** 100** Bolt position (b/2) Figure 5.5 Recorded failure modes for the different sets belonging to study B (PD = pith downwards, PU = pith upwards). *Distance from washer edge to loaded edge of the bottom rail [mm]; and **size of washer [mm]. Set 1-BC(A) had boundary conditions as in study A. Specimens with double-sided sheathing. 5.1.2 Load-time curves and crack development The displacements of the specimens were not recorded, but since the displacement was applied with a constant rate, it was possible to obtain fictitious load-displacement curves by plotting load versus time.
Results 47
Some examples of load-time curves recorded during the experiments are shown in Paper I and Paper II. The curves show different behaviour depending on the failure mode. For failure mode 1, the crack usually starts from one end of the bottom rail and it develops toward the other end. Analysing the bottom of the bottom rail, it was noted that the crack was divided in three parts: (1) it develops from one end to the closest anchor bolt; (2) between the anchor bolts; and finally (3) from the other end to the closest anchor bolt. In the curves for failure mode 1, three drops of loads are depicted, which are believed to represent the drop of load when the crack appear and develops in each of these parts. In curves for specimens that failed in mode 2, there is only one crack and drop in the load. Finally in curves for failure mode 3, it is possible to observe ductile behaviour when the failure happens. Since these tests were a data collection for a fracture mechanics approach, the crack development was studied in detail. For failure mode 1, the crack position along the width of the bottom rail cross section was found to be dependent on the distance s and the anchor bolt position. When the anchor bolt was moved towards the edge or when big washers were used, the crack appeared closer to the edge. In this failure mode the crack always started from the bottom of the bottom rail and then developed in the vertical direction in different ways: (1) straight; (2) changing its direction toward the pith, in case of pith upwards; or (3) following the annual ring orientation. For failure mode 2 the crack appeared at the loaded edge in the line of the nails of the sheathing-to-framing joints and then developed horizontally for a certain length, usually between 15 and 20 mm, and then in a more vertical direction following the annual ring orientation or across them. In Paper I and Paper II, the distance between the vertical crack and the loaded edge of the rail, called bcrack1, and the length of the horizontal crack before it changes direction for failure mode 2, called bcrack2, were measured and listed. Figure 5.6 shows a few examples for each failure mode and the distances bcrack1 and bcrack2.
48 Results
bcrack1 bcrack1
a)
bcrack2 bcrack2 bcrack2
b) Figure 5.6 Crack development for the bottom rail. In the left column only specimens with single-sided sheathing and in the right column only specimens with double-sided sheathing. (a) Example of mode 1 crack development in a straight line or in a straight line for a certain length and then following the annual ring orientation; and (b) example of mode 2 crack development, starting horizontally and then propagating vertically along the annual ring orientation. 5.1.3 Failure loads The failure load for the two brittle failure modes 1 and 2 is defined as the load at which there is a first distinct decrease in the load carrying capacity due to a propagating crack in the bottom rail. For failure mode 3 the failure load is defined as the maximum load. The results of the different tests of the two studies are summarized in Tables 5.1 and 5.2, for specimens with single-sided sheathing, and in Tables 5.3 and 5.4, for specimens with double-sided sheathing. The failure load of the two studies is presented with respect to the pith orientation in Tables 5.1 and 5.3 (pith upwards) and in Tables 5.2 and 5.4 (pith downwards). Mean failure load is presented for all specimens tested, independently of the failure mode, but also with respect to it.
Results 49
Table 5.1 Results from testing of specimens with the pith oriented upwards (PU) and specimens with single-sided sheathing.
Mean failure load per failure mode Number of tests per failure All (1) (2) (3) mode Number
Set Set of tests Series Series
Mean Stddev Mean Stddev Mean Stddev Mean Stddev (1) (2) (3)
[kN] [kN] [kN] [kN] [kN] [kN] [kN] [kN] Study A 1 2 12.6 1.34 12.6 1.34 - - - - 2 0 0 2 2 11.3 0.54 11.3 0.54 - - - - 2 0 0 1a) 3 2 17.0 5.73 12.9 - 21.0 - - - 1 1 0 4 2 24.1 0.35 24.3 - 23.8 - - - 1 1 0 1 2 21.5 0.47 - - 21.5 0.47 - - 0 2 0 2 2 2 21.2 0.85 - - 21.2 0.85 - - 0 2 0 3 2 28.9 2.50 30.6 - 27.1 - - - 1 1 0 3 1 1 19.9 - - - 19.9 - - - 0 1 0 2 1 27.1 - - - 27.1 - - - 0 1 0 Study B 1 8 9.49 2.59 9.49 2.59 - - - - 8 0 0 2 8 10.6 2.04 10.5 2.04 - - - - 8 0 0 1 3 8 17.1 2.77 16.8 3.12 - - 18.7 - 7 0 1 4 8 19.4 2.68 19.4 3.10 18.1 - 20.1 - 6 1 1 1 7 12.2 2.42 12.2 2.42 - - - - 7 0 0 2 2 8 16.9 2.56 16.6 2.87 17.5 2.38 - - 5 3 0 3 8 22.6 4.07 23.2 5.21 22.2 3.87 - - 3 5 0 1 8 18.6 2.23 17.9 - 18.6 2.62 18.9 - 1 6 1 3 2 8 21.3 2.66 - - 21.4 2.77 20.8 3.24 0 6 2 a) Series 1 of study A had a nail distance of 50 mm instead of 25 mm as the other two series of study A.
50 Results
Table 5.2 Results from testing of specimens with the pith oriented downwards (PD) and specimens with single-sided sheathing.
