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NAMUR Open Architecture (NOA) • Open Process Automation (OPA) 3 Keeping up with Industry 4.0 By Frederik Langenhoven SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Agenda 1. Introduction 2. Process control architectures • NAMUR Open Architecture (NOA) • Open Process Automation (OPA) 3. How to make existing plants Industry 4.0 capable 4. The need for speed - Advanced Physical Layer (APL) 5. Conclusion SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Introduction Internet of Things (IoT) is a term coming from IT technology It means that • Each “Thing” has its own Internet address (URL) • It is accessible via the Internet • It can communicate with other “Things” via the Internet SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Introduction IoT vs IIoT “Industry 4.0” • IoT (Internet of Things) is based on concepts which are consumer oriented Entertainment electronics, Computers, Cars… • IIoT (Industrial Internet of Things) is based on concepts which are industry oriented Level measuring instruments in a process plant IIoT is a term coming from the US; the same is called in Europe “Industrie 4.0” (German) or “Industry 4.0” SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Process control architectures • NAMUR Open Architecture (NOA) – European approach • Open Process Automation (OPA) – American approach SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 NAMUR Open Architecture (NOA) SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 NAMUR Open Architecture (NOA) Based on the current automation structure there will be • An open Industry 4.0 interface from inside to outside • A secure Industry 4.0 interface from ERP outside to inside secure MES open Automation level Field level SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 NAMUR Open Architecture (NOA) • The basic idea is that the Core Process Control remains as it is • Data will be exported into the system world “Monitoring + Optimization“ SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Open Process Automation (OPA) SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Open Process Automation (OPA) • Initiator of this approach is ExxonMobile • Currently further members are Shell, Total, BASF (USA), Aramco Services Company, … Scope • Complete new idea which contains of OPA the following components: • DCS, PLC • Human Machine Interface • Advanced Process Control SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 How to migrate existing plants to Industry 4.0 SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018 Field Instrumentation Today Ethernet Plant Asset Operator Engineering Management Very often propriety Industrial Ethernet Control Room PROFIBUS DP, Modbus RTU, Ethernet… PROFIBUS DP 4..20 mA (HART?) 4..20 mA (HART?) PROFIBUS PA Foundation Fieldbus Frederik Langenhoven 15 Industry 4.0 with conventional Barriers? Operator Mainten. Station Station Ethernet ETH RS 485 4 … 20 mA 4 … 20 mA / HART Frederik Langenhoven 16 Industry 4.0 with conventional Barriers? In acc. With NOA with unaffected core automatization Operator M+O Station Ethernet ETH RS 485 4 … 20 mA 4 … 20 mA / HART Frederik Langenhoven 17 Industry 4.0 using WirelessHART Operator Mainten. Station Station Ethernet 4 … 20 mA 4 … 20 mA / HART Frederik Langenhoven 18 Industry 4.0 using WirelessHART Parallel Architecture PLS HCP System Ethernet 4 … 20 mA Frederik Langenhoven 19 Application example HCP SAP Asset Intelligence Network Asset Managm. Type- and Field device Real time data Dashboard 1 of all instruments SAP Firewall HANA HCP IoT- Services Firewall SAP HANA Field devices with Field device vendor 2 WirelessHART Bullet Field device vendor 1 Product data base 4 … 20 mA Information about the instrument (Documents, instruction manuals, DCS system calibration data, certificates, models, … Frederik Langenhoven 20 Industry 4.0 with Remote I/O? . A PROFIBUS DP Master class 2 is required which is supporting the „HART on Class 2 PROFIBUS“ protocol. Master . This protocol must be supported by the bus ETH coupler as well! DP PROFIBUS HART on PROFIBUS 4..20 mA (HART) Frederik Langenhoven 21 Industry 4.0 and Fieldbus . The required data are available within all fieldbus devices (FF and PA). With PROFIBUS the structure is the same as with Class 2 Remote I/O Systems Master . If a higher amount of data shall be transmitted the ETH supported band width / transmission rate of FF or DP PROFIBUS PROFIBUS PA is too small/low. e.g. Envelope curve of a microwave sensor . Such data will be transmitted within the acyclic channel. Frederik Langenhoven 22 ERP The need for speed Advanced Physical Layer (APL) Field level Frederik Langenhoven 23 Requirements of NAMUR An Ethernet communication system for process automation shall: . Enable the Integration of DCS technology and field devices . Shall support 2-wire as well as 4-wire instruments . Be usable in hazardous and non-hazardous areas . Simple and robust connection technology . High requirements regarding safety and availability NAMUR position paper Frederik Langenhoven 24 Ethernet for Process Automation . The Initiative was started with the target to provide an Ethernet based communication platform for application in the Process industry . 10 Mbit/s transmission rate (will be extended to 100 Mbit/s later) . Usage of 2-wire cable type A (same cable as fieldbus) . Full duplex transmission . Same topology as fieldbus . Possibility of intrinsic safe spurs (High Power Trunk Concept; FISCO comparable) . 30 V / 500 mA of power provided to the trunk Frederik Langenhoven 25 Ethernet in the Field – Principle Topology Ethernet Switch Power Supply “Trunk” Ex-e 2 – wire with power supply 1000 m Field Switch Field Switch Zone 1 Spur: Ex-i 2 – wire with power supply 200 m Field …… Field Field …… Field Zone 0 device device device device Frederik Langenhoven 26 General Specification . Transparent for all Ethernet protocols including PROFINET and EthernetIP . Switch based architecture . Support of standard fieldbus cable (cable type A acc. to IEC61158-2) . Support of all common grounding concepts of fieldbus shield . Connection via terminals or plugs (e.g. M8, M12) Phase 1: 10MBit/s Phase 2: 100MBit/s . Auto-Negotiation for transmission rate and Power-Profile . Development of conformance test tools Frederik Langenhoven 27 APL Fieldbus practical Example PactWare FDI-i-DTM, CodeWrights TabEx Web-Browser WLAN Router Switch APL ≤ 1000 m APL Up to 200 m APL Fieldbus Fieldbus VEGAPULS Level E+H E+H Micropilot P+F Tempe- Field-Switch Cerabar Level rature Input Pressure Zone 1 Zone 0 Zone 1 Zone 2 Frederik Langenhoven 28 APL, organizational Structure – Members as of 08/2017 . PROFIBUS International (PI, PNO) has taken over the patronage for APL. The target is to standardize the transmission technology and to define the necessary specifications, standards and tests to enable the application within an interoperable environment. Frederik Langenhoven 29 Conclusion Data Added Values Sensors Connectivity Management Services + Machines Data Connectivity Visualisation Vendor Customer Connectivity User Frederik Langenhoven 30 Are you keeping up with Industry 4.0? Frederik Langenhoven 31 Are you keeping up with Industry 4.0? Frederik Langenhoven 32 Thank you for your attention By Frederik Langenhoven SAFA Symposium 2018 - Emperors Palace, Kempton Park 24 May 2018.
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