Environment, Health and Safety

Environment, Health and Safety General Safety Standard For Industrial Equipment Rev 1.0 4.14.2015 General Safety Standard for Industrial Equipment Environment, Health and Safety PREFACE Chrysler has always put employee safety first over all other needs. Over the last thirty years manufacturing has seen an increasing use of robots, and automation with a corresponding increase in the use of safeguarding requirements. To ensure employee safety, each manufacturing group developed their own safeguarding requirements to meet manufacturing’s changing environment. The goal of the committee was to reduce or eliminate redundant, outdated, incorrect, and confusing statements and documents while ensuring compliance with government regulations applicable industry consensus standards and FCA-NAFTA standards. This applies to new purchases as well as existing equipment. The first step in this process was to gather and review the most commonly referenced FCA- NAFTA standards, those being Chrysler Manufacturing Engineering Do’s & Don’ts, Powertrain Safety Standards, SMI-109 Safeguard of Robots and Robot Systems, SMI-145 Automation Safeguarding Requirements, and SMI 162 Control Reliability of Machinery and Equipment. The next step was to identify any statements that can be considered applicable to all equipment and suppliers regardless of the equipment type, who specified it, or where it operates. Where relevant industry consensus documents were published, they were compared for proper inclusion and recorded. The statements not included were returned to the proper FCA – NAFTA group for their disposition. In parallel with this effort, a review of OSHA regulatory requirements relevant to employee workplaces was documented. This step allowed the committee to align the existing Chrysler safety standards with respective OSHA requirements and identify any unclear or outdated requirements. As each new statement was confirmed, its source was recorded to ensure an understanding of the statement’s origins and provide direction for more information. Finally, this process was reviewed to understand discrete requirements within NAFTA (Canada, Mexico, and the U.S.) that have unique regulations. Those differences are identified. The result is a new FCA – NAFTA General Safety Standard for Industrial Equipment that provides clear direction for all suppliers and personnel as well as requirements for equipment from acquisition and operation through disposal using FCA – NAFTA methods that follow established industry and regulatory requirements. This standard has the full approval of the FCA – NAFTA Corporate Environment, Health, and & Safety organization. It complies with and supports FCA - NAFTA Corporate Process Guideline ADM 059 Federal and State OSHA Administration. Revision Date: April 2015 Page iii Revision: 1.0 File Name: General Safety Std.docx General Safety Standard for Industrial Equipment Environment, Health and Safety The following personnel have directly or indirectly contributed to the development of this new standard. Frank Bargerhuff Manufacturing Engineering Jim Brown Manufacturing Engineering – Powertrain Angela Cook Warren Stamping Plant Environment, Health & Safety Francesco Demelis Manufacturing Engineering Lisa Gunn Corporate Health & Safety Christian Heider Manufacturing Engineering – Powertrain Greg Irwin Manufacturing Engineering Jessica Jannaman Corporate Health & Safety Al Johnston Corporate Environmental Keith Jones Corporate Environmental Kyle Jones Corporate Environmental Counsel Wendy Kue Corporate Health & Safety Mark Medici Advance Stamping Manufacturing Engineering John Mequio Corporate Health & Safety Joseph Mitory Advance Stamping Manufacturing Engineering Steve Perrott Corporate Health & Safety Steve Romund Manufacturing Engineering Greg Rose Corporate Environment, Health & Safety Kim Rouleau Advance Stamping Manufacturing Engineering Mark Sementilli Windsor Assembly Plant Mark Smith Manufacturing Engineering – Powertrain Gary Stanczuk Corporate Environmental The following non-FCA personnel have provided technical support for this new standard. Jamie Hansen Unifor (National Union of Canada) George Schuster Rockwell Automation Corey Jasper Schneider Electric FCA Environment, Health, and Safety would like to thank everyone for their contributions on this standard. Revision Date: April 2015 Page iv Revision: 1.0 File Name: General Safety Std.docx General Safety Standard for Industrial Equipment Environment, Health and Safety General Safety Standard Revision Summary It is the user’s responsibility to ensure the appropriate version of this standard is used for a specific project. Any questions regarding version applicability to a specific project should be directed to the assigned FCA – NAFTA project engineer or Specifying Authority for disposition. Any questions or comments with respect to this standard should be directed to FCA – NAFTA Environment, Health and Safety for disposition. The following revision(s) to this standard have been approved by FCA-NAFTA Environment, Health and Safety. Rev Date Clause Description Released By April14,2015 All Release Greg Rose Revision Date: April 2015 Page v Revision: 1.0 File Name: General Safety Std.docx General Safety Standard for Industrial Equipment Environment, Health and Safety Revision Date: April 2015 Page vi Revision: 1.0 File Name: General Safety Std.docx General Safety Standard for Industrial Equipment Environment, Health and Safety Contents PREFACE ........................................................................................................................................................................ III 1.0 GENERAL...............................................................................................................................................................1 1.1 PURPOSE................................................................................................................................................................1 1.2 SCOPE....................................................................................................................................................................1 1.3 DEFINITIONS ..........................................................................................................................................................1 1.4 COPYRIGHT............................................................................................................................................................1 1.5 DEVIATIONS, REVISIONS, SUPPLEMENTS, AND INTERPRETATIONS .........................................................................1 1.6 STANDARD CONVENTIONS.....................................................................................................................................2 1.7 FCA RESPONSIBILITIES..........................................................................................................................................2 1.8 SUPPLIER RESPONSIBILITIES...................................................................................................................................2 2.0 DESIGN FOR SAFETY.........................................................................................................................................3 2.1 GENERAL...............................................................................................................................................................3 2.2 HAZARD MITIGATION .............................................................................................................................................3 2.3 SAFETY DESIGN REVIEW .......................................................................................................................................4 2.4 PROJECT MANAGEMENT - PLANNING:....................................................................................................................4 2.5 PROJECT MANAGEMENT - PROCESS.......................................................................................................................5 2.6 PROJECT MANAGEMENT – DESIGN ........................................................................................................................5 2.7 PROJECT MANAGEMENT - CONSTRUCTION ............................................................................................................5 2.8 PROJECT MANAGEMENT – INSTALLATION .............................................................................................................5 2.11 DISPOSAL...............................................................................................................................................................6 2.12 COMPONENT APPROVAL........................................................................................................................................6 3.0 EQUIPMENT HAZARDS .....................................................................................................................................8 3.1 GENERAL HAZARDS...............................................................................................................................................8 3.2 CONSTRUCTION/DEMOLITION HAZARDS................................................................................................................8 3.3 WALKING AND WORKING SURFACES .....................................................................................................................8 3.4 FACILITY HAZARDS/EGRESS ..................................................................................................................................9

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