Mean failure load per failure mode Number of tests per failure All (1) (2) (3) mode Number Set Set
Series Series of tests
Mean Stddev Mean Stddev Mean Stddev Mean Stddev (1) (2) (3)
[kN] [kN] [kN] [kN] [kN] [kN] [kN] [kN] Study A 1 8 12.0 1.77 12.0 1.77 - - 8 0 0 2 8 13.5 2.51 13.5 2.51 - - 8 0 0 1a) 3 8 17.4 1.76 17.4 1.76 - - 8 0 0 4 8 22.8 4.42 22.1 4.40 28.6 20.7 6 1 1 1 8 16.0 2.24 16.0 2.24 - - 8 0 0 2 2 8 20.7 2.61 20.3 2.53 23.6 - 7 1 0 3 8 29.1 2.87 30.3 3.07 28.0 - 4 4 0 3 1 9 21.6 3.09 21.7 2.21 23.1 15.1b) 4 4 1 2 8 29.2 1.91 28.6 0.55 29.5 - 3 5 0 Study B 1 8 10.3 1.84 10.2 1.84 - - - - 8 0 0 2 8 13.5 2.06 13.5 2.06 - - - - 8 0 0 1 3 8 18.2 1.47 17.9 0.92 16.7 - 19.0 2.00 4 1 3 4 8 21.8 1.65 23.5 2.12 20.7 - 21.4 1.32 2 1 5 1 7 14.0 2.84 14.0 2.84 - - - - 7 0 0 2 2 8 17.9 4.48 19.3 1.94 7.70c) - - - 7 1 0 3 8 23.7 3.16 23.5 - 25.6 3.26 21.3 1.83 1 4 3 1 8 18.1 2.32 15.9 2.53 19.5 0.62 19.4 0.35 3 3 2 3 2 8 23.8 2.50 - - 25.4 1.40 22.1 2.38 0 4 4 a) Series A of study A for both single- and double-sided sheathing had a nail distance of 50 mm instead of 25 mm as the other two series of study A, except for one specimen in series 3 where the distance was 50 mm by mistake. b) This specimen, by mistake, had a nail distance of 50 mm instead of 25 mm as the other specimens of the same series. This is the reason for ductile failure. c) Not taken into account. Probably this specimen had some defect since if we compare with the same series in Table 5.1 the failure load is too low.
Results 51
Table 5.3 Results from testing of specimens with the pith oriented upwards (PU) and specimens with double-sided sheathing.
Mean failure load per failure mode Number of tests per failure All (1) (2) (3) mode Set Set Mean Mean Mean Mean Series Series Stddev Stddev Stddev Stddev Stddev (1) (2) (3) Number of tests [kN] [kN] [kN] [kN] [kN] [kN] [kN] [kN] Study A 1 ------2 2 25.0 2.55 25.0 2.55 - - - - 2 - - 1a) 3 3 30.8 5.83 30.8 5.83 - - - - 3 - - 4 ------Study B 1- BC(A)b) 8 17.0 3.20 17.0 3.20 - - - - 8 - - 1 8 17.6 1.78 17.6 1.78 - - - - 8 - - 1 2 8 19.5 2.31 19.5 2.31 - - - - 8 - - 3 8 34.0 1.79 33.4 1.32 35.8 2.33 - - 6 2 - 37.8 3.86 6 2 4c) 8 39.5 5.37 - - 44.5 7.78 - (39.5) (5.37) (8) (0) a) Series 1 of study A had a nail distance of 50 mm instead of 25 mm as the other two series of study A. b) Set with boundary conditions as in study A. c) For two specimens with double-sided sheathing of this set it was difficult to establish if the failure mode was mode 2 or 3. The results without parenthesis refer to the case of six failure mode 2 and two failure mode 3, while the results in parenthesis refer to the case of eight failure mode 2.
52 Results
Table 5.4 Results from testing of specimens with the pith oriented downwards (PD) and specimens with double-sided sheathing.
Mean failure load per failure mode Number of tests All (1) (2) (3) per failure mode Set Set Mean Mean Mean Mean Series Series Stddev Stddev Stddev Stddev Stddev (1) (2) (3) Number of tests [kN] [kN] [kN] [kN] [kN] [kN] [kN] [kN] Study A 1 10 22.1 1.41 22.1 1.41 - - - - 10 - - 2 8 29.2 2.05 29.2 2.05 - - - - 8 - - 1a) 3 7 38.6 4.38 39.0 4.62 - - 35.9 - 6 - 1 4 10 39.7 3.58 39.3 3.55 43.4 - - - 9 1 - Study B 1- BC(A)b) 8 22.6 1.53 22.6 1.53 - - - - 8 0 0 1 8 20.5 3.29 20.5 3.29 - - - - 8 0 0 1 2 8 28.0 1.94 28.0 1.94 - - - - 8 0 0 3 8 39.1 5.41 39.5 4.84 38.0 9.19 - - 6 2 0 4c) 8 45.8 1.98 45.4 - 47.1 0.78 44.2 2.20 1 4 3 a) Series A of study A had a nail distance of 50 mm instead of 25 mm as the other two series of study A. b) Set with boundary conditions in study A. Comparing the Tables 5.1 and 5.2, and 5.3 and 5.4, the results show a higher load-carrying capacity for the bottom rail with the pith oriented downwards, as compared to the bottom rail with the pith oriented upwards. When calculating the ratios between the two pith orientations, the different number of specimens tested within the same set regarding the pith orientation of the bottom rail should be kept in mind. Especially, it should be noted that very few specimens were tested with pith upwards in study A. Also, some failure modes in both studies only appear in a few cases. However, a general conclusion might be possible to give the saying that the load-carrying capacity is about 5%-10% higher if the pith in the bottom rail is oriented downwards, for specimens with single-sided sheathing, and 15%-30% for specimens with double-sided sheathing. One of the main reasons for that is the cupping shape of the bottom rail that occurs after drying. Also, by comparing the two studies A and B in Tables 5.1-5.4, it is found that the load-carrying capacities of the specimens from study A are generally higher than the corresponding ones found in study B. This effect of increased failure load is in the order of 10%-20%. For specimens with PU, it should be remembered the different number of specimens tested in the two studies. For specimens with PD, the higher load-carrying capacity for study A is confirmed. An exception is set 4 for specimens with single-sided sheathing and, to a minor extent, set 1-
Results 53
