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Maintenance Manual for Jabiru 2200 Aircraft Engine Jabiru 3300 Aircraft Engine

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Maintenance Manual for Jabiru 2200 Aircraft Engine Jabiru 3300 Aircraft Engine MAINTENANCE MANUAL FOR JABIRU 2200 AIRCRAFT ENGINE JABIRU 3300 AIRCRAFT ENGINE DOCUMENT No. JEM0002-1 DATED: 26th July 2012 This Manual has been prepared as a guide to correctly operate, maintain and service Jabiru 2200 & 3300 engines. It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for applicable Service Bulletins and have them implemented as soon as possible. Failure to do this may render the aircraft un-airworthy and void Jabiru’s Limited, Express Warranty. This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled. Should you have any questions or doubts about the contents of this manual, please contact Jabiru Aircraft Pty Ltd. Engine Maintenance Manual Jabiru Aircraft Pty Ltd JEM0002-1 Jabiru Model 2200 & 3300 Aircraft Engines 1.1 TABLE OF FIGURES .................................................................................................................................5 2 GENERAL INFORMATION ...................................................................................................... 6 2.1 LIST OF EFFECTIVE PAGES ......................................................................................................................6 2.2 INTRODUCTION .......................................................................................................................................7 2.3 DESCRIPTION .........................................................................................................................................7 2.4 APPLICABILITY ........................................................................................................................................9 2.5 READING THIS MANUAL ..........................................................................................................................9 2.6 DEGREE OF DIFFICULTY .........................................................................................................................9 2.7 ADDITIONAL SERVICE INFORMATION ........................................................................................................9 2.8 RECORDING ........................................................................................................................................ 10 2.9 MANUFACTURER .................................................................................................................................. 10 2.10 ENGINE MANUALS ............................................................................................................................ 10 3 SPECIFICATIONS ................................................................................................................. 11 3.1 2200 ENGINE MODELS ........................................................................................................................ 11 3.1.1 2200J......................................................................................................................................................... 11 3.1.2 2200B ........................................................................................................................................................ 11 3.1.3 2200C ........................................................................................................................................................ 11 3.1.4 2200A ........................................................................................................................................................ 11 3.2 3300 ENGINE MODELS ........................................................................................................................ 12 3.2.1 3300L ........................................................................................................................................................ 12 3.2.2 3300A ........................................................................................................................................................ 12 3.3 DESIGN DETAILS ................................................................................................................................. 13 3.4 GENERAL SPECIFICATIONS & EQUIPMENT ............................................................................................. 14 3.5 FULL POWER STATIC RPM .................................................................................................................. 15 3.6 PERFORMANCE ................................................................................................................................... 15 3.6.1 Engine Ratings .......................................................................................................................................... 15 3.7 FUEL ................................................................................................................................................... 15 3.7.1 Recommended Fuel Types: ...................................................................................................................... 15 3.7.2 Fuel Consumption: .................................................................................................................................... 16 3.8 LUBRICANT .......................................................................................................................................... 16 3.9 COOLING SYSTEM ............................................................................................................................... 17 3.10 OPERATING SPEEDS AND LIMITS ....................................................................................................... 18 3.10.1 Ground Operating Limits ........................................................................................................................... 18 3.10.2 In-Flight Operating Limits .......................................................................................................................... 18 3.11 TORQUE SPECIFICATIONS ................................................................................................................. 19 3.12 PROPELLER SELECTION & SPECIFICATIONS ....................................................................................... 19 3.13 ELECTRICAL SYSTEM SPECIFICATIONS .............................................................................................. 20 3.14 2200 – DIMENSIONS ........................................................................................................................ 21 3.15 2200 – DENOMINATION OF CYLINDERS ............................................................................................. 21 3.16 3300 – DIMENSIONS ........................................................................................................................ 22 3.17 3300 – DENOMINATION OF CYLINDERS ............................................................................................. 22 3.18 DISTRIBUTOR CYLINDER MAP ........................................................................................................... 23 3.19 2200 – POWER CURVE .................................................................................................................... 23 3.20 3300 – POWER CURVE .................................................................................................................... 24 4 OPERATING INSTRUCTIONS ............................................................................................... 25 4.1 DAILY CHECKS .................................................................................................................................... 25 4.2 STARTING PROCEDURE ........................................................................................................................ 25 4.2.1 Cold Engine ............................................................................................................................................... 26 4.2.2 Warm Engine ............................................................................................................................................. 26 4.3 WARMING UP PERIOD .......................................................................................................................... 26 4.4 GROUND RUNNING .............................................................................................................................. 26 4.5 TAKE-OFF ........................................................................................................................................... 26 4.6 ENGINE STOP ...................................................................................................................................... 26 4.7 ENGINE STOP AND START DURING FLIGHT ............................................................................................ 27 4.8 OPERATION IN WINTER ........................................................................................................................ 27 4.9 CARBURETTOR ICING ........................................................................................................................... 27 4.9.1 Icing Due to Water in fuel .......................................................................................................................... 27 4.9.2 Icing Due to High Air Humidity. .................................................................................................................. 27 4.10 NEW ENGINE OPERATION ................................................................................................................
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