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System Planner ACE3600 RTU ab 6802979C45-D Draft 2 Copyright © 2009 Motorola All Rights Reserved March 2009 DISCLAIMER NOTE The information within this document has been carefully checked and is believed to be entirely reliable. However, no responsibility is assumed for any inaccuracies. Furthermore Motorola reserves the right to make changes to any product herein to improve reliability, function, or design. Motorola does not assume any liability arising out of the application or use of any product, recommendation, or circuit described herein; neither does it convey any license under its patent or right of others. All information resident in this document is considered copyrighted. COMPUTER SOFTWARE COPYRIGHTS The Motorola products described in this Product Planner include copyrighted Motorola software stored in semiconductor memories and other media. Laws in the United States and foreign countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in Motorola products described in this Product Planner may not be copied or reproduced in any manner without written permission from Motorola, Inc. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyright, patents, or patent applications of Motorola, except for the normal non-exclusive, royalty free license to use that arises by operation in law of the sale of a product. TRADEMARKS MOTOROLA and the Stylized M Logo are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners. Table of Contents TABLE OF CONTENTS...............................................................................................................I ACE3600 SYSTEM OVERVIEW................................................................................................ 1 ACE3600 RTU CONSTRUCTION.............................................................................................. 3 POWER SUPPLY MODULES .................................................................................................... 6 12V BACKUP BATTERY............................................................................................................... 7 CPU MODULES............................................................................................................................ 8 I/O MODULES............................................................................................................................ 10 DIGITAL INPUT MODULES ................................................................................................... 13 DIGITAL OUTPUT RELAY MODULES................................................................................ 22 ANALOG INPUT MODULES................................................................................................... 31 ANALOG OUTPUT MODULES............................................................................................... 39 DIGITAL OUTPUT AND DIGITAL INPUT FET MODULES............................................. 45 MIXED I/O MODULES ............................................................................................................. 52 MIXED ANALOG MODULES.................................................................................................. 54 I/O EXPANSION......................................................................................................................... 56 EXPANSION POWER SUPPLY MODULE............................................................................ 60 EXPANSION MODULE............................................................................................................. 61 MODULE FIRMWARE AND OPERATION MODES......................................................................... 62 EXPANSION LAN SWITCH..................................................................................................... 65 RTU I/O EXPANSION - POWER CONSIDERATIONS........................................................ 67 ORDERING INFORMATION .................................................................................................. 70 ACE3600 RTU ORDERING FLOW: ............................................................................................ 70 LIST OF ACE3600 MODELS....................................................................................................... 80 LIST OF ACE3600 OPTIONS ...................................................................................................... 82 GENERAL ORDERING REQUIREMENTS ...................................................................................... 85 ACE3600 INSTALLATION GUIDELINES............................................................................. 86 DIMENSIONS .............................................................................................................................. 86 GENERAL SAFETY INFORMATION: .................................................................................. 87 MOUNTING THE ACE3600 FRAME ON A WALL ........................................................................ 88 INSTALLING THE ACE3600 IN A 19" RACK............................................................................... 90 HOUSING INSTALLATION........................................................................................................... 91 COMMUNICATIONS................................................................................................................ 93 MDLC PROTOCOL..................................................................................................................... 94 COMMUNICATION LINKS........................................................................................................... 98 RS232 PORTS ............................................................................................................................ 98 RS485 PORTS ............................................................................................................................ 99 i IP PORTS (MDLC OVER IP)..................................................................................................... 101 RADIO COMMUNICATIONS ...................................................................................................... 120 COMMUNICATION NETWORK .................................................................................................. 129 MDLC ENCRYPTION ............................................................................................................... 135 CLOCK FUNCTIONS AND SYNCHRONIZATION ........................................................... 140 RTU CLOCK ............................................................................................................................ 140 TIME ADJUSTMENT AND SYNCHRONIZATION ......................................................................... 140 NTP CLOCK SYNCHRONIZATION ............................................................................................ 142 GLOBAL POSITIONING SYSTEM (GPS) .................................................................................... 144 SCADA SYSTEM COMPONENTS ........................................................................................ 145 CONTROL CENTER – SCADA MANAGER................................................................................ 145 M-OPC.................................................................................................................................... 145 IP GATEWAY ........................................................................................................................... 147 LEGACY MODBUS FEP ........................................................................................................... 147 APPENDIX A - ACE3600 SPECIFICATIONS...................................................................... 149 POWER SUPPLY MODULE SPECIFICATIONS............................................................................. 152 CPU 3610/CPU 3640 MODULE SPECIFICATIONS.................................................................... 155 DI MODULE SPECIFICATIONS.................................................................................................. 156 DO/DI FET MODULE SPECIFICATIONS ................................................................................... 159 DO RELAY MODULE SPECIFICATIONS .................................................................................... 161 AI MODULE SPECIFICATIONS.................................................................................................. 163 AO MODULE SPECIFICATIONS ................................................................................................ 164 MIXED I/O MODULE SPECIFICATIONS..................................................................................... 165 MIXED ANALOG MODULE SPECIFICATIONS............................................................................ 167 EXPANSION POWER SUPPLY MODULE SPECIFICATIONS ......................................................... 169 EXPANSION MODULE SPECIFICATIONS ................................................................................... 170 EXPANSION LAN SWITCH SPECIFICATIONS...........................................................................
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