BC(A) and 3 for specimens with double-sided sheathing. The results in set 4 for specimens with single-sided sheathing could be regarded as exceptional or less accurate due to the different number of specimens that failed in the same mode. The difference in failure load between the studies refers only to the brittle failure modes 1 and 2, and not to the ductile failure mode 3. The fact that the load-carrying capacity in general is found to be higher in study A than in study B for the splitting modes may be due to the difference in: (1) boundary conditions; (2) moisture content; (3) nail distance; (4) planeness of the bottom rail; and (5) loading rate. The more rigid boundary conditions in study A will render higher failure loads, because the straining of the bottom rail is more equally distributed along its whole length. This is a natural effect for brittle failure loads, but not for ductile ones. For small nail distances, failures in mode 3 will be reduced or even eliminated, but instead failures in mode 2 (splitting along the edge side of the rail) will increase. More ductile failures (mode 3) in study B, especially for series 2 and 3, as observed from Table 5.2, will lower the mean values for the other failure modes 1 and 2. The un-planeness or the cupping shape of the bottom rail due to drying will cause initial cracking at the bottom side of the rail when the anchor bolts are tightened to the bottom rail if the pith is oriented upwards. This will decrease the failure load for mode 1 and also make the bottom rail more flexible. In both studies the bottom rails were fairly plane, but if there was any difference, the planeness in study B was higher. The higher load or displacement rate in study B will increase the failure loads relative to those in study A. From Figures 5.7-5.10 the relationship between failure load and distance s from washer edge to the loaded edge of the bottom rail is shown for studies A and B, respectively, for specimens with single- sided sheathing. The results are grouped with respect to the position of the anchor bolts along the bottom rail width (b) and are separated with respect to the pith orientation.
54 Results
35 35 Centre b/2 3b/8 Failure mode 1 and 2 Only failure mode 1 30 30 b/4 Trend R2 = 0.67 25 Trend R2 = 0.81 25 Trend R2 = 0.70 20 X2 Trend R2 = 0.81 20
15 15 Centre b/2 3b/8
Failure load [kN] Failure load [kN] b/4 10 10 Trend R2 = 0.68 Trend R2 = 0.65 5 5 2 Failure mode 1, 2 and 3 Only failure mode 1 Trend R = 1 X2 Trend R2 = 0.73 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Distance s [mm] Distance s [mm] Figure 5.7 Failure load versus distance Figure 5.8 Failure load versus distance s from washer edge to loaded edge of s from washer edge to loaded edge of bottom rail. All test results from study A bottom rail. All test results from study A (pith oriented downwards). The vertical (pith oriented upwards). The vertical line shows the border between failure line shows the border between failure modes. modes.
35 35 Centre b/2 Centre b/2 3b/8 3b/8 30 30 b/4 b/4 Trend R2 = 0.87 Trend R2 = 0.75 25 Trend R2 = 0.56 25 Trend R2 = 0.67 Trend R2 = 0.61 Trend R2 = 0.26 20 X2 Trend R2 = 0.71 20 X2 Trend R2 = 0.71
15 15 Failure load [kN] Failure load [kN] 10 10
5 5 Failure mode 1, 2 and 3 Only failure mode 1 Failure mode 1, 2 and 3 Only failure mode 1
0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Distance s [mm] Distance s [mm] Figure 5.9 Failure load versus distance Figure 5.10 Failure load versus distance s from washer edge to loaded edge of s from washer edge to loaded edge of bottom rail. All test results from study B bottom rail. All test results from study B (pith oriented downwards). The vertical (pith oriented upwards). The vertical line shows the border between failure line shows the border between failure modes. modes.
It should be noted that Figure 5.8 is based on very few data and, therefore, a statistical treatment of the data is not reliable and for some data not even meaningful. In each graph four different curves are visible: three linear trend lines, one per series tested, and a polynomial regression type of second
Results 55 order for all data tested. For all cases, good correlation is obtained between the distance s and the failure load. This is highlighted by a coefficient of determination R2 ranging from 0.71 to 0.81, for a polynomial regression type of second order. Looking at each group, the linear models also give good statistical results, R2 values ranging from 0.56 to 0.87, except for series 3 in Figure 5.10, where R2 = 0.26 was found, probably due to data points that fall close to a horizontal line or a small variation of the data along the x-coordinate. From Figures 5.11-5.13 the same relationship is shown for specimens with double-sided sheathing. Due to too few specimens tested with pith upwards for study A, these results are not presented. R2 ranged from 0.81 to 0.89 for the linear trend lines and a coefficient of determination R2 ranging from 0.85 to 0.89 for a polynomial regression type of second order was found for specimens with pith downward in Figures 5.11 and 5.12. The same good correlation is noted in Figure 5.13 for specimens with pith upwards, highlighted by a coefficient R2 = 0.84 for the linear trend lines and R2 = 0.85 for a polynomial regression type of second order. It is evident that for a given anchor bolt position, the failure load increases when the distance s decreases.
56 Results
50
45
40
35
30 Failure mode 1, 2 and 3 25
20 Washer 40 mm Failure load [kN] 15 Washer 60 mm Washer 80 mm Only failure mode 1 10 Washer 100 mm 2 5 Trend R = 0.81 X2 Trend R2 = 0.85 0 0 5 10 15 20 25 30 35 40 Distance s [mm] Figure 5.11 Failure load versus distance s from washer edge to edge of the bottom rail. All test results from study A (pith oriented downwards). The vertical line shows the border between failure modes.
