DC/DC Converter portfolio for Space Application

Alcatel ETCA 1963 - 2005 More than 40 years of Experience in Space

Alcatel ETCA - LPLC-PSU- 5012 Avril 2005 – Page 1 All rights reserved © 2003, Alcatel DC/DC converter portfolio for Space Application

- Contain -

1. Heritage 2. Low Power Low Cost converter (LPLC) 3. µBuck 4. Standard Hybrid FB/FWD Controller 5. µconverter 6. Schedule

LP-PSU-PPT-05012 1.0 12.04.05- Page 2 All rights reserved © 2003, Alcatel DC/DC converter portfolio for Space Application

1.1. HERITAGEHERITAGE

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• SSPA Power Supply • Star Trackers • GyroLaser Drive • Gyro Control Telecommunication Gyroscope Mechanisms

• Power Interface Unit TC/TM • On Board Data Handling • Camera Power Supply • Main Auxiliary Supply HousekeHousekeepingeping Earth Observation

• Solar Panel Drive Supply • Plasma Thruster Auxiliary • Antenna Drive Supply supply Motor Drive DC/AC Application • Safety Control Equipment • Pyrotechnic Control HV • Laser Emitter

Launchers High Voltage Operation • Magnetosphere Measurement Supply • Advanced SAR • Grid Spectrometer

Synthetic Aperture Radar Scientific Experiments

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VENUS EXPRESS GOCE AMAZONAS SYRACUSE 3 A

SYRACUSE 3 B GE Americom APSTARS 6 CRYOSAT ATV INMARSAT 4

PROBA 1 INTELSAT COROT PLANCK AFRISTAR INTEGRAL

SILEX ASIASTAR HISPASAT HERSCHEL CALIPSO EMS

SESAT SAR Lupe PICARD STRV-1C

AMERISTAR JASON 1

PROBA 2 JASON 2 EUROSTAR CLUSTER 2 METOP

KOREASAT MICROSCOPE MEGATROPIQUE SMOS PLEIADES

SINOSAT 2

GALILEO JWST

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HELLAS ALPHABUS IMMA RSAT GALILEO

VENUS EXPRESS

ARIANE 5 AEOLUS ISS

PLEIADES

ATV

MILITARY

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2.2. LowLow PowerPower LowLow CostCost (LPLC)(LPLC)

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Basic Solution Integrated Solution

VIN V EMI IN Output Suppressor filters Vout's (DC only) External TC ON EMI Suppressor Vout's (DC or AC)

TC Telecommand DC/DC Interface cell External Basic External Telecommand DC/DC Output TC Interface Filter

The LPLC includes all the function requested in any space application. .... Not less, not more ......

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 Based on our heritage : ETCA has focused its development on the following technical targets : • flexibility related to input bus voltage, • flexibility related to output voltage number / values, • output voltage accuracy better than ± 5% in any case, • flexibility related to output power demand up to 30W.  In addition : • limited NRE efforts • competitive recurring cost to potential external suppliers.

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 SCPH technology : thick film hybrid packaged in hermetic aluminium structure • High mechanical, thermal and radiative tolerance • High power density • Low mass and volume • Full ESA qualification (ESA-PSS-01-608)

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Type VIN range POUT Outputs Size Remark

20 to 50V ETC 2050-15 15 W DC and/or AC A

Series ETC 2050-30 20 - 50 VDC 30 W DC and/or AC A ETC 2050-40 40 W Single DC output A Ext. settability ±5%

50 to 100V ETC 50100-15 15 W DC and/or AC A Series ETC 50100-30 50 - 100 VDC 30 W DC and/or AC A

Other ETC 4050-40 40-50 VDC 40 W DC and/or AC A series ETC 25100-10 10 W DC and/or AC A 25-100VDC

Outputs # Size A :≤ 4 Customisable, DC and/or AC

Size A 85 x 77 x 20 mm³ 195 grs

- More than 40 different variants exist today -

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 Performances

• POUT up to 30 W • VIN up to 126 V CHASSIS

VIN, + POWER CELL TRANSFORMER OUTPUT • 4 + 1 Outputs & DISTRIBUTION RECTIFYING V1 • Each output DC or AC square, V1, RTN -100 to +100 V I VIN, RTN V2 COMMON MODE DIFFERENTIAL • FILTER FILTER DRIVERS All EMI filters included V2/V3, RTN

V3

AUXILIARY V V4  User Control Interface SUPPLY AUX • ON/OFF Telecommand V4, RTN

• ON/OFF Status VIN DETECTION VAUX • Selectable Automatic Start +

RUN • Inhibit Input VAUX STOP • Synchronisable AUTOSTART VAUX OVERVOLTAGE PROTECTION • Synchro OUT Signal TC INTERFACE + CLOCK PROT 56K (for Slave Equipment) ON TC ON VAUX STOP LATCH 10K TC OFF OFF 5K 1K 5K PROT 0K5 CS96/105

