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"International Forgemasters Meeting ; 15 (Kobe) : 2003.10.26-29"

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IFM 15th International Forgemasters Meeting UNIVERSITATSBIBUOTHEn HANNOVER TECHNISCHE !Nf=ORMATIONSBIBUOTHB< j *"' -' -- * n I, ..,,., Proceedings October 26-29, 2003 International Conference Center Kobe, Kobe City, Japan UB/TIB Hannover 89 121 325 873 JSCFA Steel Castings and Forgings Association ofJapan Contents of Proceedings WELCOME i Hisashi Tsukada - Chairman ofSteel Castings and Forgings Association ofJapan PLENARY: RECENT DEVELOPMENTS IN THE FORGING INDUSTRY "The open die forging industry in Austria, Germany, Italy, Sweden, Switzerland and Czech Republic - in association with the steel institute VDEh" 1 R. Kopp & O. Ziegelmayer - Institute ofMetal Forming, Germany A. Frank - Steel Institute VDEh, Germany R. Schmidt - Kind & Co Edelstahlwerk, Germany W. Grimm - Buderus Edelstahl, Germany Technical development and questions of forging industries In Korea" 16 J. T. Kim - Doosan Heavy Industries & Construction Co., Ltd., Korea "The current position of the UK forging Industry" G. A. Honeyman - Sheffield Forgemasters Engineering Ltd., UK "Recent developments in the North American open die forging industry" 22 K. J. Handerhan - Ellwood Group, Inc., USA "Evolution in French forging industry during last years" 29 R. Dumont - Creusot Forge, France "The Italian forgers Industry" 31 G. Astorri & S. Nogara - Federacciai, Italy "Recent trends and technical developments in the heavy open-die forging industry in Japan" 33 T. Ishiguro - The Japan Steel Works, Ltd., Japan SESSION 1: REFINING AND INGOT MAKING "Large forging ingots, a processing overview" 39 J. E. Steiner - Engineering Materials & Processes Inc., USA "Production of ultra low C steel by using 100-ton LF-V" 43 K. Iwanaga, M. Nishihara, K. Nishiguchi, M. Nagao & H. Ishida - KOBE STEEL, LTD., Japan "Effective forging ingot making process using one large 120t EF —One EAF producing various 6-600tons ingots—" 51 T. Suzuki, H. Tamura, T. Ogawa & M. Funa/aki - The Japan Steel Works, Ltd.. Japan "Application of hydrogen direct measurement equipment in molten steel to prevent hydrogen induced hair cracks in large ingots for forging" 59 M. Nagao, K. Iwanaga, K. Nishiguchi & M. Nishihara - KOBE STEEL. LTD., Japan "Activity measurement of FeO in FeO - AI2O3 - Si02 slags" 65 P. K. Shrivastava - Mahatma Gandhi Chitrakoot University, India B. Indyk - University of'Strathclyde, UK IV "Thermodynamic equilibria of CaO-CaF2-Si02-AI203(-IVIgO) slags and liquid iron" 70 K. R. D. S. J. T. Lee, J. I. - Kim, Kim, Hur, S. H. Ko, J. C. Choi & J. M. Kim Doosan Heavy Industries & Construction Co., Ltd., Korea "The prospects for of large forgings segregation-sensitive alloys" 77 A. Mitchell - University ofBritish Columbia, Canada "Prediction of freckle defects in INCONEL 718 VAR ingots" 84 K. Morita & T. Suzuki - Daido Steel Co., Ltd., Japan W. Yang & D. G. Evans - Special Metals Corporation, USA "Advanced ESR concepts for high quality forgings" 89 H. Holzgruber & W. Holzgruber - INTECO special melting technologies, Austria "36NI-Fe with ingot high cleanliness with ESR process" 94 S. M. - Ueda, Funazaki, K. Kajikawa, S. Tanaka & T. Shibata The Japan Steel Works, Ltd., Japan "Experience with the new 8/16-t vacuum induction furnace at Saarschmiede" 102 K. H. Schonfeld & N. Blaes - Saarschmiede GmbH Freiformschmiede, Germany - SESSION 2: METAL FORMING (I) FACILITIES AND EQUIPMENTS - "The new state of the art 75/85 MN Saarschmiede GmbH forging equipment" 108 D. Bokelmann - Saarschmiede GmbH Freiformschmiede, Germany M. Baues - SaarstahlAG, Germany R. Dango & H. J. Grisse - DDSDango & Dienenthal Maschinenbau GmbH, Germany J. PoppenMger - Saarschmiede GmbHFreiformschmiede, Germany W. Schmitz - SMS Meer GmbH, Germany "Experiences with the new GFM radial forging machine" 115 R. Wieser - GFM GmbH, Austria "Innovations and new developments In open-die forging press and heavy rail-bound manipulator design" 123 A. S. Tuncel - SMS Meer GmbH, Germany "The new forging machine RF 70 of Edelstahl Wltten-Krefeld GmbH" 131 C. Heischeid & K. E. Piper - Edelstahl Witten-Krefeld GmbH, Germany "Laser measurements on large open die forging (LaCam-Forge)" 137 S. Kirchhoff & R. Lamm - Ferrotron Technologies GmbH, Germany N. Milller & R. Rech - Edelstahlwerke Buderus AG, Germany "Manufacturing technology improvements using new 3000-ton press" 141 K. Yamamoto & K. Tamura - Sumitomo Metal Industries, Ltd., Japan "A new press with hydraulic sinusoidal drive enables forging with controlled variable strain rates" 149 B. MaSek - University of West Bohemia in Pilsen, Czech Republic and Chemnitz University of Technology, Germany M. Pahnke - WEPUKO Hydraulic Melzingen, Germany V. BernaSek - University of West Bohemia in Pilsen, Czech Republic B. Sniegonova - 2t>AS a.s. Zd'dr nadSdzavou, Czech Republic "New technological possibilities after modernisation of a 52 MN open die forging press" 152 F. Stampler, V. Wieser, R. Bauer, J. Biela & G. Lichtenegger - Bohler Edelstahl GmbH & Co KG, Austria v "Improved heating process and reduced energy consumption in a forging furnace" 157 R. Schmidt & G. Winning - Kind & Co. Edelstahlwerk GmbH, Germany O. Hatzfeld & W. Bender - Betriebsforschungsinstitut, Germany H. Rinnhofer & E. Tschapowetz - Maerz-Gautschi GmbH, Germany "Advanced regenerative burners for large forging furnaces" 165 K. Tsuruhisa, H. Koga, H. Nagasako & T. Kuwaki -Japan Casting and Forging Corporation, Japan "Better pollution control and reduced energy consumption through improvements on the hydraulic drive system of a 55 MN open die forging press" 173 M. Pahnke - Wepuko Hydraulik, Germany R. Rech - Buderus Edelstahl, Germany "Production and metallurgy results obtained by the new automatic forging system with oleodynamic press 25 MN" 177 R. Brandazzi & A, Franchini - Franchini Acciai S.p.A., Italy E. Ceretti - Universita'di Brescia, Italy M. Baldassi - Danieli Breda, Italy - SESSION 3: POWER GENERATION (I) HYDROELECTRIC, GEOTHERMAL - "Latest developments for very big hydraulic rotor shafts at Sidenor Relnosa works" 183 J. Tezanos & M. Llanos - Sidenor R&D, Spain "Development of a 12%Cr-5NI steel for geothermal turbine rotor (I) - Fundamental studies and verification tests-" 187 M. Kamada, M. Saito, A. Fujita & K. Ura - Mitsubishi Heavy Industries, Ltd., Japan Y. Okamura - Japan Casting & Forging Corporation, Japan "Development of 12%Cr-5%Ni steel for geothermal turbine