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PREFEASIBILITY REPORT for M/S Indian Cane Power Limited (Unit : Samsons Distilleries)

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PREFEASIBILITY REPORT for M/S Indian Cane Power Limited (Unit : Samsons Distilleries) Prefeasibility Report PREFEASIBILITY REPORT FOR M/S IndIAn CAnE POwER LIMITEd (UnIT : SAMSOnS dISTILLERIES) For EXPANSION OF DISTILLERY CAPACITY FROM 60 KLPD TO 180 KLPD AND 2 MW/HR CAPTIVE STEAM BASED POWER GENERATION TO 9 MW/HR COGENERATION UNIT at Sy No 233 & other Survey No’s, Duggavatti Village, Harapanahalli Taluk, Bellary Dist, Karnataka. PREPARED BY ENVIRONMENTAL HEALTH & SAFETY CONSULTANTS PVT LTD No. 13/2, 14st E Cross, Industrial Town, Agrahara Dasarahalli Rajajinagar, Bengaluru– 560044 QCI/NABET/EIA/ACO/18/00732 M/s Indian Cane Power Limited (Unit: Samsons Distilleries) Prefeasibility Report Table of Contents 1. Executive Summary .......................................................................................... 1 2. Introduction of the Project/ Background Information .......................................... 2 3. Project Description ........................................................................................... 5 4. Site Analysis .................................................................................................. 15 5. Planning ........................................................................................................ 21 6. Proposed Infrastructure .................................................................................. 22 7. Rehabilitation and Resettlement (R&R) Plan ..................................................... 23 8. Project Schedule & Cost Estimation ................................................................. 23 9. Analysis of proposal (Final recommendation) ................................................... 23 M/s Indian Cane Power Limited (Unit: Samsons Distilleries) Prefeasibility Report 1. Executive Summary M/s Indian Cane Power Limited (Earlier M/s Samsons Distilleries Private Limited) was incorporated in 1993 to venture the projects to manufacture and deal alcohol and allied chemicals. During 2001 the industry has obtained Environmental Clearance for the expansion from 30 KLPD plant to 60 KLPD distillery. Subsequently the industry has taken Environmental Clearance from MoEF for the expansion from 60 KLPD distillery to 180 KLPD and 16.5 MW/hr captive steam based power generation. However due to financial constraints the proposal was not established. Hence, application, for additional 120 KLPD distillery with 7 MW/hr incineration boiler based power plant is being submitted. Sl.No Items Particulars 1 Objective of the Expansion of present distillery of capacity from 60 Project KLPD to 180 KLPD and from 2 Mw/hr to 9 MW/hr captive steam based power generation. 2 Promoters M/s Indian Cane Power Limited (Unit: Samsons Distilleries) 3 Total Investment , Rs Rs 154.68 Crores 4 Project location Sy No 233 & other Survey nos., Duggavathi village Harapanahalli taluk, Bellary district, Karnataka state. 5 Extent of land 460 acres. Expansion in the existing land. No additional requirement of land 6 Man Power Construction phase : 60 Operation phase : Additional 80 nos for expansion 7 Water demand and Source of water Tungabhadra. For Existing 60 Source KLPD distillery water requirement is 540 KLD (@ 9 KL/KL of alcohol). For expansion, about 1596 KLD of water is required and out of which freshwater demand is 600 KLD (@ 5 KL/KL of alcohol). Hence total fresh water requirement will be 1140 KLD for total 180 KLPD distillery. 8 Power supply The total power required for the proposed project 5 MW (Existing 2 MW/hr; expansion 3 MW/hr). 9 Latitude 14°37'47.11"N 10 Longitude 75°50'38.56"E Comparison statement SL Particulars Existing EC After expansion Difference NO 01 Promoters M/s Samsons Distilleries M/s Indian Cane Power Change in name Private Limited. Limited (Unit: Samsons Distilleries) 02 Location Sy No 233 Duggavatti Village Harapanahalli Taluk, Bellary District, Karnataka state. M/s Indian Cane Power Limited (Unit: Samsons Distilleries) 1 Prefeasibility Report 03 Objective Establishment of 60 KLPD Expansion of distillery Additional 120 distillery and 2.0 MW/hr unit from 60 KLPD to 180 KLPD and 7 MW/hr power generation KLPD and 9 MW/hr power captive steam based power generation 04 Plot area 264 acre 460 acres Expansion will be (However, in the EC within the existing obtained in 2008, 460 premises Acres was already acquired) 05 Total 80 160 Additional 80 No’s Manpower 06 Total 30 Crores 184.68 Crores Additional of Investment, 154.68 Crores Rs 07 Product Rectified Spirit : 60 KLD Rectified Spirit : 60 KLD Additional Ethanol :55 KLD Ethanol :155 KLD Ethanol :100 KLD ENA : 30 KLPD ENA : 30 Power: 7 MW/hr Power: 2.0 MW/hr Power: 9 MW/hr 08 Water Fresh water requirement: Fresh water requirement: + 600 KLD requirement 540 KLD. 1140 KLD and source Source : Tungabhadra Source : Tungabhadra 09 Spent wash 480 KLD 1220 KLD + 720 KLD generation 10 Spent wash Bio – methanation Both the methods Concentrated in treatment followed by bio- followed multiple effect composting evaporators and burnt in the incineration boiler. 