PROFINET IO Power Hub with HD2-GTR-4PA.PN Gat Eway
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PROCESS AUTOMATION MANUAL PROFINET IO Power Hub With HD2-GTR-4PA.PN Gat eway ® PROFINET IO Power Hub With regard to the supply of products, the current issue of the following document is ap- plicable: The General Terms of Delivery for Products and Services of the Electrical Indus- try, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship" PROFINET IO Power Hub 1 Introduction................................................................................. 6 1.1 Contents................................................................................................ 6 1.2 Target Group, Personnel...................................................................... 6 1.3 Symbols Used ...................................................................................... 6 2 Product Specifications............................................................... 8 2.1 Overview and Application ................................................................... 8 2.2 System Components ........................................................................... 8 2.3 Recommended System Combinations............................................. 11 2.4 Component Overview ........................................................................ 13 2.5 Technical Data .................................................................................... 14 2.6 Dimensions......................................................................................... 16 3 PROFINET System Integration ................................................ 17 3.1 PROFINET IO Communication Profile.............................................. 17 3.2 Gateway Device Model ....................................................................... 17 3.3 Gateway Management Function........................................................ 18 3.4 Supported PROFIBUS PA Device Features...................................... 18 3.5 Cyclic IO Data of the PROFIBUS PA Devices................................... 19 3.6 PROFIBUS PA Device Diagnostics ................................................... 19 4 Installation and Commissioning ............................................. 20 4.1 Mounting and Dismounting............................................................... 20 4.2 Shielding/Grounding ......................................................................... 22 4.2.1 Connection to Equipotential Bonding System .................................. 23 4.3 Hazardous Area Installation and Use............................................... 24 4.3.1 Installation in Zone 2, Category 3G .................................................. 24 4.4 Connections ....................................................................................... 25 4.5 Gateway Addressing .......................................................................... 26 4.6 PROFIBUS PA Device Addressing.................................................... 26 4.7 Gateway Configuration....................................................................... 26 3 PROFINET IO Power Hub 4.8 Gateway Device Parameters (DAP Submodules).............................26 4.9 PROFIBUS PA Master Parameters (FAP Submodules) ...................27 4.10 Start-Up Behavior ...............................................................................27 5 System Integration ................................................................... 28 5.1 System Integration in Practice ..........................................................28 5.2 PROFINET GSD File Generator..........................................................28 5.3 PROFINET Redundancy Concepts ...................................................30 6 PROFIBUS Commissioning ..................................................... 33 6.1 Device Type Manager (DTM): Installation and Commissioning .....33 6.2 PROFINET DTM Project......................................................................33 6.3 DTM Offline Project Tree ....................................................................34 6.4 PROFINET Gateway Addressing........................................................36 6.5 Topology Scan ....................................................................................37 6.6 PROFINET Identification and Maintenance (I&M) ..........................39 7 Diagnostic Information and Troubleshooting........................ 40 7.1 PROFIBUS PA Device Diagnostics....................................................40 7.2 Gateway Diagnostics ..........................................................................40 7.3 Diagnostics Indicated via LEDs ........................................................42 8 Gateway Web Server................................................................. 45 9 Gateway Information and Diagnostics.................................... 46 9.1 Device Identification...........................................................................47 9.2 Device Diagnostics.............................................................................48 9.3 Device Network Information ..............................................................49 9.4 Segment Diagnostics.........................................................................50 9.5 Information on Field Devices of the Segment .................................50 9.6 Gateway Firmware Update (Web Server Only).................................52 4 PROFINET IO Power Hub 9.7 Gateway Documentation.................................................................... 53 10 References ................................................................................ 55 5 PROFINET IO Power Hub Introduction 1Introduction 1.1 Contents This document contains information that you need in order to use your product throughout the applicable stages of the product life cycle. These can include the following: ■ Product identification ■ Delivery, transport, and storage ■ Mounting and installation ■ Commissioning and operation ■ Maintenance and repair ■ Troubleshooting ■ Dismounting ■ Disposal Note! This document does not substitute the instruction manual. Note! For full information on the product, refer to the instruction manual and further documentation on the Internet at www.pepperl-fuchs.com. The documentation consists of the following parts: ■ Present document ■ Instruction manual ■ Datasheet Additionally, the following parts may belong to the documentation, if applicable: ■ EU-type examination certificate ■ EU declaration of conformity ■ Attestation of conformity ■ Certificates ■ Control drawings ■ Additional documents 1.2 Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation. Prior to using the product make yourself familiar with it. Read the document carefully. 1.3 Symbols Used This document contains symbols for the identification of warning messages and of informative messages. 2016-06 6 PROFINET IO Power Hub Introduction Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage. Depending on the risk level, the warning messages are displayed in descending order as follows: Danger! This symbol indicates an imminent danger. Non-observance will result in personal injury or death. Warning! This symbol indicates a possible fault or danger. Non-observance may cause personal injury or serious property damage. Caution! This symbol indicates a possible fault. Non-observance could interrupt the device and any connected systems and plants, or result in their complete failure. Informative Symbols Note! This symbol brings important information to your attention. Action This symbol indicates a paragraph with instructions. You are prompted to perform an action or a sequence of actions. 2016-06 7 PROFINET IO Power Hub Product Specifications 2 Product Specifications 2.1 Overview and Application The Pepperl+Fuchs FieldConnex® Power Hub for PROFINET IO is based on a modular system. The system consists of various motherboards with slots, plug-in modules, e.g., power supplies, diagnostic modules, and a gateway. The gateway couples up to 4 PROFIBUS PA segments to PROFINET IO system interfaces. On the PROFIBUS PA trunk a high energy level is fed to the field devices via device couplers, such as FieldBarriers or Segment Protectors. A dedicated version of the Power Hub (DART) supports the intrinsically safe concept for fieldbus. In its basic version, the diagnostic module is used ensure to the functional integrity of the Power Hub. The advanced version additionally monitors the physical layer of the 4 PROFIBUS PA segments online, this way enabling the detection of degradation and faults in real-time during operation. Measurement data and alarms are transmitted to the control room. This makes the fieldbus physical layer visible and accessible as an active component in plant asset management systems. Operating personnel are enabled to decide on proactive measures to avoid unwanted situations while the plant is running smoothly. For further information