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MAINTENANCE MANUAL for JABIRU 2200 Gen 4 AIRCRAFT ENGINE JABIRU 3300 Gen 4 AIRCRAFT ENGINE

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MAINTENANCE MANUAL for JABIRU 2200 Gen 4 AIRCRAFT ENGINE JABIRU 3300 Gen 4 AIRCRAFT ENGINE MAINTENANCE MANUAL FOR JABIRU 2200 Gen 4 AIRCRAFT ENGINE JABIRU 3300 Gen 4 AIRCRAFT ENGINE DOCUMENT No. JEM0005-3 DATED: 10th June 2019 This Manual has been prepared as a guide to correctly operate, maintain and service Jabiru 2200 Gen 4 & 3300 Gen 4 engines. It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for applicable Service Bulletins and have them implemented as soon as possible. Failure to do this may render the aircraft un-airworthy and void Jabiru’s Limited, Express Warranty. This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled. Every effort is made to ensure that the information provided is accurate and up to date. However, there is an inherent risk in the use of Jabiru® engines in aircraft and in the operation of aircraft generally. The operator of any type of aircraft powered by Jabiru® engines assumes any and all risk relating to such use. Accordingly, use of the information herein is at the user's risk and Jabiru disclaims any responsibility for any errors or omissions. In the event that you have any questions or concerns with regard to any information herein, please contact Jabiru Aircraft Pty Ltd. Engine Maintenance Manual Jabiru Aircraft Pty Ltd JEM0005-3 Jabiru Gen4 2200 & 3300 Aircraft Engines 1.1 TABLE OF FIGURES .................................................................................................................................5 2 GENERAL INFORMATION ...................................................................................................... 6 2.1 LIST OF EFFECTIVE PAGES ......................................................................................................................7 2.2 INTRODUCTION .......................................................................................................................................7 2.3 APPLICABILITY ........................................................................................................................................7 2.4 ADDITIONAL SERVICE INFORMATION ........................................................................................................7 2.5 RECORDING ...........................................................................................................................................8 2.6 MANUFACTURER .....................................................................................................................................8 2.7 2200/3300 GEN 4 ENGINE MANUALS ......................................................................................................8 2.8 SOURCE OF PURCHASE PARTS ...............................................................................................................8 2.9 LIST OF DISPOSABLE REPLACEMENT PARTS ............................................................................................8 2.10 OWNER/OPERATOR RESPONSIBILITES (LSA AIRCRAFT) .........................................................9 3 SPECIFICATIONS ................................................................................................................. 10 3.1 DESIGN DETAILS ................................................................................................................................. 10 3.2 GENERAL SPECIFICATIONS & EQUIPMENT ............................................................................................. 10 3.3 FULL POWER STATIC RPM .................................................................................................................. 11 3.4 PERFORMANCE ................................................................................................................................... 11 3.4.1 Engine Ratings .......................................................................................................................................... 11 3.5 FUEL ................................................................................................................................................... 11 3.5.1 Recommended Fuel Types: ...................................................................................................................... 11 3.5.2 Fuel Consumption: .................................................................................................................................... 12 3.6 LUBRICANT .......................................................................................................................................... 12 3.7 COOLING SYSTEM ............................................................................................................................... 13 3.8 OPERATING SPEEDS AND LIMITS .......................................................................................................... 14 3.8.1 Ground Operating Limits ........................................................................................................................... 14 3.8.2 In-Flight Operating Limits .......................................................................................................................... 14 3.9 TORQUE SPECIFICATIONS .................................................................................................................... 15 3.10 BUILD TOLERANCES AND CLEARANCES ............................................................................................. 15 3.11 PROPELLER SELECTION & SPECIFICATIONS ....................................................................................... 15 3.12 ELECTRICAL SYSTEM SPECIFICATIONS .............................................................................................. 15 3.13 ENGINE DIMENSIONS AND LAYOUT ..................................................................................................... 16 3.14 DISTRIBUTOR CYLINDER MAP ........................................................................................................... 18 3.15 2200 GEN 4 – POWER CURVE .......................................................................................................... 18 3.16 3300 GEN 4 – POWER CURVE .......................................................................................................... 18 4 OPERATING INSTRUCTIONS ............................................................................................... 19 4.1 DAILY CHECKS .................................................................................................................................... 19 4.2 STARTING PROCEDURE ........................................................................................................................ 19 4.2.1 Cold Engine ............................................................................................................................................... 20 4.2.2 Warm Engine ............................................................................................................................................. 20 4.3 WARMING UP PERIOD .......................................................................................................................... 20 4.4 GROUND RUNNING .............................................................................................................................. 20 4.5 TAKE-OFF ........................................................................................................................................... 20 4.6 ENGINE STOP ...................................................................................................................................... 20 4.7 ENGINE STOP AND START DURING FLIGHT ............................................................................................ 20 4.8 OPERATION IN WINTER ........................................................................................................................ 21 4.9 CARBURETTOR ICING ........................................................................................................................... 21 4.9.1 Icing Due to Water in fuel .......................................................................................................................... 21 4.9.2 Icing Due to High Air Humidity. .................................................................................................................. 21 4.10 NEW ENGINE OPERATION ................................................................................................................. 21 4.11 ENGINE INSTALLATION ...................................................................................................................... 22 5 MAINTAINER REQUIREMENTS ........................................................................................... 23 5.1 FACILITIES ........................................................................................................................................... 23 5.2 TRAINING ............................................................................................................................................ 23 5.3 RATING ............................................................................................................................................... 23 5.4 EXPERIENCE ....................................................................................................................................... 23 5.5 TOOL & GAUGE CONTROL .................................................................................................................... 23 5.6 TOOLS: ..............................................................................................................................................
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