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OROT-RABIN POWER STATION, UNITS 1, 2, 3 and 4

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OROT-RABIN POWER STATION, UNITS 1, 2, 3 and 4 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal OROT-RABIN POWER STATION, UNITS 1, 2, 3 and 4 SPECIFICATION MM-2701 PLANT CONTROL & MONITORING SYSTEM (PCMS) ANNEXURE "B" PROJECT SPECIFICATION THE ISRAEL ELECTRIC CORPORATION LTD. Engineering Division B - 1 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal Annexure "B" Table of Content 1. Purchaser 2. Name of project 3. Location of project 4. Scope of work 4.1 Scope of Engineering and Supply 4.2 Special Equipment, Tools and Instruments 4.3 Contractor Services 4.4 Work by Others (Facilities and Services to be provided by Purchaser) 4.5 Terminal Points and Terminal Connections 4.6 Commissioning and Combustion Tuning 4.7 Guaranteed Performances and Testing 5. Supplements 6. Standards and Codes 7. Quality assurance and quality control 8. Shipment and Handling of Goods and Documentation 9. Safety, Noise, Environment and Loading Requirements 9.1 Safety 9.2 Noise 9.3 Environmental data 9.4 Earthquake Loads 10. Project system security standard specification 11. Technical Documentation 12. Spare and Renewal Parts 13. Existing Power Station Description 13.1 Existing Power Station Description 13.2 Existing main systems included in project's scope 14. Technical Requirements 14.1 General requirements 14.2 Functional requirements 14.3 System architecture 14.4 Reliability, Availability & Maintainability (R.A.M.) 14.5 Redundancy 14.6 PCMS Embedded Cyber Security (PCMS-ECS) 15. Plant Control & Monitoring System Design Requirements 15.1 Combustion Control System 15.2 Burner Management System (BMS) PCMS Annexure B June 2017 B - 2 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal 16. Control System Equipment Requirements 16.1 Accuracy and Resolution 16.2 Process Data Highway 16.3 Input/Output Equipment 16.4 Processing Controllers 16.5 Communication links 16.6 Auxiliary Equipment 16.7 Power Supplies 16.8 Human-Machine Interface 16.9 Application Requirements for Data Processing and Monitoring 17. Electrical Requirements PCMS Annexure B June 2017 B - 3 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal SPECIFICATION for Plant Control & Monitoring System (PCMS) 1. PURCHASER: The Israel Electric Corporation Limited. 2. NAME OF SITES: Orot-Rabin Power Station, Units 1, 2, 3 and 4 3. LOCATION OF SITES: Orot-Rabin, Near Hadera On the Mediterranean Sea Shore. 4. SCOPE OF WORK: General The Scope of Work for this specification includes Engineering, Equipment and Services for a new Plant Control & Monitoring System (PCMS) and modernize main HMI for Orot-Rabin Power Station for one (1) Unit (as basic scope) and for three (3) additional Units (optional scope). The project does not include replacement of field devices and field cables. It is essential that the new control equipment shall be compatible with the existing field devices, especially the drive units which are controlled by pulses. The scope of work shall include, but shall not be limited to the following: 4.1 Scope of Engineering and Supply: Within the scope of engineering and supply the contractor shall, as applicable, design, develop, engineer, manufacture, preserve, assemble, tune, shop test, pack and furnish with export packing the following: 4.1.1 Basic and Optional Scope of Engineering and Supply, subdivided as follows: 4.1.1.1 Basic Scope of Supply for one (1) Unit, of Orot-Rabin Power Station. The Plant Control & Monitoring System shall include, as a minimum, the following: a.1 Complete new System, based on DCS technology, including the following: PCMS Annexure B June 2017 B - 4 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal a.1.1 Combustion Control System (CCS) in accordance with existing Combustion Control System (CCS) function requirements. a.1.2 Burner Management System and Boiler Protection System (BMS), for ignition gas, light oil (first elevation only), heavy oil and coal firing to allow safe, reliable and efficient operation of the Unit. a.2 New Human Machine Interface (HMI), based on compatible hardware and software platform include, as a minimum, the following: a.2.1 Two (2) Operator Workstations, each with four (4) 24" screens, desktop mounted with touch screen option. a.2.2 Two (2) Operator Workstations, each with two (2) 55" Large Screens. a.2.3 Two (2) Shift Engineer Workstation, each with one (1) 24" screen, desktop mounted. a.2.4 Three (3) Engineering Workstations, each with one (1) 24" screen. a.2.5 Reserved. a.2.6 One (1) pair (for redundant configuration) of servers for data transmission to DPMS system (provided by