50 50
45 45
40 40
35 35
30 30 Failure mode 1, 2 and 3 Failure mode1 , 2 and 3 25 25
20 Washer 40 mm1) 20 Washer 40 mm1) Washer 40 mm Washer 40 mm Failure load [kN] Failure load [kN] 15 Washer 60 mm 15 Washer 60 mm Washer 80 mm Only failure mode 1 Washer 80 mm 10 10 Washer 100 mm Washer 100 mm 2 2 Only failure mode 1 5 Trend R = 0.89 5 Trend R = 0.84 X2 Trend R2 = 0.89 X2 Trend R2 = 0.85 0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Distance s [mm] Distance s [mm] Figure 5.12 Failure load versus Figure 5.13 Failure load versus distance distance s from washer edge to edge of s from washer edge to edge of the the bottom rail. All test results from bottom rail. All test results from study B study B (pith oriented downwards). The (pith oriented upwards). The vertical vertical line shows the border between line shows the border between failure failure modes. 1) These results are not modes. 1) These results are not included included in the trend lines since these in the trend lines since these tests had tests had different boundary conditions different boundary conditions than the than the others. others.
Results 57
5.2 Matching tests of brittle failure of bottom rail, fracture energy and tensile strength perpendicular to the grain 5.2.1 Bottom rail The results regarding the bottom rail tests of this experimental program are explained in less detail than the previous bottom rail studies. The general behaviour is the same and it is not repeated here. The specimens failed in mode 1 and 2. Failure mode 3 was not found, due to the small distance between nails in the sheathing-to-framing joint, 25 mm. Failure mode 1 was the only failure mode for distance s PP7KHIDLOXUHORDGLVVXPPDUL]HGLQ7DEOH Table 5.5 Results from bottom rail tests. Failure modes: (1) splitting along the bottom side of the rail; and (2) splitting along the edge side of the rail.
Mean failure load per failure mode Number of tests per Number All Stddev (1) Stddev (2) Stddev failure Set
Series of tests mode Mean Mean Mean (1) (2) [kN] [kN] [kN] [kN] [kN] [kN] Pith down 1 3 10.8 2.74 10.8 2.74 - - 3 - 2 3 12.1 4.09 12.1 4.09 - - 3 - 1 3 3 17.1 1.40 17.1 1.40 - - 3 - 4 3 21.6 1.51 21.6 1.51 - - 3 - 1 3 12.3 2.66 12.3 2.66 - - 3 - 2 2 3 15.8 2.07 15.8 2.07 - - 3 - 3 3 27.4 2.83 27.4 2.83 - - 3 - 1 3 22.9 2.17 22.9 2.17 - - 3 - 3 2 3 26.7 6.10 28.9 - 22.5 - 2 1 Pith up 1 3 8.62 1.14 8.62 1.14 - - 3 - 2 3 12.1 3.39 12.1 3.39 - - 3 - 1 3 3 15.5 5.39 15.5 5.39 - - 3 - 4 3 18.0 4.25 18.0 4.25 - - 3 - 1 3 11.4 2.91 11.4 2.91 - - 3 - 2 2 3 11.7 1.43 11.7 1.43 - - 3 - 3 3 24.5 2.83 25.2 - 23.2 - 2 1 1 3 17.5 2.12 16.4 - 19.7 - 2 1 3 2 3 23.1 2.30 - - 23.1 2.30 0 3
58 Results
5.2.2 Fracture energy For the test to be valid it is required that the load deflection response is stable, meaning that it is a completely continuous curve. During this experimental program it was difficult to obtain a stable curve for the post peak behaviour. Three types of curves have been identified, according to their post peak behaviour: x Stable curve, according to Figure 5.14a; x Almost stable curve, according to Figure 5.14b; x Unstable curve, according to Figure 5.14c.
100 80 60 40
a) [N] Load 20 0 02468 Displacement [mm]
100 80 60 40
b) [N] Load 20 0 0246810 Displacement [mm]
200 160 120 80
c) [N] Load 40 0 0 5 10 15 Displacement [mm]
Figure 5.14 Examples of load-deflection curve. (a) Stable curve; (b) almost stable curve; and (c) unstable curve.
Results 59
The curve in Figure 5.14a shows a completely continuous curve, i.e. the curve is stable. The curve in Figure 5.14b shows a drop of load after the peak load, where the curve is discontinuous. In this case the curve has been defined as almost stable since the drop of the load is small and the curve becomes stable again. In Figure 5.14c, the curve is clearly unstable. For specimens with TR orientation most of the curves were unstable, Figure 5.15b. A reason for this could be the annual ring orientation. In Figure 5.15a the crack for specimens with RT orientation is shown. In this case most of the curves were found to be stable or almost stable. The stability is probably due to the annual ring orientation since the crack is able to develop following the annual ring shape in a plane between them. The difference in the crack path is noted with respect to RT orientation, since in this case the crack develops perpendicular to the annual ring “jumping” from one annual ring to another.
a)
b) Figure 5.15 Examples of crack growth during the fracture energy tests. (a) RT orientation of the crack; and (b) TR orientation of the crack. The results of the tests are summarized in Table 5.6. The results are presented with respect to the direction tested. Mean failure load and mean fracture energy are presented.
60 Results
Table 5.6 Results from fracture energy testing in RT and TR direction.
Failure load Fracture energy Gf Type of curve
Mean Min. Mean Min. and and Series stable Direction Max Stable Stddev Stddev Max Almost Unstable Number of tests [N] [N] [N] [N/m] [N/m] [N/m] 60.0 190 1 RT 15 98.0 ÷ 27.4 322 ÷ 86.7 6 4 5 169 476 69.0 196 2 TR 33 123 ÷ 29.7 303a) ÷ 66.5 2 6 25 192 432 a) Result calculated with 31 specimens. 5.2.3 Tensile strength perpendicular to the grain The displacement was directly recorded by the testing machine. All curves were found to show a similar stiffness and a brittle failure load, typical for timber loaded by a tensile load perpendicular to the grain. The results are presented in Table 5.7 with respect to the direction tested. Mean failure load, defined as the maximum load reached during the test and mean tensile strength perpendicular to the grain are presented. Table 5.7 Results from testing of specimens in tensile strength perpendicular to the grain. R = radial direction, T = tangential direction.
