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Fast Cuts. Under the Toughest Conditions

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Fast Cuts. Under the Toughest Conditions Powerful solutions – PASSIONATE PEOPLE FAST CUTS. UNDER THE TOUGHEST CONDITIONS. HDM 1432 THE COLD SAW > MADE IN GERMANY HDM 1432 - THEDIE VERTIKALCOLD SAWKREISSÄGE HöchstleistungTop performance fürfor theden structural schweren and Stahlbausteel stockholding und Stahlhandel. industries. DieThe HDMHDM 1432 1432 wurde is designed für den härtestenfor the Einsatztoughest an unterschiedlichenapplications and Querschnittenrequirements regardlessund Anforderungen of the material im schweren cross-section Stahlbau in entwickelt. the steel Sieconstruction legt auch sector. bei den The großen HDM 1432Abmessungen easily copes ein withrekordverdächtiges large material Temposection, vor in recordund kann braking bequem time, mit and einer can Bohrmaschinebe incorporated kombiniert into a Sawing/ wer- den.Drilling cell. Strengths: The rapid cutting of structural steel sections. both straight and mitred and either single bar or bundles. Ihre besonderen Stärken: das Sägen von Stahlbauprofilen, auch in Gehrung, Einzelschnitte, Lagen- und Bündelschnitte von Profilstahlträ- gern. VORTHE TADEILEVAN AUFTAGES EINEN AT ABLI GLANCK: CE: ArbeitsbereichWorkingarea (w (b x x h): h): 1.200 1.200 × × 450 450 mm mm VertikalsägeVertical downfeed in stabliler via Schwenklagerungservo driven ball screw on solid trunion bearing, giving unrivalled performance HoheHigh cuttingSchnittleistung performance durch via leistungsstarken 22kW Saw Motor Antriebsmotor Einzel-,Single bar Lagen- or bundle und Bündelschnitte cuts without additional sind möglich set-up NC-gesteuerteWill accept DStV Schnittwinkeleinstellung data direct from modern CAD systems ZurCan Säge-Bohranlage be integrated into kombinierbar Saw/Drill cell MaschinenbedienungMachine operation via über modern modernes PROFICUT Stahlbau-Softwarepaket software with simple PROFICUT user interface Vorschub über Kugelrollspindel für ideale Schnittergenisse Irrtümer und technische Änderungen vorbehalten. 05/2015 05/2015 Änderungen vorbehalten. Errors excepted. Irrtümer und technische data are subject to change. Technical MehrFor further Information information: hier: WWW.KALTENBACH.COM [email protected] Tel.: +49 (7621) 175-0 KALTENBACH GmbH + Co. KG Blasiring 4 D-79539 Lörrach > MADE IN GERMANY PRECISION PLUS POWER EQUALS QUALITY. KBS 400 DG NA FULLY-AUTOMATIC, DOUBLE-COLUMN MITRE BAND SAW Powerful solutions – PASSIONATE PEOPLE KBS 400 DG NA FULLY-AUTOMATIC, DOUBLE COLUMN MITRE BAND SAW ADVANTAGES AT A GLANCE: HARD FACTS Vertical saw in robust twin-column construction Sawband: 5.730 x 34 x 1,1 mm Single, layer and bundle cuts Drive performance: 3,0 kW Excellent band life and the best cutting quality due to an Cutting speed: 15 – 90 m / min inclined sawband Feed rate: 0 – 300 mm / min Fast return stroke: 2.500 mm / min High cutting performance due to a powerful drive motor Machine weight: 3.600 kg NC-controlled cutting angle setting Machine dimensions: (L x W x H): 2.710 x 4.520 x 2.150 mm Machine operation via graphical user interface with touch Working range screen Square material 400 x 350 mm Sawband drive/Sawband feed (strong drive power for Stroke length single stroke: 2.600 mm increased cutting speed; infinitely-variable sawband feed Mitre range: -45° / 90° / +30° can be adjusted directly on the saw frame; long sawband Tools: Bi-Metal life even with the most varied material dimensions) NC-controlled cutting angle setting (adjustment of free- standing control console; automatic, hydraulic clamping of APPLICATIONS the machine after reachig the mitre setting) Steel fabrication, steel service center, automotive sector, Material feed gripper (feed gripper with hydraulic clamping agriculture, machine construction, etc. unit; positioning drive with servo motor and planetary gearing over precision measuring rack and absolute rotary encoder; minimal remnant lenghts due to optimized gripper contour) Some of the listed features are optional. More information here: WWW.KALTENBACH.COM [email protected] Tel.: +49 (7621) 175-0 KALTENBACH GmbH + Co. KG Blasiring 4 D-79539 Lörrach 04/2013 Errors excepted. data are subject to change. Technical > MADE IN GERMANY GREAT COMBINATION KBS 620 + KDE 603 SAW-DRILL-LINE Powerful solutions – PASSIONATE PEOPLE KBS 620 + KDE 603 SAW-DRILL-LINE ADVANTAGES AT A GLANCE: 1 Electro-Mechanical Drill Minimal production time Feed (KDE 603) Optimal automation solution for small and 1 2 2 Quick-Change Chuck medium enterprises with Tool Holder (KDE 603) Best price-performance ratio 3 Saw-Band Drive / Saw-Band Feed Working range for profiles with a width of (KBS 620 DG) 50 – 600 mm 3 4 4 NC-Controlled Cutting- Angle Setting Three drill axes from 6,8 – 31,75 mm (KBS 620 DG) DSTV-Interface, processing