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Lead Smelters in Missouri by Nord L Ensvironmental Health Perspectives Vol. 28, pp. 23-37, 1979 Cadmium in Forest Ecosystems Around Lead Smelters in Missouri by Nord L. Gale* and Bobby G. Wixsont The development of Missouri's new lead belt within the past decade has provided an excellent opportu- nity to study the dissemination and effects of heavy metals in a deciduous forest ecosystem. Primary lead smelters within the new lead belt have been identified as potential sources of cadmium as well as lead, zinc, and copper. Sintering and blast furnace operations tend to produce significant quantities of small particulates highly enriched in cadmium and other heavy metals. At one smelter, samples of stack particulate emissions indicate that as much as 0.21 lb of cadmium may be released to the atmosphere per hour. This is accompanied by 0.44 lb zinc, 4.66 lb lead, and 0.01 lb copper/hr. These point-source emissions, as well as a number of other sources of fugitive (wind blown) and waterborne emissions contribute to a significant deposition of cadmium in the surrounding forest and stream beds. Mobilization of vagrant heavy metals may be significantly increased by contact of baghouse dusts or scrubber slurries with acidic effluents emanating from acid plants designed to produce H2504 as a smelter by-product. Two separate drainage forks within the Crooked Creek watershed permit some comparisons of the relative contribu- tions of cadmium by air-borne versus water-borne contaminants. Cadmium and other heavy metals have been found to accumulate in the forest litter and partially decomposed litter along stream beds. Greater solubility, lower levels of complexation with organic ligands in the litter, and greater overall mobility of cadmium compared with lead, zinc, and copper result in appreciable contributions of dissolved cadmium to the watershed runoff. The present paper attempts to define the principle sources and current levels of heavy metal contamination and summarizes the efforts undertaken by the industry to curtail the problem. Introduction belt (Fig. 1). The recent and rapid industrial de- velopment within the Clark National Forest, a vast During the First International Cadmium Confer- deciduous oak-hickory forest, has offered a unique ence held in San Francisco, California in February opportunity to study the dissemination of heavy 1977 (1), the principal sources of environmental metals and environmental effects within this type of cadmium were identified as: (a) the primary mining, milling and smelting of nonferrous metals and (b) secondary processing and recycling operations. Several reports (2-4) emphasized that cadmium is primarily a by-product of zinc production, with minor recovery during lead smelting. Dugdale and Hummel (5) presented data on the dissemination of cadmium and other heavy metals from the primary lead smelter at Belledune Harbor in New Brunswick, and discussed the metallurgy of cad- mium within the conventional Imperial lead smelt- ing process. For the past ten years, a team of investigators (6) has studied the dissemination of heavy metals from the mines, mills and smelters of Missouri's new lead * Life Sciences, University of Missouri-Rolla, Rolla, Missouri 65401. 5e = MINES = LEAD SMELTERS t Environmental Research Center, Civil Engineering, Univer- -0 sity of Missouri-Rolla, Rolla, Missouri 65401. FIGURE 1. Missouri's new lead belt: the "Viburnum Trend." February 1979 23 ecosystem. Presentation of data relative to the ment of much of the lead concentrate to smelters emission, deposition, and transport of cadmium in outside the area. this geographic setting offers a useful comparison with past research efforts already cited, and, hope- fully, may be useful in assessing the current en- Environmental Cadmium vironmental status of this potentially hazardous There is little basis for environmental concern metal. about vagrant cadmium from either the mines or Industrial production within the "Viburnum mills of the new lead belt (6). Cadmium content of Trend" or new lead belt of Missouri began in 1967. lead ore concentrates produced by the mills ranges By 1976 there were seven mine-mill complexes and from 0.005 to 0.2%, and current levels of exposure two smelters in production. Annual production of to workers or to aquatic ecosystems receiving pro- lead concentrates by the mines and mills now ex- cess waters are not deemed hazardous. Lead smelt- ceeds 500,000 tons, making this area the largest lead ers, on the other hand, have a more serious problem producing region in the world, accounting for ap- with cadmium and must deal with its control along proximately 82% of the total U. S. lead production with the more obvious emissions of lead and zinc. (according to U. S. Bureau of Mines statistics) (6). Figure 2 presents a flow sheet diagram for a typical Considerable quantities of zinc and copper ore con- primary lead smelter. Initially, a mixture of ore centrates are produced as by-products, and are concentrate, sand, and limestone is ignited and shipped elsewhere for smelting. The combined de- roasted in the sintering or desulfurizing operation. sign capacity of the two new lead belt smelters ap- PbS is converted to PbO in this process, and the proaches 260,000 tons annually, necessitating ship- latter is taken to a blast furnace and subsequently SMELTER L FIGURE 2. Flow sheet diagram for a typical lead smelter. Courtesy of AMAX-Homestake Lead Tollers. 