Ferro Max Cold Saw Blades

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Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987, Ferro Max we have not only improved the quality and durability of the saw blades but also increased their versatility. Today we supply eight different types used for various applications such as bearing steel, drive shafts, rails, pipes and tubes, shock absorbers. Cold Saw Blades

http:// www.kanefusa.net for Single Use

3 / Quality Cut KANEFUSA CORPORATION Head Office / Factory The cut surface and dimensional accuracy, by FM cold saw blades, is 1-1 Nakaoguchi, Ohguchi-cho, Niwa-Gun superior to band sawing. Aichi-ken, Japan, Postal Code 480-0192 Te l :+81 587 95 7221 Eliminating or reducing subsequent manufacturing processes Fax :+81 587 95 7226 E-mail:[email protected] Reducing the manufacturing cost Increasing product value PT. KANEFUSA INDONESIA EJIP Industrial Park, Plot 8D, Cikarang Selatan, Bekasi 17550, West Java, Indonesia Tel :+62 21 897 0360 4 / Process Reliability Fax:+62 21 897 0286 +62 21 897 0287 E-mail : [email protected] Saw blades for single use deliver repeated quality cut, blade after blade. Standard saw blades lose performance after grinding due to incorrect grinding, KANEFUSA EUROPE B.V. the plate distortion and edge wear. De Witbogt 12, 5652 AG, Eindhoven, The Netherlands Tel :+31 40 2900901 Fax: +31 40 2900908 Performance is stable and tool change can be scheduled E-mail : [email protected] Easier maintenance, because no pick up and delivery of sawblade is KANEFUSA USA, INC. necessary 2762 Circleport Drive, Erlanger, KY 41018, USA Tel :+1 859 283 1450 Better cut quality, higher productivity and process reliability enable Fax:+1 859 283 5256 “Just-in-time” production. E-mail : [email protected] ■�Application Chart KANEFUSA CHINA CORPORATION NO.50 Zhuzhu Road, Lujia Town Kunshan city, Jiangsu, China JIS Material Group Parameters Saw Type Tel : +86 512 57875072 S-C Case hardened steel Carbon content 0.25% - 0.45% 1. ST-4 Fax: +86 512 57875073 SNC Nickel chrome steel Carbon content ≦� 0.25% 2. ST-4LC E-mail : [email protected] Carbon Steel SNCM Nickel chrome molybdenum steel Carbon content ≧� 0.4% 3. Ti-4 Alloy Steel SCr Chrome steel TIANJIN Office Sanjinglu No.5 Dongli economic development zone Tianjin city CHINA SCM Chrome molybdenum steel Carbon content ≦� 0.25% 7. Ferro Max Speed LC v ≧� 200m/min Tel :+86 22 5823 7633 SMn Manganese steel c Carbon content ＞� 0.3% 6. Ferro Max Speed Fax:+86 22 5823 7632 SUS Stainless steel 4. Ferro Max SUS E-mail : [email protected] SUP Spring steel Special- SUM Sulfur free cutting steel 3. Ti-4 KANEFUSA INDIA PRIVATE LIMITED Purpose Steel SUJ High carbon chrominum ball bearing steel Plot No.232, Sector-8, IMT Manesar, Gurgaon, SKD Die steel 5. Ferro Max Dies Haryana PIN 122-050 India Tel :+91 124 420 8440 Tensile strength ≦� 800N/mm2 Thin wall tubes 9. Ferro Max Tube Fax:+91 124 420 8441 STKS Alloy steels and v ≦� 200m/min Thick wall tubes 8. ST-4P c E-mail : [email protected] STK Carbon steel Tensile strength ≧� 800N/mm 2 Thin wall tubes 10. Ferro Max Super Tube 6. Ferro Max Speed Steel Tube STKM Carbon steel or vc ≧� 200m/min Thick wall tubes KANEFUSA DO BRASIL COMERCIO DE SERRAS LTDA. STKR Square steel tube for general structure Tensile strength ≦� 800N/mm 2 Thin wall tubes 10. Ferro Max Super Tube Rua Joaquim de Almeida,75,Sao Paulo,SP,Brasil,CEP04050-010

