POPSICLE : How To Engineer Bridges and Structures

Institute Of Electrical And Electronic Engineers, Phoenix Section Teacher In Service Program / Engineers In The Classroom (TISP/EIC) Arizona Science Lab www.azsciencelab.org “Helping Students Transfer What Is Learned In The Classroom To The World Beyond” Material Sources This presentation includes material copied from these web sites: HowStuffWorks — “How Bridges Work,” http://science.howstuffworks.com/engineering/civil/bridge.htm PBS “Building Big — The Labs,” http://www.pbs.org/wgbh/buildingbig/lab/index.html PBS “Building Big — Basics,” http://www.pbs.org/wgbh/buildingbig/bridge/basics.html Oracle Education Foundation, ThinkQuest, http://library.thinkquest.org/J002223/types/types.html YouTube — “Tacoma Bridge,” http://www.youtube.com/watch?v=3mclp9QmCGs Bridge Types — Beam Structure Bridges, http://www.pennridge.org/works/brbeam.html National Grid for Learning — The Bridges Project: Bridge Types, http://www.bardaglea.org.uk/bridges/bridge-types/bridge-types-intro.html Bridge Basics — A Spotter's Guide to Bridge Design, http://www.pghbridges.com/basics.htm

MAY 2014 ARIZONA SCIENCE LAB 2 What Is A Bridge? • A bridge is a structure built to span a valley, road, body of water, or other physical obstacle. • There are more than 500,000 bridges in the United States. • Do you know how they work? • Why are some bridges curved while some are straight? • Engineers must consider many factors before determining the size, shape, and overall look of a bridge.

MAY 2014 ARIZONA SCIENCE LAB 3 What Is The Problem In Building A Bridge?

• Most bridges are supported only at each end where it meets the terrain. – support in the middle of a bridge requires a vertical pillar, that may not be possible. • The weight of the people, cars, trains, on the middle of the bridge has to be supported by the two ends. • Somehow the weight in the middle of the bridge has to be transferred to the two ends.

MAY 2014 ARIZONA SCIENCE LAB 4 An Experiment!

• Place a 2” x 10” x 8’ piece of lumber between two work benches, with the flat side horizontal • Have one, then two, then three students stand on it • What happens? • Now turn the lumber so it is on edge and clamped at each end in the work benches • Have one, then two, then three students stand on it • What happens this time? • How do you explain the difference in results? • Understanding this is key to understanding how bridges work!

MAY 2014 ARIZONA SCIENCE LAB 5 What Is A Force?

In physics, a force is any external agent that causes a change in the motion of a free body, or that causes stress in a fixed body

Or In Simpler Terms . . .

MAY 2014 ARIZONA SCIENCE LAB 6 What Is A Force?

It can also be described as a push or pull that can cause an object with mass to change its speed or direction ( to accelerate ) or which can cause a flexible object to deform.

In this workshop we will deal with forces acting on flexible objects!

MAY 2014 ARIZONA SCIENCE LAB 7 Compression, Tension & Shear Forces

• Compression = squeezing • Tension = stretching • Shear = sliding • Torsion = twisting • All materials are stronger in compression, tension and shear than in twisting (torsion) or bending • Bridges are designed to maximize compression, tension and shear forces while minimizing torsion and bending forces

MAY 2014 ARIZONA SCIENCE LAB 8 • The beam bridge consists of a horizontal beam supported at each end by piers in the banks. – A log bridge thrown across a stream or river is the oldest and simplest beam bridge. • The weight of the beam pushes straight down on the piers / banks. • The farther apart its piers / banks, the weaker the beam becomes. • Beam bridges rarely span more than 76 meters / 250 feet.

MAY 2014 ARIZONA SCIENCE LAB 9 An Experiment!

• Put a large rubber ball on the table and push down on it – What happens? What does the ball do? What do you feel? – That is the force of compression • Take a bungee cord and have two of you pull it between you – What happens? What does the bungee cord do? What do you feel? – That is the force of tension • Take a swim noodle and have two of you twist the two ends in opposite directions – What happens? What does the swim noodle do? What do you feel? – That is the force of torsion

MAY 2014 ARIZONA SCIENCE LAB 10 An Experiment!