11 Air pollution Mechanical dust collector Mechanical dust collector Additional ESP control & wet Scrubber & wet Scrubber and ESP management 12 ETP/ CPU - 1250 KLD Condensate, spentlees and other effluent generated will be treated in the CPU 2. Introduction of the Project/ Background Information 2.1 Identification of project and project proponent. The M/s. Samsons distilleries Pvt Ltd., was set up in the year 1993 for manufacture of Rectified Spirit, Neutral Spirit, Ethanol. The Samsons Distilleries Pvt. Ltd. presently named as Indian Cane Power Ltd. The distillery is situated near to Duggavatti village in Harapanahalli Taluk of Bellary District Karnataka state. Mr. Shamnur is a well recognised leader in political field, Social services & also founder of M/s Shamnur Sugars Ltd. at Duggavatti, M/s Davangere Sugars Co Ltd. at M/s Indian Cane Power Limited (Unit: Samsons Distilleries) 2 Prefeasibility Report Kukkuwada, Indian cane Power Limited. Uttur village, Mudhol taluk, Bagalkot district. Mr S.S Mallikarjun, Ex-Minister Karnataka State is youngest son of Dr.S. Shivashankarappa was instrumental in taking over the management of ICPL. List of directors of the company: SI.No Name Designation 01 Shri. S S Mallikarjun Chairman 02 Shri. A S Niranjan Managing Director 03 Shri. S. Shivashankarappa Director 04 Smt. Prabha Mallikarjun Director 05 Shri. Subhash Chand Vidya Pahuja Independent Director 06 Shri. Premchand Independent Director 2.2. Brief description of nature of the project. The present proposal is expansion of present distillery unit from 60 KLPD to 180 KLPD with 9 MW/hr captive steam based power generation at Sy Nos.233 and others Duggavatti Village, Harapanahalli Taluk, Bellary District, and Karnataka State. Renebennur Blackbuck sanctuary Protected Area is at a distance of 6.8 Kms from the project site. Aligilvada Reserve Forest, Nilagunda Reserve Forest, Jittinakatti South Reserve Forest are at a distance of 1.55 km, 7.65 km & 9.75 km from the project site respectively. The River Tungabhadra is 3.0 Km away from the project site and the State Highway (SH-25) is 2.25 Km from the project site. 2.3. Need for the project and its importance to the country and / or region. India in 2016 achieved its highest ever ethanol market penetration, a gasoline blend rate of 3.3 percent on average across the country. Nevertheless, tight ethanol supplies through 2018 will limit further gains or even shrink that percentage of penetration. As a result, the ethanol blending program (EBP) is likely to expand but at a slower pace as demand from industry is partly met by imports, which are projected to grow from 500 million liters in 2017 to 600 million liters in 2018. For biodiesel, though the market penetration rate remains minimal, it will continue to grow if supported by a commercially viable strategy for building a sustainable biodiesel industry. Bio-fuels have caught global attention in the last decade. They are renewable liquid fuels made from biological raw materials and have proved to be good substitutes for petroleum in the transportation sector. Being environment friendly, bio-fuels like ethanol and bio-diesel can help us to conform to stricter emission norms. Globally, several policies have given a fillip to bio-fuel production, leading to an increase in ethanol and bio-diesel output. In order to promote bio-fuels in India, a National Policy on Bio-fuels was formulated by the Union Ministry of New and Renewable Energy in 2009. In January 2013, the Union government launched the Ethanol Blended Petrol (EBP) programme, which made it mandatory for oil companies to sell petrol blended with at least 5 per cent of ethanol. The government initiated significant investments in improving storage and blending infrastructure. The National Policy on Bio-fuels had set a target of 20 per M/s Indian Cane Power Limited (Unit: Samsons Distilleries) 3 Prefeasibility Report cent blending of bio-fuel by 2017. But the ethanol story has not yet succeeded in India. 2.4. Demand-Supply Shortfall in Ethanol supplies The EBP was initially launched by oil firms in 2003, with an objective of blending ethanol with petrol. Currently, the programme is being implemented in 21 states and 4 union territories with a target of achieving 5 per cent blending and progressively increasing to 10 per cent blending. According to the Union Ministry of Petroleum and Natural Gas, the approximate ethanol availability in India is 300 Crore litres. Of this, about 130 Crore litres goes into making liquor, which is non-negotiable for states as liquor is a major revenue source for them. That leaves around 170
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