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Project Stories PROJECT STORIES 1. BTG/Plant Upgrade PLANT 1.1 Boryeong Unit 1, 2 TPP Upgrade (Korea) 1.2 Bandel Unit 4 Plant Upgrade (India) 1.3 Eraring Unit 1-4 Plant Upgrade (Australia) UPGRADE 1.4 Morupule A Unit 1-4 Retrofit (Botswana) 2. Boiler Upgrade 2.1 Hsinta Boiler Performance Improvement (Taiwan) 2.2 Castle Peak TPP Emission Control (Hong Kong) 2.3 Ratcliffe SCR Add-on (UK) 2.4 Yeongdong Biomass Conversion (Korea) 2.5 Gardanne Biomass Conversion (France) 2.6 Korea Zink co. Boiler Upgrade (Korea) 3. Turbine-Generator Upgrade 3.1 Sabarmati E&F TG Upgrade (India) 3.2 Muja TPP Stator Rewinding (Australia) 4. AQCS Upgrade 4.1 Orot Rabin Unit 5 & 6 FGD Add-on (Israel) 4.2 Shinboryeong Unit 1 & 2 FGD Add-on (Korea) Copyright by Doosan Heavy Industries & Construction Co., Ltd. All Rights Reserved. PROJECT STORIES BTG/Plant Upgrade DOOSAN POWER SERVICES 1.1 Boryeong Unit 1, 2 TPP Upgrade (Korea) Plant ∙ OEM BLR: B&W / TBN: Toshiba PROJECT OVERVIEW Information ∙ Plant Type Subcritical coal-fired PJT title ∙ Capacity / COD 516MW x 2 Units / 1983 Boryeong Unit 1, 2 Plant ∙ Boiler Steam drum, Natural circulation Upgrade ∙ Turbine TC4F – 3 Casings Client ∙ Generator Water/Hydrogen cooled type KOMIPO 1) Contract year 2007 Customer ∙ Performance upgrade (Output, Efficiency) Needs ∙ Lifetime extension PJT period Total 27 months ∙ Installation period Scope of Replacement of S/H, R/H for the heating surface 3 months / Unit Supply ∙ New installation of primary S/H inlet tube, dust economizer, low NOx combustion system PLANT LOCATION ∙ Upgrading steam turbine HIP steam path - Replacement of rotor, bucket, diaphragm, inner shell, etc. Boryeong City, Korea ∙ Generator stator full rewinding with rotor re-insulation Customer ∙ Capacity increase: 516MW → 535MW (approx. 3.7% ↑) Benefits ∙ Efficiency increase ∙ Lifetime extension: More than 15 years ∙ Reduced maintenance cost and coal consumption ∙ Improved low load operations ∙ Reducing environmental impacts of emissions 1) KOMIPO: Korea Midland Power Co., Ltd. PROJECT STORIES BTG/Plant Upgrade DOOSAN POWER SERVICES 1.2 Bandel Unit 5 Plant Upgrade (INDIA) Plant ∙ OEM BHEL (BLR: Babcock / TBN: LMZ) PROJECT OVERVIEW Information ∙ Plant Type Subcritical coal-fired PJT title ∙ Capacity / COD 210MW x 1 Unit / 1982 Bandel Unit 5 Plant R&M ∙ Boiler Conventional drum type Client ∙ Turbine TC3F – 3 Casings WBPDCL ∙ Generator Water/Hydrogen cooled type Contract year 2012 Customer ∙ Performance upgrade (Output, Efficiency) PJT period Needs ∙ Lifetime extension Total 27 months (-PAC) / Unit Installation period Scope of ∙ Replacement of S/H, R/H, Eco. tube to increase boiler heating surface 6 months / Unit Supply (installation/commissioning) ∙ New wind box, low NOx BNR, PF piping and etc. ∙ Retrofitting soot blowing system & increasing mill capacity PLANT LOCATION ∙ Upgrading turbine steam path ∙ → Bandel, West Bengal State, India Replacing existing generator (Water-cooled Air-cooled generator) ∙ Upgrading plant I&C system & DCS Customer ∙ Capacity increase: 210MW → 215MW (approx. 