SMP Tiltrotator Installation Manual ENGLISH

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SMP Tiltrotator Installation Manual ENGLISH SMP Tiltrotator Installation Manual ENGLISH Swingotilt CONTROL SYSTEM TXS ST6, ST10, ST12, ST15, ST18, ST22, ST28 Thank you for choosing SMP! Read this manual carefully before installing the equipment. The manual explains safety aspects related to installing, operating and handling the equipment, and explains how to get the best possible performance and service life from the equipment. If you show your SMP equipment a little bit of care, you will have a strong and reliable worker for many years! We are pleased to have you as a customer of SMP Parts AB. Feel free to contact us whenever you need additional information. www.smpparts.com TABLE OF CONTENTS Contents Introduction About This Manual 5 General 5 Technical Specifications Technical Data ST6-ST15 6 Technical Data ST18-ST28 7 Safety Safety Precautions and Warnings 8 Warning Symbols on the Machine 8 Overview General Overview 10 Overview Tiltrotator 11 Check before installation Inspection Before Installation 12 Installation Kit Electrics 13 Installation Kit Hydraulics 14 Mechanical Installation Mechanical Installation of Tiltrotator 15 Quick Coupler Connection 15 Direct Mounted Installation 16 Electrical Installation Electrical Installation of the Tiltrotator 17 Installing The Control System 17 TXS Control System 18 Wiring Diagram TXS 19 Connectors on the Control Unit 20 Jumper Settings 21 Error Messages/Fault-tracing 21 Installation of Joysticks 22 Changing Functions 22 3 TABLE OF CONTENTS Hydraulic Installation Hydraulic Installation of the Tiltrotator 23 Hydraulic Diagram TXS(C) ST6 24 Hydraulic Diagram TXS(C) ST10-ST28 25 Hydraulic Diagram TXXS(C) ST10-ST28 26 Hydraulic Diagram TXX(C)(S) ST10-ST28 27 Hydraulic Diagram TXS(C) ST10-ST28 28 Functionality Test Functionality Test 29 Lubrication Chart 29 Documentation of Installation Functions 30 Decals Sheet 31 Pre Delivery Inspection Checklist 33 Signature 34 4 INTRODUCTION About This Manual This installation manual is intended to be used during installation of the SMP Tiltrotator, and to be used as accomplement to the operators manual.. This manual is a instruction of how to install the tiltrotator in a correct way to fulfill the CE declaration from SMP Parts. SMP Parts reserves the right to change the contents of this manual at any time and without prior notice. This manual can be ordered at SMP Parts. The installer of the equipment must carefully study and make sure to fully understand this manual and its contents before carrying out any installation work. The safety information given in the operators manual must also be read and understood. The information given in the SMP manuals are only relevant to the SMP Tiltrotator independent of the carrier machine and tools. This manual is a part of the original instructions according to the machinery directive: 2006/42/EG. All safety related information shall be read in the operators manual before carry out any installation work. General The SMP Tiltrotator is installed onto the excavator digger arm to enable tilting and rotation of a bucket or tool. The tools attached to the tiltrotator should be tools that are intended for use during work with an excavator. The tiltrotator is not designed for and should not be used during a task that requires high torque, such as ploughing for cables or with a ripper. To minimize the risk of personal injuries and damage to equipment and before using the equipment, make sure to read, understand and pay attention to all warnings given in signs and instructions on the equipment and in the manuals. Always make sure that there are no unauthorized persons located within the designated working area of the excavator. Before using the equipment, make sure that the tiltrotator and equipment is completely fastened, both to the excavator and the tiltrotator quick coupler. 5 TECHNICAL SPECIFICATIONS Technical Data ST6-ST15 A C B D Model ST6 ST10 ST12 ST15 Weight kg >140 >260 >320 >370 Height (A) mm 720-740* 870-890* 740-880* 906-1002* Length (B) mm 496* 590-640* 620 726-807* Axle distance (C) mm 345-375* 430-480* 435 465-560* Width (D) mm 415-470* 600 650 668-789* Tilting angle ° 2 x 40° Rotation ° Endless 360° Electrical system V 12/24 Oil flow min/max L/min 30/70 30/60 30/60 40/80 Working pressure min/max MPa 18/21 18 / 21 18/21 18/21 Tilting moment at 21 MPa kNm 12,3 25,3 24/26,2** 23,4/34,1** Rotation speed sec / 7 7 7 7 rev *Dimensions can vary depending on type of tilting cylinders and quick coupler **Tilting moment can vary depending on type of tilt cylinder 6 TECHNICAL SPECIFICATIONS Technical Data ST18-ST28 A C B D Model ST18 ST22 ST28 Weight kg >490 >550 >730 Height (A) mm 920* 1060-1130* 1080-1130* Length (B) mm 770* 910-1000* 920-1040* Axle distance (C) mm 505* 570-620* 570-670* Width (D) mm 810* 830-850* 860-920* Tilting angle ° 2 x 40° Rotation ° Endless 360° Electrical system V 12/24 Oil flow min/max L/min 40/80 40/80 50/100 Working