Thin Film Cathodes for Micro Solid Oxide Fuel Cells
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Research Collection Doctoral Thesis Thin Film Cathodes for Micro Solid Oxide Fuel Cells Author(s): Beckel, Daniel Publication Date: 2007 Permanent Link: https://doi.org/10.3929/ethz-a-005415820 Rights / License: In Copyright - Non-Commercial Use Permitted This page was generated automatically upon download from the ETH Zurich Research Collection. For more information please consult the Terms of use. ETH Library Diss. ETH No. 17206 Thin Film Cathodes for Micro Solid Oxide Fuel Cells A dissertation submitted to ETH Zurich for the degree of Doctor of Sciences presented by Daniel Beckel Dipl. Ing. University of Karlsruhe (TH) born 05.05.1977, citizen of Germany accepted on the recommendation of Prof. Dr. Ludwig J. Gauckler, examiner Prof. Dr. Paul Muralt, co-examiner Dr. Danick Briand, co-examiner 2007 Acknowledgements First of all I would like to thank Prof. Ludwig J. Gauckler for giving me the opportunity to conduct my PhD thesis in his institute. I am especially grateful that he dared to explore really new and exciting topics where a successful outcome was not clear beforehand. I also appreciate that he let us PhD students fly around the globe to present our work at many conferences. This was always a good opportunity to get to know other researchers in the field and to exchange valuable ideas. I would like to thank Prof. Paul Muralt from Swiss Federal Institute of Technology Lausanne, for being co-examiner of this thesis and participating in our OneBat project to build a micro solid oxide fuel cell (µSOFC). I also thank Dr. Danick Briand from University of Neuchâtel, for joint work within the General Olfaction and Sensing Projects on a European Level (GOSPEL), for fabricating excellent high temperature micro-hotplates and for being co-examiner of this thesis. The collaboration of Jérôme Courbat, Dr. Markus Graf and Dr. Anja Bieberle-Hütter within the GOSPEL project is also gratefully acknowledged. Thanks go to all colleagues who participate in the OneBat project, especially Patrik Müller from University of Applied Science Buchs for his expertise on Foturan® processing. I am indebted to the staff of FIRST, especially Dr. Otte Homan, for providing a well organized cleanroom, where it was a pleasure to work. I want to thank Bernd Schöberle and Thomas Helbling for their support of the differential pressure stability measurements of our membranes. Dr. Karl Vollmers and Dr. Karim Alchalabi are gratefully acknowledged for their support during exploration of alternative processes. I thank Dr. Seunghwan Lee very much for help with the atomic force microscopy. I am also indebted to all colleagues at our institute for making it a great place to work. Special thanks go to Dr. André Studart for many ideas that helped to understand the spray pyrolysis process, Dr. A. Nicholas Grundy for helpful discussions and defragmentation of manuscripts and of course to all present and former members of the solid oxide fuel cell group. I also thank Dr. Anna Infortuna for help with the pulsed laser deposition and Dr. Ashley Harvey for proof reading of many manuscripts. Especially I want to thank the members of the µSOFC team, who became my friends. In particular I would like to thank my officemate Ulrich Mücke, for introducing me to 2 the voodoo of electrochemical impedance spectroscopy, for never ending knowledge of chemistry and electrochemistry, for endless discussions what is happening during spray pyrolysis, why the µSOFC did not work, why it finally did work and high-end outdoor equipment and for sharing, creating and forcing enthusiasm for jogging, hiking, snowshoeing, airboarding, climbing, and canyoning. The work of my semester students Alban Dubach, Guillaume Florey, Dorothee Grieshaber, Thomas Gyger and Aurèle Mariaux who contributed many experiments and ideas to this thesis is gratefully acknowledged as is the work of the helping assistants that either worked on the cathode or within the µSOFC project: Alban Dubach, Silvio Graf, Thomas Gyger, Knut Makowski, Lukas Schlagenhauf and Julian Schneider. Special thanks go to my family and friends outside the institute for their support throughout the thesis, for many enjoyable bike rides and for lots of fun. Finally I would like to thank Moni for all her support, advice, patience and love. Contents Acknowledgements ............................................................................................1 Summary..............................................................................................................7 Zusammenfassung .............................................................................................9 1. General Introduction.......................................................................................11 1.1 Fuel Cells ........................................................................................................11 1.2 Solid Oxide Fuel Cells.....................................................................................12 1.2.1 Design and Function of SOFCs ..............................................................................................12 1.2.2 Miniaturization of SOFCs........................................................................................................14 1.3 Structure of the Thesis....................................................................................14 1.4 References......................................................................................................15 2. State-of-the-Art................................................................................................17 2.1 Introduction .....................................................................................................17 2.2. Cathodes........................................................................................................19 2.2.1 Oxygen Reduction ..................................................................................................................19 2.2.2 Material Selection ...................................................................................................................21 2.2.3 Geometrically Well-Defined Cathodes....................................................................................31 2.2.4 Cathode Performance: Thin Films vs. Porous Thick Films.....................................................33 2.2.5 Porous Thin Film Cathodes ....................................................................................................34 2.2.6 New Issues Raised by Thin Films...........................................................................................35 2.3 Cells................................................................................................................38 2.3.1 Modeling .................................................................................................................................39 2.3.2 Free-Standing Electrolytes......................................................................................................41 2.3.3 Si-Based Cells ........................................................................................................................43 2.3.4 Ni-Based Cells ........................................................................................................................44 2.3.5 Glass-Ceramic Based Cells....................................................................................................44 2.4 Summary and Conclusion ...............................................................................44 2.5 References......................................................................................................46 3 Aim of the Thesis .............................................................................................63 4 Spray Pyrolysis of La0.6Sr0.4Co0.2Fe0.8O3±δ Thin Film Cathodes....................65 4.1 Introduction .....................................................................................................65 4.2 Experimental ...................................................................................................67 4.2.1 Film Preparation......................................................................................................................67 4.2.2 Film Characterization ..............................................................................................................69 4.3 Results and Discussion ..................................................................................70 4.3.1 Ratio of Deposition Temperature to Solvent Boiling Point......................................................70 4.3.2 Salt Concentration ..................................................................................................................72 4.3.3 Solution Flow Rate..................................................................................................................73 4.3.4 Air Pressure ............................................................................................................................74 4.3.5 Model for Film Formation ........................................................................................................75 4.4 Summary.........................................................................................................78 4.5 References......................................................................................................79 5 Solid-State Dewetting of La0.6Sr0.4Co0.2Fe0.8O3±δ Thin Films during Annealing ..............................................................................................................................85