others) using OPC. a.2.7 Three (3) A4 color laser printers. a.2.8 Back-up devices including a backup server and local software shall be provided to enable periodic backup of the data and complete image backup of the workstations. a.2.9 Data storage server for Historical data for a minimum period of one year of data. a.2.10 All the required up-to-date software: programs and applications to ensure performance of complete integrated system and of its subsystems according to this specification (including licenses). The application software shall include the application software (protocol conversion) for all the communication interfaces and the development of 100 graphic displays. PCMS Annexure B June 2017 B - 5 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal a.2.10 Emergency panel with Emergency pushbuttons and additional hardwired Control devices. a.2.11 All the hardware and software which provide the implementation of Embedded Cyber Security (ECS) requirements, as stipulated in paragraph 14.6 and throughout this specification. a.2.12 All the necessary hardware and software in order to synchronize the system with an external IRIG-B format signal generated by Plant GPS clock per subsystem. a.2.12 Two (2) firewalls to protect the PCMS Operation Network from external connection. 4.1.1.2 Optional Scope of Supply for up to three (3) additional Units of Orot Rabin Power Station, to be exercise for each Unit. The optional Scope of Supply will be similar to the Basic Scope, item 4.1.1.1 above. 4.1.1.3 Contractor's Basic Scope of Design The detail design for the implementation of the new/retrofitted control systems shall be performed by the Contractor and shall include, but shall not be limited to: a. System configuration design and implementation, based on the logic provided by Purchaser (IEC) or different manufacturers, to ensure that all inputs/outputs required by the logic, are engineered into the new system. b. Evaluation of the existing equipment to ensure that the new/upgraded equipment meets the project requirements. The Contractor shall be also responsible for the Coordination between the new Combustion control and the existing Turbine control for maximum stability and Unit response. c. All hardware design, software development and implementation of the new Plant Control & Monitoring System. PCMS Annexure B June 2017 B - 6 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal d. Cable listing of all internal cables for data highways and cables between control cabinets or other equipment forming part of Contractor's Scope of Supply. e. Development of a database for all tags that are required to be implemented in the Plant Control & Monitoring System, including inputs, outputs, calculated values, graphic tags, etc. f. Design and implementation of the graphics for the Operator Interface (display content, menus, object dynamic behavior, colors, etc.) as correlated with system database. g. Establishing procedures and instructions as may be required for the systematic dismantling of the old equipment. h. Establishing procedures and instructions as may be required for the orderly installation of the new equipment. i. Establishing grounding requirements and providing procedures and instructions for proper operation of the Equipment. The Contractor will provide an evaluation of IEC's existing grounding system as part of the Field Service scope. j. Establishing an itemized priced list of recommended test and spare equipment (if necessary) to be used in maintaining, troubleshooting, calibrating, and repairing of the Control System and associated hardware provided per this specification. k. Engineering for all the communication interfaces within the Plant Control & Monitoring System and for communication interfaces with DPMS (supplied by others), including hardware characterization, software development, protocols conversion, HMI, etc. l. The Contractor will take into consideration that if one Unit is in operation and the other is in the maintenance mode, the functions for the common equipment should be in operation continuously. The Contractor shall organize Design review (DR) meetings for each stage of design, for each system. 4.1.2 The Equipment for each Unit shall be supplied complete with appurtenances and accessories as specified herein, to form a complete system which will achieve PCMS Annexure B June 2017 B - 7 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: MM-2701 ISSUE: For Proposal and assure safe and reliable operation with best overall performance at all loads and modes of operation. All components, appurtenances and accessories shall be of proven design. 4.1.3 Detailed Scope of Supply: The
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