STATUS SYNCIN SYNCOUT INHIBIT

Our products are fully qualified following ESA rules

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Typical Applications :

• high output number / values required • need for multiple secondary grounds • generation of auxiliary buses

The LPLC is the easy way to manage complex voltage distribution

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The LPLC is the easy way to mix low and high voltage applications

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Customer specification Time (typical) 0 weeks Package NOK Components Feasability Layout 1 Implementation 5

BB available 10 EM manufacturing 17 NOK Electrical, T° Test Design correction 20 up to 26

FM 32 up to 40

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LPLC ORDERS

300 (*) 250

200

y 150 Qt 100

50

0 001 002 003 004 005 996 997 998 999 000 2 2 2 2 2 1 1 1 1 2

(*) forecast

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LPLC ordered over the world

MTBF

Flight Heritage (without failure) Input bus voltage flexibility Volume/mass for integrated solution (4 outputs @ 30W)

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 Hybrid Technology.  Integrated solution (filters, I/F TC, …).  Multi output (≅ 30W).  Flexibility : Vin, Vout, protection.  Improved design.  High reliability.  Well adapted to GEO mission.  No RadHard component

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3.3. µBuckµBuck

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 The goal is to cover the low voltage need requested by the technological evolution of some components (ASIC, FPGA, µP).  The products must be easily mountable on PCB very close to the user (dI/dt).  Need of innovative Technology : → 3D+

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Input Voltage = 10V → 15V. Output voltage : - single output - selectable 1,8V or 2,5V or 3,3V - non isolated from input - accuracy better than ± 2% (EOL) Output current : 0A → 5A. Package : Mass < 20 grs. Dimensions : 30 X 30 X 11 mm³ Efficiency : > 90%.

LP-PSU-PPT-05012 1.0 12.04.05- Page 23 All rights reserved © 2003, Alcatel Example of application

+ 5V Logic Electronic

+ 100V LPLC -100V Sensors

30W + 15V + 2,5V µBuck ASIC

+3,3V µBuck FPGA

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36mm 30mm

30mm

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 3D Technology.  Selectability of output voltages (1,8V → 3,3V).  Good voltage regulation (± 2%).  Easy implementation on PCB.  Low mass and size.  High efficiency to facilitate the thermal management

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4.4. StandardStandard HybridHybrid FB/FWDFB/FWD ControllerController

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Target Features : • Compatible with flyback and forward topologies •75kRad at component level • 20V to 110V input voltage range • Includes all major features : ƒ adjustable UVD ƒ inhibit & synchronisation input ƒ VEA and PCC loops * Target dimensions : 1’’ x 1’’ x 5mm

ƒ complementary drivers VIN VDD1 • SMD mounting UVLO_SET OVP_SET INHIBIT DRIVER_Q1

• Minimum external components → limited SYNCHRO NC

essentially to power elements CLOCK DRIVER_Q2

VEA_IN NC

ISENSE_IN VSS1 Development status : VEA_P VDD2

• EM’s available end 2005 VEA_N VREF

VEA_OUT VSS2

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5.5. µµConverterµConverterConverter

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 Main characteristics • Complete DC/DC including input and output, CM and DM filters • Full power operation from 20 V to 52 V or 40 V to 105 V • Primary or secondary to structure isolation (1 MOhm / 100 V) • INHIBIT interface • Bus under-voltage protection • Output over-voltage protection • Output over-load protection • Mass : 85 gr ± 5% • PCB dimensions : 100mm X 75mm.

→ Application Digital Sun Sensor TNO

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Example Specification : Preliminary ICD : Min Typ Max

Input Voltage

Low Voltage 20 55

High Voltage 40 110

Outputs

Pout 5.25W

Out1 V +4.75V +5V +5.25V I 40mA 200mA

Out2 * V -5.25V -5V -4.75V I 20mA 100mA

Out3 V +14.25V +15V +15.75V I 30mA 150mA

Out4 * V -15.75V -15V -14.25V Features : I 20mA 100mA

Efficiency 75% • Rad-hard and rad-tolerant versions

Mass 80g • PCB mounted / flexible product Dimensions 54 x 54 x 21 mm3 • Input CE : MIL-STD-461-C/E * Can be replaced by optional +1.8V / +2.5V / • Can be externally trimmed over range of 15% +3.3V / 250mA output

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6.6. ScheduleSchedule

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2005 2006 2007 2008 2009 2010 LPLC N ew LPLC µBuck Hybrid Controller µConverter

Development Production Phase-out Obsolete

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