Failure load Tensile strength perpendicular to the grain
ft,90 Mean Min. Stddev Mean Min. Stddev Series
Direction and and
Number of tests Max Max [kN] [kN] [kN] [MPa] [MPa] [MPa] 1 R 18 4.73 3.26 ÷ 6.45 0.83 2.28 1.54 ÷ 3.10 0.40 2 T 34 3.63 1.98 ÷ 6.11 0.88 1.79 0.98 ÷ 2.84 0.39
Analysis and discussion 61
6 ANALYSIS AND DISCUSSION
The appended papers of the thesis present different analyses. The aim of these analyses was to evaluate the failure load of a bottom rail subjected to uplift in a partially anchored timber frame shear wall. Since three failure modes were found during the experimental programmes, different models were needed to predict the failure load of each failure mode. In Paper I and II an analysis based on a material strength approach, was carried out for failure mode 1 and 3. In Paper III and IV failure modes 1 and 2 were analysed, with models based on an LEFM approach, using different assumptions. Finally in Paper V the analysis carried out in Paper III and IV was repeated together with a new experimental programme, which was organised in order to match bottom rail tests and tests of the material properties needed as input values in the analysis: fracture energy and tensile strength perpendicular to the grain. By this, the formulas, one per failure mode, showing the best fit between calculated and observed splitting failure of the bottom rail could be chosen. In order to keep the analysis simple, some influencing parameters such as the friction under the bottom rail, the friction between the rail and the washer, the effect of the pretension force and the discretely placed washers are not taken into account. The purpose of this chapter is not to repeat the analysis but to show and discuss the main findings from: (1) the experimental studies; and (2) from the analysis carried out in the appended papers, giving an overview of how the models were tested and evaluated with respect to the tests results, and the procedure used to choose the models, one per failure mode, giving the best fit between calculated and observed splitting failure capacity.
6.1 Bottom rail experimental programmes The main findings from the experimental programmes of the bottom rail are listed in Paper I and II, for specimens with single- and double-sided sheathing, respectively. The varied parameters during the experimental studies were the distance between the washer edge and the loaded edge of the bottom rail, distance s, and the pith orientation. The main findings are summarized as follows. 6.1.1 Distance s The failure mode and load of the bottom rail have been found to be strongly dependent on the distance s. For s PPIDLOXUHPRGH was the only failure mode, while for s PPIDLOXUHPRGHDQG also appeared. The failure load was found to increase when decreasing the distance s.
62 Analysis and discussion
6.1.2 Pith orientation The experimental results show that the load-carrying capacity of the specimens with the pith oriented downwards is higher than the capacity of the specimens with the pith oriented upwards: 5%-10% for specimens with single-sided sheathing and 10%-20% for specimens with double-sided sheathing. The reason for this effect with respect to the pith orientation is probably caused by the initial cupping due to the anisotropic shrinkage from drying as shown in Figure 6.1, but may also be an effect of the anisotropic material properties in the radial- tangential plane of the timber. When the anchor bolt in Figure 6.1a is tightened the washer will rest on its edges creating a bending moment with compression stresses at the level of the pith. When the anchor bolt in Figure 6.2b is tightened the timber will rest on its edges creating a bending moment with tensile stresses at the bottom of the rail. Combining these cross- wise bending stresses with the bending stresses caused by the sheathing- to-framing fasteners it becomes obvious that it is more favourable to orient the pith downwards than upwards. Figure 6.1 shows specimens with single-sided sheathing, but the same conclusions can be stated for specimens with double-sided sheathing.
a) b) Figure 6.1 Effect of shrinkage due to the drying for specimens with pith oriented: (a) downwards; and (b) upwards. Further, pre-cracks in the bottom rail can occur at the time of tightening of the bottom rail to the foundation, due to the cupping shape of the rail caused by drying. Cracks occur on the bottom side of the rail when the pith is oriented upwards independent of the size of the washer but cracks on the upper side of the rail can also occur when the pith is oriented downwards if the washer is big. However, in Paper
Analysis and discussion 63
II it is shown that pre-cracks on the bottom side of the rail do not adversely affect the final failure capacity of the bottom rail. 6.2 Bottom rail analytical models Failure mode 1 was the splitting along the bottom side of the rail. The derived models, independently of the used approach, consider a part of the bottom rail as a cantilever beam clamped at the crack position. A general model for this approach is shown in Figure 6.2.
Figure 6.2 General example of the geometry assumed when deriving models for failure mode 1.