pressure min/max MPa 18/21 18/21 18/21 Tilting moment at 21 MPa kNm 37/46 52,2 52,9 Rotation speed sec / 7 7 10 rev *Dimensions can vary depending on type of tilting cylinders and quick coupler **Tilting moment can vary depending on type of tilt cylinder 7 SAFETY Safety Precautions and Warnings This chapter contains safety information that must be understood and considered before, during and after using the equipment. The terms DANGER, WARNING, CAUTION and NOTE are used in this manual to draw attention to information that is critical to safety or important in some other way. Always read the sections marked in this way to be able to work safely and avoid equipment damage. The terms are explained below. DANGER indicates an imminent hazardous situation, which if not avoided could lead to death or serious injury. The word DANGER is only used to mark the most extreme situations. WARNING indicates a potentially hazardous situation, which if not avoided could potentially lead to death or serious injury. CAUTION indicates a potentially hazardous situation, which if not avoided could potentially lead to mild to moderate injury. It can also be used to mark unsafe practices. NOTE is used to mark information that is important for installers, operators and maintenance technicians, but is not directly related to safety. Warning Symbols on the Machine WARNING! READ THE USER MANUAL DO NOT STAND UNDER SUSPENDED LOADS MOVING PARTS – CRUSH HAZARD DANGER! Do not stand under suspended loads. Always pay attention to the work zone of the machine. No unauthorised persons are permitted in the excavator work zone while work is in progress. Make sure that the machine is completely stopped and secured before starting maintenance or repair work. 8 SAFETY WARNING! Do not install the tiltrotator until you have read and fully understood all instructions in this manual. WARNING! Improper installation could jeopardise safety. Do not hesitate to contact your dealer or SMP Parts if anything seems unclear. WARNING! Check that the hydraulic system is completely depressurised before starting any maintenance or repair work. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury. WARNING! Never look for a leak by feeling with your hands. The hydraulic oil is under high pressure and can penetrate the skin and cause serious injury. WARNING! After the tiltrotator is installed, the tilt limit must be checked to minimise the risk of injury. WARNING! Never use equipment connected to the quick coupler if the lock mechanism is not in the locked position and the bucket/tool is not properly locked. WARNING! Wear protective clothing when working on the equipment. WARNING! Lifting and/or transporting people with the tiltrotator or tool is not permitted under any circumstances. This could lead to injury or even death. 9 OVERVIEW General Overview The oil flow to the tiltrotator is controlled via push buttons or thumb rollers in the joystick handles. The SMP tiltrotator is configured and delivered with different types of control system depending on the configuration. The illustration below show a general overview of a machine and control system for the tiltrotator. A more detalided overview is shown in the description of the control system for the tiltrotator. 5 1 2 6 3 7 4 Pos. Nr Description 1 Control unit 2 Handle joystick 3 Connector on dipper 4 Hydraulic valves on tiltrotator 5 Switch quick coupler lock 6 Power supply from machine 7 Hydraulic supply from machine 10 OVERVIEW Overview Tiltrotator A B F E G C H D I Pos Designation A Dipper B Quick coupler C Tiltrotator D Bucket/Tool E Hydraulic control valves F Top/Bracket G Rotator housing H Bottom/Quick coupler I Grapple attachment bracket 11 CHECK BEFORE INSTALLATION Inspection Before Installation Before beginning the installation, check and ensure that the Tilltrotator, components, and installation kit is complete without any damage. Check and ensure that the correct tiltrotator is installed by reading and matching the type plate and the ordering information. Sort out the documentation included to ensure that the user manual and certificates are delivered to the machine owner. Order from SMP P/N Top/Bottom Mod./Sys Max Pressure MPa Mfg. Lifthook max ton Weight Option Year Option Bergsjövägen 3 SE-820 71 Ilsbo smpparts.com 12 CHECK BEFORE INSTALLATION Installation Kit Electrics Before beginning the installation, check and ensure that the installation kit is complete without any damage. 1 2 3 4 5 10 9 8 7 6 Pos. Nr Description 1 Control unit 2 Cardboard stripes 3 Push buttons 4 Cabling 5 Cable ties 6 Cable, Machine --> Dipper 7 Cable, Dipper --> Control valve on tiltrotator 8 Cabling, quick coupler lock 9 Bracket 10 Screws, nuts, washers 13 CHECK BEFORE INSTALLATION Installation Kit Hydraulics The installation kit does not come with hydraulic hoses and couplings due to great variations of lengths between the fastening points on the tiltrotator and on the machine dipper depending on the machine manufacturer.
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