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Ibs in Ibs Malaysia

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Ibs in Ibs Malaysia 7/15/2012 DEPARTMENT OF CIVIL ENGINEERING, RAZAK SCHOOL OF ENGINEERING AND ADVANCED TECHNOLOGY, UNIVERSITI TEKNOLOGI MALAYSIA KUALA LUMPUR ESTABLISHMENT AND DEVELOPMENT OF IBS IN IBS MALAYSIA Mohammad Abedi 1 BRIEF OVERVIEW BRIEF OVERVIEW y Due to the traditional labour-intensive practices, y Compared to other sectors, the construction industry suffers from low productivity, safety the 3-D Syndrome (Dirty, Difficult & Dangerous) and quality control. has always been associated with the construction industry. y Traditional method of building process y Thus, it threatens the global competitiveness of brings all the workers, machineries, and Malaysian Construction Industry. materials to the ground where the building is y CIDB strongly supports the use of Industrialised to be constructed. It contributes to Building Systems (IBS) in order to reduce the inconsistent quality, prone to delays, substantial material waste, and dangerous dependency on foreign labour and increase working environment. productivity, quality and safety in the local construction industry. 3 4 INTRODUCTION INTRODUCTION ¾ The most significant, feasible and practical y Based on the structural aspects of the systems, IBS definition of IBS in Malaysia was introduced by the can be divided into five common types (CIDB, 2003) : Construction Industry Development Board in 9 Precast Concrete System Malaysia’s Roadmap of IBS (CIDB, 2003),asa construction technique in which components are 9 Formwork System manufactured in a controlled environment (on or 9 Blockwork System off site), transported, positioned and assembled 9 Steel Frame System into a structure with minimal additional site 9 Timber Frame System works. 3 6 1 7/15/2012 Precast Concrete System Formwork System y Pre-cast Concrete Framing, Panel and Box systems: Formwork Systems: Includes tunnel forms, beams and columns Includes pre-cast concrete columns, beams, slabs, walls,”3- molding forms, permanent steel formworks, metal decks and etc. D” Components (Eg: balconies, staircases, toilets, lift chambers, refuse chambers etc.), lightweight pre-cast concrete, as well as permanent concrete formworks. 7 8 Blockwork System Steel Frame System Blockwork Systems: Includes interlocking concrete masonry Steel Framing Systems: Covers steel trusses, steel columns and units (CMU), lightweight concrete blocks and etc. beams, portal frame systems, roof trusses and etc. 9 10 Timber Frame System What are the benefits for using IBS? Timber Framing Systems: Pre-fabricated timber frames, beams and columns, roof trusses and etc. The main benefits are: A. Higher quality products with minimum wastages due to factory-controlled prefabrication environment. B. Elimination of the timber formwork usage and great reduction of props through the usage of prefabricated elements or system formwork for site casting. C. Faster completion due to the introduction of prefabricated components replacing in-situ construction. D. Sturdy and safe work platforms provided by the prefabricated elements. 11 12 2 7/15/2012 E. Minimum labour usage as bricklaying and Achieving Higher Quality through careful selection of material, use of advanced technology plastering work is no longer used. and strict quality assurance control (Thanoon et al., 2003). F. Less cost in overall construction budget due to Faster Construction Time: Wisam (2005) all of the above. asserted that faster completion of projects will be achieved due to advance off-site preparations and simplified installation process. What is the main purpose of introducing IBS ADVANTAGES in Malaysia? High Cost Saving: Control in using materials, such OF IBS as: steel, sand, and timber will contribute in savings y IBS helps to reduce foreign labour as well as to in material cost and savings in labor cost that will ultimately result in substantial savings on the increase quality and faster construction work. overall cost of the project (Bing et al., 2001). Government intends to generate IBS component Increasing the Safety: Implementing IBS will manufacturing industry which would be able to promote safe and systematic factory working environment as minimal workers, materials and contribute to the GDP. construction waste is required on-site (CIDB, 2003). 13 11 The Ministry of Defense Build Higher Initial Investment Cost: IBS 2800 Unit of Living Quarters Construction Industry Master at Lumut Naval Base Plan 2006-1015 requires high initial investment capital MS 1064: Modular for pre-casters to purchase new Coordination as Guideline for IBS Roadmap 2003-2010 machinery, mould, importing foreign Building Design First Pilot Project on IBS in Jalan Ta m a n Tu n technology and wages of skilled Sardon, Penang IBS Roadmap Pekeliling, Kuala Review 2008-2010 workers (IBS Steering Committee, Lumpur 2006; Thanoon et al., 2003; Rahman & Omar, 2006). 