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Exploration Systems Development Status ExplorationNational Aeronautics and Space Administration Systems Development NASA Advisory Council Meeting March 2, 2016 Agenda • ESD Overview • Program Accomplishments and Status • Space Launch System (SLS) • Ground Systems Development and Operations (GSDO) • Orion • Cross-Program System Integration Status 2 ExplorationNational Aeronautics and Space Administration Systems Development OVERVIEW JOURNEY TO MARS HUBBLE SPACE TELESCOPE INTERNATIONAL SPACE STATION SPACE LAUNCH SYSTEM ORBITERS ROVERS AND LANDERS DEIMOS PHOBOS MARS TRANSIT HABITAT SOLAR ASTEROID ELECTRIC REDIRECT ORION DEEP PROPULSION MISSION COMMERCIAL CREWED SPACE CARGO AND CREW SPACECRAFT HABITAT MISSIONS: 6-12 MONTHS MISSIONS: 1-12 MONTHS MISSIONS: 2-3 YEARS RETURN: HOURS RETURN: DAYS RETURN: MONTHS 4 EARTH RELIANT PROVING GROUND EARTH INDEPENDENT Transition from ISS to Cislunar Space: Framework Ends with testing, research and Today demos complete* Phase 0: Exploration Systems Testing on ISS Asteroid Redirect Crewed Mission Marks Move from Phase 1 to Phase 2 Phase 1: Cislunar Flight Testing of Exploration Systems Ends with one year crewed Mars -class shakedown cruise Phase 2: Cislunar Validation of Exploration Capability *There are several other considerations Mid-2020s 2030 for ISS end-of-life 5 DRAFT: Phase 1 Flight Test Objectives CATEGORY FLIGHT TEST OBJECTIVE Transportation Demonstrate Orion’s capability to extract co-manifested payload from SLS fairing. Determine Orion’s ability to support missions with at least 4-Crew longer than 21 days in conjunction with additional Transportation elements. Transportation Evaluate Orion’s depress/repress for EV! contingency operations. Transportation Evaluate Orion’s off-axis (tail-to-sun) performance. Transportation Evaluate EUS TLI Performance with Orion plus Co-Manifested Payload. Transportation Evaluate high-power electric propulsion systems. Transportation Evaluate high-efficiency, high-power solar arrays in deep space. Habitation Working in Space Demonstrate crew accommodations for Beyond-LEO conditions. Habitation Working in Space Evaluate the performance of electrical components in a deep-space radiation environment. Evaluate cislunar transit habitat airlock and EVA system servicing accommodation for ability to support contingency EVA Habitation Working in Space operations. Evaluate cislunar transit habitat airlock and EVA system servicing accommodation for ability to support nominal deep Habitation Working in Space space mission EVA operations. Demonstrate transition between crewed and uncrewed operations, including configuration for remote/dormant Operations Working in Space operations and reactivation for crewed support. Operations Working in Space Demonstrate human spacecraft operations in the presence of communications latency. Operations Working in Space Demonstrate independent (On-board) mission and trajectory design/planning capability. Operations Working in Space Demonstrate Earth-independent deep space navigation. Operations Working in Space Evaluate stowage strategies to handle logistics and trash within available stowage volume for deep space missions. Operations Working in Space Demonstrate side-by-side human and robotic operations. Exploration Working in Space Demonstrate collection and return of geologic asteroid samples. Demonstrate research sample acquisition, handling, analysis, and curation requiring environmentally controlled conditions Exploration Working in Space with no cross-contamination permitted. Staying Healthy Demonstrate/evaluate space radiation protection and monitoring. Staying Healthy Demonstrate/evaluate human health, performance, and environmental health in a hostile and closed environment. Staying Healthy Evaluate the effects of deep space on complex organisms, plants, food, medicines, and animal models. 6 SLS, Orion, and Ground Systems Beginning human exploration beyond LEO as soon as practicable helps secure our future in space. Space Launch System Orion Spacecraft Ground Systems Development & Operations 7 EM-1 Vehicle Stack European Launch Service Module Abort System Orion Crew Vehicle Crew Module Orion Stage Adapter Orion Multi-Purpose Launch Vehicle Crew Vehicle Stage Adapter Solid Rocket Booster Interim Cryogenic Propulsion Stage Core Stage and Vehicle Avionics RS-25 Main Engines 8 NASA ESD Based on Month-End December 2015 Chart Updated: 2/2/2016 2015 2016 2017 2018 2019 J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J ENTERPRISE EM-1 Post Flight Assessment Design-to Build-to Build-to MIR (U/R) Integration Agency Uncrewed & Review (PFAR) HEO / ESD Sync K/O Sync K/O Sync Board Review FRR Launch Integrated Launch CDR CDR RPSF ORD VAB Stacking ORD Spacecraft Offline ITCO/Pad/Lan Readiness Readiness Date No GSDO K/O Board ORD ding & Window Recovery Later