rotor (II) - Rotor forging manufacturing technology-" 192 T. Shirnada, Y. Okamura, K. Nakata & Y. Kuroda - Japan Casting & Forging Corporation, Japan M. Kamada, M. Saito, A. Fujita & K. Ura - Mitsubishi Heavy Industries, Ltd., Japan - SESSION 4: POWER GENERATION (II) LOW PRESSURE TURBINE - "Improvement of productivity for rotor forgings in JSW Muroran" 199 K. Kimura, H. Kudo, T. Nakamura & Y. Tanaka - The Japan Steel Works, Ltd., Japan "Production of large diameter differential heat treated NICrMoV rotor forging" 205 F. Gatazka - GE Power Systems, USA Y. Wakeshima & T. Miyata - Japan Casting and Forging Corporation, Japan "Qualification of generator field forging horizontal quality heat treatment" 212 F. Gatazka - GE Power Systems, USA K. Kimura & Y. Kishi - The Japan Steel Works, Ltd., Japan SESSION 5: POWER GENERATION (III) - HIGH TEMPERATURE STEAM TURBINE - "High-temperature steel forgings for power generation machinery" 219 N. - Blaes, K. II. Schonfeld & D. Bokelmann Saarschmiede GmbH Freiformschmiede. Germany "Manufacturing technology of high Cr high N steel ingot by vacuum stream degassing method" 227 II. H. Y. Nakano & H. - Nanise, Yaniada, Kawakami Japan Casting <& Forging ('orporation. Japan vi "Development of welded rotors for high-temperature steam turbines" 232 R. Magoshi, T. T. Nakano, Konishi, S. T. & Y. - Nishimoto, Shige Kadoya Mitsubishi Heavy Industries, Ltd., Japan M. Mikami & Y. - Wakeshima Japan Casting & Forging Corporation, Japan "Power plant - A to the forgings challenge manufacturers" 238 T. U. Kern, M. Braendle & A. Wiegand - Siemens Power Generation, Germany "The European material development within C0ST522 for 650°C USC power plants" 244 T. U. Kern - Siemens Power Generation, Germany M. Staubli - Alstom, Switzerland G. Zeiler - Boehler, Austria A. Finali - Societa delle Fucine, Italy B. Donth - Saarschmiede, Germany "9-12% Chromium steel for - forgings power generation plants experiences in manufacturing and long-term mechanical & microstructural testing" 248 G. Zeiler & W. Meyer - Bohler Edelstahl GmbH & Co KG, Austria K. Spiradek & C. Stocker - ARC SeibersdorfResearch GmbH, Austria and "Development manufacturing of Co-contained 12Cr steel with high thermal resistance for steam turbine bolt and blade" 256 T. Furuse, H. Sakuma, T. Inukai & Y. Tsuruta - Daido Steel Co., Ltd., Japan Y. Y. - Hirakawa, Kadoya, R. Magoshi & H. Kawai Mitsubishi Heavy Industries, Ltd., Japan "Development of high WCoB-containing 12Cr rotor steels for use at 650°C in USC power plants" 261 M. Arai & H. Doi - Hitachi, Ltd., Japan T. Azuma - The Japan Steel Works, Ltd., Japan T. Fujita - The University of Tokyo, Japan "Improvement of long term creep strength in high Cr heat resistant steel" 269 K. Miki, T. Azuma & T, Ishiguro - The Japan Steel Works, Ltd., Japan R. Hashizume - The KansaiElectric Power Company, Inc., Japan Y. Murata & M. Morinaga - Nagoya University, Japan "Manufacturing technology of 12%Cr steel alloyed with boron large ingot for power generator" 276 S. Nozu, K. Morinaka, H. Naruse & T. Muraoka - Japan Casting & Forging Corporation, Japan "Production and characteristics of modified 9CMMo steel forging for valve bodies" 282 Y. Yamamoto, Y. Akimoto,
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