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Aircraft Service Manual Jabiru J230-D Variants

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Aircraft Service Manual Jabiru J230-D Variants Jabiru Aircraft Pty Ltd Aircraft Service Manual Jabiru J230-D Variants MAINTENANCE MANUAL FOR JABIRU AIRCRAFT MODEL J230-D Serial Number XXX SAMPLE DOCUMENT No. JTM001-0-230-D-858 th DATED: 8 May 2014 This Manual has been prepared in accordance with ASTM Standard F2483 as a guide to correctly and specifically maintain Jabiru Aircraft Model J230-D Serial # 858. Other Maintenance Manuals for other configurations of the Jabiru J230 aircraft are not to be used for maintenance instructions for this aircraft. It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for applicable Service Bulletins and have them implemented as soon as possible. Manuals are also updated periodically with the latest revisions available from the web site. Failure to maintain the engine or aircraft with current service information may render the aircraft un- airworthy and void Jabiru’s Limited, Express Warranty. This document is controlled and kept with the aircraft compliance files at Jabiru Aircraft Pty, Ltd and a copy is also kept at Jabiru USA Sport Aircraft, LLC. It remains controlled while in the aircraft compliance files. Once this no longer applies the document becomes uncontrolled. Should you have any questions or doubts about the contents of this manual, please contact Jabiru Aircraft Pty Ltd. DOCUMENT No. JTM001-0-230-D-868 08 May 2014 Page 1 of 223 Jabiru Aircraft Pty Ltd Aircraft Service Manual Jabiru J230-D Serial # 868 Owner/Operator Responsibilities To maintain compliance with ASTM Standard F2295 which establishes the parameters for continued operational safety and is an underlying requirement for a LSA Airworthiness Certificate, the owner or operator of this aircraft must follow six rules that are specified in Section 5.4 of F2295. Failure to comply with these responsibilities could result in an aircraft that may be out of compliance with the ASTM standards and could lead to revocation of the aircraft airworthiness certificate. 1. Each owner/operator of this aircraft shall read and comply with the maintenance and continued airworthiness information and instructions provided by the manufacturer. 2. Each owner/operator of this aircraft shall be responsible for providing the manufacturer with current contact information where the manufacturer may send the owner/operator supplemental notification bulletins. 3. The owner/operator of this aircraft shall be responsible for notifying the manufacturer of any safety of flight issue or significant service difficulty upon discovery. 4. The owner/operator of this aircraft shall be responsible for complying with all manufacturer notices of corrective action and for complying with all applicable aviation authority regulations in regard to maintaining the airworthiness of this aircraft. 5. The owner/operator of this aircraft shall ensure that any needed corrective action be completed as specified in a notice, or by the next scheduled annual inspection. 6. Should an owner not comply with any mandatory service requirement, the aircraft shall be considered not in compliance with applicable ASTM standards and may be subject to regulatory action by the presiding aviation authority. DOCUMENT No. JTM001-0-230-D-868 08 May 2014 Page 2 of 223 Jabiru Aircraft Pty Ltd Aircraft Service Manual Jabiru J230-D Serial # 868 OWNER/OPERATOR RESPONSIBILITIES ................................................................................ 2 1.1 TABLE OF FIGURES ......................................................................................................................................................... 6 1.2 LIST OF TABLES ...............................................................................................................................................................9 2 SECTION 2 – GENERAL INFORMATION ........................................................................ 10 2.1 FOREWORD / APPLICABILITY ........................................................................................................................................10 2.2 ADDITIONAL REFERENCE MANUALS ...........................................................................................................................12 2.3 LIST OF EFFECTIVE PAGES / ISSUE STATUS ..............................................................................................................12 2.4 INTRODUCTION ..............................................................................................................................................................12 2.5 DEGREE OF DIFFICULTY ...............................................................................................................................................12 2.6 USE-BY DATES & STORAGE ..........................................................................................................................................13 2.7 GENERAL DESCRIPTION ...............................................................................................................................................13 2.8 OWNER MAINTENANCE ................................................................................................................................................. 13 2.9 AIRCRAFT SPECIFICATIONS .........................................................................................................................................14 2.10 CENTRE OF GRAVITY LIMITATIONS .............................................................................................................................14 2.11 STANDARD PRACTICES................................................................................................................................................. 14 2.12 AIRCRAFT STRUCTURE ................................................................................................................................................. 15 2.13 ENGINES .........................................................................................................................................................................15 3 AIRCRAFT SPECIFICATIONS ......................................................................................... 15 3.1 UNIVERSAL SPECIFICATIONS .......................................................................................................................................15 3.2 TORQUE VALUES (IN FIBREGLASS) .............................................................................................................................17 4 MAINTAINER REQUIREMENTS ...................................................................................... 18 4.1 FACILITIES ......................................................................................................................................................................18 4.2 TRAINING ........................................................................................................................................................................18 4.3 RATING ............................................................................................................................................................................18 4.4 EXPERIENCE ..................................................................................................................................................................18 4.5 TOOL & GAUGE CONTROL ............................................................................................................................................18 4.6 TOOLS: ............................................................................................................................................................................18 4.7 EQUIPMENT: ...................................................................................................................................................................20 4.8 GENERAL: .......................................................................................................................................................................20 4.9 SPECIAL TOOLS & COMPOUNDS ..................................................................................................................................21 5 CLEANING, GROUND HANDLING & STORAGE ............................................................ 25 5.1 CLEANING .......................................................................................................................................................................25 5.2 GROUND HANDLING ......................................................................................................................................................26 5.3 STORAGE ........................................................................................................................................................................28 6 INSPECTIONS .................................................................................................................. 31 6.1 SERVICE INTERVAL TOLERANCE ................................................................................................................................. 31 6.2 BASIC INSPECTION PROCEDURE................................................................................................................................. 31 6.3 MANDATORY INSPECTIONS & LIFE LIMITED ITEMS ................................................................................................... 31 6.4 INSPECTION CHART ......................................................................................................................................................32
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