2.4% ↑ ) Benefits ∙ Efficiency increase ∙ Lifetime extension: 20 years or more ∙ Availability and reliability improvement ∙ Reduced maintenance cost & optimized trouble-shooting ∙ Incorporation of modern technologies PROJECT STORIES BTG/Plant Upgrade DOOSAN POWER SERVICES 1.3 Eraring Unit 1-4 Upgrade (Australia) Plant ∙ OEM BLR: IHI / TBN: Toshiba PROJECT OVERVIEW Information ∙ Plant Type Subcritical coal-fired PJT title ∙ Capacity / COD 660MW x 4 Units / 1982 Eraring Unit 1-4 Plant R&M ∙ Boiler Twin steam drum, Natural circulation Client ∙ Turbine TC4F – 4 Casings Eraring Energy ∙ Generator Water/Hydrogen cooled type Contract year 2007 Customer ∙ Performance upgrade (Output, Efficiency) PJT period Needs ∙ Lifetime extension Total 26 months / Unit ∙ Cyclic operation (Flexibility) Installation period 6 months / Unit (installation/commissioning) Scope of ∙ Upgrade & replacement of boiler’s S/H, R/H and economizer Supply - Heating surface upgrade, increasing the heat recovery capacity PLANT LOCATION ∙ Upgrading steam turbine HIP steam path - Replacement of rotor, bucket, diaphragm, bearing, etc. Eraring, Australia - No. of stages/bucket active length extension ∙ Generator stator/rotor rewinding Customer ∙ Capacity increase: 660MW → 750MW (approx. 13.6% ↑) Benefits ∙ Efficiency increase - Boiler and turbine section (approx. 1-3% ↑ per unit) ∙ Lifetime extension: 20 years or more ∙ Use of eco-friendly technology - Carbon emissions reduction: 865g/kWh → 835g/kWh PROJECT STORIES BTG/Plant Upgrade DOOSAN POWER SERVICES 1.4 Morupule A Unit 1-4 Retrofit (Botswana) Plant ∙ OEM #1, 2, 3 – Boiler: Lentjes / Turbine: Parsons PROJECT OVERVIEW Information #4 – Boiler: Lentjes / Turbine: Toshiba PJT title ∙ Plant Type Coal-fired Morupule A Unit 1-4 Retrofit ∙ Capacity / COD 33MW x 4 Units / 1986 (#1-3), 1989 (#4) Client ∙ Boiler Steam drum, Natural circulation BPC (Botswana Power Corp.) ∙ Turbine 1 Casing Contract date ∙ Generator Water/Hydrogen cooled type December, 2015 PJT period Customer ∙ Urgent electricity generation recovery Total 24 months Needs ∙ Compliance with environmental regulation Installation period ∙ Lifetime extension 5 months for each unit Scope of ∙ Replacement of boiler’s S/H, R/H and economizer PLANT LOCATION Supply ∙ Turbine overhaul (#1, 2, 4) and replacement (#3) ∙ Generator stator/rotor rewinding (#1 ,2, 4) and replacement (#3) Palapye, Botswana ∙ New installation of FGD ∙ Extension of ash dam Customer ∙ Capacity increase (#3): 33MW → 37.9MW (approx. 4.9MW ↑) Benefits ∙ Efficiency increase ∙ Lifetime extension: Up to 15 years ∙ Reduced maintenance cost and coal consumption ∙ Reducing environmental impacts of emissions PROJECT STORIES BOILER UPGRADE DOOSAN POWER SERVICES 2.1 Hsinta Boiler Performance Improvement (Taiwan) Plant ∙ OEM Foster Wheeler PROJECT OVERVIEW Information ∙ Plant Type Subcritical coal-fired PJT title ∙ Capacity / COD 500MW x 2 unit / 1982 Hsinta Boiler Performance ∙ Steam Condition 166 bar / 542°C / 542°C Improvement ∙ Boiler Conventional drum type Client Taiwan Power Company Scope of ∙ Replacement of heating surface along with additional soot blowing Contract year Supply system 2006 ∙ Modification/Addition of air and gas system, ductworks, air fans, fire protection system, ash handling system and required foundation works ∙ Replacement of air preheaters, pulverizers and PA fans ∙ Addition of new SCR for NOx control ∙ Efficiency increase PLANT LOCATION Customer Benefits ∙ Availability and reliability improvement Hsinta, Taiwan ∙ Eco-friendly technology application - NOx emissions ∙ Reduced maintenance costs and optimized trouble-shooting ∙ Incorporation of modernized technologies PROJECT STORIES BOILER UPGRADE DOOSAN POWER SERVICES 2.2 Castle Peak TPP Emission Control (Hong Kong) Plant ∙ Contractor Doosan Babcock PROJECT OVERVIEW Information ∙ OEM Boiler: BPL PJT title ∙ Plant Type Coal-fired CP Emission Control Project ∙ Capacity 4 X 660MWe (B Station) Client ∙ Boiler Subcritical, wall-fired PC boiler (CLP) China Light & Power ∙ COD 1986 Contract year 2007 Customer ∙ Emission reduction (NOx) PJT period Needs ∙ Lifetime extension 2007-2010 Scope of ∙ Boosted over fired air (BOFA) on all four units on an EPC basis Supply (330m of duct, 600t additional steel) ∙ Optimised selective catalytic reduction (OSCR) on all four units on an EPC basis PLANT LOCATION - SCR civils Tuen Mun NT, Hong Kong - SCR mechanical - SCR EC&I - Ammonia injection grid - Urea storage system - Feed water piping modifications - Air heater cold end element upgrade and new sealing system Customer ∙ 75% NOx reduction through the combination of BOFA and OSCR Benefits ∙ Lifetime extension of an existing plant PROJECT STORIES BOILER UPGRADE DOOSAN POWER SERVICES 2.3 Ratcliffe SCR Add-on (UK) Plant ∙ Plant Type Coal-fired PROJECT OVERVIEW Information ∙ Capacity 500MW x 4 Units PJT title ∙ Boiler Subcritical, conventional drum type Ratcliffe SCR ∙ Turbine TC3F – 3 Casings Client ∙ COD 1967 E.ON/UK Plc Contract year Customer ∙ Emission reduction (NOx) 2008 Needs ∙ High availability and flexibility PJT period 5 years Scope of ∙ On-site service team Supply ∙ Supply of new SCR to all 4 x 500MW subcritical units ∙ Partial replacement of boiler pressure parts ∙ Supply of an air pollution control system PLANT LOCATION ∙ Technical support provided by highly skilled service engineers – approximately 4,000 people on site working in confined operational Nottinghamshire, England, UK areas ∙ Annual installation completed during a unit shutdown while other 3 units remaining fully operational – no loss of boiler efficiency Customer ∙ Strong open contracting relationship to minimize risk on challenging Benefits retrofit project ∙ Achieving NOx emissions levels of 100mg/NM3 in a steady-state condition ∙ Extension of electricity generation in power station by the late 2020s PROJECT STORIES BOILER UPGRADE DOOSAN POWER SERVICES 2.4 Yeongdong Biomass Conversion (Korea) Plant ∙ Main Fuels Biomass (Wood pellet) PROJECT OVERVIEW Information ∙ Plant Type Coal-fired PJT title ∙ Output 125MW Yeongdong Fuel Conversion (Coal to Biomass) Scope of ∙ Engineering, procurement and construction for fuel conversion Client Supply - Biomass fuel belt conveying system KOEN - Biomass fuel milling system (Korea South-East Power Co.) - Biomass combustion system Contract year - Biomass PF transport system 2015 - Pressure part modification PJT period - Boiler draught system 18 months → Output: 100 % fuel conversion from coal to biomass Customer ∙ Helping the customer build a cleaner, higher
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