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 DISADVANTAGES 9 9 9 9 9 9 9 0 0 0 0 0 0 0 0 0 6 6 6 7 7 8 9 0 0 0 0 0 0 1 1 1 OF IBS 0 6 8 8 8 0 9 1 3 4 6 7 8 0 1 5 The Industry is Uncompetitive Due Manual for IBS to Lack of Open Collaboration: Second Pilot IBS IBS Centre Project in IBS Content Strategic Scoring Contractors in Malaysia are obligate Jalan Rifle Range, Diterbitkan Manual for IBS Approved by Penang Plan Content Scoring Cabinet on 9 July 2010 to close system and getting supply The Idea of CIS 18 2010: IBS in Diterbitkan from the same manufacture The Penang Malaysia State IBS Roadmap 2011-2015 Was Government throughout the construction (Chung Created Launched Another 1200 & Kadir, 2007). Units of Housing 11 Figure 1. Establishment and Development of IBS Timeline in Malaysia 16 IBS IMPLEMENTATION: INDUSTRY 2005 - Serdang Hospital, Serdang, Selangor, The Curve, RESPONSES Mutiara Damansara, Selangor y Malaysia has seen 40 years of IBS planning and 2001 - Kuala Lumpur Sentral (KL Sentral), Kuala Lumpur, implementation. Although the pace was slow during the late Likas Stadium, Kota Kinabalu, Sabah 1960s and 1970s, and the discontinues during the 1980s 1998 - Kuala Lumpur International Airport (KLIA), Among significant projects that use IBS are: Seppg,ang, Selangg,or, Malawati Indoor Stadium, Shah Alam, y 2007 - Stormwater Management and Road Tunnel (SMART Selangor Tunnel), Kuala Lumpur, The Spring Shopping Mall, Kuching, 1997 - PETRONAS Twin Towers, Kuala Lumpur, Bukit Jalil Sarawak Hockey Stadium, Bukit Jalil, Selangor y 2006 - Kuching International Airport, Kuching, Sarawak, 1978 - 1005 units of low-cost, five-storey walk up flats, Persada Johor International Convention Centre, Johor Taman Tun Sardon, Gelugor, Pulau Pinang Bahru 17 18 3 7/15/2012 1966- The first IBS building project in Jalan Pekeliling, 5. Pangsapuri Dahlia Akademi Audit Negara, seven blocks of 17-storey flats (3,000 units of low-cost flat and Negeri Sembilan 40 shops lot) 6. Seremban II Township Project, Negeri Sembilan 1968- The second IBS building project, 6 blocks of 17-storey Schools & Universities flats, 3 blocks of 18-storey flats and 66 units of shop houses, 1. Kolej Sains Kesihatan Bersekutu, Johor Bahru, Jalan Rifle Range, Air Itam, Pulau Pinang Johor Other Projects Include: 2. Lim Kok Wing University, Cyberjaya, Selangor Residential 3. Sekolah Rendah Kebangsaan Semambu, 1. 10,000 units of Teachers’ Quarters, nationwide Kuantan, Pahang 2. High-rise apartments in Putrajaya Hospitals 3. Apartments in Ampang, Kuala Lumpur and Puchong, 1. Hospital Universiti Kebangsaan Malaysia Selangor (HUKM), Cheras, KL 4. CyberVilla Town House, Cyberjaya, Selangor 19 2. Kidney Dialysis Centre, Kuching, Sarawak 20 Shopping Malls Apartment for Government Staff, Putrajaya (2008) 1. Mid Valley Megamall, Kuala Lumpur y Function of Building: Apartment 2. IKEA, Mutiara Damansara, Selangor y Location: Parcel 8, Precinct 9, Putrajaya y IBS System: Precast concrete walls 3. Jaya Jusco, Kepong, Kuala Lumpur y Owner: Putrajaya Holding Sdn. Bhd. 4. Jusco Tebrau City, Johor Bahru, Johor Telekom Tower, Kuala Lumpur (2001) 5. MYDIN Hypermarket, Kuala Terengganu, Terengganu y Function of Building: Office y Location: Jalan Pantai Baru, Kuala Lumpur. 6. Carrefour Hypermarket, Seberang Prai, Pulau Pinang y IBS SSys tem: Stee l s truc ture for the s kky gar den an d top Factories & Warehouses part of the building y Owner: Telekom Malaysia Bhd. 1. Pelikan Factory, Warehouse and Office, Puchong, Serdang Hospital (2005) Selangor y Function of Building: Administration Building, Hospital 2. Distripark Warehouse, Westport, Pulau Indah, Selangor y Location: Serdang, Selangor y IBS System: Steel beams and columns, precast concrete 3. Nippon Express Office and Warehouse, Pulau Pinang half slabs 4. Flextronics Factory Senai, Johor Bahru y Owner: Ministry of Health, Malaysia 21 22 Kuala Lumpur International Airport (KLIA), Sepang y One of the main objectives of the roadmap is to introduce (2001) Open Building System (OBS) concept by the year 2010. y Function of Building: Airport Terminal Building y The IBS Roadmap 2003-2010 was introduced to cater to the y Location: Sepang, Selangor. needs of the Malaysian construction industry, emphasising y IBS System: Steel roof structure the use of IBS and to provide the industry with a fundamental y Owner: Malaysia Airport Berhad. plan that involves all the important aspects in this evolution KL Sentral Station, Kuala Lumpur (1998) process. The IBS roadmap was formulated based on the 5- y Function of Building: Railway station, Commuter station, M strategy of; Manpower, Materials, Management, LRT station, KL Sentral – KLIA Airport Rail Station, Monetary and Marketing (5M) which reflects the inputs Shopping Complex, Monorail Station needed to drive the programme and as a reference for all y Location: Brickfields, Kuala Lumpur parties in implementing all programs towards the y IBS System: Steel roof structure, precast hollow core slabs. modernization and industrialization of the Malaysian y Owner: Kuala Lumpur Sentral Sdn. Bhd. construction sector (IBS Roadmap, 2003). 23 24 4 7/15/2012 Achievement of Goals Set in IBS Roadmap 2003-2010 ¾The new IBS Roadmap 2011-2015 is developed by Only 1 out of the 5 KPIs set out in the IBS Roadmap 2003-2010 has been achieve CIDB under consultation with the industry players to chart the way forward for IBS industry.
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