When considering the “cantilever span” be of the model it is noted that an additional length, c, has to be added to the distance s. In Paper I and II four values of c were hypothesized, c = 15; 20; 25 and 30 mm, whilst in Paper III the c value was calculated using the root mean square error (RMSE) method, where a distance c ranging from 0 to 60 mm was tested in the equation, and the value giving the best fit (lowest RMSE) between formula and results was chosen. The results gave c- values ranging from 19.8 to 47.0 mm, depending on the formula and the material properties used. In general a value of c = 20 mm has been used for the analysis, and this value seems to give a good agreement between the calculated failure load and the test results. The test results have shown that failure load and failure modes depend on the distance s. When comparing the derived models with the experimental results, all the plots used were failure load versus distance s. The equations were used for both single- and double-sided sheathing. In the latter case, the result of the equation was multiplied by a factor 2. Further, in Paper III, the presented formulas were tested considering the timber as both orthotropic and isotropic material, in order to evaluate how much material characteristics influence the calculated load-carrying capacity. The varied parameters, between orthotropic and isotropic material, were the modulus of elasticity, E, and the shear modulus, G. When orthotropic was considered E was chosen as the direction of the “cantilever span” in Figure 6.2, hence in
64 Analysis and discussion tangential direction and G in the radial-tangential plane. In literature E = 500 MPa and G = 50 MPa were found, while for isotropic E = 400 MPa and G = 70 MPa. Since the values of these parameters do not change too much between the two hypotheses above, the influence was found to be negligible. An example of failure load versus distance s graphs is shown in Figure 6.3. Figure 6.3a shows the failure load versus distance s graph using the analysis of Paper I for specimens tested in study A with single-sided sheathing, pith downwards and failed in mode 1, whilst Figure 6.3b shows the failure load versus distance s graph using the analysis of Paper III for specimens with both single- and double-sided sheathing, pith downwards and failing in mode 1. It is noted how well the trend of the curves fit with the experimental results, which indicates that the models are capable of capturing the splitting behaviour.
50 50 Centre b/2 Single-Sided 45 3b/8 45 Double-Sided b/4 Ortho, a 40 40 b = 15 + s Ortho, a = 0 e Iso, a 35 b = 20 + s 35 e Iso, a = 0 b = 25 + s 30 e 30 b = 30 + s e 25 25
20 20
Failure load [kN] 15 Failure load [kN] 15
10 10
5 5
0 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Distance s [mm] Distance s [mm] a) b) Figure 6.3 Failure load versus distance s graph for specimens of study A with pith downwards failing in mode 1. (a) Specimens with single-sided sheathing and curves from the analysis in Paper I; and (b) specimens with both single- and double-sided sheathing and curves from the analysis in Paper III. Figure 6.3b, with curves from a fracture mechanics approach and c = 20 mm show really good agreement between the formulas and the mean test results. The models derived for failure mode 2, in Paper III and IV, are independent of the distance s. When plotting the results in a similar graph they give a constant value. However they still show a rather good agreement with the test results. Even if it was found that also for failure mode 2 the failure load increases when the distance s is decreased, failure mode 2 appears only for small distances s and the difference in failure load with respect to the distance s is not evident as
Analysis and discussion 65 for failure mode 1. For some models derived for failure mode 1, when the distance s tends to zero, the failure load tends to infinity or increases much above the test results. In Paper III, the limit between failure mode 1 and 2, with respect to the distance s, was presented. The limit depends mainly on the strength properties and the size of the bottom rail. In Figure 6.4 this limit is shown using the models of Paper III (the corresponding curves and limits can be evaluated for all models presented in this thesis). Figure 6.4 present a curve representing the plot for failure mode 1 connected to a horizontal line representing the plot for failure mode 2. In Figure 6.4a the orthotropic properties of the wood have been considered and the formulas including the initial crack length used, whilst in Figure 6.4b isotropic wood properties have been considered and the formulas neglecting the initial crack length used. The values used are listed and discussed in Paper III. It seems that the dominating part of the results for failure mode 2, occur for small s- values below the limit, whilst the results of failure mode 1 are found for all distances s, but however more dominating for s-values above the limit. Further it is noted that using orthotropic properties and including the initial crack length tend to give better predictions compared to the mean values of the tests.
35 35 Failure mode 1 Failure mode 1 Failure mode 2 Failure mode 2 30 30
25 25
20 20 15
Failure load [kN] 15 Failure load [kN] 10
10 5
5 0 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40 Distance s [mm] Distance s [mm] a) b) Figure 6.4 Limit between failure mode 1 and 2. (a) Results from study A and B and analysis with orthotropic values and formulas with initial crack length; and (b) results from study A and B and analysis with isotropic values and formulas without initial crack length. A further evaluation was conducted in Paper IV, as shown in Figure 6.5. The formula for failure mode 1 presented in Paper III, was plotted versus the crack length a using five be-values. With the “cantilever span” expressed as be = s + c, with the s-values ranging between s 40 mm, and choosing the distance c equal to c = 20 mm, five curves
66 Analysis and discussion are plotted in Figure 6.5. A corresponding for failure mode 2 (with the formula from Paper III) is also shown in the figures. In Figure 6.5a orthotropic properties have been used, whilst in Figure 6.5b isotropic.
30 30 Mode 1 - b = 60 mm Mode 1 - b = 60 mm e e Mode 1 - b = 50 mm Mode 1 - b = 50 mm 25 e 25 e Mode 1 - b = 40 mm Mode 1 - b = 40 mm e e Mode 1 - b = 30 mm Mode 1 - b = 30 mm e e 20 Mode 1 - b = 20 mm 20 Mode 1 - b = 20 mm e e Mode 2 Mode 2
15 15
Failure load [kN] 10 Failure load [kN] 10
5 5
0 0 0 10 20 30 40 50 60 0 10 20 30 40 50 60 Crack length a [mm] Crack length a [mm] a) b) Figure 6.5 Failure load versus crack length a. (a) Curves plotted using orthotropic values; and (b) curves plotted using isotropic values.