• Shear force is more difficult to demonstrate • Imagine a square sheet of thick cardboard • Suppose you apply a force to the top of the square while the bottom is held fixed in in a work bench • The force will try to change the shape of the square into a parallelogram by making the elements of cardboard slide relative to each other • We say the card board is experiencing a shear force

MAY 2014 ARIZONA SCIENCE LAB 11 Beam Bridge: Forces

• When something pushes down on the beam, the beam bends • Its top edge is pushed together (compression), and its bottom edge is pulled apart (tension) Any weight sitting on the center of the beam will be transferred to the two ends of the beam sitting on the river banks (for example) W • If the supported weight becomes very large a point will be reached when the beam bends and breaks LOG RIVER BED W/2 W/2

MAY 2014 ARIZONA SCIENCE LAB 12 Why Are Support Beams Always Oriented With The Depth Greater Than The Thickness?

The location of the compression/tension forces!

MAY 2014 ARIZONA SCIENCE LAB 13 Making The Beam Stronger • A single beam spanning any distance experiences compression and tension • The top of the beam experiences the most compression, and the bottom experiences the most tension • The middle of the beam experiences very little compression or tension • If the beam were designed with more material on top and bottom, and less in the middle, it would better handle the compression and tension forces better – For this reason, I-beams are more rigid than simple rectangular beams

MAY 2014 ARIZONA SCIENCE LAB 14 Wooden I-beams (“Engineered Wood Beams”) Are Now Used In House Construction

• Engineered wood I-beam is a structural component of top and bottom flanges, connected with a plywood flange of various depths

• Engineered wood I-beams are primarily used for floor systems but also found in some roof applications

MAY 2014 ARIZONA SCIENCE LAB 15 The Shape Of A Structure Affects How Strong It Is

MAY 2014 ARIZONA SCIENCE LAB 16 Triangulation • The triangle is a very strong structural form. • The triangle is used in structural designs to reinforce and support weight. • All structures on this page rely on the strength of the triangle.

MAY 2014 ARIZONA SCIENCE LAB 17 Triangles Can Be Assembled Into A Beam Structure

• This wooden beam has been made from lengths of 2x4 studs joined together in triangular shapes. • Because of the triangles, the beam is very strong. • This beam extends the concept of the I-beam. • The center of the beam is made up of the diagonal members of the truss, while the top and bottom of the truss represent the top and bottom of the beam. • The top and bottom of the beam contain more material than its center.

MAY 2014 ARIZONA SCIENCE LAB 18 These Structures Are Known As “Trusses”

• The truss is made up from triangular designs and used to support more weight and span more distance. • A truss structure is much lighter than a solid beam of the same strength. • For this reason they are used both in building construction and bridge construction. • A truss is always under compression and tension.

MAY 2014 ARIZONA SCIENCE LAB 19 House Construction Uses The Strength Of Triangles To Make Strong, Light Roof Supports Over Wide Spans From 2x4 Wooden Studs

MAY 2014 ARIZONA SCIENCE LAB 20 Wooden Roof Trusses For Houses Come In A Variety Of Shapes

MAY 2014 ARIZONA SCIENCE LAB 21 • The truss bridge is an assembly of triangles. • A truss bridge is basically a fancy beam bridge. • The triangular supports span across the top and sides of the bridge. • There are also trusses across the bridge at top and bottom to give it side-to-side torsional (twisting) strength!

MAY 2014 ARIZONA SCIENCE LAB 22 There Are A Large Number Of Truss Designs Used For Bridges

MAY 2014 ARIZONA SCIENCE LAB 23 Let’s Build A Truss Bridge!

MAY 2014 ARIZONA SCIENCE LAB 24 Let’s Build A Truss Bridge!

• You will work in teams of two. • You will be given: – 200 Popsicle sticks – A hot glue gun • Your challenge is to design and build a truss structure bridge that will: – Span a gap of 61 cms / 24 inches between two work tables – Support a weight of 23 kg / 50 pounds at the center point of the bridge – Use no more than 200 popsicle sticks • The load weight will be placed on the upper surface of your bridge so do not worry about building road surfaces through the bridge! • Don’t forget to include side-to-side torsional (twisting) strength!

MAY 2014 ARIZONA SCIENCE LAB 25 OTHER TYPES OF BRIDGES

• There are other ways to design a bridge. • They all involve the same compression, tension and shear forces as the truss bridge.