of NC-files from part list programs Mitre range -45° / 90° / +30° HARD FACTS KBS 620 DG: HARD FACTS KDE 603: Sawband: 6.175 x 41 x 1,3 mm Feedrate: 10 – 1.500 mm / min Drive performance: 4 kW Rapid return movement: 11.000 mm / min Cutting speed: 15 – 90 m / min Machine weight: 3.500 kg Feedrate: 0 – 300 mm / min Machine dimension (L x W x H): 3.520 x 1.500 x 2.470 mm Rapid return movement: 2.500 mm / min Working range Machine weight: 2.600 kg Max. 600 x 500 mm Min. 50 x 5 mm Machine dimension (L x W x H): 3.000 x 1.160 x 2.280 mm Drilling units: 3 Working range Max. 620 x 350 mm Drill diameter: 6,8 – 31,75 mm Min. 10 x 10 mm Number of tools per axis: 1 Mitre range: - 45° / 90° / +30° Drive performance per axis: 5 kW Tools: Bi-Metal Spindle speed max.: 200 – 1.600 min-1 Tools: HSS-Tools Technical data are subject to change. Errors excepted. 04/2013 Errors excepted. data are subject to change. Technical Some of the listed features are optional. More information here: WWW.KALTENBACH.COM [email protected] Tel.: +49 (7621) 175-0 KALTENBACH GmbH + Co. KG Blasiring 4 D-79539 Lörrach > MADE IN GERMANY WITH COMBINED FORCES KBS 1051 DG + KDM 1015 SAW-DRILL-LINE Powerful solutions – PASSIONATE PEOPLE KBS 1051 DG + KDM 1015 SAW-DRILL-LINE 1 Saw Band Drive 3 Tool change unit (12,9 kW) / Saw Band (KDM 1015) Feed (KBS 1051 DG) 4 High Speed Contour 2 AFC – Auto Feed Marking (KDM 1015) 1 2 Control (KBS 1051 DG) 3 4 ADVANTAGES AT A GLANCE KBS 1051 DG: ADVANTAGES AT A GLANCE KDM 1015: Vertical Saw in robust twin-column construction Machine operation via modern steel- construction software package AFC (Auto Feed Control) variable saw band incline angle 3 – 10° E fficient drilling, centre marking and counter- sinking (standard) – thread cutting (optional) Mechanical feed with ballscrew spindle and servomotor Use of HSS, carbide and solid carbide drills Self-adjusting profile clamping including Three drill axes with a total of 15 tools and cross-section measurement automatic tool-changing system Machine operation via modern steel- Combinable to a Saw-Drill-Line or a Coping- construction software package Robot High Speed Contour Marking (optional) Application of reference boundaries for welding add-on pieces DSTV-Data Import Use of high-speed carbide tools In addition to the three drill axis – marking from the bottom (4th axis) HARD FACTS KBS 1051 DG: HARD FACTS KDM 1015: Sawband: 8.900 x 54 x 1,6 mm Feedrate: 0 – 1.500 mm / min Drive performance: 12,9 kW Rapid return movement: 0 – 17.000 mm / min Cutting speed: 15 – 150 m / min Machine weight: 6.500 kg Feedrate: 0 – 600 m / min Machine dimension (L x W x H): 5.400 x 1.700 x 3.800 mm Rapid return movement: 6.000 m / min Working range Machine weight: 5.800 kg Max. 1.000 x 500 mm (W x H) Min. 50 x 5 mm (W x H) Machine dimension (L x W x H): 4.370 x 1.435 x 2.650 mm Drilling units: 3 Working range Max. 1.030 x 500 mm Drilling diameter: 6,8 – 40 mm Min. 30 x 10 mm Number of tools per axis: 5 Mitre range: -40° / 90° / +30° Drive performance per axis: 29,5 kW Tools: Carbide/Bi-Metal Spindle speed max.: 150 – 2.500 min-1 Tools: Carbide/Solid Carbide/HSS Some of the listed features are optional. More information here: WWW.KALTENBACH.COM [email protected] Tel.: +49 (7621) 175-0 KALTENBACH GmbH + Co. KG Blasiring 4 D-79539 Lörrach 04/2013 Errors excepted. data are subject to change. Technical > MADE IN GERMANY TWO STRONG MACHINES COMBINED KBS 1301 + KDL 1318 SAW-DRILL-LINE Powerful solutions – PASSIONATE PEOPLE KBS 1301 + KDL 1318 SAW-DRILL-LINE 1 Saw Band Drive/ 3 Tool Change Unit Saw Band Feed (KDL 1318) (KBS 1301) 4 High Speed Contour 2 Horizontal and Vertical Marking (KDL 1318) 1 2 Profile Claming 3 4 (KBS 1301) ADVANTAGES AT A GLANCE KBS 1301: ADVANTAGES AT A GLANCE KDL 1318: Vertical saw in robust twin-column construction Clear and easy machine operation Single, layer and bundle cuts S implified tool change Excellent band life and the best cutting quality Reduced tool change time during operation, due to an inclined saw band due to tool changing device with disk magazine fixed at the drill carriage High cutting performance due to a powerful drive motor Minimum quantity lubrication system (booster system) for optimal internal and external cooling NC-controlled cutting-angle setting Automatic drill length measuring during running Machine operation via modern steel- process, without additional non-productive time construction software package HARD FACTS KBS 1301: HARD FACTS KDL 1318: Saw band: 9.800 x 67 x 1,6 mm Feedrate: 0 – 5.000 mm / min Drive performance: 9,2 kW Rapid return movement: 0 – 15.000 mm / min Cutting speed: 15 – 100 m / min Machine weight: 11.600 kg Feedrate: 0 – 300 m / min Machine dimension (L x W x H): 6.260 x 1.190 x 3.700 mm Machine weight: 7.000 kg Working range Machine dimension (L x W x H): 5.010 x 1.650 x 3.105 mm Max.
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