and v c ≧� 200m/min Thick wall tubes 7. Ferro Max Speed LC Tel :+55 11 2372 7664 SUS Stainless steel Thin wall tubes 11. Ferro Max SUS Tube Fax:+55 11 2372 7663 We manufacture saw blades for the following makes: E-mail : [email protected] Behringer-Eisele, Bewo, Daito, Delta, Endo, Everising, Exact-Cut, Fong Ho, Kasto, Kentai, Mega, Nishijima, Malaysia Office Noritake, Rattunde, Soco, Sinico, Tsune, Adige, Plantool and others Suite 839 Level 8, Pavilion KL 168 Jalan Bukit Bintang 55100 Kuala Lumpur, Malaysia ■�Kanefusa Lubricant for mist oil Tel : +60 3 92057721 Fax: +60 3 92057720 For best performance of the saw blades, we recommend original Kanefusa lubricant. E-mail : [email protected] Material Mist fluid Composition Dropping speed (1drop) Characteristics Kanefusa - A New Dimension of Performance Mild steel Supralube 25 Vegetable ester 5-7 S High viscosity

Stainless steel Supralube 60S Sulfur mineral 1-2 S For stainless steel, die steel

“Advanced Material Technology” is Kanefusa’s special coating technology applied on cutting edge of sawblades. The coating is very instrumental in making much longer cutting life in high temperature and fast speed sawing applications.

1. ST-4 7. Ferro Max Speed LC Edge Material: Cermet Recommended cutting conditions Edge Material: CoatedTungstenCarbide Recommended cutting conditions vc = 70 m/min - 120 m/min Application: Solids and tubes Application: Solids v = 200 m/min - 300 m/min f = 0.05 mm - 0.07 mm c Material: Carbon steel, alloy steel z Material: Carbon steel, alloy steel f = 0.05 mm - 0.08 mm Lubricant: Supralube 25 z The Kanefusa single use saw blade technology is Because all Kanefusa FM Cold Saw Blades are Carbon content between Carbon content ≦ 0.25 % Lubricant: Supralube 25 superior to other sawing concepts both in economical manufactured in Kanefusa Quality, all blades 0.25 % and 0.45 % and environmental perspectives. provide a constant cut quality and durability, Higher cutting speed achieved for low carbon steel. Special coating and Clean cut with high dimensional accuracy providing you with high process reliability, which is carbide edge up to 100% longer tool life. PAT.TW154407 PAT.EP1048385 Our FM (Ferro Max) Cold Saw Blades (single use) a key to "Just-in-Time" production. cut on average three times faster than a 2. ST-4 LC 8. ST-4P conventional band saw or metal saw, which means The single use sawing concept is efficient and Edge Material: Cermet Recommended cutting conditions Edge Material: Cermet Recommended cutting conditions one machine can do the job of three, reducing highly economical. It allows you to use your v = 70 m/min - 120 m/min Application: Tubes vc = 100 m/min - 200 m/min power consumption, exhaust emission, mist oil in resources in the most efficient way. you can also Application: Solids c f = 0.05 mm - 0.07 mm fz = 0.03 mm - 0.06 mm Material: Carbon steel, alloy steel z Material: Carbon steel, alloy steel the air and floor space, all good for the environ- reduce manufacturing costs and respond faster to Lubricant: Supralube 25 ment. your customer's needs. Carbon content between Lubricant: Supralube 25 Carbon content ≦ 0.25 %

FM Cold Saw Blades also allow a thinner kerf than Clean cut with high dimensional accuracy Clean cut with high dimensional accuracy resharpenable types, which leads to a better PAT.TW154407 PAT.TW154407 material utilization and less swarf that must be either disposed of or recycled. 3. Ti-4 9. Ferro Max Tube Edge Material: Coated Tungsten Carbide Recommended cutting conditions Edge Material: Cermet 1 / Cycle Time Application: Solids and tubes vc = 70 m/min - 120 m/min Application: Thin wall tubes Recommended cutting conditions f = 0.05 mm - 0.07 mm vc = 100 m/min - 200 m/min Material: High carbon steel, alloy steel z Material: Carbon steel, alloy steel Cutting Time Comparison（Band Saw - Metal Saw - FM Cold Saw）� f = 0.03 mm - 0.05 mm Lubricant: Supralube 25 Carbon content 0.25 % z （Figures are of examples and not guaranteed results）� special purpose steel ≦ Carbon content ≧ 0.4 % Tensile strength 400-800N/mm2 Lubricant: Supralube 25 Less space For thin wall tubes without deformation of the wall Fewer personnel Universal application and high performance PAT.EP1048385, TW154407 Environment-friendly Less sawing sludge 4. Ferro Max SUS 10. Ferro Max Super Tube Edge Material: Coated Tungsten Carbide Recommended cutting conditions Edge Material: Coated Tungsten Carbide Less investment Application: Solids vc = 50 m/min - 70 m/min Recommended cutting conditions Ferro Max Application: Thin wall tubes f = 0.04 mm - 0.06 mm v = 200 m/min - 300 m/min Material: Stainless steel z Material: Carbon steel, alloy steel c f = 0.03 mm - 0.05 mm Lubricant: Supralube 60s Carbon content ≧ 0.25 % z 2 Lubricant: Supralube 25 Special coating up to 100 % longer tool life compared with conventional Tensile strength 800-1400 N/mm saw blades for stainless steel cutting High cutting speed for thin wall tubes PAT.EP1048385 PAT.EP1048385