24 Environmental Health Perspectives reduced to produce metallic lead. Sulfur present in and baghouse dusts may show cadmium enrichment the ore concentrate is converted to SO2 which is by a factor of approximately 42 to 300-fold. Further swept, along with strong updraft currents of air and size fraction of flue dusts indicated that cadmium suspended fine particulates, toward a cooling concentrations are 10 to 15 times higher in the very chamber and baghouse filter or Venturi scrubbers. fine particulates than in the coarser particulates Some smelters pelletize the sinter feed prior to present. Unfortunately, these very fine particles are roasting to reduce the quantity of fine particulate those most likely to escape the baghouse and be material suspended by updraft air currents. swept to the stack for discharge to the atmosphere. Electrostatic precipitators may also participate The concentrations of cadmium in the baghouse with baghouse filters in removing particulates from dust dictate special consideration of these hazard- sinter gases. The cleaned and cooled sinter gases ous materials. Concentrations of accumulated cad- are either released through a tall stack into the at- mium in baghouse dusts of zinc smelters are suffi- mosphere, or in some smelters, the SO2 is con- cient to permit recovery of the cadmium with some verted to sulfuric acid in a single or double- economic benefit. Baghouse material from lead absorption contact acid plant. smelters is only seldom treated to recover the con- The majority (75%) of the cadmium present in centrated cadmium. Accumulated cadmium is, for ore concentrates is volatized at the temperatures the most part, allowed to escape in the form of fine employed during sintering, along with considerable particulate matter from the stack scattered by fugi- quantities of lead (3). Particulate matter collected in tive emission during the handling, storing, and re- the baghouse or scrubber slurry, enriched in cad- cycling of baghouse materials, or appears as im- mium, is periodically removed and cycled back to purities in smelter drosses. When old worn bag fil- the sinter preparation area. A similar baghouse filter ters are removed and replaced, considerable dust serves the blast furnace operation during which re- adhering to the cloth material accompanies the bags sidual cadmium present in the PbO charge may be to disposal sites. Each bag is approximately 25 to 30 volatized and subsequently condensed to form ft long and may have as much as 10 to 20 lb of baghouse dusts. These trapped particulates are also adhering dust. In some cases, the bags are cycled routinely cycled back to the sinter preparation area. back through the sintering process, while some As others have already pointed out (5), there are no smelters haul them to land disposal sites. Careless sinks for cadmium in this process, and its accumu- selection of disposal sites or prolonged storage prior lation over an extended period will produce recycle to recycling, subjecting such wastes to the leaching dusts of relatively high cadmium concentration. A and erosion of rain and wind, may present a signifi- certain portion of finely divided particulates is not cant source of cadmium contamination to the sur- retained by the baghouse filters and escapes via the rounding environment. stack to the atmosphere, depending on the collec- tion efficiency of the sinter gas filtering system. Bolter's (7) analyses of baghouse dusts collected Amax Lead Smelter from new lead belt smelters illustrate this concen- The larger of the two smelters now operating in trating phenomenon (Table 1). Bolter showed that the new lead belt is located at Boss, Missouri and is the ratio of Pb to Cd in ore concentrate is 4000:1, owned and operated by AMAX-Homestake Lead Table 1. Heavy metals in baghouse dust from AMAX and ASARCO smelters.a ~Cd Source of particulate MetalMetalconcn,ppmconcn, ppm concentration material Pb Zn Cu Cd factor ASARCO Blast furnace, 3/74 268,000 126,000 3,150 59,500 298 Blast furnace, 2/73 352,000 105,500 4,440 47,000 235 Sinter plant, 3/74 272,000 12,480 13,100 30,700 154 Sinter plant, 2/73 248,000 11,900 7,300 32,000 160 AMAX Blast furnace, 2/73 666,000 56,000 4,200 8,300 42 Sinter plant, 2/73 619,700 4,100 400 9,400 47 Flue dust 2/73 623,000 62,200 5,500 19,500 98 Lead concentrate 783,400 23,000 4,900 200 1 a Data of Bolter (7).
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