From these graphs it is noted that for be 50 mm in case of orthotropic properties and for be 0 mm for isotropic properties, respectively, the failure load curves for mode 1 are below the curve for failure mode 2, meaning that for a distances s PPIRU orthotropic and for s PPIRUisotropic conditions, respectively, failure mode 1 is the only failure mode. This agrees with the test results. The analysis carried out in Paper III and IV show that almost all the derived models have good agreement with the experimental results. Since the models in these papers were tested using values found in the literature, in Paper V they were tested using the values of the matching experimental study: fracture energy and tensile strength perpendicular to the grain found in the experimental study and compared to the bottom rail test results of the same study. For the evaluation the root mean square error (RMSE) method, as defined in Paper V, was used. The RMSE value was calculated for: (1) by using the individual values for Gf and ft,90 for each specimens tested; and (2) by using the mean values of for Gf and ft,90. The formulas giving the best fit with the test results, i.e. the smallest RMSE-values, were then chosen. For failure mode 1 the formula was:
Analysis and discussion 67
2/GbG Plh fe (6.1) G b 12 e E Eh s given in Paper IV, while for failure mode 2 the formulas giving best agreement were:
h PlC J e 1 h 1 e h (6.2)
5 11C1 G CG1f 3 G ;;10J] 21] fEht,90 e
also given in Paper IV. In Paper V the chosen equations were plotted versus the test results from bottom rail tests using the mean values of fracture energy and tensile strength perpendicular to the grain found in the tests. Regarding the fracture energy both orientations tested gave results close to the value given in literature and used in Papers III and IV, even if a small difference was found between RT and TR orientation. Regarding the tensile strength perpendicular to the grain the values were found to be smaller than the one found in literature and different for the two tested directions. For radial direction, failure mode 1, it was ft,90 = 1.80 MPa, while for tangential direction, failure mode 2, it was ft,90 = 2.30 MPa. This could be a reason also for the higher number of specimens that failing in mode 1 than in mode 2. Eqs. (6.1) and (6.2) seem to be promising for calculating the splitting failure capacity of bottom rail in partially anchored timber frame shear walls. They seem to include the main parameters needed for the calculation.
Conclusions 69
7CONCLUSIONS
The purpose of this research project was to identify the main factors influencing the splitting of the bottom rail in partially anchored timber frame shear walls and to evaluate different developed models for calculating the splitting failure capacity of the bottom rail in order to find those that show the best fit with the test results. The general conclusions and main findings that can be drawn from the appended papers and this thesis are summarized below in the form of answers to the research questions posed in Chapter 1.
¾ How do the varied parameters during the bottom rail tests, distance between the washer edge and the loaded edge of the bottom rail and the pith orientation of the bottom rail, influence the failure mode and load of bottom rail in partially anchored timber frame shear walls? The tests results show that the distance s between the edge of the washer and the edge of the bottom rail has a significant impact on the load-carrying capacity of the bottom rail and on the failure mode, while the pith orientation has some impact on the load-carrying capacity. Three primary failure modes were found during the tests: x Splitting of the bottom side of the rail due to cross-wise bending of the bottom rail. This brittle type of failure occurs when a large value of the distance s (s PP is used; x Splitting along the edge side of the bottom rail due to the sheathing-to-framing joints. This brittle failure mode occurs for small s-distances; x Yielding and withdrawal of the nails in the sheathing-to- framing joints. This is the favourable failure mode presupposed for using the plastic design method. This ductile failure mode occurs in this study when the distance s is small or when the plastic capacity of the joints was lower than the splitting capacity. The splitting capacity of the bottom rail can be increased by decreasing the distance s or by locating the pith downwards. Further findings of the experimental studies were that the surfaces of the bottom rail should be planed carefully after drying to avoid the formation of a cupped shape of the rail, which could cause pre-crack on the bottom rail when tightening the anchor bolt.
70 Conclusions
The load-carrying capacity of the bottom rail with double-sided sheathing was observed to be about twice of that observed for single- sided sheathing. ¾ Which of the evaluated models, based on a fracture mechanics approach, show the best fit with the experimental results, in terms of failure load, from the tests of bottom rail subjected to uplift in partially anchored timber frame shear walls? The different formulas were evaluated with respect to whether derived models were able to reproduce the general behaviour of the bottom rail in addition to the magnitudes of the failure loads that could observed during the tests. Almost all analytical models for determining the load-carrying capacity give results that are in good agreement with the observed load-carrying capacity. The influence of using orthotropic properties and including the initial crack length was evaluated. The range and limit between failure mode 1 and 2 with respect to the distance s from the edge of the washer to the sheathing were also evaluated. The following analytical models have been shown to fit best with respect to both the general behaviour and the load-carrying capacity of the bottom rail compared to the test results (cf. primarily Paper V). These models seem to include the main parameters needed to predict the capacity of the bottom rail in partially anchored shear walls. The load-carrying capacity to avoid splitting according to failure mode 1 is given by
2/GbG Plh fe (7.1) G b 12 e E Eh s
Figure 7.1 Geometry used for the derivation of Eq. (7.1). For failure mode 2 it is given by
Conclusions 71
h PlC J e 1 h 1 e h CG 5 G ; 1f3 (7.2) 1 J ; 21] C G 1 ] 1 10 fEht,90 e
Figure 7.2 Geometry used for the derivation of Eq. (7.2). The model of Eq. (7.2) assumes a ĺ 0.
It is noted that Eq. (7.1) includes be = s + c, where c is an empirically added length for the “cantilever” illustrated in Figure 7.1 to account for the fact that fully clamping conditions at the edge of washer cannot practically be assumed. Both of them were found to be decisive for calculating the load-carrying capacity. The parameter c has been empirically evaluated to c = 20 mm. It also noted that Eq. (7.2) does not include the distance s. It takes the effect of the total depth of the bottom rail into account and predicts infinitely high failure loads for he/h ĺ 1, i.e. horizontal splitting according to failure mode 2 is not an issue if the nails are placed sufficiently close to the bottom surface of the bottom rail. By using these formulas it is possible to design the bottom rail in partially anchored shear walls in such a way that splitting of the bottom rail can be avoided and the plastic capacity of the sheathing-to-framing joints can be utilized and the plastic design method can be used.
Future work 73
8 FUTURE WORK
This section collects suggestions on what are the next steps that should be taken to continuing this study.