Than Nov 2018 KDP-C CDR CDR ESM ORD Orion DPMC K/O Board CDR (U/R) ESM Integration TRR Booster SPIE SLS CS SPIE CDR SPIE CDR DCR DCR DCR DCR Board Pt.1 CDR SLS CDR Board Board Pt.2 Board Board Board Board K/O ELEMENT LOCATION ITL-01: Core ITL 02: Dual Orion ITL-03a CM ITL 03b CSM EGSE & Lab String C&DH ESM S/W Emulator Power-On Power-On ITL-04 External I/F Final Flight S/W PDR Infrastructure Integration Emulator delivery to Procedure Valid. Procedure Valid. Integration Flight S/W Board Complete Complete Delivery SLS Complete Complete Complete Release Orion S/W ITL EM-1 Ogive LAS & Production Start LAS AM & ACM Mass Sim. Ogive CSM/LAS/MSA ACM Mass AM Mass EM-1 JM LAS AM & ACM Assy JM Delivery to KSC Del. to KSC Del. to Integration Sim. Start Sim. Start build start Complete (LASF) (LASF) GSDO @LASF LAS LM LASF First EDU Power CM Structure Dist. Unit Delivered CSM Heat Shield Delivery to O&C Delivery First CM Design CM Pressure CM Prop Proof InitialPower On EM-1 CM/SM Pathfinder Weld Complete Proof Test & Leak Test (IPO) Mate to GSDO CM MAF O&C CSM to O&C CSM to First EM-1 Weld ESM STA O&C LASF (tunnel to bulkhead) Arrival at ESM STA ESM STA Plum Brook PB Plum Brook Ready for Test Testing Complete CSM to PB ESM European Plumbrook MPPF MPPF ESA SM Testing Complete ESM Delivery for T-Vac ICPS Post-Flight CM Transport Torino/Bremen to to O&C VAB & Deservicing (EM-1) ESM FM-1 Structural Assy Complete ICPS Flight Unit 1 Production Complete ICPS Delivery ICPS to GSDO ULA Orion/MSAVAB to ICPS Flight Unit 1 ICPS STA ICPS/LVSA/MSA Integ. STA Production Start Production Structural Test Complete MSA Delivery Complete LVSA STA Flight LVSA Assy to GSDO PAD MSA Flight Unit 1 LVSA Flight Unit 1 Production Operations at AWF LVSA Flight Unit1 MSA Flight Unit 1 () toLASF,seeabove Production Start Production Start Complete Complete Production Complete Production Complete 39B MSA/LVSA MSFC LVSA Final Pad Ops LOx, ES, LH2, IT Delivery to Start VAC Weld STA Test Fac. GSDO Roll-out #1 Confidence Article Flight IT VAC Complete SITF-Q and DRT VAC Base Plate ESAB VAC Handover Panels to Welding Testing Start CS1 Final Core Stage to Alignment (to Boeing) MAF Complete Complete Integration SSC Roll-out For Launch Core Stage MAF VAB HB3 Start SITF-Q CS STA VAC Welds CS1 Green Run First SLS RS-25 EM-1 ECU Testing B-2 Complete Activation Hotfire (U/R) Core Stage Testing Complete Booster Integration Engine Controller EM5 Dev. Testing Delivery to Del. to SSC Complete SSC B-2 then Core Stage Integration CS1 Fill & Drain Test GSDO 1 2 34 then Partial Modal Test Engines AR then LVSA & ICPS Integration Engine Controller Flight Engine 1,2 Flight Engine 3,4 Fwd, Ctr, Aft Segs then Orion Integration EM4 Del. to SSC Del. to MAF Del. to MAF to GSDO KEY: EM-1 Motor First LH & RH then Full Modal Test Segment Cast EM-1 Motor Aft EM-1 Fwd/Ctr RPSF SRB Ready (Aft) Segments Complete Segments Complete for VAB Control Milestone Boosters ATK Completed milestone QM-1 Static Start Flight Motor QM-2 Static Fwd Test Casing Refurb. Test BFF Assembly to Future milestone Booster Aft Skirts SIL Infrastructure S/W Rel. 12 S/W Rel. 13 SIL S/W Rel. 14 GSDO Build-up Complete (Engineering Release) (Func Qual Test) Certification & Cones to GSDO Vehicle Cert Indicates changed (Green Run & Flight) milestones S/W Regression Complete SLS S/W SIL SLS S/W Emulator VAB Ready for M-E V&V Pad B Ready for M-E V&V Primary Critical Path Pad B Flame Trench/Def. Deliveries Complete Construction Start ML/VAB Secondary Critical Path VAB Platform K Tower SCCS 3.0/3.2 Valid. Umbilical Install M-E V&V MPPF Ready for Complete Spacecraft Offline MCC E Side Del. Test Complete Complete SAR/ORR ORR Tertiary Critical Path Ground KSC/JSC Software Critical Path ML Structural ML Ready for SCCS 3.0/3.2 SCCS 3.3/3.4 Pad B Flame SCCS GFAST Not on Critical Path Mods Complete GSE Install SCCS ML GSE Trench/Deflector 4.1 Valid. Ready System Test Valid. Complete 4.0 Verif. Install Construction Complete (Flight) (U/R) Under Review Complete Complete Complete Complete For comments contact [email protected] 9 ESD HQ Milestones Sept 2015-Feb 2016 Date Program Program Milestone Comment Orion ACM Mass Sim Start Complete Sep-15 Orion First EDU Power Dist. Unit Delivered Complete Orion First EM-1 Weld (Tunnel to Bulkhead) Complete SLS ESAB handover VAC (to Boeing) Complete GSDO GSDO CDR Kickoff Complete Oct-15 SLS ICPS STA Production Complete Complete Orion Orion CDR Board Complete Orion AM Mass Sim Start Complete Nov-15 Orion ESM STA Arrival @ Plum Brook Complete Orion Heat Shield Design Complete Complete GSDO GSDO CDR Board Complete Dec-15 Orion CM Primary Structure Close-Out Weld Start Complete Orion EM-1 Ogive Production Start Complete Jan-16 Complete. Learning curve with tooling resulted in slower than planned weld SLS Start VAC Weld Confidence Article ops.
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