Master's Thesis
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MASTER'S THESIS Alkaline Sulphide Leaching of Lead Oxide Slag and Purification of the Pregnant Solution for Antimony Recovery Alphonce Wendelin Wikedzi Master of Science Chemical Engineering Luleå University of Technology Department of Civil, Environmental and Natural Resources Engineering Alkaline sulphide leaching of lead oxide slag and purification of the pregnant solution for antimony recovery Wikedzi Alphonce Wendelin Luleå University of Technology Master Thesis, Continuation Courses Minerals and Metallurgical Engineering Department of Civil, Environmental and Natural Resources Engineering Division of Sustainable Process Engineering i ACKNOWLEDGEMENT I am highly indebted to all who have contributed in one way or another towards the successful completion of this study. I would like therefore to express my sincere thanks to my supervisors; Professor Åke Sandström and Mr. Samuel Ayowole Awe for their guidance and support during the whole period of my thesis work. Moreover, special thanks goes to Birgitta Nyberg for her kindness and support during my laboratory work. I would like also to appreciate Ulf Nordström for his assistance on particle size analysis of the material. The comments given by Dr. Caisa Samuelsson on the report are highly appreciated. Furthermore, I would like to thank all staff in the Division of Sustainable Process Engineering, Luleå University of Technology, for their assistance and support. I would like to express my sincere gratitude to Boliden Mineral AB-Rönnskär smelter plant and Luleå University of Technology for the opportunity as well as the financial support in this study. I am also highly indebted to the University of Dar es Salaam (Tanzania) for the financial support during the 2 years of my studies at Luleå University of Technology. My extended appreciation goes to my friends and colleagues namely; Mussa Daniel, Lucas Daudi, Abubakary Salama, Gregory Makusa, Rashid Mkemai, Abdul-Rahaman Mwanga, Eddy Ntunga and, Senzia Warema for their company and support. More special thanks goes to my family. Their encouragement and support has made it possible. Finally, but not least, I am grateful to my fiancee Rosemary Giteta for her understanding, patience and courage during the whole period of my studies. Alphonce Wendelin Wikedzi August 2011, Luleå, Sweden ii TABLE OF CONTENTS TABLE OF CONTENTS ...................................................................................................................... iii ABSTRACT ............................................................................................................................................ v 1.0 INTRODUCTION ........................................................................................................................... 1 1.1 Background ....................................................................................................................... 1 1.2 Statement of the problem .................................................................................................. 2 1.3 Objectives ......................................................................................................................... 4 1.4 Scope of the work ............................................................................................................. 4 2.0 LITERATURE REVIEW ............................................................................................................... 4 2.1 Antimony and arsenic as impurity elements in nonferrous metallurgy ............................ 4 2.1.1 Antimony ................................................................................................................................ 4 2.1.2 Arsenic .................................................................................................................................... 8 2.2 Nonferrous smelting ....................................................................................................... 10 2.2.1 Speiss phase formation ......................................................................................................... 10 2.2.2 Liquid phase separation during nonferrous smelting ........................................................... 11 2.3 Arsenic and antimony hydrometallurgy ......................................................................... 12 2.4 Solution purification techniques ..................................................................................... 16 2.4.1 Chemical precipitation methods ........................................................................................... 16 2.4.1.1 Hydrolysis precipitation ................................................................................................ 17 2.4.1.2 Ionic precipitation .......................................................................................................... 17 2.4.1.3 Precipitation by reduction .............................................................................................. 17 2.4.1.4 Precipitation by substitution .......................................................................................... 18 2.4.1.5 Kinetics of precipitation processes ................................................................................ 18 2.4.1.6 The role of complexing ions, reducing and oxidizing agents on precipitation .............. 19 2.4.2 Crystallization methods ........................................................................................................ 19 2.4.2.1 Crystallization principles and techniques ...................................................................... 19 2.4.2.2 Factors affecting solubility ............................................................................................ 22 2.4.2.3 Crystallization kinetics .................................................................................................. 22 2.4.2.4 Crystallization rate......................................................................................................... 24 2.5 Antimony removal from aqueous solutions .................................................................... 25 2.5.1 Precipitation methods ........................................................................................................... 25 iii 2.5.2 Crystallization methods ........................................................................................................ 26 3.0 MATERIALS AND METHODS ............................................................................................ 28 3.1 Materials .................................................................................................................... 28 3.2 Methods ..................................................................................................................... 28 3.3.1 Particle size analysis ............................................................................................................ 28 3.2.2 Mineralogical characterization ...................................................................................... 29 3.2.3 Leaching experiments .................................................................................................... 29 3.2.3.1 Preliminary leaching tests .......................................................................................... 30 3.2.3.2 Actual leaching tests .................................................................................................. 31 3.2.4 Solution purification methods ................................................................................ 32 3.2.4.1 Precipitation of antimony by H2O2 oxidation in the presence of catalysts ............. 32 3.2.4.2 Precipitation of antimony by elemental sulphur addition . ....................................... 33 3.2.4.3 Crystallization of antimony from aqueous solution .................................................. 34 4.0 RESULTS AND DISCUSSION .............................................................................................. 35 4.1 Particle size distribution ............................................................................................ 35 4.2 Mineralogical composition ........................................................................................ 35 4.3 Leaching .................................................................................................................... 38 4.3.1 Preliminary leaching results ................................................................................................. 38 4.3.2 Actual leaching results ......................................................................................................... 40 4.3. 3 Leaching kinetics ................................................................................................................. 42 4.4 Antimony precipitation by H2O2 in the presence of catalytic agents ....................... 43 4.5 Antimony precipitation by So addition ...................................................................... 48 4.6 Antimony crystallization from aqueous alkaline solution ......................................... 49 5.0 CONCLUSIONS AND RECOMMENDATIONS ................................................................ 51 5.1 Conclusions ............................................................................................................... 51 5.2 Recommendations ..................................................................................................... 52 REFERENCES ...................................................................................................................................