MAY 2014 ARIZONA SCIENCE LAB 26

• The arch bridge has great natural strength • Thousands of years ago, Romans built arches out of stone • Today, most arch bridges are made of steel or concrete, and they can span up to 800 feet • Arches can also be set above the deck as on the Sydney harbor bridge in Australia

MAY 2014 ARIZONA SCIENCE LAB 27 Arch Bridge: Forces

• The design of the arch, the semicircle, naturally diverts the weight from the bridge deck to the abutments • Arch bridges are always under compression • The shape of the arch itself is all that is needed to effectively dissipate the weight from the center of the deck to the abutments

MAY 2014 ARIZONA SCIENCE LAB 28 Starrucca

• A stone arch bridge that spans Starrucca Creek near Lanesboro, Pennsylvania • It was the largest stone rail viaduct in the mid-19th century.

MAY 2014 ARIZONA SCIENCE LAB 29 Red River Gorge Bridge, Taos, New Mexico

MAY 2014 ARIZONA SCIENCE LAB 30 Hoover Dam Bridge

MAY 2014 ARIZONA SCIENCE LAB 31 Roman Arch Church

• The facade of Notre Dame du Puy, le Puy en Velay, France

MAY 2014 ARIZONA SCIENCE LAB 32 Gothic Arch Church (Notre Dame de Paris)

MAY 2014 ARIZONA SCIENCE LAB 33

• The suspension bridge can span 610 to 2134 meters / 2,000 to 7,000 feet, much farther than any other type of bridge! • A suspension bridge is one where cables are strung across the river and the deck is suspended from these cables • Modern suspension bridges have two tall towers through which the cables are strung • Thus, the towers are supporting the majority of the roadway's weight

MAY 2014 ARIZONA SCIENCE LAB 34 Suspension Bridge: Forces

• The force of compression pushes down on the suspension bridge's deck, but because it is a suspended roadway, the cables transfer the compression to the towers, which dissipate the compression directly into the earth where they are firmly entrenched • The cables are literally stretched from the weight of the bridge and its traffic as they run from anchorage to anchorage

MAY 2014 ARIZONA SCIENCE LAB 35 Cable-Stayed Bridge • The cable-stayed bridge is a variant of the suspension bridge • The cables run directly from the roadway up to a tower, forming a unique "A" shape • Cable-stayed bridges, like the Sunshine Skyway in Florida, require less cable and can be built much faster than suspension bridges • Cable-stayed bridges are becoming the most popular bridges for medium- length spans (between 152 and 914 meters / 500 and 3,000 feet).

MAY 2014 ARIZONA SCIENCE LAB 36 The Millau Viaduct - Part Of The New Expressway Connecting Paris And Barcelona • The highest bridge piers ever constructed • The tallest is 240 meters / 787 feet high • The overall height is an impressive 336 meters / 1102 feet, making this the highest bridge in the world • It's taller than the Eiffel Tower!

MAY 2014 ARIZONA SCIENCE LAB 37 The Millau Viaduct

MAY 2014 ARIZONA SCIENCE LAB 38 Additional Bridge Forces: Resonance

• Resonance is a force which, unchecked, can be fatal to a bridge: – It is a vibration caused by an external force that is in harmony with the natural vibration of the object. – Resonant vibrations travel through a bridge in the form of waves. • A very famous example of resonance waves destroying a bridge is the Tacoma Narrows bridge, which fell apart in 1940 in a 40-mph / 64-kph wind: – Close examination suggested that the bridge's deck-stiffening truss was insufficient for the span, but that alone was not the cause of the bridge's demise. – The wind that day was at just the right speed, and hitting the bridge at just the right angle, to start it vibrating. – Continued winds increased the vibrations until the waves grew so large and violent that they broke the bridge apart!

MAY 2014 ARIZONA SCIENCE LAB 39 VIDEO: Tacoma Narrows Suspension Bridge Failure

MAY 2014 ARIZONA SCIENCE LAB 40 What Have We learned?

• What is a bridge? • What are the forces on a bridge? • What is a beam bridge? • Why are I-beams so strong? • What is the strongest shape? • What is a “truss” and why are they strong? • Is your truss bridge strong? Could you do better?

MAY 2014 ARIZONA SCIENCE LAB 41 Careers in Science and Engineering

• Careers in science and engineering can be both fun and very rewarding! • BUT – You need education and/or training. • Many career opportunities, requires – – Technical schools – 2 year community colleges – 4 year degree, + • Thanks for coming and exploring with us the world of forces and bridges!

MAY 2014 ARIZONA SCIENCE LAB 42