5. Ferro Max Dies 11. Ferro Max SUS Tube Edge Material: Coated Tungsten Carbide Recommended cutting conditions Edge Material: Coated Tungsten Carbide Recommended cutting conditions Application: Solids vc = 60 m/min - 80 m/min Application: Thin wall tubes vc ＝ 50 m/min - 100 m/min f = 0.05 mm - 0.07 mm f = 0.03 mm - 0.05 mm Lower cost per cut Material: Die steel z Material: Stainless steel z Lubricant: Supralube 60S Lubricant: Supralube 60S 2 / Durability Efficiency Study at a Scandinavian user Achieve 10 times longer cutting life compared with Ferro Max Tube in difficult stainless steel tube sawing with newly developed special tooth shape, carbide edge and coating Machine : Bewo FCH-85-H Material : 2172 (50 x 30 x t4) Kanefusa original tooth geometry Special coating up to 100% longer tool life compared with Ti-4 PAT.EP1048385 PAT.EP1048385 Type ST-4P Metal Saw + Superior manufacturing technology Spec. 315 x 2.0 x 32 x z90 ---- + Cermet or tungsten carbide teeth Average number of cuts / blade 9000 900 = over 300 % longer edge life compared Cut cycle time [s] 4 4 with Metal saws or band saws 6. Ferro Max Speed Edge Life [s] 36000 3600 Edge Material: Coated Tungsten Carbide Recommended cutting conditions Tool change time [s] 600 600 vc = 200 m/min - 300 m/min Edge life + tool change time per blade [s] 36600 4200 Application: Solids and tubes 15% productivity increase f = 0.05 mm - 0.08 mm Effective mfg time [s] (6 hours) 21600 21600 Material: Carbon steel, alloy steel z Number of cuts / day 2 5,311 4,629 Equal to 170.726 cuts / an or 98 m /an Carbon content ＞ 0.3 % Lubricant: Supralube 25 Number of cuts / year (250 days) 1327869 1157143 Gain in productivity [%] 15 ---- More uptime of the machine and therefore higher productivity and less manufacturing cost. Higner cutting speed for less cycle time and higher productivity PAT.EP1048385 cmyk 111227 1bit 175-2438 宮 11121377 兼房-Cold Saw Blades for Single Use 0-46-7中面� Advantages Product Line

http:// www.kanefusa.net for Single Use

Stainless steel Supralube 60S Sulfur mineral 1-2 S For stainless steel, die steel

Non - ferrous steel Supralube 10P Distilled vegetable ester 2-5 S Odorless, low viscosity Specifications and appearance are subject to change without notice. 0-46-7 12 ．2 1,000 Photographs and illustrations may vary from actual products. Trademark of American Soybean Association Head Office� Factory cmyk 111227 1bit 175-2438 宮 11121377 兼房-Cold Saw Blades for Single Use 0-46-7表面� Kanefusa is the pioneer of cold saw blades for single use. Since we released the first version, in 1987, Ferro Max we have not only improved the quality and durability of the saw blades but also increased their versatility. Today we supply eight different types used for various applications such as bearing steel, drive shafts, rails, pipes and tubes, shock absorbers. Cold Saw Blades

http:// www.kanefusa.net for Single Use

Stainless steel Supralube 60S Sulfur mineral 1-2 S For stainless steel, die steel