The models derived and evaluated during this research do not consider some influencing factors as the friction under the bottom rail, the friction between the rail and the washer, the effect of the pretension force in the anchor bolts and the fact that the washers are discretely placed along the bottom rail length. The inclusion of friction would result in a higher prediction of load-carrying capacity. The effect of the pretension force depends on its magnitude, the cupping shape and orientation of the bottom rail. The models presented are 2D, meaning that the anchoring of the bottom rail is assumed to be continuous along its whole length. As future work it is suggested to study the influence of especially the third dimension, in order to confirm the applicability of the simple 2D models here presented. A means to do this could be to continue an already started analysis based on the extended finite element method (XFEM). XFEM is a numerical technique that extends the classical finite element method (FEM), by adding a part that allows it to treat discontinuities and singularities. An advantage using XFEM is that the location of the crack initiation and its propagation path do not need to be known in advance. Also, the crack propagates inside the elements and re-meshing is not needed for most crack growth problems.
References 75
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Doctoral and licentiate theses Timber Structures Luleå University of Technology
Doctoral theses
2001 Nils Olsson: Glulam Timber Arches – Strength of Splices and Reliability-Based Optimisation. 2001:12D. 2004 Helena Johnsson: Plug Shear Failures in Nailed Timber Connections – Avoiding Brittle and Promoting Ductile Failures. 2004:03D. 2004 Max Bergström: Industrialized Timber Frame Housing – Managing Customization, Change and Information. 2004:45D. 2005 Andreas Falk: Architectural Aspects of Massive Timber – Structural Form and Systems. 2005:41D. 2005 Ylva Sardén: Complexity and Learning in Timber Frame Housing – The Case of a Solid Wood Pilot Project. 2005:43D. 2006 Anders Björnfot: An Exploration of Lean thinking for Multi- Storey Timber Housing Construction – Contemporary Swedish Practices and Future Opportunities. 2006:51D. 2008 Matilda Höök: Lean Culture in Industrialized housing – A study of Timber Volume Element Prefabrication, 2008:21D. 2008 Tomas Nord: Prefabrication strategies in the timber housing industry - A comparison of Swedish and Austrian markets, 2008:51D. 2009 Elzbieta Lukaszewska: Development of prefabricated timber- concrete composite floors, ISBN 978-91-86233-85-3. 2010 John Meiling: Continous improvement and experience feedback in off-site construction – Timber-framed module prefabrication, ISBN 978-91-7439-180-0. 2011 Gabriela Tlustochowicsz: Stabilising system for multi-storey beam and post timber buildings, ISBN 978-91-7439-339-2. 2012 Susanne Engström: Managing information to unblock supplier- led innovation in construction – Barriers to client decision-
80
making on industrialized building in Sweden, ISBN 978-91- 7439-407-8. 2012 Martin Lennartsson: The transition of industrialised house- building towards improved production control, ISBN 978-91- 7439-458-0. 2013 Erika Hedgren: Overcoming organizational lock-in in decision making – Construction clients facing innovation, ISBN 978-91- 7439-572-3. 2013 Gustav Jansson: Platforms in industrialised house-building, ISBN 978-91-7439-758-1. 2014 Jarkko Erikshammar: Supply chain integration for small sawmills in industrialized house-building, ISBN 978-91-7439-934-9. 2014 Martin Haller: Design iteration control framework for offsite building projects, ISBN 978-91-7583-123-7.
Licentiate theses
2001 Helena Johansson: Systematic Design of Glulam Trusses. 2001:07L. 2003 Ylva Fredriksson: Samverkan mellan träkomponenttillverkare och stora byggföretag – en studie av massivträbyggandet. 2003:14L. 2003 Sunna Cigén: Materialleverantören i byggprocessen – en studie av kommunikationen mellan träkomponentleverantören och byggprocessens övriga aktörer. 2003:69L. 2004 Anders Björnfot: Modular Long-Span Timber Structures – a Systematic Framework for Buildable Construction. 2004:34L. 2005 Henrik Janols: Communicating Long-Span Timber Structures with 3D Computer Visualisation. 2005:30L. 2005 Tomas Nord: Structure and Development in the Solid Wood Value Chain – Dominant Saw Milling Strategies and Industrialized Housing. 2005:57L. 2005 Matilda Höök: Timber Volume Element Prefabrication – Production and Market Aspects. 2005:65L. 2008 Annicka Cettner: Kvinna i byggbranschen – Civilingenjörers erfarenheter ur genusperspektiv. 2008:05L.
81
2008 John Meiling: Product Quality through experience feedback in industrialised housing, 2008:36L 2009 Martin Lennartsson: Modularity in Industrial Timber Housing – A Lean approach to develop building service systems, ISBN 978-91-7439-047-6. 2010 Erik Söderholm: Applicability of Continuous Improvements in Industrialised Construction Design Process, ISBN 978-91-7439- 086-5. 2010 Erika Levander: Addressing Client Uncertainty – A Swedish property owners´ perspective on industrial timber framed housing and property, ISBN 978-91-7439-109-1. 2010 Gustav Jansson: Industrialised Housing Design Efficiency, ISBN 978-91-7439-138-1. 2011 Jarkko Erikshammar: Collaborative product development – a purchasing method in small industrialized house-building companies, ISBN 978-91-7439-329-3. 2012 Martin Haller: Critical design activities in house-building projects – an industrial process perspective, ISBN 978-91-7439- 383-5. 2014 Gustav Nordström: Use of energy-signature method to estimate energy performance in single-family buildings, ISBN 978-91- 7583-023-0
PART II
Paper I
The IES Journal Part A: Civil & Structural Engineering, 2014 Vol. 7, No. 2, 83–105, http://dx.doi.org/10.1080/19373260.2014.898558
TECHNICAL PAPER Splitting capacity of bottom rail in partially anchored timber frame shear walls with single-sided sheathing Giuseppe Caprolua*, Ulf Arne Girhammara,BoK€allsnerb and Helena Lidelow€ a